CN111886220A - Preparation method of DL-lysine - Google Patents
Preparation method of DL-lysine Download PDFInfo
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- CN111886220A CN111886220A CN202080001050.5A CN202080001050A CN111886220A CN 111886220 A CN111886220 A CN 111886220A CN 202080001050 A CN202080001050 A CN 202080001050A CN 111886220 A CN111886220 A CN 111886220A
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Abstract
Description
技术领域technical field
本发明涉及了生物技术领域,具体的是一种DL-赖氨酸的制备方法。The invention relates to the field of biotechnology, in particular to a preparation method of DL-lysine.
背景技术Background technique
DL-赖氨酸是合成赖氨匹林的主要原料之一。现有技术中DL-赖氨酸的加工工艺,其加工步骤繁多,在加工过程中需要投入大量人力物力,不便于工业化操作。生产周期较长,增加了生产成本,并且制备得到的DL-赖氨酸品质较差,市场竞争力差。现有技术中DL-赖氨酸的加工工艺还容易造成产品杂质偏多,颜色变黄,不符合质量要求,对质量不达标的产品还需要进行后续处理,造成加工成本过高。DL-lysine is one of the main raw materials for the synthesis of lysine. The processing technology of DL-lysine in the prior art has many processing steps, and needs to invest a lot of manpower and material resources in the processing process, which is inconvenient for industrialized operation. The production cycle is long, the production cost is increased, and the quality of the prepared DL-lysine is poor, and the market competitiveness is poor. The processing technology of DL-lysine in the prior art is also likely to cause excessive impurities in the product, yellowing in color, and failure to meet the quality requirements. Subsequent processing is required for products that do not meet the quality standards, resulting in excessive processing costs.
因此,有必要提出一种新的DL-赖氨酸的制备方法,以简化加工步骤,提高加工效率,降低加工成本。Therefore, it is necessary to propose a new preparation method of DL-lysine to simplify the processing steps, improve the processing efficiency and reduce the processing cost.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中的缺陷,本发明实施例提供了一种DL-赖氨酸的制备方法,其加工工艺简单,便于工业化操作,反应时间短,大大提高了DL-赖氨酸产品的产量和品质,具有较好的市场竞争力。In order to overcome the defects in the prior art, the embodiment of the present invention provides a preparation method of DL-lysine, which has simple processing technology, convenient industrial operation, short reaction time, and greatly improves the yield of DL-lysine products. and quality, with better market competitiveness.
本发明公开了一种DL-赖氨酸的制备方法,包括以下步骤:The invention discloses a preparation method of DL-lysine, comprising the following steps:
将L-赖氨酸盐酸盐、冰醋酸和水搅拌升温至70℃~80℃,继续保温搅拌1~6h后,抽滤出固体,将固体进行漂洗、干燥,得到DL-赖氨酸盐酸盐;The L-lysine hydrochloride, glacial acetic acid and water are stirred and heated to 70°C to 80°C, and after continuing to keep stirring for 1 to 6 hours, the solid is filtered off with suction, and the solid is rinsed and dried to obtain DL-lysine salt. acid;
将DL-赖氨酸盐酸盐溶于水中,并调节pH值至5.0,得到上柱液;Dissolve DL-lysine hydrochloride in water, and adjust the pH value to 5.0 to obtain the upper column liquid;
将上柱液加入阳离子交换柱中,用水洗脱至流出液中不含氯离子,再用液碱洗脱,收集液碱洗脱时的流出液;The upper column liquid is added to the cation exchange column, eluted with water until the effluent does not contain chloride ions, and then eluted with liquid caustic soda, and the effluent during the liquid caustic elution is collected;
将收集的液碱洗脱时的流出液在55℃~60℃减压真空蒸馏,再于无氧环境中静置至晶体完全析出,将晶体干燥后即得DL-赖氨酸。The effluent from the collected liquid alkali elution is distilled under reduced pressure and vacuum at 55°C to 60°C, and then left to stand in an oxygen-free environment until the crystals are completely precipitated, and the crystals are dried to obtain DL-lysine.
作为优选,所述步骤“将L-赖氨酸盐酸盐、冰醋酸和水搅拌升温至70℃~80℃”中,L-赖氨酸盐酸盐、冰醋酸和水的重量比为1:(2~2.6):(0.4~1)。Preferably, in the step of "raising the temperature of L-lysine hydrochloride, glacial acetic acid and water to 70°C to 80°C with stirring", the weight ratio of L-lysine hydrochloride, glacial acetic acid and water is 1 :(2~2.6):(0.4~1).
作为优选,所述步骤“将L-赖氨酸盐酸盐、冰醋酸和水搅拌升温至70℃~80℃”中,L-赖氨酸盐酸盐、冰醋酸和水的重量比为1:2.6:0.4。Preferably, in the step of "raising the temperature of L-lysine hydrochloride, glacial acetic acid and water to 70°C to 80°C with stirring", the weight ratio of L-lysine hydrochloride, glacial acetic acid and water is 1 :2.6:0.4.
作为优选,所述步骤“将固体进行漂洗、干燥,得到DL-赖氨酸盐酸盐”中,固体漂洗方法为:采用固体体积2倍的95%乙醇对固体进行搅拌洗涤10~15min,离心去除液体,再用固体体积0.5~1倍的95%乙醇对固体进行搅拌洗涤10~15min,离心去除液体。Preferably, in the step of "rinsing and drying the solid to obtain DL-lysine hydrochloride", the method for rinsing the solid is as follows: the solid is stirred and washed for 10-15 minutes by using 95% ethanol with twice the volume of the solid, and centrifuged The liquid is removed, and then the solid is stirred and washed with 95% ethanol with a volume of 0.5 to 1 times the solid for 10 to 15 minutes, and the liquid is removed by centrifugation.
作为优选,所述步骤“将固体进行漂洗、干燥,得到DL-赖氨酸盐酸盐”中,干燥温度为70℃~80℃。Preferably, in the step "rinsing and drying the solid to obtain DL-lysine hydrochloride", the drying temperature is 70°C to 80°C.
作为优选,所述步骤“将DL-赖氨酸盐酸盐溶于水中,并调节pH至5.0,得到上柱液”中,DL-赖氨酸盐酸盐和水的重量比为1:(2~4)。Preferably, in the step "dissolving DL-lysine hydrochloride in water, and adjusting pH to 5.0 to obtain upper column liquid", the weight ratio of DL-lysine hydrochloride and water is 1:( 2 to 4).
作为优选,所述步骤“将DL-赖氨酸盐酸盐溶于水中,并调节pH至5.0,得到上柱液”中,采用12%~15%的稀盐酸溶液调节pH值。Preferably, in the step "dissolving DL-lysine hydrochloride in water, and adjusting the pH to 5.0 to obtain the upper column liquid", a 12%-15% dilute hydrochloric acid solution is used to adjust the pH value.
作为优选,所述步骤“将上柱液加入阳离子交换柱中,用水洗脱至流出液中不含氯离子,再用液碱洗脱,收集液碱洗脱时的流出液”中,将上柱液加入阳离子交换柱中,保持0.5h~1h后再进行后续洗脱。Preferably, in the step "adding the upper column liquid to the cation exchange column, eluting with water until the effluent does not contain chloride ions, then eluting with liquid caustic soda, and collecting the effluent during the elution with liquid caustic soda", the upper The column liquid is added to the cation exchange column and kept for 0.5h to 1h before subsequent elution.
作为优选,所述步骤“将上柱液加入阳离子交换柱中,用水洗脱至流出液中不含氯离子,再用液碱洗脱,收集液碱洗脱时的流出液”中,所述液碱的浓度为7%-8%。Preferably, in the step of "adding the upper column liquid to the cation exchange column, eluting with water until the effluent does not contain chloride ions, then eluting with liquid caustic soda, and collecting the effluent during elution with liquid caustic soda", the The concentration of liquid caustic soda is 7%-8%.
作为优选,所述步骤“将收集的液碱洗脱时的流出液在55℃~60℃减压真空蒸馏”中,将液碱洗脱时的流出液减压真空蒸馏至固形物含量60%~63%。Preferably, in the step "decompression and vacuum distillation of the effluent during elution of the collected liquid caustic soda at 55°C to 60°C", the effluent during the elution of the liquid caustic soda is vacuum distilled to a solid content of 60% ~63%.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
本发明DL-赖氨酸的制备方法加工工艺简单,便于工业化操作,反应时间短,大大提高了DL-赖氨酸产品的产量和品质,具有较好的市场竞争力。The preparation method of DL-lysine of the invention has simple processing technology, convenient industrial operation, short reaction time, greatly improves the yield and quality of DL-lysine products, and has better market competitiveness.
为让本发明的上述和其他目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附图式,作详细说明如下。In order to make the above-mentioned and other objects, features and advantages of the present invention more obvious and easy to understand, the preferred embodiments are exemplified below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是本发明制备方法的反应示意图;Fig. 1 is the reaction schematic diagram of preparation method of the present invention;
图2是本发明制备方法的流程图。Figure 2 is a flow chart of the preparation method of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1~4以及对比例1中所用的原辅材料的质量指标如下表1:The quality indexes of the raw and auxiliary materials used in Examples 1 to 4 and Comparative Example 1 are as follows in Table 1:
表1Table 1
实施例1~4以及对比例1中所用的L-赖氨酸盐酸盐的颜色需要为白色或类白色才为合格。如果物料颜色为黄色或其他,则为不合格。The color of L-lysine hydrochloride used in Examples 1 to 4 and Comparative Example 1 needs to be white or off-white to be qualified. If the material color is yellow or other, it is unqualified.
实施例1Example 1
制备DL-赖氨酸盐酸盐:To prepare DL-Lysine hydrochloride:
将由100Kg的L-赖氨酸盐酸盐、40Kg的纯水以及260Kg的冰醋酸构成的反应液投入1000L的反应釜中,搅拌升温至70℃~80℃,并保温搅拌2h,保温搅拌过程,反应液中的L-赖氨酸盐酸盐充分发生消旋反应,生成DL-赖氨酸盐酸盐,此时,反应液的旋光值为0。The reaction solution consisting of 100Kg of L-lysine hydrochloride, 40Kg of pure water and 260Kg of glacial acetic acid was put into a 1000L reactor, stirred and heated to 70°C to 80°C, and kept stirring for 2h. The L-lysine hydrochloride in the reaction solution fully undergoes a racemization reaction to generate DL-lysine hydrochloride. At this time, the optical rotation value of the reaction solution is 0.
将上步消旋反应后的反应液冷却至25℃,采用塑料抽滤桶,将反应液中的固体抽滤至洁净的周转釜中。用少量的95wt%乙醇将固体漂洗抽入洗涤釜中,向洗涤釜中加入固体体积2倍的95wt%乙醇对固体洗涤10~15min,离心去除洗涤液,再加入固体体积0.5倍的95wt%乙醇对固体漂洗10~15min,漂洗后离心去除洗涤液,将固体置于干燥器中,70℃~80℃烘干得到DL-赖氨酸盐酸盐。Cool the reaction solution after the racemization reaction in the previous step to 25°C, and use a plastic suction filter barrel to suction filter the solids in the reaction solution into a clean revolving kettle. Rinse and pump the solid into the washing kettle with a small amount of 95wt% ethanol, add 95wt% ethanol 2 times the solid volume to the washing kettle to wash the solid for 10-15min, remove the washing liquid by centrifugation, and then add 0.5 times the solid volume 95wt% ethanol Rinse the solid for 10-15 minutes, remove the washing liquid by centrifugation after rinsing, place the solid in a desiccator, and dry at 70°C to 80°C to obtain DL-lysine hydrochloride.
制备DL-赖氨酸:To prepare DL-Lysine:
在1000L的搪玻璃反应釜中投入自来水275Kg、DL-赖氨酸盐酸盐100Kg,搅拌至全溶,用12%~15%的稀盐酸调节pH值至5.0,得到上柱液。Put 275Kg of tap water and 100Kg of DL-lysine hydrochloride into a 1000L glass-lined reactor, stir until completely dissolved, and adjust the pH value to 5.0 with 12%-15% dilute hydrochloric acid to obtain the upper column liquid.
将上柱液加入阳离子交换柱中,先保持0.5h使得上柱液被阳离子交换柱中的树脂颗粒充分吸附,然后用自来水洗脱至流出液的pH值为6~7,再用纯水冲洗阳离子交换柱,使得流出液中的氯离子被洗脱去除,即流出液中检测不到氯离子。Add the upper column liquid to the cation exchange column, keep it for 0.5h first so that the upper column liquid is fully adsorbed by the resin particles in the cation exchange column, and then elute with tap water until the pH value of the effluent is 6-7, and then rinse with pure water. Cation exchange column, so that the chloride ions in the effluent are eluted and removed, that is, no chloride ions can be detected in the effluent.
氯离子被去除完全后,再用8%的液碱洗脱阳离子交换柱,收集液碱洗脱时的流出液。After the chloride ions are completely removed, the cation exchange column is eluted with 8% liquid caustic soda, and the effluent from the liquid caustic elution is collected.
将收集的液碱洗脱时的流出液在55℃~60℃减压真空蒸馏至固形物含量60%~63%,再放置于洁净塑料桶中,于25℃、无氧环境中静置至晶体完全析出,离心去除多余液体,将晶体65℃干燥后即得DL-赖氨酸样品1。The effluent from the collected liquid caustic soda elution was distilled under reduced pressure and vacuum at 55°C to 60°C to a solid content of 60% to 63%, and then placed in a clean plastic bucket, and allowed to stand at 25°C in an oxygen-free environment until The crystals were completely precipitated, the excess liquid was removed by centrifugation, and the DL-lysine sample 1 was obtained after the crystals were dried at 65°C.
本实施例制备得到的DL-赖氨酸样品1的质量指标如下表2:The quality index of the DL-lysine sample 1 prepared in this example is as follows in Table 2:
表2Table 2
实施例2Example 2
制备DL-赖氨酸盐酸盐:To prepare DL-Lysine hydrochloride:
将由100Kg的L-赖氨酸盐酸盐、40Kg的纯水以及200Kg的冰醋酸构成的反应液投入1000L的反应釜中,搅拌升温至75℃,并保温搅拌2h。The reaction solution consisting of 100Kg of L-lysine hydrochloride, 40Kg of pure water and 200Kg of glacial acetic acid was put into a 1000L reaction kettle, stirred and heated to 75°C, and kept stirring for 2h.
将上步消旋反应后的反应液冷却至25℃,采用塑料抽滤桶,将反应液中的固体抽滤至洁净的周转釜中。用少量的95wt%乙醇将固体漂洗抽入洗涤釜中,向洗涤釜中加入固体体积2倍的95wt%乙醇对固体洗涤10~15min,离心去除洗涤液,再加入固体体积0.5倍的95wt%乙醇对固体漂洗10~15min,漂洗后离心去除洗涤液,将固体置于干燥器中,70~80℃烘干得到DL-赖氨酸盐酸盐。Cool the reaction solution after the racemization reaction in the previous step to 25°C, and use a plastic suction filter barrel to suction filter the solids in the reaction solution into a clean revolving kettle. Rinse and pump the solid into the washing kettle with a small amount of 95wt% ethanol, add 95wt% ethanol 2 times the solid volume to the washing kettle to wash the solid for 10-15min, remove the washing liquid by centrifugation, and then add 0.5 times the solid volume 95wt% ethanol Rinse the solid for 10-15 minutes, remove the washing liquid by centrifugation after rinsing, place the solid in a desiccator, and dry at 70-80° C. to obtain DL-lysine hydrochloride.
制备DL-赖氨酸:To prepare DL-Lysine:
在1000L的搪玻璃反应釜中投入自来水275Kg、DL-赖氨酸盐酸盐100Kg,搅拌至全溶,用12%~15%的稀盐酸调节pH值至5.0,得到上柱液。Put 275Kg of tap water and 100Kg of DL-lysine hydrochloride into a 1000L glass-lined reactor, stir until completely dissolved, and adjust the pH value to 5.0 with 12%-15% dilute hydrochloric acid to obtain the upper column liquid.
将上柱液加入阳离子交换柱中,先保持0.5h使得上柱液被阳离子交换柱中的树脂颗粒充分吸附,然后用自来水洗脱至流出液的pH值为6~7,再使用纯水冲洗阳离子交换柱至流出液中检测不到氯离子。Add the upper column liquid to the cation exchange column, keep it for 0.5h first so that the upper column liquid is fully adsorbed by the resin particles in the cation exchange column, and then elute with tap water until the pH value of the effluent is 6-7, and then rinse with pure water. Cation exchange column until no chloride ions can be detected in the effluent.
氯离子被去除完全后,再用8%的液碱对阳离子交换柱洗脱,收集液碱洗脱时的流出液。After the chloride ions are completely removed, the cation exchange column is eluted with 8% liquid caustic soda, and the effluent from the liquid caustic elution is collected.
将收集的液碱洗脱时的流出液在55℃~60℃减压真空蒸馏至固形物含量60%~63%,再放置于洁净塑料桶中,于25℃、无氧环境中静置至晶体完全析出,离心去除多余液体,将晶体65℃干燥后即得DL-赖氨酸样品2。The effluent from the collected liquid caustic soda elution was distilled under reduced pressure and vacuum at 55°C to 60°C to a solid content of 60% to 63%, and then placed in a clean plastic bucket, and allowed to stand at 25°C in an oxygen-free environment until The crystals were completely precipitated, the excess liquid was removed by centrifugation, and the DL-lysine sample 2 was obtained after the crystals were dried at 65°C.
本实施例制备得到的DL-赖氨酸样品2的质量指标如下表3:The quality index of the DL-lysine sample 2 prepared in this example is as follows in Table 3:
表3table 3
实施例3Example 3
制备DL-赖氨酸盐酸盐:To prepare DL-Lysine hydrochloride:
将由100Kg的L-赖氨酸盐酸盐、40Kg的纯水以及260Kg的冰醋酸构成的反应液投入1000L的反应釜中,搅拌升温至75℃,并保温搅拌1h。The reaction solution consisting of 100Kg of L-lysine hydrochloride, 40Kg of pure water and 260Kg of glacial acetic acid was put into a 1000L reaction kettle, stirred and heated to 75°C, and kept stirring for 1 hour.
将上步消旋反应后的反应液冷却至25℃,采用塑料抽滤桶,将反应液中的固体抽滤至洁净的周转釜中。用少量的95wt%乙醇将固体漂洗抽入洗涤釜中,向洗涤釜中加入固体体积2倍的95wt%乙醇对固体洗涤10~15min,离心去除洗涤液,再加入固体体积0.5倍的95wt%乙醇对固体漂洗10~15min,漂洗后离心去除洗涤液,将固体置于干燥器中,70~80℃烘干得到DL-赖氨酸盐酸盐。Cool the reaction solution after the racemization reaction in the previous step to 25°C, and use a plastic suction filter barrel to suction filter the solids in the reaction solution into a clean revolving kettle. Rinse and pump the solid into the washing kettle with a small amount of 95wt% ethanol, add 95wt% ethanol 2 times the solid volume to the washing kettle to wash the solid for 10-15min, remove the washing liquid by centrifugation, and then add 0.5 times the solid volume 95wt% ethanol Rinse the solid for 10-15 minutes, remove the washing liquid by centrifugation after rinsing, place the solid in a desiccator, and dry at 70-80° C. to obtain DL-lysine hydrochloride.
制备DL-赖氨酸:To prepare DL-Lysine:
在1000L的搪玻璃反应釜中投入自来水275Kg、DL-赖氨酸盐酸盐100Kg,搅拌至全溶,用12%~15%的稀盐酸调节pH值至5.0,得到上柱液。Put 275Kg of tap water and 100Kg of DL-lysine hydrochloride into a 1000L glass-lined reactor, stir until completely dissolved, and adjust the pH value to 5.0 with 12%-15% dilute hydrochloric acid to obtain the upper column liquid.
将上柱液加入阳离子交换柱中,先保持0.5h使得上柱液被阳离子交换柱中的树脂颗粒充分吸附,然后用自来水洗脱至流出液的pH值为6~7,再使用纯水冲洗阳离子交换柱至流出液中检测不到氯离子。Add the upper column liquid to the cation exchange column, keep it for 0.5h first so that the upper column liquid is fully adsorbed by the resin particles in the cation exchange column, and then elute with tap water until the pH value of the effluent is 6-7, and then rinse with pure water. Cation exchange column until no chloride ions can be detected in the effluent.
氯离子被去除完全后,再用8%的液碱洗脱,收集液碱洗脱时的流出液。After the chloride ion is completely removed, it is eluted with 8% liquid caustic soda, and the effluent of the liquid caustic elution is collected.
将收集的液碱洗脱时的流出液在55℃~60℃减压真空蒸馏至固形物含量60%~63%,再放置于洁净塑料桶中,于25℃、无氧环境中静置至晶体完全析出,离心去除多余液体,将晶体65℃干燥后即得DL-赖氨酸样品3。The effluent from the collected liquid caustic soda elution was distilled under reduced pressure and vacuum at 55°C to 60°C to a solid content of 60% to 63%, and then placed in a clean plastic bucket, and allowed to stand at 25°C in an oxygen-free environment until The crystals were completely precipitated, the excess liquid was removed by centrifugation, and the DL-lysine sample 3 was obtained after the crystals were dried at 65°C.
本实施例制备得到的DL-赖氨酸样品3的质量指标如下表4:The quality index of the DL-lysine sample 3 prepared in this example is as follows in Table 4:
表4Table 4
实施例4Example 4
制备DL-赖氨酸盐酸盐:To prepare DL-Lysine hydrochloride:
将由100Kg的L-赖氨酸盐酸盐、100Kg的纯水以及260Kg的冰醋酸构成的反应液投入1000L的反应釜中,搅拌升温至75℃,并保温搅拌6h。The reaction solution consisting of 100Kg of L-lysine hydrochloride, 100Kg of pure water and 260Kg of glacial acetic acid was put into a 1000L reaction kettle, stirred and heated to 75°C, and kept stirring for 6h.
将上步消旋反应后的反应液冷却至25℃,采用塑料抽滤桶,将反应液中的固体抽滤至洁净的周转釜中。用少量的95wt%乙醇将固体漂洗抽入洗涤釜中,向洗涤釜中加入固体体积2倍的95wt%乙醇对固体洗涤10~15min,离心去除洗涤液,再加入固体体积0.5倍的95wt%乙醇对固体漂洗10~15min,漂洗后离心去除洗涤液,将固体置于干燥器中,70~80℃烘干得到DL-赖氨酸盐酸盐。Cool the reaction solution after the racemization reaction in the previous step to 25°C, and use a plastic suction filter barrel to suction filter the solids in the reaction solution into a clean revolving kettle. Rinse and pump the solid into the washing kettle with a small amount of 95wt% ethanol, add 95wt% ethanol 2 times the solid volume to the washing kettle to wash the solid for 10-15min, remove the washing liquid by centrifugation, and then add 0.5 times the solid volume 95wt% ethanol Rinse the solid for 10-15 minutes, remove the washing liquid by centrifugation after rinsing, place the solid in a desiccator, and dry at 70-80° C. to obtain DL-lysine hydrochloride.
制备DL-赖氨酸:To prepare DL-Lysine:
在1000L的搪玻璃反应釜中投入自来水275Kg、DL-赖氨酸盐酸盐100Kg,搅拌至全溶,用12%~15%的稀盐酸调节pH值至5.0,得到上柱液。Put 275Kg of tap water and 100Kg of DL-lysine hydrochloride into a 1000L glass-lined reactor, stir until completely dissolved, and adjust the pH value to 5.0 with 12%-15% dilute hydrochloric acid to obtain the upper column liquid.
将上柱液加入阳离子交换柱中,先保持0.5h使得上柱液被阳离子交换柱中的树脂颗粒充分吸附,然后用自来水洗脱至流出液的pH值为6~7,再使用纯水冲洗阳离子交换柱至流出液中检测不到氯离子。Add the upper column liquid to the cation exchange column, keep it for 0.5h first so that the upper column liquid is fully adsorbed by the resin particles in the cation exchange column, and then elute with tap water until the pH value of the effluent is 6-7, and then rinse with pure water. Cation exchange column until no chloride ions can be detected in the effluent.
氯离子被去除完全后,再用8%的液碱洗脱,收集液碱洗脱时的流出液。After the chloride ion is completely removed, it is eluted with 8% liquid caustic soda, and the effluent of the liquid caustic elution is collected.
将收集的液碱洗脱时的流出液在55℃~60℃减压真空蒸馏至固形物含量60%~63%,再放置于洁净塑料桶中,于25℃、无氧环境中静置至晶体完全析出,离心去除多余液体,将晶体65℃干燥后即得DL-赖氨酸样品4。The effluent from the collected liquid caustic soda elution was distilled under reduced pressure and vacuum at 55°C to 60°C to a solid content of 60% to 63%, and then placed in a clean plastic bucket, and allowed to stand at 25°C in an oxygen-free environment until The crystals were completely precipitated, the excess liquid was removed by centrifugation, and the DL-lysine sample 4 was obtained after the crystals were dried at 65°C.
本实施例制备得到的DL-赖氨酸样品4的质量指标如下表5:The quality index of the DL-lysine sample 4 prepared in this example is as follows in Table 5:
表5table 5
对比例1Comparative Example 1
本对比例与实施例1的区别在于,制备DL-赖氨酸时,将收集的液碱洗脱时的流出液在80℃~85℃减压真空蒸馏。The difference between this comparative example and Example 1 is that, when DL-lysine is prepared, the effluent from the collected liquid caustic elution is distilled under reduced pressure and vacuum at 80°C to 85°C.
制备DL-赖氨酸盐酸盐:To prepare DL-Lysine hydrochloride:
将由100Kg的L-赖氨酸盐酸盐、40Kg的纯水以及260Kg的冰醋酸构成的反应液投入1000L的反应釜中,搅拌升温至75℃,并保温搅拌2h。The reaction solution consisting of 100Kg of L-lysine hydrochloride, 40Kg of pure water and 260Kg of glacial acetic acid was put into a 1000L reaction kettle, stirred and heated to 75°C, and kept stirring for 2h.
将上步消旋反应后的反应液冷却至25℃,采用塑料抽滤桶,将反应液中的固体抽滤至洁净的周转釜中。用少量的95wt%乙醇将固体漂洗抽入洗涤釜中,向洗涤釜中加入固体体积2倍的95wt%乙醇对固体洗涤10~15min,离心去除洗涤液,再加入固体体积0.5倍的95wt%乙醇对固体漂洗10~15min,漂洗后离心去除洗涤液,将固体置于干燥器中,70~80℃烘干得到DL-赖氨酸盐酸盐。Cool the reaction solution after the racemization reaction in the previous step to 25°C, and use a plastic suction filter barrel to suction filter the solids in the reaction solution into a clean revolving kettle. Rinse and pump the solid into the washing kettle with a small amount of 95wt% ethanol, add 95wt% ethanol 2 times the solid volume to the washing kettle to wash the solid for 10-15min, remove the washing liquid by centrifugation, and then add 0.5 times the solid volume 95wt% ethanol Rinse the solid for 10-15 minutes, remove the washing liquid by centrifugation after rinsing, place the solid in a desiccator, and dry at 70-80° C. to obtain DL-lysine hydrochloride.
制备DL-赖氨酸:To prepare DL-Lysine:
在1000L的搪玻璃反应釜中投入自来水275Kg、DL-赖氨酸盐酸盐100Kg,搅拌至全溶,用12%~15%的稀盐酸调节pH值至5.0,得到上柱液。Put 275Kg of tap water and 100Kg of DL-lysine hydrochloride into a 1000L glass-lined reactor, stir until completely dissolved, and adjust the pH value to 5.0 with 12%-15% dilute hydrochloric acid to obtain the upper column liquid.
将上柱液加入阳离子交换柱中,先保持0.5h使得上柱液被阳离子交换柱中的树脂颗粒充分吸附,然后用自来水洗脱至流出液的pH值为6~7,再使用纯水冲洗阳离子交换柱至流出液中检测不到氯离子。Add the upper column liquid to the cation exchange column, keep it for 0.5h first so that the upper column liquid is fully adsorbed by the resin particles in the cation exchange column, and then elute with tap water until the pH value of the effluent is 6-7, and then rinse with pure water. Cation exchange column until no chloride ions can be detected in the effluent.
氯离子被去除完全后,再用8%的液碱洗脱,收集液碱洗脱时的流出液。After the chloride ion is completely removed, it is eluted with 8% liquid caustic soda, and the effluent of the liquid caustic elution is collected.
将收集的液碱洗脱时的流出液在80℃~85℃减压真空蒸馏至固形物含量60%~63%,再放置于洁净塑料桶中,于25℃、无氧环境中静置至晶体完全析出,离心去除多余液体,将晶体65℃干燥后即得DL-赖氨酸样品5。Distill the effluent from the collected liquid caustic soda under reduced pressure and vacuum at 80°C to 85°C to a solid content of 60% to 63%, then place it in a clean plastic bucket, and let it stand at 25°C in an oxygen-free environment until The crystals were completely precipitated, the excess liquid was removed by centrifugation, and the DL-lysine sample 5 was obtained after the crystals were dried at 65°C.
本实施例制备得到的DL-赖氨酸样品5的质量指标如下表6:The quality index of the DL-lysine sample 5 prepared in this example is as follows in Table 6:
表6Table 6
实施例1~4和对比例1中样品的收率如下表7。The yields of the samples in Examples 1 to 4 and Comparative Example 1 are shown in Table 7 below.
表7Table 7
本发明实施例1~4中所制备的DL-赖氨酸具有较好的品质。其中,实施例1中的制备方法为最优方法,由实施例1中制备方法制备得到的DL-赖氨酸具有较好的品质,并且具有较高的收率。The DL-lysine prepared in Examples 1 to 4 of the present invention has good quality. Among them, the preparation method in Example 1 is the best method, and the DL-lysine prepared by the preparation method in Example 1 has better quality and higher yield.
本发明实施例1~4以及对比例1中所用的L-赖氨酸盐酸盐的颜色为白色或类白色,保证了产品的颜色指标合格。如果所用的原料L-赖氨酸盐酸盐为黄色或其他,则为不合格。采用吸潮氧化变色后的L-赖氨酸盐酸盐会影响成品的外观和吸光度,导致成品的颜色指标不合格。The color of L-lysine hydrochloride used in Examples 1 to 4 of the present invention and Comparative Example 1 is white or off-white, which ensures that the color index of the product is qualified. If the raw material L-lysine hydrochloride used is yellow or other, it is unqualified. The use of L-lysine hydrochloride after moisture absorption and oxidation discoloration will affect the appearance and absorbance of the finished product, resulting in the unqualified color index of the finished product.
本发明实施例2与实施例1相比,减少了冰醋酸的投量,从而使L-赖氨酸盐酸盐消旋反应不完全,导致最终产品的收率偏低17%,但对产品的品质无影响。Compared with Example 1, Example 2 of the present invention reduces the amount of glacial acetic acid, so that the L-lysine hydrochloride racemization reaction is incomplete, resulting in a low 17% yield of the final product, but the quality is not affected.
本发明实施例3与实施例1相比,减少消旋反应的时间,仅消旋反应1h,导致消旋反应不完全,降低了产品的收率,但对产品的品质无影响。Compared with Example 1, Example 3 of the present invention reduces the time of the racemization reaction, only 1h of the racemization reaction results in incomplete racemization reaction and reduces the yield of the product, but has no effect on the quality of the product.
本发明实施例4与实施例1相比,对L-赖氨酸盐酸盐消旋以制备DL-赖氨酸盐酸盐时,增加了纯水的投量。在消旋反应过程中,跟踪反应液的旋光值,发现反应时间达到6小时后,反应液旋光值才为0,即反应才完全。因此,如果将纯水的量投入太多,会增加反应时间,降低生产效率,但对产品的品质和收率均无影响。Compared with Example 1, Example 4 of the present invention increases the dosage of pure water when racemizing L-lysine hydrochloride to prepare DL-lysine hydrochloride. During the racemization reaction, the optical rotation value of the reaction solution was tracked, and it was found that after the reaction time reached 6 hours, the optical rotation value of the reaction solution was 0, that is, the reaction was complete. Therefore, if the amount of pure water is too high, it will increase the reaction time and reduce the production efficiency, but it will not affect the quality and yield of the product.
本发明对比例1与实施例1相比,制备DL-赖氨酸时,将收集的液碱洗脱时的流出液在80℃~85℃减压真空蒸馏,由于温度过高,会导致DL-赖氨酸样品氧化发黄,最终颜色为淡黄色,在高温蒸馏过程中,DL-赖氨酸样品产生较多的衍生物,如杂酸,导致产品质量指标不符合规定,并且降低了产品的收率。而本发明实施例1~4中将收集的液碱洗脱时的流出液在55℃~60℃减压真空蒸馏,得到的DL-赖氨酸样品均有较好的质量指标。Compared with Example 1 in Comparative Example 1 of the present invention, when DL-lysine is prepared, the effluent from the collected liquid caustic elution is distilled under reduced pressure and vacuum at 80°C to 85°C. -The lysine sample is oxidized to yellow, and the final color is light yellow. During the high-temperature distillation process, the DL-lysine sample produces more derivatives, such as miscellaneous acids, resulting in non-compliance with the product quality indicators and reducing the product quality. yield. However, in Examples 1 to 4 of the present invention, the effluent of the collected liquid caustic soda was eluted at 55°C to 60°C under reduced pressure and vacuum distillation, and the obtained DL-lysine samples had good quality indicators.
本发明实施例1~4中,采用浓度为8%的液碱对产品进行洗脱,液碱中钠离子可以对阳离子交换柱中的DL-赖氨酸进行置换,液碱的浓度如果太低,会导致洗脱不充分,收料不完全,液碱的浓度过高会伤害阳离子交换柱中的树脂颗粒。本发明选择液碱浓度为8%,可以对阳离子交换柱中的DL-赖氨酸充分洗脱,同时不会破坏阳离子交换柱。In Examples 1 to 4 of the present invention, the liquid caustic soda with a concentration of 8% is used to elute the product, and the sodium ions in the liquid caustic can replace the DL-lysine in the cation exchange column. If the concentration of the liquid caustic is too low , it will lead to insufficient elution, incomplete collection, and high concentration of liquid alkali will damage the resin particles in the cation exchange column. In the present invention, the concentration of the liquid alkali is selected to be 8%, which can fully elute the DL-lysine in the cation exchange column without damaging the cation exchange column.
本发明实施例1~4中,将收集的液碱洗脱时的流出液在55℃~60℃减压真空蒸馏,再于无氧环境中静置至晶体完全析出,将晶体干燥后即得DL-赖氨酸。在制备过程中,减少了DL-赖氨酸与氧气的接触,能够避免DL-赖氨酸发生氧化而变黄,保证成品具有较好的质量。In Examples 1 to 4 of the present invention, the effluent during the elution of the collected liquid caustic soda was distilled under reduced pressure and vacuum at 55°C to 60°C, and then left to stand in an oxygen-free environment until the crystals were completely precipitated, and the crystals were dried to obtain DL-Lysine. In the preparation process, the contact between the DL-lysine and the oxygen is reduced, the DL-lysine can be prevented from being oxidized and turned yellow, and the finished product has a good quality.
本发明实施例1~4中,在洗脱过程中,用自来水洗脱至流出液的pH值为6~7,再使用纯水冲洗阳离子交换柱,先用自来水洗脱,可以减少纯水的用量,从而减少了制备大量纯水所需的时间。当自来水洗脱至流出液的pH值为6~7,已经去除大量的氯离子,再使用纯水继续冲洗阳离子交换柱至氯离子完全被去除,以使生产结果更加精确。In Examples 1 to 4 of the present invention, during the elution process, tap water was used to elute the pH of the effluent to 6 to 7, then pure water was used to rinse the cation exchange column, and tap water was used to elute first, which could reduce the amount of pure water. This reduces the time required to prepare large quantities of pure water. When tap water is eluted to the pH value of 6-7 effluent, a large amount of chloride ions have been removed, and then use pure water to continue to rinse the cation exchange column until the chloride ions are completely removed, so that the production results are more accurate.
本发明中应用了具体实施例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, the principles and implementations of the present invention are described by using specific embodiments, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; The idea of the invention will have changes in the specific implementation and application scope. To sum up, the content of this specification should not be construed as a limitation to the present invention.
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| CN112500306A (en) * | 2020-12-11 | 2021-03-16 | 佛山普正医药科技有限公司 | Synthesis method of aspirin-lysine |
| CN113149853A (en) * | 2021-03-23 | 2021-07-23 | 蚌埠丰原涂山制药有限公司 | Preparation method of DL-lysine |
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