CN111873407A - A 3D printing method and 3D printing components and 3D printing platform for the same - Google Patents
A 3D printing method and 3D printing components and 3D printing platform for the same Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 238000007639 printing Methods 0.000 claims abstract description 51
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
- B26F3/004—Severing by means other than cutting; Apparatus therefor by means of a fluid jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/188—Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
- B29C64/194—Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control during lay-up
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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Abstract
本发明公开了一种3D打印方法及用于该方法的3D打印组件和3D打印平台,3D打印方法包括:S1、将打印对象的三维模型分层采集形成单层结构的截面图像信息并储存;S2、将液态光固化材料均匀涂布后再进行冷却使其凝固;S3、通过水刀喷头高速喷出液态光固化材料形成水刀,对固态光固化材料切割形成模型表面;S4、依据所述截面图像信息透射紫外线令所述光固化材料固化为不可逆的固态结构;S5、打印平台中的底托板向下移动单位高度;S6、将液态光固化材料均匀涂布再冷却使其凝固成可熔化的固态光固化材料;重复步骤S3至S5,直至打印对象的成品完成。本发明提高了产品表面的加工精度和粗糙度,减少层叠产生的台阶结构对精度的影响。
The invention discloses a 3D printing method, a 3D printing component and a 3D printing platform used for the method, and the 3D printing method comprises: S1, layering a three-dimensional model of a printing object to form cross-sectional image information of a single-layer structure and storing; S2, uniformly coat the liquid photocurable material and then cool it to solidify; S3, spray the liquid photocurable material at high speed through a water jet nozzle to form a water jet, and cut the solid photocurable material to form a model surface; S4, according to the The cross-sectional image information transmits ultraviolet rays to solidify the photocurable material into an irreversible solid-state structure; S5, the bottom pallet in the printing platform moves down by unit height; S6, uniformly coats the liquid photocurable material and then cools it to solidify into a reversible solid structure. melted solid photocurable material; repeat steps S3 to S5 until the finished product of the printed object is completed. The invention improves the machining precision and roughness of the product surface, and reduces the influence of the step structure produced by lamination on the precision.
Description
技术领域technical field
本发明属于3D打印技术领域,涉及一种3D打印方法及用于该方法的3D打印组件和3D打印平台。The invention belongs to the technical field of 3D printing, and relates to a 3D printing method, a 3D printing component and a 3D printing platform used for the method.
背景技术Background technique
3D打印技术是正在迅猛发展的新型加工技术,3D打印较为成熟的工艺是采用立体光固化成形法SLA和数字光处理法DPL对光敏性的液态光固化树脂材料进行照射,通过数控装置控制的打印头投射点状紫外线,按设计的分层图样扫描路径照射到光固化材料,使其上特定区域内的一层光固化材料受光照激发发生化学反应产生不可逆的固化效应,得到每一层的固态结构,由上至下或由下至上层层叠加、固化融合形成打印的产品。3D printing technology is a new type of processing technology that is developing rapidly. The more mature process of 3D printing is to use the stereo light curing method SLA and digital light processing method DPL to irradiate the photosensitive liquid photocurable resin material, and print through the numerical control device. The head projects point-shaped ultraviolet rays, and irradiates the photo-curable material according to the designed layered pattern scanning path, so that a layer of photo-curable material in a specific area is excited by the light to undergo a chemical reaction to produce an irreversible curing effect, and the solid state of each layer is obtained. The structure, from top to bottom or bottom to top, is superimposed, cured and fused to form a printed product.
上述3D打印技术比较成熟,能形成相对精度较好的产品,但是由于打印技术仍然是基于分层叠加方式结合在一起,分层制造存在“台阶效应”,如果要保证符合要求的精度,就要求每个层次的厚度都很薄,但在一定微观尺度下,仍会形成具有一定厚度的台阶,而且增多打印层数会大大增加打印的时间,如果层数不够多,则台阶必较明显,如果需要制造的对象表面是圆弧形或斜面结构,那么就会造成精度上的偏差,表面的粗糙度也常常不符合要求。The above-mentioned 3D printing technology is relatively mature and can form products with relatively good accuracy. However, since the printing technology is still based on layered and superimposed methods, there is a "step effect" in layered manufacturing. If the required accuracy is to be guaranteed, it is necessary to The thickness of each layer is very thin, but at a certain microscopic scale, steps with a certain thickness will still be formed, and increasing the number of printing layers will greatly increase the printing time. If the number of layers is not enough, the steps will be more obvious. The surface of the object to be manufactured is a circular arc or inclined surface structure, which will cause deviations in accuracy, and the roughness of the surface often does not meet the requirements.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种3D打印方法,以解决现有技术中对于打印目标的表面为圆弧形或斜面结构,现有技术在保证较好精度的前提下,打印层数很多,耗费打印时间较长,并且在一定微观尺度下,仍会形成具有一定厚度的台阶,因此能达到的精度和粗糙度有限的技术问题。The purpose of the present invention is to provide a 3D printing method, so as to solve the problem that the surface of the printing target in the prior art is a circular arc or inclined surface structure. Under the premise of ensuring better accuracy, the prior art has a large number of printing layers, which consumes a lot of printing. It takes a long time, and at a certain microscopic scale, steps with a certain thickness will still be formed, so the accuracy and roughness that can be achieved are limited.
所述的3D打印方法,包括下列步骤:The 3D printing method includes the following steps:
S1、将打印对象的三维模型分割为N层单层结构,并采集单层结构中模型表面上各点的Z向斜度以及单层结构的截面图像信息并储存;S1. Divide the three-dimensional model of the printing object into N-layer single-layer structures, and collect and store the Z-direction inclination of each point on the model surface in the single-layer structure and the cross-sectional image information of the single-layer structure;
S2、将液态光固化材料均匀涂布在打印平台上达到单层结构的厚度,再进行冷却使其凝固成可熔化的固态光固化材料;S2. Evenly coat the liquid photocurable material on the printing platform to the thickness of the single-layer structure, and then cool it to solidify it into a meltable solid photocurable material;
S3、通过水刀喷头高速喷出液态光固化材料形成水刀,所述水刀依据所述单层打印信息对所述固态光固化材料切割形成模型表面;S3, spraying the liquid photocurable material at high speed through the water jet nozzle to form a water jet, and the water jet cuts the solid photocurable material according to the single-layer printing information to form a model surface;
S4、依据所述截面图像信息透射紫外线令所述光固化材料固化为不可逆的固态结构;S4, transmitting ultraviolet rays according to the cross-sectional image information to cure the photocurable material into an irreversible solid-state structure;
S5、所述打印平台中承托所述固态结构的底托板向下移动单位高度;S5, the bottom support plate supporting the solid-state structure in the printing platform moves down by a unit height;
S6、将液态光固化材料均匀涂布在前一层固态结构上达到单层结构的厚度,再冷却其凝固成可熔化的固态光固化材料;S6, uniformly coat the liquid photocurable material on the previous solid-state structure to the thickness of the single-layer structure, and then cool it to solidify into a meltable solid-state photocurable material;
重复步骤S3至S5,直至打印对象的成品完成;Repeat steps S3 to S5 until the finished product of the printing object is completed;
S7、加热打印平台上剩余的可熔化的固态光固化材料进行回收。S7, heating the remaining meltable solid photocurable material on the printing platform for recycling.
优选的,所述步骤S5中,所述底托板下降到一定深度对下部的可熔化的固态光固化材料进行加热,使其熔化为液态光固化材料回收,熔化后的上部剩余的固态光固化材料形成可切割固态层,所述可切割固态层的厚度在所述水刀的可精确控制的切割厚度阈值内。Preferably, in the step S5, the bottom support plate is lowered to a certain depth to heat the meltable solid-state photo-curing material in the lower part, so that it is melted into a liquid photo-curing material for recycling, and the remaining solid-state photo-curing material in the upper part after melting is cured. The material forms a cuttable solid state layer having a thickness within the precisely controllable cut thickness threshold of the water jet.
优选的,所述3D打印头与所述水刀喷头安装在同一打印组件上,所述3D打印头垂直向下透射点状紫外线,所述Z向斜度通过球坐标表示为r,θ,对应球面极坐标的原点O为所述点状紫外线投射在所述单层结构中的区域中心,所述打印组件在打印过程中以所述原点O为中心旋转所述水刀喷头相对Z向的倾斜角度为θ,所述r为固定值等于所述水刀喷头的喷口到所述区域中心的距离,所述水刀喷头仅在所述步骤S3中对打印对象的表面进行固化时打开。Preferably, the 3D printing head and the water jet nozzle are installed on the same printing component, the 3D printing head transmits dot-shaped ultraviolet rays vertically downward, and the Z-direction slope is represented by spherical coordinates as r, θ, The origin O corresponding to the spherical polar coordinates is the center of the area where the point-shaped ultraviolet rays are projected in the single-layer structure, and the printing assembly rotates around the origin O during the printing process The inclination angle of the water jet nozzle relative to the Z direction is θ, the r is a fixed value equal to the distance from the nozzle of the water jet nozzle to the center of the area, and the water jet nozzle only prints in the step S3. Turns on when the object's surface is being cured.
优选的,所述步骤S3中,所述3D打印头沿所述单层结构中模型表面的轮廓间歇移动,所述水刀喷头随3D打印头的移动同步喷射液态光固化材料,所述3D打印头在移动停止后透射点状紫外线,所述3D打印头每次移动的距离不大于所述点状紫外线透射范围的半径,所述步骤S1中采集Z向斜度的点与所述3D打印头每次停留的位置重合。Preferably, in the step S3, the 3D printing head moves intermittently along the contour of the model surface in the single-layer structure, and the water jet nozzle sprays liquid photocurable material synchronously with the movement of the 3D printing head, and the 3D printing After the head stops moving, it transmits point-shaped ultraviolet rays, and the distance of each movement of the 3D printing head is not greater than the radius of the transmission range of the point-shaped ultraviolet rays. The positions of each stop coincide.
优选的,所述固态光固化材料为能被所述水刀切削的低硬度固体,光固化效应形成的所述固态结构的硬度大于所述水刀能切削的固体硬度。Preferably, the solid light-curing material is a low-hardness solid that can be cut by the water jet, and the solid structure formed by the light-curing effect has a hardness greater than that of the solid that can be cut by the water jet.
本发明还提供了用于上述3D打印方法的一种3D打印组件,包括安装在打印头平移机构活动端的打印头滑台以及用于透射点状紫外线的3D打印头,还包括电动转轴、打印头安装柱、导板、角度调节臂、弧度传感器和水刀喷头,所述水刀喷头通过加压装置连接储存有液态光固化材料的储液槽,所述3D打印头设有紫外线发生器,所述打印头安装柱通过所述电动转轴转动安装在所述打印头滑台下面,所述导板均设有弧形导槽,所述导板竖直设置并与所述打印头安装柱固定连接,所述水刀喷头安装在所述角度调节臂上并朝向所述点状紫外线固化所述固态光固化材料的位置,所述角度调节臂的末端固定有与所述弧形导槽滑动配合的弧面销,所述角度调节臂根部安装在所述打印头安装柱上,所述弧度传感器安装在所述弧形导槽处检测所述弧面销的位置。The present invention also provides a 3D printing component for the above 3D printing method, including a printing head slide installed at the movable end of the printing head translation mechanism, a 3D printing head for transmitting dot-shaped ultraviolet rays, an electric rotating shaft, a printing head The installation column, the guide plate, the angle adjustment arm, the radian sensor and the water jet nozzle, the water jet nozzle is connected to the liquid storage tank storing the liquid photocurable material through the pressurizing device, the 3D printing head is provided with an ultraviolet generator, and the The print head mounting column is rotatably installed under the print head sliding table through the electric rotating shaft, the guide plates are all provided with arc guide grooves, the guide plates are vertically arranged and are fixedly connected with the print head mounting column, the The water jet nozzle is installed on the angle adjustment arm and faces the position where the point-shaped ultraviolet light cures the solid-state light-curing material, and the end of the angle adjustment arm is fixed with an arc surface pin slidingly matched with the arc guide groove , the root of the angle adjustment arm is installed on the print head installation column, and the radian sensor is installed at the arc guide groove to detect the position of the arc pin.
优选的,所述点状紫外线在固态光固化材料底部的投影中心上方h/2处为所述弧形导槽的圆心,h为单层结构的厚度,切割后模型表面上下边缘间的垂直距离不大于所述点状紫外线透射范围的直径。Preferably, the point h/2 above the projection center of the bottom of the solid photocurable material is the center of the arc guide groove, h is the thickness of the single-layer structure, and the vertical distance between the upper and lower edges of the model surface after cutting not larger than the diameter of the point-shaped ultraviolet transmission range.
本发明还提供了用于上述3D打印方法的一种3D打印平台,包括平台主体、承托板和承托板升降机构,所述平台主体内设有容纳打印对象的成品的平台内腔,所述承托板通过所述承托板升降机构安装在所述平台内腔中,还包括冷却装置、导热槽和加热装置,所述冷却装置和所述加热装置均安装在所述平台主体内,所述导热槽设于所述平台内腔的侧壁中环绕在所述平台内腔的上部,所述导热槽通过有三通换向阀分别连接到所述冷却装置和所述加热装置,所述加热装置和所述冷却装置均连接到储存导热介质的介质储存箱。The present invention also provides a 3D printing platform for the above-mentioned 3D printing method, comprising a platform body, a support plate and a support plate lifting mechanism, wherein the platform body is provided with a platform inner cavity for accommodating the finished product of the printing object, so The supporting plate is installed in the inner cavity of the platform through the supporting plate lifting mechanism, and further includes a cooling device, a heat conduction groove and a heating device, and the cooling device and the heating device are both installed in the platform main body, The heat conduction groove is arranged in the side wall of the platform cavity and surrounds the upper part of the platform cavity, and the heat conduction groove is respectively connected to the cooling device and the heating device through a three-way reversing valve. Both the heating device and the cooling device are connected to a medium storage tank that stores a thermally conductive medium.
优选的,所述承托板包括网板和实板,所述实板顶面设有与所述网板相配合的网格槽,所述网板安装在所述承托板升降机构的升降端,所述实板通过伸缩机构安装在所述网板的下方,所述网板落入所述网格槽时,所述网板顶面和所述实板顶面形成平整的平面。Preferably, the support plate includes a mesh plate and a solid plate, the top surface of the solid plate is provided with a mesh groove matched with the mesh plate, and the mesh plate is installed on the lifting mechanism of the support plate lifting mechanism. The solid plate is installed below the mesh plate through a telescopic mechanism, and when the mesh plate falls into the grid slot, the top surface of the mesh plate and the top surface of the solid plate form a flat plane.
优选的,所述网格槽的深度大于所述网板的厚度,所述网格槽底部为斜面或弧面,所述网格槽底部位于所述实板的边缘处低于位于所述实板中心处,所述网格槽在所述实板的边缘处形成排液槽口,所述平台内腔的侧壁内侧设有若干对应各个排液槽口的竖直凹槽,所述竖直凹槽连通所述平台内腔底部的回收口,所述回收口连通固化材料回收槽。Preferably, the depth of the grid groove is greater than the thickness of the screen plate, the bottom of the grid groove is an inclined surface or an arc surface, and the bottom of the grid groove is located at the edge of the solid plate and is lower than the bottom of the grid groove. At the center of the plate, the grid groove forms a drainage slot at the edge of the solid plate, and a number of vertical grooves corresponding to each drainage slot are provided on the inner side of the side wall of the platform cavity. The straight groove is connected with the recovery port at the bottom of the platform inner cavity, and the recovery port is connected with the solidified material recovery tank.
本发明具有如下优点:利用本发明提供的打印方法,由于单层结构的表面部分根据三维模型相应位置的斜面斜度或弧面弧度分析出相近的斜面角度,因此在进行光固化操作前先对表面部分进行水刀切割,由此将单层结构的台阶立面切削为与三维模型表面接近的斜面,因此产生的产品表面精度和粗糙度得到大幅提高。由此甚至可以增大单层结构的厚度,也能满足对产品制造精度和粗糙度的要求,这样由于加工层数降低,能有效减少打印时间。The present invention has the following advantages: using the printing method provided by the present invention, since the surface part of the single-layer structure analyzes the similar slope angle according to the slope slope or camber radian of the corresponding position of the three-dimensional model, the The surface part is cut by water jet, thereby cutting the stepped facade of the single-layer structure into a slope close to the surface of the three-dimensional model, so the surface accuracy and roughness of the product are greatly improved. As a result, the thickness of the single-layer structure can even be increased, and the requirements for the manufacturing precision and roughness of the product can be met, so that the printing time can be effectively reduced due to the reduction of the number of processing layers.
由于切削只适用于固体结构,因此本发明中通过3D打印平台对切削前的液态光固化材料进行冷却凝固,从而使得水刀切削能够实现,而将液态光固化材料作为水刀材料避免光固化材料中混入杂质,影响固化效果,打印平台通过加热管将下部固态光固化材料熔化,从而避免厚度过大导致水刀切割效果受影响,避免水刀冲击已固化的固化结构导致产品损坏。Since cutting is only applicable to solid structures, in the present invention, the liquid photo-cured material before cutting is cooled and solidified by the 3D printing platform, so that water jet cutting can be realized, and the liquid photo-cured material is used as a water jet material to avoid photo-cured materials. Impurities are mixed in, which affects the curing effect. The printing platform melts the lower solid light-curing material through the heating tube, so as to avoid the effect of waterjet cutting due to excessive thickness, and avoid the impact of the waterjet on the cured curing structure and cause damage to the product.
由于冷却凝固的固态光固化材料硬度大大小于光激发产生的固体结构,因此如果在切削过程中同步进行边缘部分的光固化,就能有效防止切削后边缘部分由于硬度不足导致变形。3D打印组件的结构让水刀的喷射方向能根据3D打印头的移动而变化,从而保证对各点的切削效果与步骤S1的设计效果相同,最终实现三维模型表面的精确切削和固化成型。Since the hardness of the solid-state photocured material after cooling and solidification is much smaller than that of the solid structure produced by light excitation, if the photocuring of the edge portion is performed simultaneously during the cutting process, it can effectively prevent the edge portion from being deformed due to insufficient hardness after cutting. The structure of the 3D printing assembly allows the jetting direction of the water jet to change according to the movement of the 3D printing head, thereby ensuring that the cutting effect of each point is the same as the design effect of step S1, and finally achieves accurate cutting and curing of the surface of the 3D model.
附图说明Description of drawings
图1为本发明中3D打印组件使用中的结构示意图。FIG. 1 is a schematic structural diagram of the 3D printing component in use in the present invention.
图2为图1所示结构中投射点状紫外线部分的局部放大图,图中箭头表示紫外线投射方向。FIG. 2 is a partial enlarged view of the portion of the structure shown in FIG. 1 that projects point-shaped ultraviolet rays, and the arrows in the figure indicate the direction of ultraviolet rays projection.
图3为水刀喷射方向在球坐标系中的示意图,其中箭头表示水刀喷射方向,弧线段表示该单层结构侧表面的采集点上的曲线。FIG. 3 is a schematic diagram of the water jet spraying direction in a spherical coordinate system, wherein the arrow indicates the water jet spraying direction, and the arc segment indicates the curve on the collection point on the side surface of the single-layer structure.
图4为本发明中3D打印平台的结构示意图。FIG. 4 is a schematic structural diagram of a 3D printing platform in the present invention.
图5为图4所示结构中承托板的局部剖视图。FIG. 5 is a partial cross-sectional view of the support plate in the structure shown in FIG. 4 .
图6为本发明中3D打印平台管路系统的示意图。FIG. 6 is a schematic diagram of the piping system of the 3D printing platform in the present invention.
附图中的标记为:1、打印头滑台,2、电动转轴,3、打印头安装柱,4、角度调节臂,5、导板,6、弧形导槽,7、弧面销,8、水刀喷头,9、3D打印头,10、点状紫外线,11、固态光固化材料,12、网板,13、实板,14、伸缩机构,15、竖直凹槽,16、导热槽,17、加热槽,18、冷却装置,19、加热装置,20、承托板升降机构,21、平台主体,22、网格槽,23、三通换向阀,24、介质储存箱,25、隔热板。The symbols in the attached drawings are: 1, print head slide, 2, electric rotating shaft, 3, print head mounting column, 4, angle adjustment arm, 5, guide plate, 6, arc guide groove, 7, arc pin, 8 , water jet nozzle, 9, 3D printing head, 10, spot UV light, 11, solid light curing material, 12, stencil, 13, solid board, 14, telescopic mechanism, 15, vertical groove, 16, heat conduction groove , 17, heating tank, 18, cooling device, 19, heating device, 20, supporting plate lifting mechanism, 21, platform main body, 22, grid groove, 23, three-way reversing valve, 24, medium storage tank, 25 , Insulation board.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本发明具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, through the description of the embodiments, to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solutions of the present invention.
如图1-6所示,本发明提供了一种3D打印方法,包括下列步骤:S1、将打印对象的三维模型分割为N层单层结构,并采集单层结构中模型表面上各点的Z向斜度,将单层结构的截面图像信息结合各点相应的Z向斜度形成N组单层打印信息进行储存。其中Z向斜度对于打印对象的表面为斜面,则二者斜度相等,对于打印对象的表面为弧面,则如附图3所示,其中箭头表示水刀喷射方向,弧线段表示该单层结构侧表面的采集点上的曲线。这样如果需要更高的精度,还可以通过打磨等方式对表面进行进一步处理。As shown in Figures 1-6, the present invention provides a 3D printing method, which includes the following steps: S1. Divide the three-dimensional model of the printing object into N-layer single-layer structures, and collect the data of each point on the surface of the model in the single-layer structure. Z-direction slope, the cross-sectional image information of the single-layer structure is combined with the corresponding Z-direction slope of each point to form N groups of single-layer printing information for storage. Among them, the Z-direction slope is a slope for the surface of the printing object, and the two slopes are equal. For the surface of the printing object, which is an arc, as shown in Figure 3, the arrow indicates the direction of the water jet, and the arc segment indicates the Curves at the acquisition points on the side surface of the monolayer structure. In this way, if higher precision is required, the surface can be further treated by grinding, etc.
S2、将液态光固化材料均匀涂布在打印平台上达到单层结构的厚度,再进行冷却使其凝固成可熔化的固态光固化材料11。所述固态光固化材料11为能被所述水刀切削的低硬度固体,光固化效应形成的所述固态结构的硬度大于所述水刀能切削的固体硬度。S2 , uniformly coating the liquid photocurable material on the printing platform to the thickness of the single-layer structure, and then cooling to solidify it into a fusible solid
S3、通过水刀喷头8高速喷出液态光固化材料形成水刀,所述水刀依据所述单层打印信息沿相应单层结构的模型表面的轮廓轨迹对所述固态光固化材料11切割形成模型表面。S3. The liquid photocurable material is ejected at high speed through the
所述3D打印头9与所述水刀喷头8安装在同一打印组件上,所述3D打印头9垂直向下透射点状紫外线10,所述Z向斜度通过球坐标表示为r,θ,对应球面极坐标的原点O为所述点状紫外线10投射在所述单层结构中的区域中心,所述打印组件在打印过程中以所述原点O为中心旋转所述水刀喷头8相对Z向的倾斜角度为θ,所述r为固定值等于所述水刀喷头8的喷口到所述区域中心的距离,所述水刀喷头8仅在所述步骤S3中对打印对象的表面进行固化时打开。The
所述3D打印头9沿所述单层结构中模型表面的轮廓间歇移动,所述水刀喷头8随3D打印头9的移动同步喷射液态光固化材料,所述3D打印头9在移动停止后透射点状紫外线10,所述3D打印头9每次移动的距离不大于所述点状紫外线10透射范围的半径,所述步骤S1中采集Z向斜度的点与所述3D打印头9每次停留的位置重合。The
S4、依据所述截面图像信息透射紫外线令所述光固化材料产生化学变化形成不可逆的固态结构。S4. Transmitting ultraviolet rays according to the cross-sectional image information causes the photocurable material to undergo chemical changes to form an irreversible solid-state structure.
S5、所述打印平台中承托所述固态结构的底托板向下移动单位高度,所述单位高度即所述单层结构的厚度。S5. The bottom support plate supporting the solid-state structure in the printing platform moves downward by a unit height, and the unit height is the thickness of the single-layer structure.
所述底托板下降到一定深度对下部的可熔化的固态光固化材料11进行加热,使其熔化为液态光固化材料回收,熔化后的上部剩余的固态光固化材料11形成可切割固态层,所述可切割固态层的厚度在所述水刀的可精确控制的切割厚度阈值内。The bottom support plate descends to a certain depth to heat the meltable solid-
S6、将液态光固化材料均匀涂布在前一层固态结构上达到单层结构的厚度,填充水刀切割产生的割缝后再冷却其凝固成可熔化的固态光固化材料11。S6 , uniformly coat the liquid photocurable material on the previous solid structure to the thickness of the single-layer structure, fill the slits produced by water jet cutting, and then cool it to solidify into a meltable solid
重复步骤S3至S5,直至打印对象的成品完成。Steps S3 to S5 are repeated until the finished product of the printing object is completed.
S7、加热打印平台上剩余的可熔化的固态光固化材料11,使其熔化为液态光固化材料后从打印平台排出回收。S7 , heating the remaining meltable solid
打印对象在截面图像信息中不属于模型表面的部分既可以通过所述3D打印头9,也可以通过DMD驱动模组透射的紫外线进行固化。后者属于面投射成型更快,但适用部件大小有限。此外,虽然固态光固化材料11周侧大小与3D打印平台的平台内腔截面想适配,因此能提供一定的支撑定位效果,但水刀击打在成型的固态结构上还是容易导致未成形部分晃动移位,因此该方法适于加工水刀无法投射到下部成型部分的情况,如果是外表结构容易受到水刀冲击的部分,仍采用现有的光固化方法进行3D打印,需要将这部分的单层结构的厚度减小到满足打印目标的粗糙度要求。The part of the printed object that does not belong to the surface of the model in the cross-sectional image information can be cured by either the
上述方法中使用的3D打印组件,包括安装在打印头平移机构活动端的打印头滑台1以及用于透射点状紫外线10的3D打印头9,还包括电动转轴2、打印头安装柱3、导板5、角度调节臂4、弧度传感器和水刀喷头8,所述水刀喷头8通过加压装置连接储存有液态光固化材料的储液槽,所述3D打印头9设有紫外线发生器,所述打印头安装柱3通过所述电动转轴2转动安装在所述打印头滑台1下面,所述导板5均设有弧形导槽6,所述导板5竖直设置并与所述打印头安装柱3固定连接,所述水刀喷头8安装在所述角度调节臂4上并朝向所述点状紫外线10固化所述固态光固化材料11的位置,所述角度调节臂4的末端固定有与所述弧形导槽6滑动配合的弧面销7,所述角度调节臂4根部安装在所述打印头安装柱3上,所述弧度传感器安装在所述弧形导槽6处检测所述弧面销7的位置。The 3D printing assembly used in the above method includes a
所述点状紫外线10在固态光固化材料11底部的投影中心上方h/2处为所述弧形导槽6的圆心,h为单层结构的厚度,切割后模型表面上下边缘间的垂直距离不大于所述点状紫外线10透射范围的直径。The point h/2 above the projection center of the bottom of the solid
上述方法中使用的3D打印平台包括平台主体21、承托板和承托板升降机构20,所述平台主体21内设有容纳打印对象的成品的平台内腔,所述承托板通过所述承托板升降机构20安装在所述平台内腔中,还包括冷却装置18、导热槽16和加热装置19,所述冷却装置18和所述加热装置19均安装在所述平台主体21内,所述导热槽16设于所述平台内腔的侧壁中环绕在所述平台内腔的上部,所述导热槽16通过有三通换向阀23分别连接到所述冷却装置18和所述加热装置19,所述加热装置19和所述冷却装置18均连接到储存导热介质的介质储存箱24。The 3D printing platform used in the above method includes a platform
所述承托板包括网板12和实板13,所述实板13顶面设有与所述网板12相配合的网格槽22,所述网板12安装在所述承托板升降机构20的升降端,所述实板13通过伸缩机构14安装在所述网板12的下方,所述网板12落入所述网格槽22时,所述网板12顶面和所述实板13顶面形成平整的平面。The support plate includes a
所述平台内腔的侧壁的下部还环绕设置有加热槽17,所述加热装置19的出液口通过三通换向阀23分别连接所述导热槽16和所述加热槽17,所述加热槽17与所述导热槽16之间设有隔热板25。The lower part of the side wall of the inner cavity of the platform is also provided with a
所述网格槽22的深度大于所述网板12的厚度,所述网格槽22底部为斜面或弧面,所述网格槽22底部位于所述实板13的边缘处低于位于所述实板13中心处,所述网格槽22在所述实板13的边缘处形成排液槽口,所述平台内腔的侧壁内侧设有若干对应各个排液槽口的竖直凹槽15,所述竖直凹槽15连通所述平台内腔底部的回收口,所述回收口连通固化材料回收槽。The depth of the
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的发明构思和技术方案进行的各种非实质性的改进,或未经改进将本发明构思和技术方案直接应用于其它场合的,均在本发明保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various insubstantial improvements made by the inventive concept and technical solutions of the present invention are adopted, or no improvement is made. The direct application of the concept and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.
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| CN112848286A (en) * | 2020-12-31 | 2021-05-28 | 天津大学 | Multi-material powder additive manufacturing system and manufacturing method |
| CN113183459A (en) * | 2021-05-31 | 2021-07-30 | 苏州铼赛智能科技有限公司 | 3D printing device, control method thereof and storage medium |
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