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CN111873407A - A 3D printing method and 3D printing components and 3D printing platform for the same - Google Patents

A 3D printing method and 3D printing components and 3D printing platform for the same Download PDF

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CN111873407A
CN111873407A CN202010730915.3A CN202010730915A CN111873407A CN 111873407 A CN111873407 A CN 111873407A CN 202010730915 A CN202010730915 A CN 202010730915A CN 111873407 A CN111873407 A CN 111873407A
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printing
solid
platform
water jet
light
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CN111873407B (en
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赵玉凤
张福豹
杨建春
金亚云
陈欣元
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Guangdong Jiuliumi Fashion Technology Co ltd
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NANTONG INSTITUTE OF TECHNOLOGY
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/004Severing by means other than cutting; Apparatus therefor by means of a fluid jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/188Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
    • B29C64/194Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control during lay-up
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling

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  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

本发明公开了一种3D打印方法及用于该方法的3D打印组件和3D打印平台,3D打印方法包括:S1、将打印对象的三维模型分层采集形成单层结构的截面图像信息并储存;S2、将液态光固化材料均匀涂布后再进行冷却使其凝固;S3、通过水刀喷头高速喷出液态光固化材料形成水刀,对固态光固化材料切割形成模型表面;S4、依据所述截面图像信息透射紫外线令所述光固化材料固化为不可逆的固态结构;S5、打印平台中的底托板向下移动单位高度;S6、将液态光固化材料均匀涂布再冷却使其凝固成可熔化的固态光固化材料;重复步骤S3至S5,直至打印对象的成品完成。本发明提高了产品表面的加工精度和粗糙度,减少层叠产生的台阶结构对精度的影响。

Figure 202010730915

The invention discloses a 3D printing method, a 3D printing component and a 3D printing platform used for the method, and the 3D printing method comprises: S1, layering a three-dimensional model of a printing object to form cross-sectional image information of a single-layer structure and storing; S2, uniformly coat the liquid photocurable material and then cool it to solidify; S3, spray the liquid photocurable material at high speed through a water jet nozzle to form a water jet, and cut the solid photocurable material to form a model surface; S4, according to the The cross-sectional image information transmits ultraviolet rays to solidify the photocurable material into an irreversible solid-state structure; S5, the bottom pallet in the printing platform moves down by unit height; S6, uniformly coats the liquid photocurable material and then cools it to solidify into a reversible solid structure. melted solid photocurable material; repeat steps S3 to S5 until the finished product of the printed object is completed. The invention improves the machining precision and roughness of the product surface, and reduces the influence of the step structure produced by lamination on the precision.

Figure 202010730915

Description

一种3D打印方法及用于该方法的3D打印组件和3D打印平台A 3D printing method and 3D printing components and 3D printing platform for the same

技术领域technical field

本发明属于3D打印技术领域,涉及一种3D打印方法及用于该方法的3D打印组件和3D打印平台。The invention belongs to the technical field of 3D printing, and relates to a 3D printing method, a 3D printing component and a 3D printing platform used for the method.

背景技术Background technique

3D打印技术是正在迅猛发展的新型加工技术,3D打印较为成熟的工艺是采用立体光固化成形法SLA和数字光处理法DPL对光敏性的液态光固化树脂材料进行照射,通过数控装置控制的打印头投射点状紫外线,按设计的分层图样扫描路径照射到光固化材料,使其上特定区域内的一层光固化材料受光照激发发生化学反应产生不可逆的固化效应,得到每一层的固态结构,由上至下或由下至上层层叠加、固化融合形成打印的产品。3D printing technology is a new type of processing technology that is developing rapidly. The more mature process of 3D printing is to use the stereo light curing method SLA and digital light processing method DPL to irradiate the photosensitive liquid photocurable resin material, and print through the numerical control device. The head projects point-shaped ultraviolet rays, and irradiates the photo-curable material according to the designed layered pattern scanning path, so that a layer of photo-curable material in a specific area is excited by the light to undergo a chemical reaction to produce an irreversible curing effect, and the solid state of each layer is obtained. The structure, from top to bottom or bottom to top, is superimposed, cured and fused to form a printed product.

上述3D打印技术比较成熟,能形成相对精度较好的产品,但是由于打印技术仍然是基于分层叠加方式结合在一起,分层制造存在“台阶效应”,如果要保证符合要求的精度,就要求每个层次的厚度都很薄,但在一定微观尺度下,仍会形成具有一定厚度的台阶,而且增多打印层数会大大增加打印的时间,如果层数不够多,则台阶必较明显,如果需要制造的对象表面是圆弧形或斜面结构,那么就会造成精度上的偏差,表面的粗糙度也常常不符合要求。The above-mentioned 3D printing technology is relatively mature and can form products with relatively good accuracy. However, since the printing technology is still based on layered and superimposed methods, there is a "step effect" in layered manufacturing. If the required accuracy is to be guaranteed, it is necessary to The thickness of each layer is very thin, but at a certain microscopic scale, steps with a certain thickness will still be formed, and increasing the number of printing layers will greatly increase the printing time. If the number of layers is not enough, the steps will be more obvious. The surface of the object to be manufactured is a circular arc or inclined surface structure, which will cause deviations in accuracy, and the roughness of the surface often does not meet the requirements.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种3D打印方法,以解决现有技术中对于打印目标的表面为圆弧形或斜面结构,现有技术在保证较好精度的前提下,打印层数很多,耗费打印时间较长,并且在一定微观尺度下,仍会形成具有一定厚度的台阶,因此能达到的精度和粗糙度有限的技术问题。The purpose of the present invention is to provide a 3D printing method, so as to solve the problem that the surface of the printing target in the prior art is a circular arc or inclined surface structure. Under the premise of ensuring better accuracy, the prior art has a large number of printing layers, which consumes a lot of printing. It takes a long time, and at a certain microscopic scale, steps with a certain thickness will still be formed, so the accuracy and roughness that can be achieved are limited.

所述的3D打印方法,包括下列步骤:The 3D printing method includes the following steps:

S1、将打印对象的三维模型分割为N层单层结构,并采集单层结构中模型表面上各点的Z向斜度以及单层结构的截面图像信息并储存;S1. Divide the three-dimensional model of the printing object into N-layer single-layer structures, and collect and store the Z-direction inclination of each point on the model surface in the single-layer structure and the cross-sectional image information of the single-layer structure;

S2、将液态光固化材料均匀涂布在打印平台上达到单层结构的厚度,再进行冷却使其凝固成可熔化的固态光固化材料;S2. Evenly coat the liquid photocurable material on the printing platform to the thickness of the single-layer structure, and then cool it to solidify it into a meltable solid photocurable material;

S3、通过水刀喷头高速喷出液态光固化材料形成水刀,所述水刀依据所述单层打印信息对所述固态光固化材料切割形成模型表面;S3, spraying the liquid photocurable material at high speed through the water jet nozzle to form a water jet, and the water jet cuts the solid photocurable material according to the single-layer printing information to form a model surface;

S4、依据所述截面图像信息透射紫外线令所述光固化材料固化为不可逆的固态结构;S4, transmitting ultraviolet rays according to the cross-sectional image information to cure the photocurable material into an irreversible solid-state structure;

S5、所述打印平台中承托所述固态结构的底托板向下移动单位高度;S5, the bottom support plate supporting the solid-state structure in the printing platform moves down by a unit height;

S6、将液态光固化材料均匀涂布在前一层固态结构上达到单层结构的厚度,再冷却其凝固成可熔化的固态光固化材料;S6, uniformly coat the liquid photocurable material on the previous solid-state structure to the thickness of the single-layer structure, and then cool it to solidify into a meltable solid-state photocurable material;

重复步骤S3至S5,直至打印对象的成品完成;Repeat steps S3 to S5 until the finished product of the printing object is completed;

S7、加热打印平台上剩余的可熔化的固态光固化材料进行回收。S7, heating the remaining meltable solid photocurable material on the printing platform for recycling.

优选的,所述步骤S5中,所述底托板下降到一定深度对下部的可熔化的固态光固化材料进行加热,使其熔化为液态光固化材料回收,熔化后的上部剩余的固态光固化材料形成可切割固态层,所述可切割固态层的厚度在所述水刀的可精确控制的切割厚度阈值内。Preferably, in the step S5, the bottom support plate is lowered to a certain depth to heat the meltable solid-state photo-curing material in the lower part, so that it is melted into a liquid photo-curing material for recycling, and the remaining solid-state photo-curing material in the upper part after melting is cured. The material forms a cuttable solid state layer having a thickness within the precisely controllable cut thickness threshold of the water jet.

优选的,所述3D打印头与所述水刀喷头安装在同一打印组件上,所述3D打印头垂直向下透射点状紫外线,所述Z向斜度通过球坐标表示为r,θ,

Figure BDA0002603069430000021
对应球面极坐标的原点O为所述点状紫外线投射在所述单层结构中的区域中心,所述打印组件在打印过程中以所述原点O为中心旋转
Figure BDA0002603069430000022
所述水刀喷头相对Z向的倾斜角度为θ,所述r为固定值等于所述水刀喷头的喷口到所述区域中心的距离,所述水刀喷头仅在所述步骤S3中对打印对象的表面进行固化时打开。Preferably, the 3D printing head and the water jet nozzle are installed on the same printing component, the 3D printing head transmits dot-shaped ultraviolet rays vertically downward, and the Z-direction slope is represented by spherical coordinates as r, θ,
Figure BDA0002603069430000021
The origin O corresponding to the spherical polar coordinates is the center of the area where the point-shaped ultraviolet rays are projected in the single-layer structure, and the printing assembly rotates around the origin O during the printing process
Figure BDA0002603069430000022
The inclination angle of the water jet nozzle relative to the Z direction is θ, the r is a fixed value equal to the distance from the nozzle of the water jet nozzle to the center of the area, and the water jet nozzle only prints in the step S3. Turns on when the object's surface is being cured.

优选的,所述步骤S3中,所述3D打印头沿所述单层结构中模型表面的轮廓间歇移动,所述水刀喷头随3D打印头的移动同步喷射液态光固化材料,所述3D打印头在移动停止后透射点状紫外线,所述3D打印头每次移动的距离不大于所述点状紫外线透射范围的半径,所述步骤S1中采集Z向斜度的点与所述3D打印头每次停留的位置重合。Preferably, in the step S3, the 3D printing head moves intermittently along the contour of the model surface in the single-layer structure, and the water jet nozzle sprays liquid photocurable material synchronously with the movement of the 3D printing head, and the 3D printing After the head stops moving, it transmits point-shaped ultraviolet rays, and the distance of each movement of the 3D printing head is not greater than the radius of the transmission range of the point-shaped ultraviolet rays. The positions of each stop coincide.

优选的,所述固态光固化材料为能被所述水刀切削的低硬度固体,光固化效应形成的所述固态结构的硬度大于所述水刀能切削的固体硬度。Preferably, the solid light-curing material is a low-hardness solid that can be cut by the water jet, and the solid structure formed by the light-curing effect has a hardness greater than that of the solid that can be cut by the water jet.

本发明还提供了用于上述3D打印方法的一种3D打印组件,包括安装在打印头平移机构活动端的打印头滑台以及用于透射点状紫外线的3D打印头,还包括电动转轴、打印头安装柱、导板、角度调节臂、弧度传感器和水刀喷头,所述水刀喷头通过加压装置连接储存有液态光固化材料的储液槽,所述3D打印头设有紫外线发生器,所述打印头安装柱通过所述电动转轴转动安装在所述打印头滑台下面,所述导板均设有弧形导槽,所述导板竖直设置并与所述打印头安装柱固定连接,所述水刀喷头安装在所述角度调节臂上并朝向所述点状紫外线固化所述固态光固化材料的位置,所述角度调节臂的末端固定有与所述弧形导槽滑动配合的弧面销,所述角度调节臂根部安装在所述打印头安装柱上,所述弧度传感器安装在所述弧形导槽处检测所述弧面销的位置。The present invention also provides a 3D printing component for the above 3D printing method, including a printing head slide installed at the movable end of the printing head translation mechanism, a 3D printing head for transmitting dot-shaped ultraviolet rays, an electric rotating shaft, a printing head The installation column, the guide plate, the angle adjustment arm, the radian sensor and the water jet nozzle, the water jet nozzle is connected to the liquid storage tank storing the liquid photocurable material through the pressurizing device, the 3D printing head is provided with an ultraviolet generator, and the The print head mounting column is rotatably installed under the print head sliding table through the electric rotating shaft, the guide plates are all provided with arc guide grooves, the guide plates are vertically arranged and are fixedly connected with the print head mounting column, the The water jet nozzle is installed on the angle adjustment arm and faces the position where the point-shaped ultraviolet light cures the solid-state light-curing material, and the end of the angle adjustment arm is fixed with an arc surface pin slidingly matched with the arc guide groove , the root of the angle adjustment arm is installed on the print head installation column, and the radian sensor is installed at the arc guide groove to detect the position of the arc pin.

优选的,所述点状紫外线在固态光固化材料底部的投影中心上方h/2处为所述弧形导槽的圆心,h为单层结构的厚度,切割后模型表面上下边缘间的垂直距离不大于所述点状紫外线透射范围的直径。Preferably, the point h/2 above the projection center of the bottom of the solid photocurable material is the center of the arc guide groove, h is the thickness of the single-layer structure, and the vertical distance between the upper and lower edges of the model surface after cutting not larger than the diameter of the point-shaped ultraviolet transmission range.

本发明还提供了用于上述3D打印方法的一种3D打印平台,包括平台主体、承托板和承托板升降机构,所述平台主体内设有容纳打印对象的成品的平台内腔,所述承托板通过所述承托板升降机构安装在所述平台内腔中,还包括冷却装置、导热槽和加热装置,所述冷却装置和所述加热装置均安装在所述平台主体内,所述导热槽设于所述平台内腔的侧壁中环绕在所述平台内腔的上部,所述导热槽通过有三通换向阀分别连接到所述冷却装置和所述加热装置,所述加热装置和所述冷却装置均连接到储存导热介质的介质储存箱。The present invention also provides a 3D printing platform for the above-mentioned 3D printing method, comprising a platform body, a support plate and a support plate lifting mechanism, wherein the platform body is provided with a platform inner cavity for accommodating the finished product of the printing object, so The supporting plate is installed in the inner cavity of the platform through the supporting plate lifting mechanism, and further includes a cooling device, a heat conduction groove and a heating device, and the cooling device and the heating device are both installed in the platform main body, The heat conduction groove is arranged in the side wall of the platform cavity and surrounds the upper part of the platform cavity, and the heat conduction groove is respectively connected to the cooling device and the heating device through a three-way reversing valve. Both the heating device and the cooling device are connected to a medium storage tank that stores a thermally conductive medium.

优选的,所述承托板包括网板和实板,所述实板顶面设有与所述网板相配合的网格槽,所述网板安装在所述承托板升降机构的升降端,所述实板通过伸缩机构安装在所述网板的下方,所述网板落入所述网格槽时,所述网板顶面和所述实板顶面形成平整的平面。Preferably, the support plate includes a mesh plate and a solid plate, the top surface of the solid plate is provided with a mesh groove matched with the mesh plate, and the mesh plate is installed on the lifting mechanism of the support plate lifting mechanism. The solid plate is installed below the mesh plate through a telescopic mechanism, and when the mesh plate falls into the grid slot, the top surface of the mesh plate and the top surface of the solid plate form a flat plane.

优选的,所述网格槽的深度大于所述网板的厚度,所述网格槽底部为斜面或弧面,所述网格槽底部位于所述实板的边缘处低于位于所述实板中心处,所述网格槽在所述实板的边缘处形成排液槽口,所述平台内腔的侧壁内侧设有若干对应各个排液槽口的竖直凹槽,所述竖直凹槽连通所述平台内腔底部的回收口,所述回收口连通固化材料回收槽。Preferably, the depth of the grid groove is greater than the thickness of the screen plate, the bottom of the grid groove is an inclined surface or an arc surface, and the bottom of the grid groove is located at the edge of the solid plate and is lower than the bottom of the grid groove. At the center of the plate, the grid groove forms a drainage slot at the edge of the solid plate, and a number of vertical grooves corresponding to each drainage slot are provided on the inner side of the side wall of the platform cavity. The straight groove is connected with the recovery port at the bottom of the platform inner cavity, and the recovery port is connected with the solidified material recovery tank.

本发明具有如下优点:利用本发明提供的打印方法,由于单层结构的表面部分根据三维模型相应位置的斜面斜度或弧面弧度分析出相近的斜面角度,因此在进行光固化操作前先对表面部分进行水刀切割,由此将单层结构的台阶立面切削为与三维模型表面接近的斜面,因此产生的产品表面精度和粗糙度得到大幅提高。由此甚至可以增大单层结构的厚度,也能满足对产品制造精度和粗糙度的要求,这样由于加工层数降低,能有效减少打印时间。The present invention has the following advantages: using the printing method provided by the present invention, since the surface part of the single-layer structure analyzes the similar slope angle according to the slope slope or camber radian of the corresponding position of the three-dimensional model, the The surface part is cut by water jet, thereby cutting the stepped facade of the single-layer structure into a slope close to the surface of the three-dimensional model, so the surface accuracy and roughness of the product are greatly improved. As a result, the thickness of the single-layer structure can even be increased, and the requirements for the manufacturing precision and roughness of the product can be met, so that the printing time can be effectively reduced due to the reduction of the number of processing layers.

由于切削只适用于固体结构,因此本发明中通过3D打印平台对切削前的液态光固化材料进行冷却凝固,从而使得水刀切削能够实现,而将液态光固化材料作为水刀材料避免光固化材料中混入杂质,影响固化效果,打印平台通过加热管将下部固态光固化材料熔化,从而避免厚度过大导致水刀切割效果受影响,避免水刀冲击已固化的固化结构导致产品损坏。Since cutting is only applicable to solid structures, in the present invention, the liquid photo-cured material before cutting is cooled and solidified by the 3D printing platform, so that water jet cutting can be realized, and the liquid photo-cured material is used as a water jet material to avoid photo-cured materials. Impurities are mixed in, which affects the curing effect. The printing platform melts the lower solid light-curing material through the heating tube, so as to avoid the effect of waterjet cutting due to excessive thickness, and avoid the impact of the waterjet on the cured curing structure and cause damage to the product.

由于冷却凝固的固态光固化材料硬度大大小于光激发产生的固体结构,因此如果在切削过程中同步进行边缘部分的光固化,就能有效防止切削后边缘部分由于硬度不足导致变形。3D打印组件的结构让水刀的喷射方向能根据3D打印头的移动而变化,从而保证对各点的切削效果与步骤S1的设计效果相同,最终实现三维模型表面的精确切削和固化成型。Since the hardness of the solid-state photocured material after cooling and solidification is much smaller than that of the solid structure produced by light excitation, if the photocuring of the edge portion is performed simultaneously during the cutting process, it can effectively prevent the edge portion from being deformed due to insufficient hardness after cutting. The structure of the 3D printing assembly allows the jetting direction of the water jet to change according to the movement of the 3D printing head, thereby ensuring that the cutting effect of each point is the same as the design effect of step S1, and finally achieves accurate cutting and curing of the surface of the 3D model.

附图说明Description of drawings

图1为本发明中3D打印组件使用中的结构示意图。FIG. 1 is a schematic structural diagram of the 3D printing component in use in the present invention.

图2为图1所示结构中投射点状紫外线部分的局部放大图,图中箭头表示紫外线投射方向。FIG. 2 is a partial enlarged view of the portion of the structure shown in FIG. 1 that projects point-shaped ultraviolet rays, and the arrows in the figure indicate the direction of ultraviolet rays projection.

图3为水刀喷射方向在球坐标系中的示意图,其中箭头表示水刀喷射方向,弧线段表示该单层结构侧表面的采集点上的曲线。FIG. 3 is a schematic diagram of the water jet spraying direction in a spherical coordinate system, wherein the arrow indicates the water jet spraying direction, and the arc segment indicates the curve on the collection point on the side surface of the single-layer structure.

图4为本发明中3D打印平台的结构示意图。FIG. 4 is a schematic structural diagram of a 3D printing platform in the present invention.

图5为图4所示结构中承托板的局部剖视图。FIG. 5 is a partial cross-sectional view of the support plate in the structure shown in FIG. 4 .

图6为本发明中3D打印平台管路系统的示意图。FIG. 6 is a schematic diagram of the piping system of the 3D printing platform in the present invention.

附图中的标记为:1、打印头滑台,2、电动转轴,3、打印头安装柱,4、角度调节臂,5、导板,6、弧形导槽,7、弧面销,8、水刀喷头,9、3D打印头,10、点状紫外线,11、固态光固化材料,12、网板,13、实板,14、伸缩机构,15、竖直凹槽,16、导热槽,17、加热槽,18、冷却装置,19、加热装置,20、承托板升降机构,21、平台主体,22、网格槽,23、三通换向阀,24、介质储存箱,25、隔热板。The symbols in the attached drawings are: 1, print head slide, 2, electric rotating shaft, 3, print head mounting column, 4, angle adjustment arm, 5, guide plate, 6, arc guide groove, 7, arc pin, 8 , water jet nozzle, 9, 3D printing head, 10, spot UV light, 11, solid light curing material, 12, stencil, 13, solid board, 14, telescopic mechanism, 15, vertical groove, 16, heat conduction groove , 17, heating tank, 18, cooling device, 19, heating device, 20, supporting plate lifting mechanism, 21, platform main body, 22, grid groove, 23, three-way reversing valve, 24, medium storage tank, 25 , Insulation board.

具体实施方式Detailed ways

下面对照附图,通过对实施例的描述,对本发明具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, through the description of the embodiments, to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solutions of the present invention.

如图1-6所示,本发明提供了一种3D打印方法,包括下列步骤:S1、将打印对象的三维模型分割为N层单层结构,并采集单层结构中模型表面上各点的Z向斜度,将单层结构的截面图像信息结合各点相应的Z向斜度形成N组单层打印信息进行储存。其中Z向斜度对于打印对象的表面为斜面,则二者斜度相等,对于打印对象的表面为弧面,则如附图3所示,其中箭头表示水刀喷射方向,弧线段表示该单层结构侧表面的采集点上的曲线。这样如果需要更高的精度,还可以通过打磨等方式对表面进行进一步处理。As shown in Figures 1-6, the present invention provides a 3D printing method, which includes the following steps: S1. Divide the three-dimensional model of the printing object into N-layer single-layer structures, and collect the data of each point on the surface of the model in the single-layer structure. Z-direction slope, the cross-sectional image information of the single-layer structure is combined with the corresponding Z-direction slope of each point to form N groups of single-layer printing information for storage. Among them, the Z-direction slope is a slope for the surface of the printing object, and the two slopes are equal. For the surface of the printing object, which is an arc, as shown in Figure 3, the arrow indicates the direction of the water jet, and the arc segment indicates the Curves at the acquisition points on the side surface of the monolayer structure. In this way, if higher precision is required, the surface can be further treated by grinding, etc.

S2、将液态光固化材料均匀涂布在打印平台上达到单层结构的厚度,再进行冷却使其凝固成可熔化的固态光固化材料11。所述固态光固化材料11为能被所述水刀切削的低硬度固体,光固化效应形成的所述固态结构的硬度大于所述水刀能切削的固体硬度。S2 , uniformly coating the liquid photocurable material on the printing platform to the thickness of the single-layer structure, and then cooling to solidify it into a fusible solid photocurable material 11 . The solid light-curing material 11 is a low-hardness solid that can be cut by the water jet, and the solid structure formed by the light-curing effect has a hardness greater than that of the solid that can be cut by the water jet.

S3、通过水刀喷头8高速喷出液态光固化材料形成水刀,所述水刀依据所述单层打印信息沿相应单层结构的模型表面的轮廓轨迹对所述固态光固化材料11切割形成模型表面。S3. The liquid photocurable material is ejected at high speed through the water jet nozzle 8 to form a water jet, and the water jet cuts the solid photocurable material 11 along the contour trajectory of the model surface of the corresponding single-layer structure according to the single-layer printing information to form a water jet. model surface.

所述3D打印头9与所述水刀喷头8安装在同一打印组件上,所述3D打印头9垂直向下透射点状紫外线10,所述Z向斜度通过球坐标表示为r,θ,

Figure BDA0002603069430000051
对应球面极坐标的原点O为所述点状紫外线10投射在所述单层结构中的区域中心,所述打印组件在打印过程中以所述原点O为中心旋转
Figure BDA0002603069430000052
所述水刀喷头8相对Z向的倾斜角度为θ,所述r为固定值等于所述水刀喷头8的喷口到所述区域中心的距离,所述水刀喷头8仅在所述步骤S3中对打印对象的表面进行固化时打开。The 3D printing head 9 and the water jet nozzle 8 are installed on the same printing assembly, the 3D printing head 9 transmits the dot-shaped ultraviolet rays 10 vertically downward, and the Z-direction slope is represented by spherical coordinates as r, θ,
Figure BDA0002603069430000051
The origin O corresponding to the spherical polar coordinates is the center of the area where the point-shaped ultraviolet rays 10 are projected in the single-layer structure, and the printing assembly rotates around the origin O during the printing process
Figure BDA0002603069430000052
The inclination angle of the water jet nozzle 8 relative to the Z direction is θ, and the r is a fixed value equal to the distance from the nozzle of the water jet nozzle 8 to the center of the area. The water jet nozzle 8 is only in step S3. Turns on when curing the surface of the printed object.

所述3D打印头9沿所述单层结构中模型表面的轮廓间歇移动,所述水刀喷头8随3D打印头9的移动同步喷射液态光固化材料,所述3D打印头9在移动停止后透射点状紫外线10,所述3D打印头9每次移动的距离不大于所述点状紫外线10透射范围的半径,所述步骤S1中采集Z向斜度的点与所述3D打印头9每次停留的位置重合。The 3D printing head 9 moves intermittently along the contour of the model surface in the single-layer structure, and the water jet nozzle 8 jets liquid photocurable material synchronously with the movement of the 3D printing head 9. After the 3D printing head 9 stops moving The point-shaped ultraviolet rays 10 are transmitted, and the distance that the 3D printing head 9 moves each time is not greater than the radius of the transmission range of the point-shaped ultraviolet rays 10 . The positions of the second stop overlap.

S4、依据所述截面图像信息透射紫外线令所述光固化材料产生化学变化形成不可逆的固态结构。S4. Transmitting ultraviolet rays according to the cross-sectional image information causes the photocurable material to undergo chemical changes to form an irreversible solid-state structure.

S5、所述打印平台中承托所述固态结构的底托板向下移动单位高度,所述单位高度即所述单层结构的厚度。S5. The bottom support plate supporting the solid-state structure in the printing platform moves downward by a unit height, and the unit height is the thickness of the single-layer structure.

所述底托板下降到一定深度对下部的可熔化的固态光固化材料11进行加热,使其熔化为液态光固化材料回收,熔化后的上部剩余的固态光固化材料11形成可切割固态层,所述可切割固态层的厚度在所述水刀的可精确控制的切割厚度阈值内。The bottom support plate descends to a certain depth to heat the meltable solid-state photocurable material 11 in the lower part, so that it is melted into a liquid photocurable material for recycling, and the remaining solid photocurable material 11 in the upper part after melting forms a cuttable solid layer, The thickness of the cuttable solid state layer is within a precisely controllable cut thickness threshold of the water jet.

S6、将液态光固化材料均匀涂布在前一层固态结构上达到单层结构的厚度,填充水刀切割产生的割缝后再冷却其凝固成可熔化的固态光固化材料11。S6 , uniformly coat the liquid photocurable material on the previous solid structure to the thickness of the single-layer structure, fill the slits produced by water jet cutting, and then cool it to solidify into a meltable solid photocurable material 11 .

重复步骤S3至S5,直至打印对象的成品完成。Steps S3 to S5 are repeated until the finished product of the printing object is completed.

S7、加热打印平台上剩余的可熔化的固态光固化材料11,使其熔化为液态光固化材料后从打印平台排出回收。S7 , heating the remaining meltable solid photocurable material 11 on the printing platform to melt it into a liquid photocurable material and then discharge it from the printing platform for recycling.

打印对象在截面图像信息中不属于模型表面的部分既可以通过所述3D打印头9,也可以通过DMD驱动模组透射的紫外线进行固化。后者属于面投射成型更快,但适用部件大小有限。此外,虽然固态光固化材料11周侧大小与3D打印平台的平台内腔截面想适配,因此能提供一定的支撑定位效果,但水刀击打在成型的固态结构上还是容易导致未成形部分晃动移位,因此该方法适于加工水刀无法投射到下部成型部分的情况,如果是外表结构容易受到水刀冲击的部分,仍采用现有的光固化方法进行3D打印,需要将这部分的单层结构的厚度减小到满足打印目标的粗糙度要求。The part of the printed object that does not belong to the surface of the model in the cross-sectional image information can be cured by either the 3D printing head 9 or the ultraviolet rays transmitted by the DMD driving module. The latter is faster for surface projection molding, but the applicable part size is limited. In addition, although the size of the circumference of the solid-state photocurable material 11 is adapted to the cross-section of the platform cavity of the 3D printing platform, so it can provide a certain support and positioning effect, but the water jet hits the solid-state structure that is easy to cause unformed parts. Therefore, this method is suitable for the case where the water jet cannot be projected to the lower molding part. If the outer structure is easily affected by the water jet, the existing light curing method is still used for 3D printing. The thickness of the single-layer structure is reduced to meet the roughness requirements of the printing target.

上述方法中使用的3D打印组件,包括安装在打印头平移机构活动端的打印头滑台1以及用于透射点状紫外线10的3D打印头9,还包括电动转轴2、打印头安装柱3、导板5、角度调节臂4、弧度传感器和水刀喷头8,所述水刀喷头8通过加压装置连接储存有液态光固化材料的储液槽,所述3D打印头9设有紫外线发生器,所述打印头安装柱3通过所述电动转轴2转动安装在所述打印头滑台1下面,所述导板5均设有弧形导槽6,所述导板5竖直设置并与所述打印头安装柱3固定连接,所述水刀喷头8安装在所述角度调节臂4上并朝向所述点状紫外线10固化所述固态光固化材料11的位置,所述角度调节臂4的末端固定有与所述弧形导槽6滑动配合的弧面销7,所述角度调节臂4根部安装在所述打印头安装柱3上,所述弧度传感器安装在所述弧形导槽6处检测所述弧面销7的位置。The 3D printing assembly used in the above method includes a print head slide 1 installed at the movable end of the print head translation mechanism and a 3D print head 9 for transmitting dot-shaped ultraviolet rays 10, and also includes an electric rotating shaft 2, a print head mounting post 3, a guide plate 5. The angle adjustment arm 4, the arc sensor and the water jet nozzle 8, the water jet nozzle 8 is connected to the liquid storage tank storing the liquid photocurable material through the pressurizing device, and the 3D printing head 9 is provided with an ultraviolet generator, so the The print head mounting column 3 is rotatably installed under the print head slide 1 through the electric rotating shaft 2. The guide plates 5 are provided with arc guide grooves 6, and the guide plates 5 are vertically arranged and connected with the print head. The installation column 3 is fixedly connected, the water jet nozzle 8 is installed on the angle adjustment arm 4 and faces the position where the point-shaped ultraviolet rays 10 cure the solid light curing material 11 , and the end of the angle adjustment arm 4 is fixed with a The arc pin 7 is slidably matched with the arc guide groove 6 , the root of the angle adjustment arm 4 is installed on the print head mounting post 3 , and the arc sensor is installed at the arc guide groove 6 to detect the Describe the position of the arc pin 7.

所述点状紫外线10在固态光固化材料11底部的投影中心上方h/2处为所述弧形导槽6的圆心,h为单层结构的厚度,切割后模型表面上下边缘间的垂直距离不大于所述点状紫外线10透射范围的直径。The point h/2 above the projection center of the bottom of the solid photocurable material 11 is the center of the arc guide groove 6, h is the thickness of the single-layer structure, and the vertical distance between the upper and lower edges of the model surface after cutting Not larger than the diameter of the point-like ultraviolet 10 transmission range.

上述方法中使用的3D打印平台包括平台主体21、承托板和承托板升降机构20,所述平台主体21内设有容纳打印对象的成品的平台内腔,所述承托板通过所述承托板升降机构20安装在所述平台内腔中,还包括冷却装置18、导热槽16和加热装置19,所述冷却装置18和所述加热装置19均安装在所述平台主体21内,所述导热槽16设于所述平台内腔的侧壁中环绕在所述平台内腔的上部,所述导热槽16通过有三通换向阀23分别连接到所述冷却装置18和所述加热装置19,所述加热装置19和所述冷却装置18均连接到储存导热介质的介质储存箱24。The 3D printing platform used in the above method includes a platform main body 21 , a supporting plate and a supporting plate lifting mechanism 20 . The supporting plate lifting mechanism 20 is installed in the inner cavity of the platform, and further includes a cooling device 18, a heat conduction groove 16 and a heating device 19, and the cooling device 18 and the heating device 19 are both installed in the platform main body 21, The heat conduction groove 16 is arranged in the side wall of the platform cavity and surrounds the upper part of the platform cavity. The heat conduction groove 16 is connected to the cooling device 18 and the heating device respectively through a three-way reversing valve 23 . The device 19, the heating device 19 and the cooling device 18 are all connected to a medium storage tank 24 which stores a thermally conductive medium.

所述承托板包括网板12和实板13,所述实板13顶面设有与所述网板12相配合的网格槽22,所述网板12安装在所述承托板升降机构20的升降端,所述实板13通过伸缩机构14安装在所述网板12的下方,所述网板12落入所述网格槽22时,所述网板12顶面和所述实板13顶面形成平整的平面。The support plate includes a mesh plate 12 and a solid plate 13. The top surface of the solid plate 13 is provided with a mesh groove 22 that matches the mesh plate 12. The mesh plate 12 is installed on the support plate to lift. The lifting end of the mechanism 20, the solid plate 13 is installed under the screen plate 12 through the telescopic mechanism 14, when the screen plate 12 falls into the grid slot 22, the top surface of the screen plate 12 and the The top surface of the solid board 13 forms a flat plane.

所述平台内腔的侧壁的下部还环绕设置有加热槽17,所述加热装置19的出液口通过三通换向阀23分别连接所述导热槽16和所述加热槽17,所述加热槽17与所述导热槽16之间设有隔热板25。The lower part of the side wall of the inner cavity of the platform is also provided with a heating tank 17 around it. A heat insulating plate 25 is provided between the heating tank 17 and the heat conduction tank 16 .

所述网格槽22的深度大于所述网板12的厚度,所述网格槽22底部为斜面或弧面,所述网格槽22底部位于所述实板13的边缘处低于位于所述实板13中心处,所述网格槽22在所述实板13的边缘处形成排液槽口,所述平台内腔的侧壁内侧设有若干对应各个排液槽口的竖直凹槽15,所述竖直凹槽15连通所述平台内腔底部的回收口,所述回收口连通固化材料回收槽。The depth of the grid grooves 22 is greater than the thickness of the screen plate 12, the bottom of the grid grooves 22 is an inclined surface or an arc surface, and the bottom of the grid grooves 22 is located at the edge of the solid plate 13 and is lower than the bottom of the grid groove 22. At the center of the solid plate 13, the grid groove 22 forms a drainage slot at the edge of the solid plate 13, and the inner side of the inner cavity of the platform is provided with a number of vertical recesses corresponding to each drainage slot. groove 15, the vertical groove 15 communicates with the recovery port at the bottom of the inner cavity of the platform, and the recovery port communicates with the solidified material recovery tank.

上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的发明构思和技术方案进行的各种非实质性的改进,或未经改进将本发明构思和技术方案直接应用于其它场合的,均在本发明保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various insubstantial improvements made by the inventive concept and technical solutions of the present invention are adopted, or no improvement is made. The direct application of the concept and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.

Claims (10)

1. A3D printing method is characterized in that: comprises the following steps:
s1, dividing the three-dimensional model of the printing object into N layers of single-layer structures, and collecting and storing Z-direction inclination of each point on the surface of the model in the single-layer structure and sectional image information of the single-layer structure;
s2, uniformly coating the liquid light-cured material on the printing platform to reach the thickness of a single-layer structure, and cooling to solidify the liquid light-cured material into a meltable solid light-cured material (11);
s3, spraying a liquid light-cured material at a high speed through a water jet head (8) to form a water jet, and cutting the solid light-cured material (11) by the water jet according to the single-layer printing information to form a model surface;
s4, transmitting ultraviolet rays according to the section image information to enable the light-cured material to be cured into an irreversible solid structure;
s5, moving a bottom supporting plate supporting the solid structure downwards in the printing platform by a unit height;
s6, uniformly coating the liquid light-cured material on the previous layer of solid structure to reach the thickness of a single-layer structure, and cooling and solidifying the liquid light-cured material into a meltable solid light-cured material (11);
repeating steps S3 to S5 until finishing of the printed object;
and S7, heating the residual meltable solid photocuring material (11) on the printing platform for recycling.
2. A 3D printing method according to claim 1, characterized in that: in the step S5, the bottom plate is lowered to a certain depth to heat the meltable solid light-curing material (11) at the lower part, so that the meltable solid light-curing material is melted into a liquid light-curing material for recycling, and the remaining solid light-curing material (11) at the upper part after melting forms a cuttable solid layer, wherein the thickness of the cuttable solid layer is within the cutting thickness threshold value of the water jet knife, which can be precisely controlled.
3. A 3D printing method according to claim 1 or 2, characterized in that: the 3D printing head (9) and the water jet head (8) are arranged on the same printing component, the 3D printing head (9) vertically downwards transmits punctiform ultraviolet rays (10), and the Z-direction inclination is expressed by a spherical coordinate
Figure FDA0002603069420000011
The origin O corresponding to the spherical polar coordinate is the center of the region where the punctiform ultraviolet rays (10) are projected in the single-layer structure, and the printing component rotates by taking the origin O as the center in the printing process
Figure FDA0002603069420000012
The inclined angle of the water jet nozzle (8) relative to the Z direction is theta, and r is a fixed value equal to the spray of the water jet nozzle (8)A distance from the opening to the center of the area, the water jet head (8) being turned on only when the surface of the printing object is cured in the step S3.
4. A 3D printing method according to claim 3, characterized in that: in the step S3, the 3D print head (9) intermittently moves along the contour of the mold surface in the single-layer structure, the water jet head (8) ejects the liquid photo-curing material in synchronization with the movement of the 3D print head (9), the 3D print head (9) transmits the dot-shaped ultraviolet ray (10) after the movement is stopped, the distance of each movement of the 3D print head (9) is not greater than the radius of the transmission range of the dot-shaped ultraviolet ray (10), and the point of acquiring the Z-direction slope in the step S1 coincides with the position of each stop of the 3D print head (9).
5. The 3D printing method according to claim 4, wherein: the solid light-cured material (11) is a low-hardness solid which can be cut by the water jet, and the hardness of the solid structure formed by the light-curing effect is greater than the hardness of the solid which can be cut by the water jet.
6. The utility model provides a 3D printing assembly, is including installing at the printer head slip table (1) of beating printer head translation mechanism expansion end and being used for transmitting 3D printer head (9) of punctiform ultraviolet ray (10), its characterized in that: still include electronic pivot (2), beat printer head erection column (3), baffle (5), angle modulation arm (4), radian sensor and water sword shower nozzle (8), water sword shower nozzle (8) are connected through pressure device and are stored the reservoir of liquid light-cured material, 3D beats printer head (9) and is equipped with ultraviolet generator, beat printer head erection column (3) and pass through electronic pivot (2) rotate to be installed beat below printer head slip table (1), baffle (5) all are equipped with arc guide slot (6), baffle (5) vertical setting and with beat printer head erection column (3) fixed connection, water sword shower nozzle (8) are installed on angle modulation arm (4) and towards punctiform ultraviolet ray (10) solidification the position of solid-state light-cured material (11), the end of angle modulation arm (4) be fixed with arc guide slot (6) sliding fit's cambered surface round pin (7), the root of the angle adjusting arm (4) is installed on the printing head mounting column (3), and the radian sensor is installed at the arc-shaped guide groove (6) to detect the position of the arc-shaped pin (7).
7. A3D printing assembly according to claim 6, wherein: the point ultraviolet rays (10) are arranged at the center h/2 above the projection center of the bottom of the solid light curing material (11) and are the circle centers of the arc guide grooves (6), h is the thickness of a single-layer structure, and the vertical distance between the upper edge and the lower edge of the cut model surface is not more than the diameter of the transmission range of the point ultraviolet rays (10).
8. The utility model provides a 3D print platform, includes platform main part (21), bearing board and bearing board elevating system (20), be equipped with the off-the-shelf platform inner chamber that holds the printing object in platform main part (21), the bearing board passes through bearing board elevating system (20) are installed in the platform inner chamber, its characterized in that: the heat-conducting type heat-conducting platform is characterized by further comprising a cooling device (18), a heat-conducting groove (16) and a heating device (19), wherein the cooling device (18) and the heating device (19) are installed in the platform main body (21), the heat-conducting groove (16) is arranged in the side wall of the inner cavity of the platform and surrounds the upper portion of the inner cavity of the platform, the heat-conducting groove (16) is connected to the cooling device (18) and the heating device (19) through a three-way reversing valve (23), and the heating device (19) and the cooling device (18) are connected to a medium storage box (24) for storing heat-conducting media.
9. A 3D printing platform according to claim 8, wherein: the bearing plate comprises a mesh plate (12) and a solid plate (13), wherein the top surface of the solid plate (13) is provided with a mesh groove (22) matched with the mesh plate (12), the mesh plate (12) is installed at the lifting end of a bearing plate lifting mechanism (20), the solid plate (13) is installed below the mesh plate (12) through a telescopic mechanism (14), the mesh plate (12) falls into the mesh groove (22), the top surface of the mesh plate (12) and the top surface of the solid plate (13) form a flat plane.
10. A 3D printing platform according to claim 8, wherein: the degree of depth of grid groove (22) is greater than the thickness of otter board (12), grid groove (22) bottom is inclined plane or cambered surface, grid groove (22) bottom is located the edge of real board (13) is less than and is located real board (13) center department, grid groove (22) are in the edge of real board (13) forms the flowing back notch, the lateral wall inboard of platform inner chamber is equipped with a plurality of vertical recess (15) that correspond each flowing back notch, vertical recess (15) intercommunication the recovery mouth of platform inner chamber bottom, retrieve a mouthful intercommunication solidified material accumulator.
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