CN111905803B - Catalyst for purifying inert gas, raw material composition and preparation method - Google Patents
Catalyst for purifying inert gas, raw material composition and preparation method Download PDFInfo
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- CN111905803B CN111905803B CN202010858529.2A CN202010858529A CN111905803B CN 111905803 B CN111905803 B CN 111905803B CN 202010858529 A CN202010858529 A CN 202010858529A CN 111905803 B CN111905803 B CN 111905803B
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- catalyst
- compounds
- inert gas
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- 239000003054 catalyst Substances 0.000 title claims abstract description 134
- 239000000203 mixture Substances 0.000 title claims abstract description 130
- 239000011261 inert gas Substances 0.000 title claims abstract description 33
- 239000002994 raw material Substances 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims abstract description 61
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 51
- 238000000746 purification Methods 0.000 claims abstract description 37
- 239000011230 binding agent Substances 0.000 claims abstract description 25
- 239000000969 carrier Substances 0.000 claims abstract description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical group CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 62
- PXLIDIMHPNPGMH-UHFFFAOYSA-N sodium chromate Chemical group [Na+].[Na+].[O-][Cr]([O-])(=O)=O PXLIDIMHPNPGMH-UHFFFAOYSA-N 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 33
- 239000004254 Ammonium phosphate Substances 0.000 claims description 23
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims description 23
- 235000019289 ammonium phosphates Nutrition 0.000 claims description 23
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 23
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 claims description 22
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 claims description 22
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical group [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 claims description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 19
- 239000007787 solid Substances 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 17
- 239000000654 additive Substances 0.000 claims description 16
- 238000000227 grinding Methods 0.000 claims description 15
- 239000011701 zinc Substances 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 10
- 230000000996 additive effect Effects 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 239000011667 zinc carbonate Substances 0.000 claims description 5
- 235000004416 zinc carbonate Nutrition 0.000 claims description 5
- 229910000010 zinc carbonate Inorganic materials 0.000 claims description 5
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- BFDHFSHZJLFAMC-UHFFFAOYSA-L nickel(ii) hydroxide Chemical compound [OH-].[OH-].[Ni+2] BFDHFSHZJLFAMC-UHFFFAOYSA-L 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- PTLRDCMBXHILCL-UHFFFAOYSA-M sodium arsenite Chemical compound [Na+].[O-][As]=O PTLRDCMBXHILCL-UHFFFAOYSA-M 0.000 claims description 3
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 claims description 3
- 229940007718 zinc hydroxide Drugs 0.000 claims description 3
- 229910021511 zinc hydroxide Inorganic materials 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 2
- 229910000480 nickel oxide Inorganic materials 0.000 claims description 2
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 2
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- PCHQDTOLHOFHHK-UHFFFAOYSA-L zinc;hydrogen carbonate Chemical compound [Zn+2].OC([O-])=O.OC([O-])=O PCHQDTOLHOFHHK-UHFFFAOYSA-L 0.000 claims description 2
- 229960000935 dehydrated alcohol Drugs 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- 239000011734 sodium Substances 0.000 claims 1
- -1 sodium arsenates Chemical class 0.000 claims 1
- 238000009475 tablet pressing Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 58
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 46
- 239000012535 impurity Substances 0.000 abstract description 23
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 23
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 abstract description 16
- 229910052786 argon Inorganic materials 0.000 abstract description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 8
- 239000001257 hydrogen Substances 0.000 abstract description 8
- 229910052760 oxygen Inorganic materials 0.000 abstract description 8
- 239000001301 oxygen Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 229910052734 helium Inorganic materials 0.000 abstract description 3
- 239000001307 helium Substances 0.000 abstract description 3
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 abstract description 3
- 229910000510 noble metal Inorganic materials 0.000 abstract description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 abstract description 2
- 239000005977 Ethylene Substances 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229910052754 neon Inorganic materials 0.000 abstract description 2
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 abstract description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 abstract description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000000306 component Substances 0.000 abstract 1
- 238000009826 distribution Methods 0.000 abstract 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 description 32
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 32
- 230000008569 process Effects 0.000 description 19
- 238000001914 filtration Methods 0.000 description 15
- 239000002808 molecular sieve Substances 0.000 description 15
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- MHUWZNTUIIFHAS-XPWSMXQVSA-N 9-octadecenoic acid 1-[(phosphonoxy)methyl]-1,2-ethanediyl ester Chemical compound CCCCCCCC\C=C\CCCCCCCC(=O)OCC(COP(O)(O)=O)OC(=O)CCCCCCC\C=C\CCCCCCCC MHUWZNTUIIFHAS-XPWSMXQVSA-N 0.000 description 14
- UOURRHZRLGCVDA-UHFFFAOYSA-D pentazinc;dicarbonate;hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[O-]C([O-])=O.[O-]C([O-])=O UOURRHZRLGCVDA-UHFFFAOYSA-D 0.000 description 14
- 229940047047 sodium arsenate Drugs 0.000 description 14
- 239000000463 material Substances 0.000 description 9
- 238000000465 moulding Methods 0.000 description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 238000001179 sorption measurement Methods 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000008929 regeneration Effects 0.000 description 6
- 238000011069 regeneration method Methods 0.000 description 6
- 230000004913 activation Effects 0.000 description 5
- 229910002091 carbon monoxide Inorganic materials 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 150000002431 hydrogen Chemical class 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910001868 water Inorganic materials 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229910052785 arsenic Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000012854 evaluation process Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910000314 transition metal oxide Inorganic materials 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229940116318 copper carbonate Drugs 0.000 description 1
- GEZOTWYUIKXWOA-UHFFFAOYSA-L copper;carbonate Chemical compound [Cu+2].[O-]C([O-])=O GEZOTWYUIKXWOA-UHFFFAOYSA-L 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011656 manganese carbonate Substances 0.000 description 1
- 229940093474 manganese carbonate Drugs 0.000 description 1
- 235000006748 manganese carbonate Nutrition 0.000 description 1
- 229910000016 manganese(II) carbonate Inorganic materials 0.000 description 1
- XMWCXZJXESXBBY-UHFFFAOYSA-L manganese(ii) carbonate Chemical compound [Mn+2].[O-]C([O-])=O XMWCXZJXESXBBY-UHFFFAOYSA-L 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
- B01J29/78—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J29/7815—Zeolite Beta
-
- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/0203—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04
- B01J20/0274—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of metals not provided for in B01J20/04 characterised by the type of anion
- B01J20/0292—Phosphates of compounds other than those provided for in B01J20/048
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/04—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/06—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28057—Surface area, e.g. B.E.T specific surface area
- B01J20/28061—Surface area, e.g. B.E.T specific surface area being in the range 100-500 m2/g
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/84—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/85—Chromium, molybdenum or tungsten
- B01J23/86—Chromium
- B01J23/866—Nickel and chromium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/14—Phosphorus; Compounds thereof
- B01J27/186—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J27/195—Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
- B01J27/198—Vanadium
- B01J27/199—Vanadium with chromium, molybdenum, tungsten or polonium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
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Abstract
本发明公开了一种惰性气体纯化催化剂、原料组合物及制备方法,所述惰性气体纯化催化剂,包括活性组分、助剂、载体和粘结剂,所述活性组分包括Ni的氧化物、V的氧化物和Zn的氧化物,所述助剂包括Cr的化合物、P的化合物和As的化合物中的一种或两种以上的混合。本发明具有以下优点:本发明通过合理选择催化剂的活性组分,活性组分为非贵金属,生产成本相对较低,有利于对不同杂质气体的深度脱除,催化剂具有比表面积大,活性组分分布均匀,活性组分颗粒较小,活性较高,有利于减少催化剂的用量,节省运行费用等。本发明不仅适用于氢气、氧气、氮气、氩气、氦气、氖气等大宗气体,还适用于化工领域的乙烯、丙烯等有机气体的纯化。The invention discloses an inert gas purification catalyst, a raw material composition and a preparation method. The inert gas purification catalyst includes active components, auxiliary agents, carriers and binders, and the active components include Ni oxides, The oxide of V and the oxide of Zn, the auxiliary agent includes one or a mixture of two or more of Cr compounds, P compounds and As compounds. The present invention has the following advantages: the present invention rationally selects the active component of the catalyst, the active component is a non-noble metal, the production cost is relatively low, and it is beneficial to the deep removal of different impurity gases, the catalyst has a large specific surface area, and the active component The distribution is uniform, the active component particles are small, and the activity is high, which is conducive to reducing the amount of catalyst and saving operating costs. The invention is not only applicable to bulk gases such as hydrogen, oxygen, nitrogen, argon, helium, neon, etc., but also applicable to the purification of organic gases such as ethylene and propylene in the chemical industry.
Description
技术领域technical field
本发明涉及一种高纯气体纯化技术领域,具体涉及一种惰性气体纯化催化剂、原料组合物及制备方法。The invention relates to the technical field of high-purity gas purification, in particular to an inert gas purification catalyst, a raw material composition and a preparation method.
背景技术Background technique
随着半导体行业的快速发展,单晶硅和多晶硅等半导体材料的生产也显得特别重要。在晶体生长过程中,需要向炉内引入惰性气体,稳定炉压,并且带走挥发物及氧化物等杂质,提高晶体生长的稳定性及产品品质。而对惰性气体的纯度要求越来越高,从刚开始的99.999%到目前的99.9999999%过程中,对气体纯化材料的要求越来越高。而气体工业生产中农应用的脱除杂质的方法有两类。一种是催化加吸附的方法,其工作原理为将气体中还原性杂质,如氢气、一氧化碳等在催化剂的作用下与氧化剂发生反应生产水和二氧化碳,再利用分子筛、脱氧剂等传统吸附剂脱除气体中的水、二氧化碳和未完全反应的氧气。但是该方法前段使用催化剂一般为钯、铂、钌等贵金属为活性组分,其生产成本较高。同时,催化剂的使用条件苛刻,需要严格要求还原气体和氧化剂的配比,以及气体中必须保证不含硫化物等对催化剂易产生不可逆中毒的成分。而该方法后端需要配置吸附剂脱除水、二氧化碳以及未反应的杂质气体。后端吸附剂的性能决定了整个气体的脱除深度和催化剂的再生时间。另外一种是复合金属合金作为吸气剂,但是吸气剂为一次性脱除气体中的杂质,其成本高,并且不可再生都不利于工业使用。With the rapid development of the semiconductor industry, the production of semiconductor materials such as monocrystalline silicon and polycrystalline silicon is also particularly important. During the crystal growth process, it is necessary to introduce inert gas into the furnace to stabilize the furnace pressure and take away impurities such as volatiles and oxides to improve the stability of crystal growth and product quality. The requirement for the purity of inert gas is getting higher and higher, from the initial 99.999% to the current 99.9999999%, the requirement for gas purification materials is getting higher and higher. There are two types of methods for removing impurities used in gas industry production. One is the method of catalysis plus adsorption. Its working principle is to react the reducing impurities in the gas, such as hydrogen, carbon monoxide, etc. In addition to water, carbon dioxide and incompletely reacted oxygen in the gas. However, the catalyst used in the front stage of the method is generally noble metals such as palladium, platinum, and ruthenium as active components, and its production cost is relatively high. At the same time, the use conditions of the catalyst are harsh, and the proportion of the reducing gas and the oxidizing agent must be strictly required, and the gas must be free of sulfide and other components that are prone to irreversible poisoning of the catalyst. However, at the back end of the method, an adsorbent needs to be configured to remove water, carbon dioxide and unreacted impurity gases. The performance of the back-end adsorbent determines the depth of the entire gas removal and the regeneration time of the catalyst. The other is a composite metal alloy as a getter, but the getter is a one-time removal of impurities in the gas, and its cost is high, and it is not renewable, which is not conducive to industrial use.
以往对气体纯化材料的研究主要有以下方面。Previous studies on gas purification materials mainly include the following aspects.
中国专利CN110756229A中揭示了一种惰性气体纯化材料的制备方法。其特征为以过渡金属氧化物或过渡金属氧化物矿石为载体负载稀有金属,其中稀有金属以盐溶液的形式负载。氧化物与稀有金属盐溶液混合、干燥,并在500-1000℃条件下煅烧10-14h得惰性气体纯化材料。Chinese patent CN110756229A discloses a preparation method of an inert gas purification material. It is characterized in that transition metal oxides or transition metal oxide ores are used as carriers to load rare metals, wherein the rare metals are loaded in the form of salt solution. The oxide is mixed with a rare metal salt solution, dried, and calcined at 500-1000° C. for 10-14 hours to obtain an inert gas purification material.
中国专利CN110280206A中揭示了一种多功能吸附剂及其制备方法和应用。其特征为以Ni、Cu、Mn或其化合物为活性组分;以氧化铝、氧化硅、氧化钛中的一种或几种混合;以硅藻土、高岭土、高铝水泥等为常用粘结剂制备了气体纯化材料。Chinese patent CN110280206A discloses a multifunctional adsorbent and its preparation method and application. It is characterized by using Ni, Cu, Mn or their compounds as active components; mixing one or more of alumina, silicon oxide, and titanium oxide; using diatomite, kaolin, and high-alumina cement as common binders prepared gas purification materials.
中国专利CN1970133A中揭示了一种超高纯度惰性气体纯化装置及其纯化方法。其特征为该纯化装置包括一个分别具有独立腔体的进气端和出气端的金属罐,两腔体的隔离板为孔隙尺寸在0.003~100微米的多孔材料。进气端腔体中填充锰基催化剂材料;出气端腔体中填充选自铁、锆、钒、钛等合金吸气剂材料。Chinese patent CN1970133A discloses an ultra-high-purity inert gas purification device and its purification method. It is characterized in that the purifying device includes a metal tank with an air inlet end and an air outlet end with independent cavities respectively, and the separating plate of the two cavities is a porous material with a pore size of 0.003-100 microns. The cavity at the inlet end is filled with manganese-based catalyst materials; the cavity at the gas outlet end is filled with alloy getter materials selected from iron, zirconium, vanadium, titanium and the like.
美国专利US4713224中揭示了一种用于纯化惰性气体的一步法,其特征为通过使包括微小量CO、CO2、O2、H2O及混合物组成的惰性气体通过元素镍形式的镍微粒材料,从而形成具有杂质少于1ppm的惰性气体。该镍催化剂的有效表面积约为100-200m2/g。U.S. Patent No. 4,713,224 discloses a one-step method for purifying inert gases, which is characterized by passing an inert gas composed of a small amount of CO, CO 2 , O 2 , H 2 O and a mixture through a nickel particle material in the form of elemental nickel , thereby forming an inert gas with impurities less than 1 ppm. The nickel catalyst has an effective surface area of about 100-200 m 2 /g.
日本专利JP59107910中揭示了一种通过纯化获得氩气同时降低操作成本以及维护及控制负荷的方法,其特征为使氩气在规定温度下与4A分子筛接触且在规定温度下与金属集气剂接触,且进一步使氩气在规定压力小与5A分子筛接触。再使氩气通过加热至150~300℃的金属铜或镍的管柱以移除H2或CO。最后氩气在5-25atm压力下通过5A型分子筛。Japanese patent JP59107910 discloses a method of obtaining argon through purification while reducing operating costs, maintenance and load control, which is characterized by making argon contact with 4A molecular sieve at a specified temperature and contact with a metal gas-collecting agent at a specified temperature , and further make the argon contact with the 5A molecular sieve under the specified pressure. Argon gas is then passed through a metal copper or nickel column heated to 150-300°C to remove H2 or CO. Finally, argon passes through 5A molecular sieves at a pressure of 5-25 atm.
发明内容Contents of the invention
本发明针对以上问题的提出,而研究设计一种惰性气体纯化催化剂、原料组合物及制备方法。本发明采用的技术手段如下:In view of the above problems, the present invention researches and designs an inert gas purification catalyst, raw material composition and preparation method. The technical means adopted in the present invention are as follows:
一种惰性气体纯化催化剂,包括活性组分、助剂、载体和粘结剂,所述活性组分包括Ni的氧化物、V的氧化物和Zn的氧化物,所述助剂包括Cr的化合物、P的化合物和As的化合物中的一种或两种以上的混合。优选所述Cr化合物为铬酸钠,所述P化合物为磷酸盐,所述As的化合物为亚砷酸钠和砷酸钠中的一种或两种的混合。A kind of inert gas purification catalyst, comprises active component, auxiliary agent, carrier and binding agent, and described active component comprises the oxide compound of Ni, V oxide and Zn, and described auxiliary agent comprises the compound of Cr 1, or a mixture of two or more of P compounds and As compounds. Preferably, the Cr compound is sodium chromate, the P compound is phosphate, and the As compound is one or a mixture of sodium arsenite and sodium arsenate.
进一步地,所述助剂包括Cr的化合物和/或P的化合物。Further, the additives include Cr compounds and/or P compounds.
进一步地,包括活性组分20~85重量份、助剂1~30重量份、催化剂载体8~70重量份和粘结剂2~12重量份。优选助剂元素(Cr、P和As的化中的一种或两种以上的混合)占催化剂总质量的0.5~5%。Further, it includes 20-85 parts by weight of active components, 1-30 parts by weight of auxiliary agent, 8-70 parts by weight of catalyst carrier and 2-12 parts by weight of binder. Preferably, the promoter element (one or more than two of Cr, P and As) accounts for 0.5-5% of the total mass of the catalyst.
进一步地,包括活性组分55~75重量份、助剂4~12重量份、催化剂载体10~20重量份和粘结剂2~12重量份。Further, it includes 55-75 parts by weight of active components, 4-12 parts by weight of auxiliary agents, 10-20 parts by weight of catalyst carrier and 2-12 parts by weight of binder.
进一步地,所述活性组分包括Ni的氧化物18~60重量份、V的氧化物10~35重量份和Zn的氧化物1~4重量份;所述助剂包括Cr的化合物1~10重量份、P的化合物0~3重量份和As的化合物占0~3重量份。Further, the active components include 18-60 parts by weight of Ni oxides, 10-35 parts by weight of V oxides and 1-4 parts by weight of Zn oxides; the additives include Cr compounds 1-10 0-3 parts by weight of the compound of P and 0-3 parts by weight of the compound of As.
进一步地,所述活性组分包括Ni的氧化物29~60重量份、V的氧化物10~30重量份和Zn氧化物1.5~3.3重量份;所述助剂包括Cr的化合物5~8重量份、P的化合物0~2重量份和As的化合物0~2重量份。优选所述活性组分包括Ni的氧化物29.96~59.27重量份、V的氧化物11.97~29.79重量份和Zn氧化物1.47~3.3重量份;所述助剂包括Cr的化合物5.63~7.85重量份、P的化合物0~1.84重量份和As的化合物0~1.66重量份。Further, the active components include 29-60 parts by weight of Ni oxides, 10-30 parts by weight of V oxides and 1.5-3.3 parts by weight of Zn oxides; the additives include 5-8 parts by weight of Cr compounds 0 to 2 parts by weight of the compound of P and 0 to 2 parts by weight of the compound of As. Preferably, the active components include 29.96-59.27 parts by weight of Ni oxides, 11.97-29.79 parts by weight of V oxides and 1.47-3.3 parts by weight of Zn oxides; the additives include 5.63-7.85 parts by weight of Cr compounds, 0 to 1.84 parts by weight of the compound of P and 0 to 1.66 parts by weight of the compound of As.
一种惰性气体纯化催化剂的原料组合物,用于制备本发明所述的惰性气体纯化催化剂,包括活性组分原料和助剂原料,所述活性组分原料包括Ni化合物、V化合物和Zn的化合物,所述助剂原料包括Cr化合物、P化合物和As化合物中的一种或两种以上的混合,所述Ni化合物为碳酸镍、碱式碳酸镍、氢氧化镍和氧化镍中的一种或两种以上的混合物,所述V的化合物为偏钒酸铵,所述Zn化合物为硝酸锌、碳酸锌、碱式碳酸锌、氢氧化锌和氧化锌中的一种或两种以上的混合物,所述Cr化合物为铬酸钠,所述P化合物为磷酸盐,所述As的化合物为亚砷酸钠和砷酸钠中的一种或两种的混合。A raw material composition of an inert gas purification catalyst, used to prepare the inert gas purification catalyst of the present invention, comprising active component raw materials and auxiliary agent raw materials, the active component raw materials include Ni compounds, V compounds and Zn compounds , the additive raw material includes Cr compound, P compound and As compound or a mixture of two or more, and the Ni compound is one or more of nickel carbonate, basic nickel carbonate, nickel hydroxide and nickel oxide Two or more mixtures, the compound of V is ammonium metavanadate, and the Zn compound is one or a mixture of two or more of zinc nitrate, zinc carbonate, basic zinc carbonate, zinc hydroxide and zinc oxide, The Cr compound is sodium chromate, the P compound is phosphate, and the As compound is one or a mixture of sodium arsenite and sodium arsenate.
进步一地,所述助剂原料为铬酸钠、磷酸铵或两者混合物,所述活性组分原料为碳酸镍、偏钒酸铵和碳酸锌的混合物。Further, the additive raw material is sodium chromate, ammonium phosphate or a mixture thereof, and the active component raw material is a mixture of nickel carbonate, ammonium metavanadate and zinc carbonate.
一种惰性气体纯化催化剂的制备方法,使用本发明所述的惰性气体纯化催化剂的原料组合物,包括以下步骤:A kind of preparation method of inert gas purification catalyst, uses the raw material composition of inert gas purification catalyst of the present invention, comprises the following steps:
S1:将本发明所述的助剂原料研磨为助剂粉末,将助剂粉末分散于溶剂中形成助剂混合液;S1: Grinding the auxiliary agent raw material described in the present invention into auxiliary agent powder, and dispersing the auxiliary agent powder in a solvent to form an auxiliary agent mixed liquid;
S2:将活性组分原料研磨为活性组分粉末,将活性组分粉末与助剂混合液充分混合,进行固液分离,将固体物进行干燥;S2: Grinding the active component raw material into active component powder, fully mixing the active component powder and the auxiliary agent mixture, performing solid-liquid separation, and drying the solid;
S3:将干燥后的固体物与催化剂载体和粘结剂混合均匀,制备催化剂坯体;S3: uniformly mixing the dried solid matter with the catalyst carrier and the binder to prepare a catalyst green body;
S4:将干燥后的催化剂坯体在低于500℃的条件下进行焙烧,形成惰性气体纯化催化剂。S4: Calcining the dried catalyst body at a temperature lower than 500° C. to form an inert gas purification catalyst.
进步一地,步骤S1中,研磨方法为采用球磨机研磨,所述溶剂为无水乙醇;步骤S2中,研磨方法为采用球磨机研磨30分钟以上,将活性组分粉末与助剂混合液充分混合后控制温度不高于50℃,搅拌4~8小时后进行固液分离;步骤S3中,制备催化剂坯体的方法为挤条或压片;步骤S4中,所述催化剂坯体经自然晾干24~72小时后,放入烘箱中干燥,干燥后在氮气气氛中进焙烧,焙烧温度为300~380℃,焙烧时间为1~12小时。Further, in step S1, the grinding method is to use a ball mill to grind, and the solvent is absolute ethanol; in step S2, the grinding method is to use a ball mill to grind for more than 30 minutes, and the active component powder and the auxiliary agent mixture are fully mixed. Control the temperature not higher than 50°C, and carry out solid-liquid separation after stirring for 4 to 8 hours; in step S3, the method of preparing the catalyst green body is extruding or pressing; in step S4, the catalyst green body is naturally dried for 24 After ~72 hours, put it into an oven for drying, and then carry out roasting in a nitrogen atmosphere after drying. The roasting temperature is 300-380° C., and the roasting time is 1-12 hours.
与现有技术比较,本发明所述的惰性气体纯化催化剂、原料组合物及制备方法具有以下优点:Compared with the prior art, the inert gas purification catalyst, raw material composition and preparation method of the present invention have the following advantages:
(1)本发明通过合理选择催化剂的活性组分,活性组分为非贵金属,生产成本相对较低。同时通过P型和N型半导体(过渡)金属氧化物的合理搭配,提高催化剂对气体中氢气、氧气、一氧化碳、二氧化碳、水等杂质气体的吸附。因为,杂质气中既有施电子气体又有受电子气体,而活性组分以P型和N型混合物(过渡)金属氧化物时更有利于对不同杂质气体的深度脱除。(1) The present invention rationally selects the active components of the catalyst, the active components are non-noble metals, and the production cost is relatively low. At the same time, through the reasonable combination of P-type and N-type semiconductor (transition) metal oxides, the catalyst can improve the adsorption of hydrogen, oxygen, carbon monoxide, carbon dioxide, water and other impurity gases in the gas. Because there are both electron-donating gas and electron-accepting gas in the impurity gas, and when the active component is a P-type and N-type mixed (transition) metal oxide, it is more conducive to the deep removal of different impurity gases.
(2)本发明通过添加助剂(Cr、As、P的化合物)增加活性组分的电子数,从而增加对难脱除杂质气体(氧气等)的吸附,使得杂质气体的脱除深度更深,室温下即可达到脱除深度小于1ppb。(2) The present invention increases the number of electrons of active components by adding additives (Cr, As, P compounds), thereby increasing the adsorption of difficult-to-remove impurity gases (oxygen, etc.), making the removal depth of impurity gases deeper, The removal depth is less than 1ppb at room temperature.
(3)本发明制备的催化剂具有比表面积大(200~350m2/g),活性组分分布均匀,活性组分颗粒较小(20~100nm)。这是由于助剂的添加使金属与金属之间存在物质的阻隔。同时,采用大比表面积的催化剂载体有助于催化剂活性组分的分散。在两者共同的作用下,所制备的催化剂具有比表面积大,活性组分分布均匀,活性组分为纳米颗粒,活性较高的特点。(3) The catalyst prepared by the invention has a large specific surface area (200-350m 2 /g), uniform distribution of active components, and small active component particles (20-100nm). This is due to the fact that the addition of additives creates barriers between metals and metals. At the same time, the use of a catalyst carrier with a large specific surface area helps to disperse the active components of the catalyst. Under the joint action of the two, the prepared catalyst has the characteristics of large specific surface area, uniform distribution of active components, and the active components are nano particles, with high activity.
(4)由于催化剂具有比表面积大,活性组分颗粒小的特点,在吸附杂质气体时表现出较高的吸附容量。因此,本发明有利于减少催化剂的用量,节省运行费用等。(4) Since the catalyst has the characteristics of large specific surface area and small active component particles, it exhibits a high adsorption capacity when adsorbing impurity gases. Therefore, the present invention is beneficial to reduce the amount of catalyst used, save operating costs and the like.
(5)本发明催化剂不仅适用于氢气、氧气、氮气、氩气、氦气、氖气等大宗气体,还适用于化工领域的乙烯、丙烯等有机气体的纯化。(5) The catalyst of the present invention is not only suitable for bulk gases such as hydrogen, oxygen, nitrogen, argon, helium and neon, but also for the purification of organic gases such as ethylene and propylene in the chemical industry.
具体实施方式detailed description
下面结合具体实施例对本发明做进一步的说明,但是本发明不限于实施例,若无特殊说明,本发明所用原料及设备均为本领域的常规技术。The present invention will be further described below in conjunction with specific examples, but the present invention is not limited to the examples, and unless otherwise specified, the raw materials and equipment used in the present invention are conventional techniques in the art.
对比实施例1Comparative Example 1
(1)分别称取碱式碳酸镍86g、偏钒酸铵13g和碱式碳酸锌8.5g经球磨机研磨后混合得活性组分混合物。(2)称取Beta分子筛20g与活性组分混合物进行充分混合,最后用铝含量为5%的铝溶胶混合进行成型。(3)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到对比1号催化剂。(1) Weigh 86 g of basic nickel carbonate, 13 g of ammonium metavanadate and 8.5 g of basic zinc carbonate, grind them in a ball mill and mix them to obtain an active component mixture. (2) Weigh 20 g of Beta molecular sieves and mix them fully with the active component mixture, and finally mix them with aluminum sol with an aluminum content of 5% for molding. (3) After forming, the catalyst was dried naturally in an oven at 110° C. overnight, then transferred to a muffle furnace with nitrogen protective gas, and roasted at 350° C. for 6 hours to obtain the comparative No. 1 catalyst.
对比实施例2Comparative Example 2
取26g碱式碳酸镍、26g碳酸铜、52g碳酸锰混合并粉碎至350目以下,再混入229g氧化钛和83g拟薄水铝石,均匀混合后用压片机成型,经自然晾干后于350℃下焙烧6小时自然冷却至室温,得到对比2号催化剂。Take 26g of basic nickel carbonate, 26g of copper carbonate, and 52g of manganese carbonate, mix and grind them to below 350 mesh, then mix in 229g of titanium oxide and 83g of pseudo-boehmite, mix them evenly, shape them with a tablet machine, and dry them naturally. Calcined at 350° C. for 6 hours and naturally cooled to room temperature to obtain Comparative No. 2 catalyst.
实施例1Example 1
(1)取9.5g铬酸钠和2.5g磷酸铵经球磨机研磨后,加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍86g、偏钒酸铵13g和碱式碳酸锌8.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到1号催化剂。(1) After grinding 9.5g of sodium chromate and 2.5g of ammonium phosphate in a ball mill, add them to 300ml of ethanol solution and process them with ultrasonic waves for 2 hours. (2) Weigh 86 g of basic nickel carbonate, 13 g of ammonium metavanadate and 8.5 g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture to the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for molding. (4) After forming, the catalyst was dried naturally in an oven at 110° C. overnight, then transferred to a muffle furnace with nitrogen protection gas, and roasted at 350° C. for 6 hours to obtain catalyst No. 1.
实施例2Example 2
(1)取14g铬酸钠和5g磷酸铵经球磨机研磨后,加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍187g、偏钒酸铵13g和碱式碳酸锌5.2g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行挤条成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到2号催化剂。(1) After grinding 14g of sodium chromate and 5g of ammonium phosphate in a ball mill, add them to 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 187g of basic nickel carbonate, 13g of ammonium metavanadate and 5.2g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture to the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for extrusion molding. (4) The molded catalyst was dried naturally in an oven at 110°C overnight, then transferred to a muffle furnace with nitrogen protection gas, and roasted at 350°C for 6 hours to obtain catalyst No. 2.
实施例3Example 3
(1)取9.5g铬酸钠和2.5g磷酸铵经球磨机研磨后,加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍60g、偏钒酸铵23g和碱式碳酸锌6.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行挤条成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到3号催化剂。(1) After grinding 9.5g of sodium chromate and 2.5g of ammonium phosphate in a ball mill, add them to 300ml of ethanol solution and process them with ultrasonic waves for 2 hours. (2) Weigh 60 g of basic nickel carbonate, 23 g of ammonium metavanadate and 6.5 g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture to the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for extrusion molding. (4) The molded catalyst was dried naturally in an oven at 110° C. overnight, then transferred to a muffle furnace with nitrogen protective gas, and calcined at 350° C. for 6 hours to obtain catalyst No. 3.
实施例4Example 4
(1)取9.5g铬酸钠和2.5g磷酸铵经球磨机研磨后,加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍32g、偏钒酸铵23g和碱式碳酸锌6.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行挤条成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到4号催化剂。(1) After grinding 9.5g of sodium chromate and 2.5g of ammonium phosphate in a ball mill, add them to 300ml of ethanol solution and process them with ultrasonic waves for 2 hours. (2) Weigh 32g of basic nickel carbonate, 23g of ammonium metavanadate and 6.5g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for extrusion molding. (4) After forming, the catalyst was dried naturally in an oven at 110° C. overnight, then transferred to a muffle furnace with nitrogen protection gas, and calcined at 350° C. for 6 hours to obtain catalyst No. 4.
实施例5Example 5
(1)取9.5g铬酸钠和2.5g砷酸钠,经球磨机研磨后加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍86g、偏钒酸铵13g和碱式碳酸锌8.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和砷酸钠的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到5号催化剂。(1) Take 9.5g of sodium chromate and 2.5g of sodium arsenate, grind them in a ball mill, add them to 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 86g of basic nickel carbonate, 13g of ammonium metavanadate and 8.5g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and sodium arsenate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for molding. (4) After forming, the catalyst was dried naturally in an oven at 110° C. overnight, then transferred to a muffle furnace with nitrogen protection gas, and roasted at 350° C. for 6 hours to obtain catalyst No. 5.
实施例6Example 6
(1)取9.5g铬酸钠和2.5g砷酸钠,经球磨机研磨后加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍167g、偏钒酸铵13g和碱式碳酸锌5.2g经球磨机研磨后混合,并将混合物加入到含铬酸钠和砷酸钠的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行挤条成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到6号催化剂。(1) Take 9.5g of sodium chromate and 2.5g of sodium arsenate, grind them in a ball mill, add them to 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 167g of basic nickel carbonate, 13g of ammonium metavanadate and 5.2g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and sodium arsenate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for extrusion molding. (4) After forming, the catalyst was naturally dried, dried in an oven at 110°C overnight, then transferred to a muffle furnace with nitrogen protective gas, and calcined at 350°C for 6 hours to obtain catalyst No. 6.
实施例7Example 7
(1)取9.5g铬酸钠和2.5g砷酸钠,经球磨机研磨后加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍32g、偏钒酸铵23g和碱式碳酸锌6.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和砷酸钠的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取二氧化硅20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行挤条成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到7号催化剂。(1) Take 9.5g of sodium chromate and 2.5g of sodium arsenate, grind them in a ball mill, add them to 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 32g of basic nickel carbonate, 23g of ammonium metavanadate and 6.5g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and sodium arsenate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of silica and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for extrusion molding. (4) The molded catalyst was dried naturally in an oven at 110°C overnight, then transferred to a muffle furnace with nitrogen protection gas, and calcined at 350°C for 6 hours to obtain catalyst No. 7.
实施例8Example 8
(1)取2.5g铬酸钠,2.5g磷酸铵和2.5g砷酸钠,经球磨机研磨后加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍86g、偏钒酸铵13g和碱式碳酸锌8.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和砷酸钠的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到8号催化剂。(1) Take 2.5g of sodium chromate, 2.5g of ammonium phosphate and 2.5g of sodium arsenate, grind them with a ball mill, add them to 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 86g of basic nickel carbonate, 13g of ammonium metavanadate and 8.5g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and sodium arsenate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for molding. (4) After forming, the catalyst was naturally dried, dried in an oven at 110°C overnight, then transferred to a muffle furnace with nitrogen protective gas, and calcined at 350°C for 6 hours to obtain catalyst No. 8.
实施例9Example 9
(1)取2.5g铬酸钠,2.5g磷酸铵和2.5g砷酸钠,经球磨机研磨后加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍147g、偏钒酸铵13g和碱式碳酸锌5.2g经球磨机研磨后混合,并将混合物加入到含铬酸钠和砷酸钠的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行挤条成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到9号催化剂。(1) Take 2.5g of sodium chromate, 2.5g of ammonium phosphate and 2.5g of sodium arsenate, grind them with a ball mill, add them to 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 147g of basic nickel carbonate, 13g of ammonium metavanadate and 5.2g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and sodium arsenate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for extrusion molding. (4) After forming, the catalyst was naturally dried, dried in an oven at 110°C overnight, then transferred to a muffle furnace with nitrogen protective gas, and calcined at 350°C for 6 hours to obtain catalyst No. 9.
实施例10Example 10
(1)取1.5g铬酸钠,2.5g磷酸铵和2.5g砷酸钠,经球磨机研磨后加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍32g、偏钒酸铵18g和碱式碳酸锌6.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和砷酸钠的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行挤条成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到10号催化剂。(1) Take 1.5g of sodium chromate, 2.5g of ammonium phosphate and 2.5g of sodium arsenate, grind them with a ball mill, add them into 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 32g of basic nickel carbonate, 18g of ammonium metavanadate and 6.5g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and sodium arsenate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for extrusion molding. (4) After forming, the catalyst was naturally dried, dried in an oven at 110°C overnight, then transferred to a muffle furnace with nitrogen protection gas, and roasted at 350°C for 6 hours to obtain catalyst No. 10.
实施例11Example 11
(1)取9.5g铬酸钠和2.5g磷酸铵,经球磨机研磨后加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍86g、偏钒酸铵13g和碱式碳酸锌8.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取二氧化硅20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到11号催化剂。(1) Take 9.5g of sodium chromate and 2.5g of ammonium phosphate, grind them in a ball mill, add them into 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 86 g of basic nickel carbonate, 13 g of ammonium metavanadate and 8.5 g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture to the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of silica and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for molding. (4) The molded catalyst was dried naturally in an oven at 110°C overnight, then transferred to a muffle furnace with nitrogen protective gas, and calcined at 350°C for 6 hours to obtain catalyst No. 11.
实施例12Example 12
(1)取9.5g铬酸钠和2.5g磷酸铵,经球磨机研磨后加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍86g、偏钒酸铵13g和碱式碳酸锌8.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取氧化铝20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到12号催化剂。(1) Take 9.5g of sodium chromate and 2.5g of ammonium phosphate, grind them in a ball mill, add them into 300ml of ethanol solution, and process them with ultrasonic waves for 2 hours. (2) Weigh 86 g of basic nickel carbonate, 13 g of ammonium metavanadate and 8.5 g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture to the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weighing 20 g of alumina and fully mixing with the dried catalyst active component and auxiliary agent mixture, and finally adopting aluminum sol with an aluminum content of 5% as a binder for molding. (4) The molded catalyst was dried naturally in an oven at 110°C overnight, then transferred to a muffle furnace with a nitrogen protective gas, and calcined at 350°C for 6 hours to obtain catalyst No. 12.
实施例13Example 13
(1)取9.5g铬酸钠和2.5g磷酸铵经球磨机研磨后,加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碱式碳酸镍86g、偏钒酸铵13g和碱式碳酸锌8.5g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取3A分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到13号催化剂。(1) After grinding 9.5g of sodium chromate and 2.5g of ammonium phosphate in a ball mill, add them to 300ml of ethanol solution and process them with ultrasonic waves for 2 hours. (2) Weigh 86 g of basic nickel carbonate, 13 g of ammonium metavanadate and 8.5 g of basic zinc carbonate, grind them in a ball mill, mix them, and add the mixture to the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of 3A molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for molding. (4) After forming, the catalyst was dried naturally in an oven at 110° C. overnight, then transferred to a muffle furnace with nitrogen protection gas, and calcined at 350° C. for 6 hours to obtain catalyst No. 13.
实施例14Example 14
(1)取9.5g铬酸钠和2.5g磷酸铵经球磨机研磨后,加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取碳酸镍82g、偏钒酸铵13g和碳酸锌6.2g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到14号催化剂。(1) After grinding 9.5g of sodium chromate and 2.5g of ammonium phosphate in a ball mill, add them to 300ml of ethanol solution and process them with ultrasonic waves for 2 hours. (2) Weigh 82g of nickel carbonate, 13g of ammonium metavanadate and 6.2g of zinc carbonate, grind them with a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for molding. (4) The molded catalyst was dried naturally in an oven at 110° C. overnight, then transferred to a muffle furnace with nitrogen protection gas, and calcined at 350° C. for 6 hours to obtain catalyst No. 14.
实施例15Example 15
(1)取9.5g铬酸钠和2.5g磷酸铵经球磨机研磨后,加入大300ml乙醇溶液中,经超声波处理2小时。(2)分别称取氢氧化镍64g、偏钒酸铵13g和氢氧化锌4.9g经球磨机研磨后混合,并将混合物加入到含铬酸钠和磷酸铵的乙醇混合液中。在室温(25℃)下搅拌6小时,经过滤收集固体物,并干燥的催化剂活性组分和助剂混合物。(3)称取beta分子筛20g与干燥后的催化剂活性组分和助剂混合物进行充分混合,最后采用铝含量为5%的铝溶胶为粘结剂进行成型。(4)成型后催化剂经自然晾干后,于烘箱中110℃干燥过夜,再转移至有氮气保护气的马弗炉中,在350℃下焙烧6小时后得到15号催化剂。(1) After grinding 9.5g of sodium chromate and 2.5g of ammonium phosphate in a ball mill, add them to 300ml of ethanol solution and process them with ultrasonic waves for 2 hours. (2) Weigh 64g of nickel hydroxide, 13g of ammonium metavanadate and 4.9g of zinc hydroxide, grind them in a ball mill, mix them, and add the mixture into the ethanol mixture containing sodium chromate and ammonium phosphate. Stir at room temperature (25° C.) for 6 hours, collect the solids by filtration, and dry the catalyst active component and auxiliary agent mixture. (3) Weigh 20 g of beta molecular sieve and fully mix with the dried catalyst active component and auxiliary agent mixture, and finally use aluminum sol with an aluminum content of 5% as a binder for molding. (4) After forming, the catalyst was dried naturally in an oven at 110° C. overnight, then transferred to a muffle furnace with nitrogen protection gas, and roasted at 350° C. for 6 hours to obtain catalyst No. 15.
对比例1至实施例15的配比如表1所示(表中数值为各组分占催化剂总量的百分比),实验结果如表2所示。The proportioning ratios of Comparative Example 1 to Example 15 are shown in Table 1 (the values in the table are the percentages of each component in the total catalyst amount), and the experimental results are shown in Table 2.
实施例16Example 16
对实施例1-15以及对比实施例1-2所制备的催化剂样品进行脱除杂质效果实验,实验方法如下:The catalyst samples prepared by Examples 1-15 and Comparative Examples 1-2 are subjected to the impurity removal effect experiment, and the experimental method is as follows:
催化剂激活:取25ml经过筛分至20-40目的催化剂样品装入1寸不锈钢反应管中。首先在常压下用高纯氮气对管线和反应管进行气体置换,待整个评测系统中无氧气后,在升温至400℃,以空速5000h-1通入高纯氢气还原,还原12小时后切换为高纯氮气吹扫降温至室温,完成催化剂激活。Catalyst activation: Take 25ml of the catalyst sample that has been sieved to 20-40 mesh and put it into a 1-inch stainless steel reaction tube. First, replace the pipeline and reaction tube with high-purity nitrogen under normal pressure. After the entire evaluation system is free of oxygen, the temperature is raised to 400°C, and high-purity hydrogen is introduced at a space velocity of 5000h -1 for reduction. After reduction for 12 hours Switch to high-purity nitrogen purging and cool down to room temperature to complete catalyst activation.
原料气配制:根据实验要求配制不同杂质气浓度的评测原料气,原料气底气分别为高纯氮气、高纯氢气、高纯氧气、高纯氩气和高纯氦气,其中含有杂质组成为100ppm氢、100ppm氧、100ppm一氧化碳、100ppm二氧化碳、50ppm甲烷、10ppm水。Raw material gas preparation: According to the experimental requirements, the evaluation raw material gas with different impurity gas concentrations is prepared. The base gas of the raw material gas is high-purity nitrogen, high-purity hydrogen, high-purity oxygen, high-purity argon and high-purity helium, and the impurity content is 100ppm Hydrogen, 100ppm oxygen, 100ppm carbon monoxide, 100ppm carbon dioxide, 50ppm methane, 10ppm water.
实验过程:在室温(25℃)压力(0~20kPa)下,以空速10000h-1通入配制好的原料气。评测过程中在线监测反应器出口的气体杂质含量,获得该催化剂对于不同气体的净化深度数据,当出口气中某杂质含量超过10ppb时,认为该催化剂对于此项杂质吸附饱和,计算其吸附容量。实验结果见表2:Experimental process: at room temperature (25°C) and pressure (0-20kPa), feed the prepared raw material gas at a space velocity of 10000h -1 . During the evaluation process, the gas impurity content at the outlet of the reactor was monitored online to obtain the purification depth data of the catalyst for different gases. When the content of a certain impurity in the outlet gas exceeded 10ppb, the catalyst was considered to be saturated for this impurity, and its adsorption capacity was calculated. The experimental results are shown in Table 2:
活化再生:以实施例1催化剂做再生性能评价,当实验过程中催化剂对各杂质吸附饱和后,关闭原料气,切换为高纯氮气对催化剂层次进行吹扫不少于6小时。再在常压下升温至250℃,以空速100~500h-1通入高纯氢气还原,还原4~12小时后降温,再通入高纯氮气置换床层,完成活化再生。Activation and regeneration: The catalyst in Example 1 was used for regeneration performance evaluation. When the catalyst was saturated with adsorption of impurities during the experiment, the feed gas was turned off and switched to high-purity nitrogen to purge the catalyst layer for no less than 6 hours. Then raise the temperature to 250°C under normal pressure, pass high-purity hydrogen at a space velocity of 100-500h -1 for reduction, reduce the temperature after 4-12 hours, and then pass high-purity nitrogen to replace the bed layer to complete activation and regeneration.
再实验过程:在室温(25℃)压力(0~20kPa)下,以空速10000h-1通入配制好的原料气。评测过程中在线监测反应器出口的气体杂质含量,获得该催化剂对于不同气体的净化深度数据,当出口气中某杂质含量超过10ppb时,认为该催化剂对于此项杂质吸附饱和,计算其吸附容量。吸附饱和后的催化剂按照活化再生步骤进行再生,然后重复实验过程进行评价,实验结果见表3:Re-experiment process: at room temperature (25°C) and pressure (0-20kPa), feed the prepared raw material gas at a space velocity of 10000h -1 . During the evaluation process, the gas impurity content at the outlet of the reactor was monitored online to obtain the purification depth data of the catalyst for different gases. When the content of a certain impurity in the outlet gas exceeded 10ppb, the catalyst was considered to be saturated for this impurity, and its adsorption capacity was calculated. The catalyst after adsorption saturation was regenerated according to the activation and regeneration steps, and then the experimental process was repeated for evaluation. The experimental results are shown in Table 3:
表1催化剂组分参数表Table 1 Catalyst component parameter table
表2实验数据汇总Table 2 Summary of Experimental Data
表3再生实验数据汇总Table 3 Summary of regeneration experiment data
以上所述的实施例仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. All such modifications and improvements should fall within the scope of protection defined by the claims of the present invention.
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