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CN111896157A - A high-power and high-speed hydraulic dynamometer - Google Patents

A high-power and high-speed hydraulic dynamometer Download PDF

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CN111896157A
CN111896157A CN202010690048.5A CN202010690048A CN111896157A CN 111896157 A CN111896157 A CN 111896157A CN 202010690048 A CN202010690048 A CN 202010690048A CN 111896157 A CN111896157 A CN 111896157A
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hydraulic dynamometer
power
water
speed
stator
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张虞
廖鹏
张波
任新
陆彬
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703th Research Institute of CSIC Wuxi Branch
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703th Research Institute of CSIC Wuxi Branch
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L3/00Measuring torque, work, mechanical power, or mechanical efficiency, in general
    • G01L3/24Devices for determining the value of power, e.g. by measuring and simultaneously multiplying the values of torque and revolutions per unit of time, by multiplying the values of tractive or propulsive force and velocity
    • G01L3/242Devices for determining the value of power, e.g. by measuring and simultaneously multiplying the values of torque and revolutions per unit of time, by multiplying the values of tractive or propulsive force and velocity by measuring and simultaneously multiplying torque and velocity
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/02Details or accessories of testing apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/14Testing gas-turbine engines or jet-propulsion engines

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  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

本发明公开了一种大功率高速水力测功器,主要由静子(定子)、转子、导向环、壳体、端盖、水封、油封、轴承座、轴承座支承、主轴、联轴节、油底壳、进水阀、排水阀、集中控制箱及振动监控系统等组成。其吸收的功率与流过转子内的水量成正比例增减,吸收功率的调整由进/排水控制阀进行控制。高速水力测功器上集成了集中控制箱(集线柜)及振动监控系统,能就地及远程显示水力测功器运行情况,并对水力测功器本身的状态进行评估。本发明具有测量精度高、响应灵敏、运行能力强、维护性好等优良性能,特别涉及一种水力测功器,该种水力测功器能适合高转速,大吸收功率,长大修寿命,高适应性等特点,具有极佳的工程应用价值。

Figure 202010690048

The invention discloses a high-power and high-speed hydraulic dynamometer, which is mainly composed of a stator (stator), a rotor, a guide ring, a casing, an end cover, a water seal, an oil seal, a bearing seat, a bearing seat support, a main shaft, a coupling, It consists of oil pan, water inlet valve, drain valve, centralized control box and vibration monitoring system. The power it absorbs increases or decreases in direct proportion to the amount of water flowing through the rotor, and the adjustment of the absorbed power is controlled by the intake/drainage control valve. The high-speed hydraulic dynamometer is integrated with a centralized control box (hub cabinet) and a vibration monitoring system, which can display the operation of the hydraulic dynamometer locally and remotely, and evaluate the status of the hydraulic dynamometer itself. The invention has excellent performances such as high measurement accuracy, sensitive response, strong operation ability, good maintainability, etc., and particularly relates to a hydraulic dynamometer, which can be suitable for high rotation speed, large absorption power, long repair life, high Adaptability and other characteristics, has excellent engineering application value.

Figure 202010690048

Description

一种大功率高速水力测功器A high-power and high-speed hydraulic dynamometer

技术领域technical field

本发明是用于发动机功率消耗及测量的一种大功率高速水力测功器。The invention is a high-power and high-speed hydraulic dynamometer used for engine power consumption and measurement.

背景技术Background technique

随着现代科技的发展,特别是旨在突破“两机”关键技术,推动燃气轮机产品研制的航空发动机和燃气轮机重大专项(“两机”专项)战略的实施,各大科研院所正抓紧建立航空发动机和燃气轮机自主创新的基础研究、技术与产品研发和产业体系,而高速水力测功器为验证燃气轮机性能必不可少的测功及耗功设备。With the development of modern science and technology, especially the key technologies aimed at breaking through the "two machines" and promoting the implementation of the major special projects ("two machines" special projects) for the development of gas turbine products, major scientific research institutes are stepping up efforts to establish aero-engines and gas turbines. Basic research, technology and product R&D and industrial system for independent innovation of engines and gas turbines, and high-speed hydraulic dynamometers are essential dynamometer and power consumption equipment to verify the performance of gas turbines.

大功率高速水力测功器,作为燃气轮机试验的关键配套设备,其具有测量精度高、响应灵敏、运行能力强、维护性好等优点,已成为航空发动机及舰船用燃气轮机研制、耐久性试验、修复后性能试验必不可少的手段。High-power and high-speed hydraulic dynamometer, as the key supporting equipment for gas turbine test, has the advantages of high measurement accuracy, sensitive response, strong operation ability and good maintainability. An essential means of post-repair performance testing.

目前市场上销售的大功率水力测功器均需通过发动机通过减速齿轮箱减速后,进行功率的消耗及测量,导致整个功率的消耗及测量设备繁多,系统复杂。因其吸收功率需求,造成了水力测功器本身体积宠大,重量大,功率起点高,且整个测功系统复杂,测量不直接,精度不高,调节速率慢,系统惯性大,反应不灵敏,拆装维修不方便,另外,其对试验配套要求高。At present, all the high-power hydraulic dynamometers on the market need to consume and measure power after the engine is decelerated through a reduction gear box, resulting in a large number of power consumption and measurement equipment, and a complex system. Because of its absorption power requirements, the hydraulic dynamometer itself is large in size, heavy in weight, and high in power starting point. Moreover, the entire dynamometer system is complex, the measurement is not direct, the accuracy is not high, the adjustment rate is slow, the system inertia is large, and the response is not sensitive. , It is inconvenient to disassemble and maintain, and in addition, it has high requirements for test matching.

发明内容SUMMARY OF THE INVENTION

为解决上述技术问题,本发明提供一种用于发动机功率消耗及检测的大功率高速水力测功器,是一种新型发动机功率检测装置,其能直接联接发动机输出端,极大地简化系统,减少中间环节,提高测试效率,具有测量精度高、响应灵敏、运行能力强、维护性好等优良性能。本发明针对现有水力测功器技术不足,设计了一种体积小,吸收功率大,转速高,适应范围广,易维护,大修寿命长的水力测功器,能大大提高发动机测试精度及效能,具有极高的工程应用价值。In order to solve the above technical problems, the present invention provides a high-power high-speed hydraulic dynamometer for engine power consumption and detection. The intermediate link improves the test efficiency and has excellent performances such as high measurement accuracy, sensitive response, strong operation ability and good maintainability. Aiming at the technical deficiencies of the existing hydraulic dynamometer, the invention designs a hydraulic dynamometer with small volume, large absorbed power, high rotational speed, wide adaptability, easy maintenance and long service life, which can greatly improve the test accuracy and efficiency of the engine. , with extremely high engineering application value.

本发明的主要技术方案是:一种大功率高速水力测功器,包括静子、转子、导向环、壳体、端盖、水封、油封、轴承座、轴承座支承、主轴、联轴节、油底壳、进水阀、排水阀;主轴用于传送发动机功率,主轴上使用一定量的过盈配合安装两个转子、水封、油封及不锈钢套,两个转子安装于与静子相对主轴上,转子叶轮角度为45度;两个静子固定于壳体内侧,位置在转子内侧靠中心位置;静子叶轮角度与轴线承45度且与转子叶片相对,且其型腔为半椭圆形;前后两套转子、静子及导向环构建两个相对独立的水腔;导向环固定于壳体内侧,径向位于转子外侧,其与转子、静子构成水腔,是水力测功器吸收功率主体。The main technical scheme of the present invention is: a high-power high-speed hydraulic dynamometer, comprising a stator, a rotor, a guide ring, a casing, an end cover, a water seal, an oil seal, a bearing seat, a bearing seat support, a main shaft, a coupling, Oil pan, water inlet valve, drain valve; the main shaft is used to transmit engine power, two rotors, water seal, oil seal and stainless steel sleeve are installed on the main shaft with a certain amount of interference fit, and the two rotors are installed on the main shaft opposite to the stator , the rotor impeller angle is 45 degrees; the two stators are fixed on the inside of the casing, and the position is in the center of the rotor; the angle of the stator impeller is 45 degrees from the axial bearing and opposite to the rotor blades, and its cavity is semi-elliptical; The sleeve rotor, stator and guide ring form two relatively independent water cavities; the guide ring is fixed on the inner side of the casing and radially located on the outer side of the rotor.

优选地,在两个转子的中间,主轴与水接触处包敷有不锈钢套,用于防止在水力测功器大功率高转速运行时主轴由于长时间运行而产生锈蚀,提高主轴寿命。Preferably, in the middle of the two rotors, the part where the main shaft contacts with water is covered with a stainless steel sleeve, which is used to prevent the main shaft from rusting due to long-term operation when the hydraulic dynamometer runs at high power and high speed, and improves the life of the main shaft.

优选地,壳体两侧装有两片侧盘,其内部设有凹槽,用于安装密封圈(垫),并与壳体构成了水力测功器密封内腔。Preferably, two side discs are installed on both sides of the casing, and grooves are arranged in the interior for installing the sealing ring (gasket), and the casing and the casing form a sealed cavity of the hydraulic dynamometer.

优选地,还包括主轴两端各一个轴承支座,输入端轴承支座内设置带止推的滑动轴承,自由端轴承支座内设置滑动轴承,两个轴承使用一体式滑动轴承或分瓣式滑动轴承,使轴承的安装及主轴的安装更方便,寿命更长。Preferably, it also includes a bearing support at each end of the main shaft, a sliding bearing with thrust is arranged in the bearing support at the input end, a sliding bearing is arranged in the bearing support at the free end, and the two bearings use an integrated sliding bearing or a split type The sliding bearing makes the installation of the bearing and the main shaft more convenient and the service life is longer.

优选地,水封在壳体下部,设置外围排水槽,在水力测功器满水运行或水位超过设计标准水位时,水封不能封严的情况下,由排水槽进行向外排水,保证水不能流入水力测功器其他区域。Preferably, the water seal is located in the lower part of the shell, and a peripheral drainage groove is provided. When the hydraulic dynamometer is running with full water or the water level exceeds the design standard water level, and the water seal cannot be sealed tightly, the drainage groove is used for outward drainage to ensure that the water is drained out. No flow into other areas of the hydro dynamometer.

优选地,水力测功器还包括进水管及排水管,进水管与排水管在壳体相对位置,左右或上下布置,并在进出水口装有水稳定器,有利于水力测功器在运行时,内部流场的稳定,能更好地适应水力测功器大功率高转速运行。Preferably, the hydraulic dynamometer also includes a water inlet pipe and a drainage pipe, the water inlet pipe and the drainage pipe are arranged at opposite positions of the casing, left and right or up and down, and a water stabilizer is installed at the water inlet and outlet, which is beneficial to the operation of the hydraulic dynamometer. , The stability of the internal flow field can better adapt to the high-power and high-speed operation of the hydraulic dynamometer.

优选地,水力测功器还包括两端各一个联轴节,在需要进行正反转切换的时候,以掉转水力测功器安装方向,实现对不同转向的有效切换。Preferably, the hydraulic dynamometer further includes a coupling at each end, and when switching between forward and reverse rotations is required, the installation direction of the hydraulic dynamometer is reversed to realize effective switching of different steering directions.

优选地,水力测功器集成了集中控制箱,把水力测功器转速、扭矩、温度、压力等电信号前端收集及处理后,通过电缆、以太网传输至控制柜,实现就地及远程控制。Preferably, the hydraulic dynamometer is integrated with a centralized control box, after collecting and processing the front-end electrical signals of the hydraulic dynamometer, such as speed, torque, temperature, pressure, etc., and then transmitting it to the control cabinet through cables and Ethernet to realize local and remote control. .

优选地,水力测功器集成了振动监控系统,其能实时监测水力测功器轴承水平、垂直及轴向振动,用以评判水力测功器运行情况,能更好地适应水力测功器大功率高转速运行。Preferably, the hydraulic dynamometer is integrated with a vibration monitoring system, which can monitor the horizontal, vertical and axial vibration of the hydraulic dynamometer bearing in real time, so as to judge the operation of the hydraulic dynamometer and better adapt to the large size of the hydraulic dynamometer. Power high speed operation.

优选地,转子、静子及导向环采用双相不锈钢材质,具有同等材料更高的硬度及高耐腐蚀,高抗汽蚀,高可焊接等特性。Preferably, the rotor, the stator and the guide ring are made of duplex stainless steel, which has higher hardness, high corrosion resistance, high cavitation resistance, and high weldability of the same material.

本发明是一种新型发动机功率检测装置,其具有测量精度高、响应灵敏、运行能力强、维护性好等优良性能的一种水力测功器。The invention is a new type of engine power detection device, which is a hydraulic dynamometer with excellent performances such as high measurement accuracy, sensitive response, strong running ability and good maintainability.

主轴用于传送发动机功率,主轴与水接触处(静子中间)包敷有不锈钢套,用于防止主轴由于长时间运行而产生锈蚀,提高主轴寿命。The main shaft is used to transmit the power of the engine. The place where the main shaft and the water contact (the middle of the stator) is covered with a stainless steel sleeve, which is used to prevent the main shaft from rusting due to long-term operation and improve the life of the main shaft.

两个转子安装于与静子相对主轴上,转子叶轮角度为45度,使得水力测功器有更大的吸收功率特性,能更好地适应水力测功器大功率高转速运行。The two rotors are installed on the main shaft opposite to the stator, and the rotor impeller angle is 45 degrees, which makes the hydraulic dynamometer have a greater absorption power characteristic and can better adapt to the high-power and high-speed operation of the hydraulic dynamometer.

静子叶轮角度与轴线承45度且与转子叶片相对,且其型腔为半椭圆形,使得水力测功器有更大的吸收功率特性,能更好地适应水力测功器大功率高转速运行。前后两套转子、静子(定子)及导向环构建两个相对独立的水腔。The angle of the stator impeller is 45 degrees to the axial bearing and opposite to the rotor blade, and its cavity is semi-elliptical, which makes the hydrodynamic dynamometer have greater absorption power characteristics and can better adapt to the high-power and high-speed operation of the hydrodynamic dynamometer. . Two sets of rotors, stators (stators) and guide rings in the front and rear form two relatively independent water cavities.

两个导向环固定于壳体内侧,位于转子外侧,其与转子、静子构成水力测功器吸收功率主体。采用双相不锈钢材质,具有高耐腐蚀,高抗汽蚀,高可焊接等特性。其与静子(定子)在外径方向留有出水边,能更好地适应水力测功器大功率高转速运行。The two guide rings are fixed on the inner side of the casing and are located on the outer side of the rotor, which together with the rotor and the stator constitute the main body of the hydrodynamic dynamometer to absorb power. Made of duplex stainless steel, it has the characteristics of high corrosion resistance, high cavitation resistance, and high weldability. It and the stator (stator) have a water outlet in the outer diameter direction, which can better adapt to the high-power and high-speed operation of the hydraulic dynamometer.

水力测功器壳体内部安装有静子,导向环等部件,在其侧安装用于校验水力测功器的校验臂(梁)及测量水力测功器扭矩的测量臂(梁),且校验臂(梁)与测量臂(梁)对称布置,拥有很大的刚度,最大程度保证校验及测量的准确性。A stator, a guide ring and other components are installed inside the hydraulic dynamometer housing, and a calibration arm (beam) for calibrating the hydraulic dynamometer and a measuring arm (beam) for measuring the torque of the hydraulic dynamometer are installed on its side, and The calibration arm (beam) is symmetrically arranged with the measuring arm (beam), which has great rigidity and ensures the accuracy of calibration and measurement to the greatest extent.

水力测功器支撑主轴的两个轴承根据实际使用情况选用一体式滑动轴承或分辨式滑动轴承,使轴承的安装及主轴的安装更方便,寿命更长。一套轴承中,需有一个为推力轴承,能使水力测功器转子保持轴向定位,吸收轴向力。轴承使用滑油喷射润滑及冷却。The two bearings of the hydraulic dynamometer supporting the main shaft are selected as an integrated sliding bearing or a distinguishing sliding bearing according to the actual use situation, which makes the installation of the bearing and the main shaft more convenient and has a longer life. One set of bearings must be a thrust bearing, which can keep the rotor of the hydraulic dynamometer in the axial position and absorb the axial force. Bearings are lubricated and cooled with oil jets.

进水管及排水管均设置有稳定器,使流入流出水力测功器的水流均匀、稳定,进而使水力测功器的运行更稳定。Stabilizers are installed on the water inlet pipe and the drain pipe, so that the water flow into and out of the hydraulic dynamometer is uniform and stable, thereby making the operation of the hydraulic dynamometer more stable.

转子、静子(定子)、导向环在其易汽蚀部位使用普通火焰喷涂、电弧喷涂、等离子喷涂和高速火焰喷涂等进行表面防护,以提高易汽蚀部件的抗汽蚀能力,能更好地适应水力测功器大功率高转速运行,从而更好地提高高速水力测功器大修寿命。The rotor, stator (stator) and guide ring are protected by ordinary flame spraying, arc spraying, plasma spraying and high-speed flame spraying at their cavitation-prone parts to improve the cavitation-resistant ability of the cavitation-prone parts. Adapt to the high-power and high-speed operation of the hydraulic dynamometer, so as to better improve the overhaul life of the high-speed hydraulic dynamometer.

轴承使用滑油喷射润滑及冷却,其输入侧(或自由侧)带有推力面,能使水力测功器转子保持轴向定位,吸收轴向力,能更好地适应水力测功器大功率高转速运行。The bearing is lubricated and cooled by lubricating oil jet, and its input side (or free side) has a thrust surface, which can keep the rotor of the hydraulic dynamometer axially positioned, absorb the axial force, and better adapt to the high power of the hydraulic dynamometer. Running at high speed.

主轴上设置了至少两道迷宫非接触式油封,其母体采用20#钢、铜基(或其他钢材),顶端采用锡青铜巴氏合金材料,锡青铜巴氏合金本身包括多条沟槽,配合安装于主轴上的甩水环,能起到良好的密封作用。锡青铜巴氏合金与母体材料使用楔形联接,保证上联接可靠。在运行过程中,随着主轴旋转,少量未被转子甩出的水,被水封挡住,并通过排污管排至腔体外侧。At least two labyrinth non-contact oil seals are set on the main shaft. The parent body is made of 20# steel, copper base (or other steel), and the top is made of tin bronze babbitt. The tin bronze babbitt itself includes multiple grooves. The water throwing ring installed on the main shaft can play a good sealing effect. Tin bronze babbitt and parent material use wedge-shaped connection to ensure reliable upper connection. During operation, as the main shaft rotates, a small amount of water that is not thrown out by the rotor is blocked by the water seal and is discharged to the outside of the cavity through the sewage pipe.

联轴节以键及过盈联接与主轴相连,保证高转速及大扭矩状态下的安装全稳定性。The coupling is connected with the main shaft by a key and an interference connection to ensure the full stability of the installation under high speed and high torque.

壳体上安装有用于测量腔体内水压的测量孔及其后端仪表,便于在水力测功器运行时,充分了解其内部运行情况,并通过设置在壳体表面的检修孔,进行水力测功器的孔探仪检查,发现并及时处理可能发生的故障。The casing is equipped with a measuring hole for measuring the water pressure in the cavity and its back-end instrument, so that when the hydraulic dynamometer is running, it is convenient to fully understand its internal operation, and through the inspection hole set on the surface of the casing, the hydraulic measurement can be carried out. Check the hole detector of the power device, find and deal with possible faults in time.

在壳体上安装有压缩空气注入口,在水力测功器运行时,注入一定量的压缩空气,能有效减少水力测功器的汽蚀,提高水力测功器大修寿命。A compressed air injection port is installed on the shell. When the hydraulic dynamometer is running, a certain amount of compressed air is injected, which can effectively reduce the cavitation of the hydraulic dynamometer and improve the overhaul life of the hydraulic dynamometer.

在壳体底部设有排污连通管,用于在运行时平衡前后水腔的水压波动。在水力测功器停运时,能通过排污连通管进行水腔存水的排放,保证水力测功器内无存水。There is a sewage communication pipe at the bottom of the shell, which is used to balance the water pressure fluctuation of the front and rear water chambers during operation. When the hydraulic dynamometer is out of operation, the water stored in the water cavity can be discharged through the sewage communication pipe to ensure that there is no water stored in the hydraulic dynamometer.

水力测功器还包括用于支承水力测功器油底壳。其作用是作为水力测功器基座,使水力测功器各个部分联接成一个整体,提供稳固的支撑,以便于安装、吊装等。The hydro dynamometer also includes an oil pan for supporting the hydro dynamometer. Its function is to serve as the base of the hydraulic dynamometer to connect all parts of the hydraulic dynamometer into a whole, providing a stable support for easy installation and hoisting.

水力测功器油底壳,其内侧设置了水力测功器油箱,用于存储轴承润滑所需的滑油。The hydraulic dynamometer oil pan is provided with a hydraulic dynamometer oil tank inside, which is used to store the lubricating oil required for bearing lubrication.

水力测功器所进行的转子动平衡,需把所有安装于主轴上件都装上后进行,以保证转子动平衡的精确性,从而保证水力测功器在高速大功率运行时的平稳安全。The dynamic balance of the rotor performed by the hydraulic dynamometer needs to be carried out after all the upper parts installed on the main shaft are installed to ensure the accuracy of the dynamic balance of the rotor, thereby ensuring the stability and safety of the hydraulic dynamometer in high-speed and high-power operation.

本发明新型发动机功率检测装置,其具有测量精度高、响应灵敏、运行能力强、维护性好等优良性能,特别涉及一种水力测功器,该种水力测功器能适合高转速,大吸收功率,长大修寿命,高适应性等特点,具有极佳的工程应用价值。The novel engine power detection device of the present invention has excellent performances such as high measurement accuracy, sensitive response, strong operation ability, good maintainability, etc. In particular, it relates to a hydraulic dynamometer, which can be suitable for high rotational speed and large absorption capacity. Power, long overhaul life, high adaptability and other characteristics, have excellent engineering application value.

本发明的大功率高速水力测功器具有测量精度高、响应灵敏、运行能力强、尺寸紧凑、维护性好等优点,可以应用在航空用、工业用和船用燃气轮机科研及装备试验、耐久性试验、修复性试验测试等大功率高转速的领域。大功率高速水力测功器主要由静子(定子)、转子、导向环、壳体、端盖、水封、油封、轴承座、轴承座支承、主轴、联轴节、油底壳、进水阀、排水阀、集中控制箱及振动监控系统等组成。其吸收的功率与流过转子内的水量成正比例增减,吸收功率的调整由进/排水控制阀进行控制。高速水力测功器上集成了集中控制箱(集线柜)及振动监控系统,能就地及远程显示水力测功器运行情况,并对水力测功器本身的状态进行评估。通过做功水腔、转子静子(定子)及导向环的合理设计,易蚀部件抗汽蚀部件保护层喷涂,丰富的接口,保证了大功率高速水力测功器的平稳安全运行。The high-power and high-speed hydraulic dynamometer of the invention has the advantages of high measurement accuracy, sensitive response, strong operation ability, compact size, good maintainability and the like, and can be applied to scientific research, equipment test and durability test of aviation, industrial and marine gas turbines , repair test and other high-power and high-speed fields. High-power high-speed hydraulic dynamometer is mainly composed of stator (stator), rotor, guide ring, shell, end cover, water seal, oil seal, bearing seat, bearing seat support, main shaft, coupling, oil pan, water inlet valve , drainage valve, centralized control box and vibration monitoring system. The power it absorbs increases or decreases in direct proportion to the amount of water flowing through the rotor, and the adjustment of the absorbed power is controlled by the intake/drainage control valve. The high-speed hydraulic dynamometer is integrated with a centralized control box (hub cabinet) and a vibration monitoring system, which can display the operation of the hydraulic dynamometer locally and remotely, and evaluate the status of the hydraulic dynamometer itself. Through the rational design of the working water chamber, rotor stator (stator) and guide ring, the protective layer of the erodible parts and the anti-cavitation parts are sprayed, and the rich interfaces ensure the smooth and safe operation of the high-power and high-speed hydraulic dynamometer.

附图说明Description of drawings

图1是本发明大功率高速水力测功器原理图;Fig. 1 is the principle diagram of high-power high-speed hydraulic dynamometer of the present invention;

图2是大功率高速水力测功器主轴安装及动平衡示意图;Figure 2 is a schematic diagram of the spindle installation and dynamic balance of the high-power and high-speed hydraulic dynamometer;

图3是大功率高速水力测功器转子简图;Figure 3 is a schematic diagram of the rotor of the high-power and high-speed hydraulic dynamometer;

图4是大功率高速水力测功器静子(定子)简图;Figure 4 is a schematic diagram of the stator (stator) of a high-power and high-speed hydraulic dynamometer;

图5是大功率高速水力测功器壳体简图;Figure 5 is a schematic diagram of a high-power and high-speed hydraulic dynamometer housing;

图6是大功率高速水力测功器油底壳简图;Figure 6 is a schematic diagram of the oil pan of the high-power and high-speed hydraulic dynamometer;

图7是大功率高速水力测功器水稳定器简图;Figure 7 is a schematic diagram of a high-power high-speed hydraulic dynamometer water stabilizer;

图8是大功率高速水力测功器集线箱原理图;Figure 8 is the schematic diagram of the high-power high-speed hydraulic dynamometer junction box;

图9是大功率高速水力测功器振动监测系统原理图;Figure 9 is a schematic diagram of the vibration monitoring system of a high-power and high-speed hydraulic dynamometer;

图10是大功率高速水力测功器联轴节简图(两种形式);Figure 10 is a schematic diagram of the coupling of the high-power and high-speed hydraulic dynamometer (two forms);

图中,1-主轴,2-主轴承油密封,3-轴承座,4-侧盘,5-壳体,6-静子,7-导向环,8-转子,9-自定义轴承,10-轴承,11-排水,12-不锈钢套,13-联轴节。In the figure, 1-main shaft, 2-main bearing oil seal, 3-bearing seat, 4-side disc, 5-housing, 6-stator, 7-guide ring, 8-rotor, 9-custom bearing, 10- Bearing, 11-Drainage, 12-Stainless steel sleeve, 13-Coupling.

具体实施方式Detailed ways

本发明公开了一种大功率高速水力测功器,发动机所产生的负载通过联轴节传递至高速水力测功器主轴,主轴带动转子旋转,转子带动水腔内的水在由静子及导向环构成的水腔内高速流动,由于水在流动中不断改变速度及主向而产生动能,并通过静子(定子)传递至壳体,由此产生水力测功器的扭矩。水腔中的水是由水力测功器进水口进入进水道,然后通过静子叶片上的各个进水口进入做功水腔,随着转子的转动,水腔内的水被转子与静子(定子)搅动而产生水涡流,形成水力测功器吸收发动机的负载。图1为大功率高速水力测功器原理图。其表示出了大功率高速水力测功器各部件的相对位置关系及水流在水力测功器内的运动。The invention discloses a high-power high-speed hydraulic dynamometer. The load generated by the engine is transmitted to the main shaft of the high-speed hydraulic dynamometer through the coupling, the main shaft drives the rotor to rotate, and the rotor drives the water in the water cavity to pass through the stator and the guide ring. The high-speed flow in the formed water cavity generates kinetic energy due to the continuous change of speed and main direction of the water in the flow, and transmits it to the casing through the stator (stator), thereby generating the torque of the hydraulic dynamometer. The water in the water cavity enters the water inlet through the water dynamometer inlet, and then enters the working water cavity through the various water inlets on the stator blades. With the rotation of the rotor, the water in the water cavity is stirred by the rotor and the stator (stator). The water vortex is generated, forming a hydraulic dynamometer to absorb the load of the engine. Figure 1 is a schematic diagram of a high-power high-speed hydraulic dynamometer. It shows the relative positional relationship of each component of the high-power and high-speed hydraulic dynamometer and the movement of water flow in the hydraulic dynamometer.

如图1所示,在主轴中间,有一个不锈钢套制作的保护套,减少汽蚀及水的锈蚀发生,延长寿命。As shown in Figure 1, in the middle of the main shaft, there is a protective sleeve made of stainless steel to reduce the occurrence of cavitation and water corrosion and prolong the life.

水力测功器所吸收的负载是由水腔内的水量决定的。通过进排水量(进排水阀门开度)来调节水腔内水的多少,保证水力测功器水腔内的水涡流产生的热量及时排出。The load absorbed by the hydro dynamometer is determined by the amount of water in the water chamber. The amount of water in the water chamber is adjusted by the intake and discharge volume (the opening of the intake and discharge valve) to ensure that the heat generated by the water eddy current in the water chamber of the hydraulic dynamometer is discharged in time.

水力测功器壳体的支承通过自定心轴承支承(图1),自定心轴承能保证壳体部件灵活运动,保证扭矩传递的准确性。The support of the hydraulic dynamometer housing is supported by self-centering bearings (Figure 1). Self-centering bearings can ensure the flexible movement of housing components and the accuracy of torque transmission.

在水力测功器整体装配之前,需对主轴及其上所装的零件进行高精度动平衡,以保证高速水力测功器运行稳定、安全。附图2为大功率高速水力测功器转动部件高精度动平衡示意图。Before the overall assembly of the hydraulic dynamometer, it is necessary to perform high-precision dynamic balance on the main shaft and the parts installed on it to ensure the stable and safe operation of the high-speed hydraulic dynamometer. Figure 2 is a schematic diagram of the high-precision dynamic balance of the rotating parts of the high-power and high-speed hydraulic dynamometer.

图3为大功率高速水力测功器转子简图,其采用耐汽蚀的双相不锈钢材料制作,叶轮(叶片)相对于旋转方向的夹角为45度。Figure 3 is a schematic diagram of the rotor of the high-power and high-speed hydraulic dynamometer, which is made of cavitation-resistant duplex stainless steel, and the angle of the impeller (blade) relative to the rotation direction is 45 degrees.

图4为大功率高速水力测功器静子(定子)简图,其采用耐汽蚀的双相不锈钢材料制作,叶轮(叶片)相对于旋转方向的夹角为45度,且与转子相对。水力测功器进水通过静子(定子)上的进水孔进入由转子、静子、导向环构成的作功水腔。Figure 4 is a schematic diagram of the stator (stator) of the high-power and high-speed hydraulic dynamometer, which is made of cavitation-resistant duplex stainless steel. The angle of the impeller (blade) relative to the rotation direction is 45 degrees, and it is opposite to the rotor. The water inlet of the hydraulic dynamometer enters the working water chamber composed of the rotor, the stator and the guide ring through the water inlet hole on the stator (stator).

为提高大功率高速水力测功器易汽蚀部件的抗汽蚀性能,在易汽蚀的转子、静子(定子)及导向环适当处喷涂耐汽蚀涂层,以保护各部件,提高寿命。In order to improve the anti-cavitation performance of the cavitation-prone parts of the high-power and high-speed hydraulic dynamometer, cavitation-resistant coatings are sprayed on the cavitation-prone rotors, stators (stators) and guide rings to protect the parts and prolong their life.

图5为大功率高速水力测功器壳体简图,其采用分瓣形式,方便水力测功器拆装及维护。其上布置有进水口及排水口。壳体底部相对于水腔位置设有平衡水口及排污口,能在高速大功率运行时,平衡水腔压力,在停用时,排出水腔内存水。Figure 5 is a schematic diagram of the high-power and high-speed hydraulic dynamometer shell, which adopts a split-lobe form to facilitate the disassembly and maintenance of the hydraulic dynamometer. A water inlet and a water outlet are arranged on it. The bottom of the shell is provided with a balance water outlet and a sewage outlet relative to the water cavity, which can balance the pressure of the water cavity during high-speed and high-power operation, and discharge the water stored in the water cavity when it is out of use.

图6为大功率高速水力测功器油底壳简图,其采用支承及油箱一体式结构,在保证支承稳固的同时,简化辅助系统设备,方便安装。Figure 6 is a schematic diagram of the oil pan of the high-power and high-speed hydraulic dynamometer, which adopts the integrated structure of the support and the oil tank, which simplifies the auxiliary system equipment and facilitates the installation while ensuring the stability of the support.

大功率高速水力测功器进排水口采用传统进水方式,以节省安装空间。为使进入水力测功器的水流相对稳定,减少对水力测功器运行时的干扰,在进排水口设置水力测功器稳定器(图7)。The inlet and outlet of the high-power and high-speed hydraulic dynamometer adopts the traditional water inlet method to save installation space. In order to make the water flow into the hydraulic dynamometer relatively stable and reduce the interference to the operation of the hydraulic dynamometer, a hydraulic dynamometer stabilizer is installed at the inlet and outlet (Figure 7).

大功率高速水力测功器控制及传感器输出信号均汇集至集线箱,并经集线箱传至控制柜,大大提高传输及安装效率,避免信号及线路复杂,其原理如图8。The high-power and high-speed hydraulic dynamometer control and sensor output signals are collected into the junction box, and transmitted to the control cabinet through the junction box, which greatly improves the transmission and installation efficiency, and avoids the complexity of signals and lines. The principle is shown in Figure 8.

大功率高速水力测功器在运行时,需不断对其轴承支撑及壳体振动状态进行不间断监测,以判定其运行状态,并积累数据,为大修及寿命评估作依据。大功率高速水力测功器振动监测系统原理如图9,根据测试要求的不同,可在不同测试点及方向上安装测量位移、速度及加速度型振动传感器。When the high-power and high-speed hydraulic dynamometer is in operation, it is necessary to continuously monitor the vibration state of its bearing support and casing to determine its operating state and accumulate data for overhaul and life evaluation. The principle of high-power and high-speed hydraulic dynamometer vibration monitoring system is shown in Figure 9. According to different test requirements, vibration sensors measuring displacement, velocity and acceleration can be installed at different test points and directions.

根据大功率高速水力测功器联接设备以及要求的拆装方式不同,其联轴节与主轴可以用平键锥面过盈联接形式及液压过盈传扭联接形式,平键锥面过盈联接由于其对结合面的加工要求较高,加工难度相对来说比较大。液压过盈传扭对于加工面的本身要求较高,且在安装及拆卸时,仅需使用油压进行。According to the connection equipment of the high-power and high-speed hydraulic dynamometer and the required disassembly and assembly methods, the coupling and the main shaft can use the form of flat-key conical surface interference connection and hydraulic interference-torsion connection form, and the flat-key conical surface interference connection can be used. Due to its high processing requirements for the joint surface, the processing difficulty is relatively large. The hydraulic interference torque transmission has higher requirements on the processing surface itself, and only oil pressure is required for installation and disassembly.

本发明两个相对而装的转子,安装于静子外侧主轴上,转子叶片角度为45度,方向为吸收功率方向,转子采用双相不锈钢材质,具有高耐腐蚀,高抗汽蚀,高可焊接等特性。其叶片(轮)角度与轴线承45度,更好地适应水力测功器大功率高转速运行。In the present invention, two oppositely installed rotors are installed on the outer main shaft of the stator, the angle of the rotor blades is 45 degrees, and the direction is the direction of absorbing power. and other characteristics. Its blade (wheel) angle is 45 degrees to the axis bearing, which is better suited to the high-power and high-speed operation of the hydraulic dynamometer.

两个静子(定子)固定于壳体内侧,位置在转子内侧靠中心位置。静子采用双相不锈钢材质,具有高耐腐蚀,高抗汽蚀,高可焊接等特性。静子叶片(轮)角度与轴线承45度且与转子叶片相对,能更好地适应水力测功器大功率高转速运行。The two stators (stators) are fixed on the inner side of the casing and are located in the center of the inner side of the rotor. The stator is made of duplex stainless steel, which has the characteristics of high corrosion resistance, high cavitation resistance, and high weldability. The angle of the stator blade (wheel) is 45 degrees to the axial bearing and is opposite to the rotor blade, which can better adapt to the high-power and high-speed operation of the hydraulic dynamometer.

水力测功器具有一个圆筒状壳体,其上安装有静子,导向环等内部件,同时也安装用于校验水力测功器的校验臂(梁)及测量水力测功器扭矩的测量臂(梁)。The hydraulic dynamometer has a cylindrical shell on which the stator, guide ring and other internal components are installed, and also the calibration arm (beam) used for calibrating the hydraulic dynamometer and the torque measuring device of the hydraulic dynamometer. Measuring arm (beam).

在轴承两端的轴承架内设置了至少两道迷宫非接触式油封,其母体采用20#钢、铜基(或其他钢材),顶端采用锡青铜巴氏合金材料,锡青铜巴氏合金本身包括多条沟槽,配合安装于主轴上的甩油环,能起到良好的密封作用。锡青铜巴氏合金与母体材料使用楔形联接,保证上联接可靠。在水力测功器运行过程中,用于保证轴承润滑的滑油,始终在滑油腔内。同时收集外泄的滑油,回至滑油油底壳。其具有结构紧凑、密封效果好等特点。At least two labyrinth non-contact oil seals are set in the bearing frame at both ends of the bearing. The parent body is made of 20# steel, copper base (or other steel), and the top is made of tin bronze babbitt material. The tin bronze babbitt itself includes many The groove, together with the oil throwing ring installed on the main shaft, can play a good sealing effect. Tin bronze babbitt and parent material use wedge-shaped connection to ensure reliable upper connection. During the operation of the hydraulic dynamometer, the lubricating oil used to ensure the lubrication of the bearing is always in the lubricating oil cavity. At the same time, the leaked lubricating oil is collected and returned to the lubricating oil sump. It has the characteristics of compact structure and good sealing effect.

转子、静子(定子)及导向环等易汽蚀部件,均采用普通火焰喷涂、电弧喷涂、等离子喷涂和高速火焰喷涂等进行表面喷涂,以提高易汽蚀部件的抗汽蚀能力。Rotor, stator (stator) and guide ring and other cavitation-prone parts are all sprayed on the surface by ordinary flame spraying, arc spraying, plasma spraying and high-speed flame spraying to improve the cavitation resistance of cavitation-prone parts.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.一种大功率高速水力测功器,其特征在于,包括静子、转子、导向环、壳体、端盖、水封、油封、轴承座、轴承座支承、主轴、联轴节、油底壳、进水阀、排水阀;主轴用于传送发动机功率,主轴上使用一定量的过盈配合安装两个转子、水封、油封及不锈钢套,两个转子安装于与静子相对主轴上,转子叶轮角度为45度;两个静子固定于壳体内侧,位置在转子内侧靠中心位置;静子叶轮角度与轴线承45度且与转子叶片相对,且其型腔为半椭圆形;前后两套转子、静子及导向环构建两个相对独立的水腔;导向环固定于壳体内侧,径向位于转子外侧,其与转子、静子构成水腔,是水力测功器吸收功率主体。1. a high-power high-speed hydraulic dynamometer is characterized in that, comprising stator, rotor, guide ring, casing, end cover, water seal, oil seal, bearing seat, bearing seat support, main shaft, coupling, oil bottom Shell, water inlet valve and drain valve; the main shaft is used to transmit the engine power. Two rotors, water seals, oil seals and stainless steel sleeves are installed on the main shaft with a certain amount of interference fit. The two rotors are installed on the main shaft opposite to the stator. The angle of the impeller is 45 degrees; the two stators are fixed on the inner side of the casing, and the position is at the center of the inner side of the rotor; the angle of the stator impeller is 45 degrees from the axial bearing and opposite to the rotor blade, and its cavity is semi-elliptical; the front and rear two sets of rotors , stator and guide ring to construct two relatively independent water cavities; the guide ring is fixed on the inside of the casing and radially located on the outside of the rotor. 2.根据权利要求1所述的大功率高速水力测功器,其特征在于,在两个转子的中间,主轴与水接触处包敷有不锈钢套,用于防止在水力测功器大功率高转速运行时主轴由于长时间运行而产生锈蚀,提高主轴寿命。2. high-power high-speed hydraulic dynamometer according to claim 1, is characterized in that, in the middle of two rotors, the main shaft and the water contact place are covered with stainless steel sleeve, for preventing high power in the hydraulic dynamometer When the speed is running, the spindle will be rusted due to long-term operation, which will improve the life of the spindle. 3.根据权利要求1所述的大功率高速水力测功器,其特征在于,壳体两侧装有两片侧盘,其内部设有凹槽,用于安装密封圈(垫),并与壳体构成水力测功器密封内腔。3. The high-power and high-speed hydraulic dynamometer according to claim 1 is characterized in that, two side discs are installed on both sides of the casing, and a groove is provided in its interior for installing a sealing ring (gasket), and is combined with the casing. The shell forms the sealed inner cavity of the hydraulic dynamometer. 4.根据权利要求1所述的大功率高速水力测功器,其特征在于,还包括主轴两端各一个轴承支座,输入端轴承支座内设置带止推的滑动轴承,自由端轴承支座内设置滑动轴承,两个轴承使用一体式滑动轴承或分瓣式滑动轴承,使轴承的安装及主轴的安装更方便,寿命更长。4. The high-power and high-speed hydraulic dynamometer according to claim 1, further comprising a bearing support at both ends of the main shaft, a sliding bearing with a thrust is arranged in the bearing support at the input end, and a bearing support at the free end is provided. Sliding bearings are arranged in the seat, and the two bearings use an integrated sliding bearing or a split sliding bearing, which makes the installation of the bearing and the main shaft more convenient and the service life is longer. 5.根据权利要求1所述的大功率高速水力测功器,其特征在于,水封在壳体下部,设置外围排水槽,在水力测功器满水运行或水位超过设计标准水位时,水封不能封严的情况下,由排水槽进行向外排水,保证水不能流入水力测功器其他区域。5. high-power high-speed hydraulic dynamometer according to claim 1, is characterized in that, water is sealed in lower part of casing, and peripheral drainage groove is set, when hydraulic dynamometer runs with full water or water level exceeds design standard water level, water In the case that the seal cannot be sealed tightly, the drainage shall be carried out through the drainage groove to ensure that the water cannot flow into other areas of the hydraulic dynamometer. 6.根据权利要求1所述的大功率高速水力测功器,其特征在于,水力测功器还包括进水管及排水管,进水管与排水管在壳体相对位置,左右或上下布置,并在进出水口装有水稳定器,有利于水力测功器在运行时,内部流场的稳定,能更好地适应水力测功器大功率高转速运行。6. The high-power and high-speed hydraulic dynamometer according to claim 1, wherein the hydraulic dynamometer also comprises a water inlet pipe and a drainage pipe, and the water inlet pipe and the drainage pipe are arranged at the relative positions of the casing, left and right or up and down, and The water stabilizer is installed at the water inlet and outlet, which is beneficial to the stability of the internal flow field when the hydraulic dynamometer is running, and can better adapt to the high-power and high-speed operation of the hydraulic dynamometer. 7.根据权利要求1所述的大功率高速水力测功器,其特征在于,水力测功器还包括两端各一个联轴节,在需要进行正反转切换的时候,以掉转水力测功器安装方向,实现对不同转向的有效切换。7. high-power high-speed hydraulic dynamometer according to claim 1, is characterized in that, hydraulic dynamometer also comprises a coupling at both ends, when needing to carry out forward and reverse switching, to reverse hydraulic dynamometer The installation direction of the device can realize the effective switching of different steering directions. 8.根据权利要求1所述的大功率高速水力测功器,其特征在于,转子、静子及导向环采用双相不锈钢材质,具有同等材料更高的硬度及高耐腐蚀,高抗汽蚀,高可焊接等特性。8. The high-power and high-speed hydraulic dynamometer according to claim 1, wherein the rotor, the stator and the guide ring are made of duplex stainless steel, and have higher hardness and high corrosion resistance of the same material, and high cavitation resistance, High weldability and other characteristics. 9.根据权利要求1所述的大功率高速水力测功器,其特征在于,水力测功器集成了集中控制箱,把水力测功器转速、扭矩、温度、压力等电信号前端收集及处理后,通过电缆、以太网传输至控制柜,实现就地及远程控制。9. high-power high-speed hydraulic dynamometer according to claim 1, is characterized in that, hydraulic dynamometer integrates centralized control box, collects and processes the electric signal front-ends such as hydraulic dynamometer rotating speed, torque, temperature, pressure After that, it is transmitted to the control cabinet through cables and Ethernet to realize local and remote control. 10.根据权利要求1所述的大功率高速水力测功器,其特征在于,水力测功器集成了振动监控系统,其能实时监测水力测功器轴承水平、垂直及轴向振动,用以评判水力测功器运行情况,能更好地适应水力测功器大功率高转速运行。10. high-power high-speed hydraulic dynamometer according to claim 1, is characterized in that, hydraulic dynamometer has integrated vibration monitoring system, it can monitor the horizontal, vertical and axial vibration of hydraulic dynamometer bearing in real time, in order to Judging the operation of the hydraulic dynamometer can better adapt to the high-power and high-speed operation of the hydraulic dynamometer.
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