CN1118719A - Method and apparatus for controlled pre-rolling of thin slabs leaving a continuous casting plant - Google Patents
Method and apparatus for controlled pre-rolling of thin slabs leaving a continuous casting plant Download PDFInfo
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- CN1118719A CN1118719A CN94104661.3A CN94104661A CN1118719A CN 1118719 A CN1118719 A CN 1118719A CN 94104661 A CN94104661 A CN 94104661A CN 1118719 A CN1118719 A CN 1118719A
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0602—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a casting wheel and belt, e.g. Properzi-process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/06—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
- B22D11/0622—Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two casting wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1206—Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
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Abstract
Description
本发明涉及离开连铸设备的薄板坯的受控预轧的方法及装置。更精确地说,本发明涉及对离开薄板连铸模的,紧靠所述模的底辊下游的薄板坯进行受控预轧的方法及适用于该方法的装置。The present invention relates to a method and apparatus for controlled pre-rolling of thin slabs leaving a continuous casting plant. More precisely, the invention relates to a method of controlled pre-rolling of a thin slab leaving a continuous thin slab casting mold immediately downstream of the bottom rolls of said mould, and a device suitable for this method.
所谓薄板坯是指800至2500mm宽(或更宽),25至90mm厚的板坯。本发明最好但又不仅仅适用于连铸机出口的最终厚度为30至60mm的板坯。本发明也适用于圆、方、矩形等钢坯的连铸。本发明可用于直的或弯曲的连铸设备。The so-called thin slab refers to a slab with a width of 800 to 2500 mm (or wider) and a thickness of 25 to 90 mm. The invention is preferably but not exclusively applicable to slabs with a final thickness of 30 to 60 mm exiting the continuous caster. The invention is also applicable to the continuous casting of steel billets such as round, square and rectangular. The invention can be used in straight or curved continuous casting equipment.
大家知道预轧方法是使薄板坯在远离底辊的一个区域承受预轧。It is known that the pre-rolling method is to subject the thin slab to pre-rolling in an area away from the bottom rolls.
在JP—A—130759,US—A—3,891,025,US—A—4,056,140和US—A—4,134,440等文件中公开的现有技术的方法中,由于预轧是在板坯的液相芯或液相池几乎不存在的位置上进行的,板坯的外皮已较厚,不易变形,故效果不使人满意。另外,板坯一侧的外皮是通过在边缘之间中间位置上的圆柱形固化件连接于另一侧外皮的,两边缘具有一致的固化厚度,圆柱形固化件对改变板坯厚度有强大的阻力。因此,在现有技术中的这种预轧只有勉强的和有限的效果,不能获得理想的结果。另外,按现有技术的方法进行的预轧只是为了进行勉强的肤浅的加工,而减小板坯厚度的真正加工有赖于位于下游的轧制系列。另外,在现有技术的预轧组件中,只有一些辊对是受控的以检查预轧参数,而且这些辊对是以区分的或分离的方式受控的(见JP—A—130759)。其结果是操作方法不能按照具体要求调整,而且在某些方面是十分偶然的。In the prior art methods disclosed in documents such as JP-A-130759, US-A-3,891,025, US-A-4,056,140 and US-A-4,134,440, since the pre-rolling is in the liquid phase core or liquid phase of the slab It is carried out at a position where the pool hardly exists, and the outer skin of the slab is thicker and not easily deformed, so the effect is not satisfactory. In addition, the outer skin on one side of the slab is connected to the outer skin on the other side through a cylindrical curing member at the middle position between the edges. The two edges have the same curing thickness, and the cylindrical curing member has a strong effect on changing the thickness of the slab. resistance. Therefore, this pre-rolling in the prior art has only a reluctant and limited effect, and cannot obtain ideal results. In addition, the pre-rolling carried out according to the prior art method is only for barely superficial processing, while the real processing of reducing the thickness of the slab depends on the rolling series located downstream. In addition, in prior art pre-rolling assemblies, only some roll pairs are controlled to check pre-rolling parameters, and these roll pairs are controlled in a differentiated or separate manner (see JP-A-130759). The result is a method of operation that cannot be tailored to specific requirements and, in some respects, is quite haphazard.
人们也知道预轧组件具有机械式调整系统,在铸造工作开始时预调。这些组件与预轧轴配合工作,预轧辊成连续的排或划分辊组,或还与压力带组件配合工作。It is also known that pre-rolled assemblies have a mechanical adjustment system which is pre-adjusted at the start of the casting operation. These assemblies work in conjunction with pre-rolling shafts, pre-rolls in continuous rows or divided sets of rolls, or also with pressure belt assemblies.
现有技术的这些系统不能进行很好的调整,不能进行预期的实质性预轧作用,也不能连续地按照实际预轧要求进行连续的受控行程。这些系统不能在仍存在明显液相芯或液相池,外皮较薄的区域进行加工。These systems of the prior art are not well tuned to perform the intended substantial pre-rolling action, nor are they able to continuously perform a continuous controlled stroke following the actual pre-rolling requirements. These systems cannot process areas where there is still a significant liquid core or liquid pool, with a thinner skin.
现有技术防止了受控的机械作用以减小液相锥的长度,因而保证了较好的质量。The prior art prevents controlled mechanical action to reduce the length of the liquid phase cone, thus ensuring better quality.
另外,现有技术在启动和停止的过渡状态有关的问题上有很大的局限性,不能使系统有很好的生产能力。现有技术不能避免在开始运转时液态材料的流动,及在停止时液态金属的再流动,因而使废品率很高。In addition, the prior art has significant limitations on problems related to the transition states of start and stop, which do not allow the system to be very productive. The prior art cannot avoid the flow of liquid material at start-up and the reflow of liquid metal at stop, resulting in a high reject rate.
本申请人已审查,检验并完成了本发明,从而克服了现有技术中的缺点,并具有很大优点。The applicant has examined, tested and completed the present invention which overcomes the disadvantages of the prior art and has great advantages.
按照本发明的预轧方法可以同本说明书公开的以及EP—A—0,539,784中公开的预轧组件中使用,EP—A—0,539,784相应于1992年10月20日提交的美国专利申请号07/963,734,其技术内容在本说明书中引作参考。The pre-rolling method according to the present invention can be used in the pre-rolling assembly disclosed in this specification and in EP-A-0,539,784 corresponding to U.S. Patent Application No. 07/963,734 filed on October 20, 1992 , whose technical content is cited in this specification as a reference.
本发明的目的在于实现离开结晶器的板坯的受控预轧或板坯的软压下,以便在连铸机的端部产生厚度软小的板坯。The object of the present invention is to achieve a controlled pre-rolling of the slab leaving the mold or a soft reduction of the slab in order to produce a slab of low thickness at the end of the continuous caster.
受控预轧,即软压下,即带有液相芯或液池的压下的主要优点有两个,第一个优点是使用具有较大厚度的结晶器可在连铸机的出口产生厚度较薄的板坯(30—60mm),也就是说,纵向通过结晶器通道的短侧面的宽度大于受控预轧后板坯的最终厚度。The main advantages of controlled pre-rolling, i.e. soft reduction, i.e. reduction with a liquid phase core or pool, are two, the first advantage is that the use of a mold with a larger thickness can produce Thinner thickness slabs (30-60mm), that is to say, the width of the short sides passing longitudinally through the mold channel is greater than the final thickness of the slab after controlled pre-rolling.
这种受控预轧改善了液态金属在铸模的结晶器中的液体动力学性质;也提高了装在浇口盘上浸没的喷嘴的寿命,改善了放在铸模中液态金属上部的粉末的熔化过程中的性质。This controlled pre-rolling improves the hydrodynamic properties of the liquid metal in the mold's crystallizer; it also increases the life of the submerged nozzles mounted on the tundish and improves the melting of the powder placed on top of the liquid metal in the mold nature of the process.
本发明的第二个优点是实现了金属固化结构的晶粒细化,消除了板坯的中心分凝。A second advantage of the present invention is that it achieves grain refinement of the solidified structure of the metal and eliminates central segregation of the slab.
在两种情形中,如果要实施软压,则必须连续受控地减少板坯的厚度,这可以承受软压下的板坯部分的锥形形态而实现。In both cases, if soft pressing is to be carried out, it is necessary to continuously and controlledly reduce the thickness of the slab, which can be achieved under the conical shape of the soft-pressed slab section.
这个锥形部分的长度可以在0.8到7米的范围内,最好为3.8米至6.3米,较大的长度相应于在结晶器下游和底辊之后的包容辊产生的包容区的端部。这个以锥形发展的厚度减小的部分的长度取决于下述冶金学因素。The length of this conical portion can be in the range of 0.8 to 7 m, preferably 3.8 m to 6.3 m, the greater length corresponding to the end of the containment zone produced by the containment rolls downstream of the crystallizer and after the bottom roll. The length of this taperingly developed portion of reduced thickness depends on the metallurgical factors described below.
不同的钢种,固化以显著不同的方式发生;含碳量低(C少于0.10%)的钢,其固化特征是短柱状晶粒,固化面以紧凑的状态向前移动,没有大的断续,但有短的两相区。含碳量高(C多于0.70%)的钢其固化特征是长柱状晶粒,固化而以大的断续向前移动,产生大树枝晶网格,其中留有分离的液态钢。在这种情形中,两相区很广阔。Different steel grades solidify in significantly different ways; for steels with low carbon content (C less than 0.10%), the solidification characteristics are short columnar grains, and the solidification surface moves forward in a compact state without large fractures. Continued, but with a short two-phase region. Steels with a high carbon content (more than 0.70% C) are characterized by solidification as long columnar grains that solidify and move forward in large discontinuities, producing a large dendritic grid in which separate liquid steel remains. In this case, the two-phase region is broad.
当两个固化面(板坯的上、下面)会合的时刻对于内部质量,一般来说,对于板坯的最后质量来说是十分重要的时刻。The moment when the two solidification surfaces (top and bottom of the slab) meet is a very important moment for the internal quality and generally for the final quality of the slab.
事实上,大家知道,由于膨胀效应(在两个相对包容辊对之间板坯的膨胀),对分离析的液体产生泵送效果;这种膨胀效应可以受到限制,但是不能完全消除。In fact, it is known that due to the expansion effect (expansion of the slab between two opposing containing roller pairs), there is a pumping effect on the separated separated liquid; this expansion effect can be limited, but not completely eliminated.
当由于膨胀效应板坯张开时,枝晶之间的液体由枝晶之间的空穴吸向板坯的中心线。当板坯穿过下一对辊而闭合时,液体从上述中心线反向泵回枝晶间的空穴。这种交替的泵送作用在板坯的中心线形成了正、负分凝。为了防止分凝液体的来回流动,必须设法借助使固化面结构紧凑的方法闭合枝晶之间和一晶粒和下一晶粒之间的通路。通过轻轧板坯,使得产生显著的锥形压下,相互压缩板坯的两半,这样就可实现这一点。When the slab opens due to expansion effects, the liquid between the dendrites is drawn towards the centerline of the slab by the cavities between the dendrites. When the slab is closed by passing the next pair of rollers, the liquid is pumped back from the above centerline back into the interdendritic cavities. This alternating pumping action creates positive and negative segregation at the centerline of the slab. In order to prevent the back and forth flow of segregated liquid, it is necessary to try to close the passage between dendrites and between one grain and the next grain by means of making the solidification surface compact. This is achieved by lightly rolling the slab so that a pronounced conical reduction occurs, compressing the two halves of the slab against each other.
由于在各钢种中产生不同程度的两相区,所以在进行上述压缩时必须按照不同的钢种使两个固化面相互穿透。Since different degrees of two-phase regions are produced in various steel types, it is necessary to make the two solidified surfaces penetrate each other according to different steel types during the above-mentioned compression.
含碳量低的且具有短的两相区的钢,上述相互渗透必须为几个毫米至一个固体部分坚实(约占90—95%),枝晶之间的小空间已实际消失的深度。For steels with low carbon content and short two-phase regions, the interpenetration must be several millimeters to a depth where the solid part is solid (approximately 90-95%) and the small spaces between the dendrites have practically disappeared.
含碳量高的且具有长的两相区的钢,上述相互穿透必须以一致的方式至一个固体部分较少(最多占70%),枝晶间的空间很大的深度。In steels with a high carbon content and long two-phase regions, the above-mentioned interpenetration must occur in a consistent manner to a depth where the solid fraction is low (up to 70%) and the interdendritic spaces are large.
因此,在压下的端部最佳的固体部分取决于钢种,须记住的结论是,取决于冶金因素固体部分的变化上下为2%至2.5%。Therefore, the optimum solid fraction at the end of the reduction depends on the steel grade, keeping in mind that the solid fraction varies from 2% to 2.5% depending on metallurgical factors.
C含量(%) 固体部分(%)C content (%) Solid part (%)
<0.20 95<0.20 95
0.20—0.40 900.20—0.40 90
0.40—0.70 800.40—0.70 80
>0.70 70>0.70 70
当进行软压下时,这意味着板坯厚度减小的锥形部分必须发生在固定部分最适于获得优良的内部质量的区域。When performing soft reduction, this means that the tapering of the reduction in the thickness of the slab must take place in the area of the fixing part most suitable for obtaining a good internal quality.
让我们假定,希望在连铸机端部获得厚度为30mm的板坯,起始于铸模结晶器的50mm的短侧面,并假定钢为C70型。Let us assume that it is desired to obtain a slab with a thickness of 30 mm at the end of the caster, starting from the short side of the mold mold of 50 mm, and assume that the steel is of type C70.
应进行的压下为20mm(50—30)。The compression that should be carried out is 20mm (50-30).
当估计了在现有连铸机上板坯固化的分布后,必须求出在离开铸模结晶器液态金属的弯月形液面多大距离处,在离开结晶器的板坯中,在离表面15mm的距离处(15是30的一半)存在70%的固定部分。After estimating the distribution of slab solidification on an existing caster, it is necessary to find at what distance from the meniscus of the liquid metal in the mold mold, in the slab leaving the mold, at a distance of 15 mm from the surface At the distance (15 is half of 30) there is a 70% fixed part.
让我们假设这个距弯月形的距离为4米。如果结晶中为1.2米长,则软压下的长度(Lsr)必须为:Let us assume that this distance from the meniscus is 4 meters. If the crystal is 1.2 meters long, the soft reduction length (Lsr) must be:
Lsr=4-1.2-2.8米Lsr=4-1.2-2.8 meters
压下的梯度Gsr必须为:The depressive gradient Gsr must be:
Gsr=(50-30)/2.8=7.143mm/mGsr=(50-30)/2.8=7.143mm/m
也就是说结晶器之外每米必须进行的厚度减小为7.143mm。That is to say, the thickness reduction that must be carried out per meter outside the crystallizer is 7.143mm.
因此,本发明的预轧方法在于一种在线固化模型,该模型可求出在现有连铸机的基础上板坯固化的精确分布。该模型可算出预轧长度—Lsr—也就是说,算出沿着连铸机在距表面的深度等于所生产板坯一半厚度处存在所需要的固体部分的位置。Therefore, the pre-rolling method of the present invention consists in an on-line solidification model which can find the accurate distribution of slab solidification on the basis of the existing continuous caster. The model makes it possible to calculate the pre-rolling length—Lsr—that is, the position along the caster at which the required solid portion exists at a depth from the surface equal to half the thickness of the slab produced.
算出上述值之后,通过下述方式调整压下的锥形部分,即形成一个轧制的压下梯度Gsr使压下的端部至算出的预轧长度Lsr。After the above values are calculated, the reduced tapered portion is adjusted in such a way that a rolling reduction gradient Gsr is formed so that the reduced end portion reaches the calculated pre-rolling length Lsr.
这一结果是靠下述方式实现的,即以受控的,需要的方式减小液相锥或液相池的长度,从而最大限度减小在中等碳含量的非合金钢,或中—低碳含量的合金钢中,或在会出现分凝的钢中出现分凝的情况。This result is achieved by reducing the length of the liquid cone or pool in a controlled, desired manner, thereby minimizing Segregation occurs in alloy steels with a low carbon content, or in steels where segregation occurs.
这种使液锥长度按需要,受控的减少可以使粥状区域保持接触,消除液相以促进如用电磁搅拌可生成的那种等轴结构的生成。This desired, controlled reduction in the length of the liquid cone allows the porridge-like regions to remain in contact, eliminating the liquid phase to facilitate the formation of equiaxed structures such as can be produced with electromagnetic stirring.
按照本发明的预轧方法的另一个目的是加速晶体的形成,从而加速在板坯一侧外皮和另一侧外皮之间稳定的柱状连接的形成。Another object of the pre-rolling method according to the invention is to accelerate the formation of crystals and thus the formation of a stable columnar connection between the skin on one side of the slab and the skin on the other side.
在按照本发明的方法中,由于预轧组件施加的预轧作用,上述柱状连接是在受压情况下形成的,因此,上述连接已很紧凑,具有典型的分布。In the method according to the invention, said columnar connection is formed under compression due to the pre-rolling action exerted by the pre-rolling unit, so that said connection is already compact and has a typical distribution.
这样带来的优点是离开连铸设备的板坯到达轧制线时更为紧凑并具有显著较小的厚度和更好的平整性。This has the advantage that the slab leaving the continuous casting plant arrives at the rolling line more compact with a significantly smaller thickness and better flatness.
通过对于作为主要铸造参数(速度,在浇口盘内的过热,铸模下游的二级冷却及钢的等级)的函数的液相锥或液相池的长度进行动态控制,本发明也能够使启动和停机(铸造结束或由于事故的过渡时期实现最佳化并减少废品。The invention also enables start-up by dynamically controlling the length of the liquid phase cone or pool as a function of the main casting parameters (speed, superheat in the tundish, secondary cooling downstream of the mold, and steel grade). and downtime (casting end or transition period due to accident) to optimize and reduce scrap.
另外,按照本发明的方法可使厚度大于成品厚度的板坯的铸模中的铸造具有与下述因素相关的所有优点:润滑粉末(较大的熔化表面,液态钢上粉末覆盖的规律性)工作状态的最佳化带来的表面质量,钢的过热以及铸模中的向下流动性(扰动小,弯月形面更为稳定),同时也使具有更大横截面的浸没式注口的使用成为可能,因而更为持久。In addition, the method according to the invention allows the casting in molds of slabs with a thickness greater than that of the finished product with all the advantages associated with the lubricating powder (larger melting surface, regularity of powder coverage on the liquid steel) work The surface quality resulting from the optimization of the state, the superheating of the steel and the downward flow in the mold (less disturbance, more stable meniscus), also enables the use of submerged nozzles with larger cross-sections possible and thus more durable.
本发明的预轧方法能够减小流出板坯的横截面积,从而能达到较小的最终厚度,得到轧制装置相同的数值。The pre-rolling method of the present invention can reduce the cross-sectional area of the outgoing slab, thereby achieving a smaller final thickness and obtaining the same value as the rolling device.
按照本发明,当连续弯曲铸造时,放置在设备的弯曲的外侧面上的预轧辊可以同测力仪配合工作,测力仪可控制预轧辊作用在薄板坯上的压力。一压力传感器装在每个液力薄膜测力计上,使轧制压力受到控制。According to the invention, during continuous bending casting, the pre-rollers placed on the curved outer side of the equipment can cooperate with the dynamometer, which can control the pressure of the pre-rollers on the thin slab. A pressure sensor is installed on each hydraulic membrane force gauge, so that the rolling pressure is controlled.
按照本发明,辊对分一组或多组布置,每组辊对构成一个预轧组件。每个预轧组件包括一个静止的部分和一个可位移的部分。本说明书假定一个实例,即,弯曲的外侧面含有静止的辊,而可位移的辊构成弯曲的内侧面,但是实际上,两者可以互换。According to the invention, the roller pairs are arranged in one or more groups, each group of roller pairs forming a pre-rolling assembly. Each pre-rolling assembly consists of a stationary part and a displaceable part. This description assumes an example where the curved outer side contains stationary rollers and the displaceable rollers constitute the curved inner side, but in practice the two could be interchanged.
按照一种变型,弯曲的内、外侧面可包括一个静止部分和一个可位移的部分,它们分别和相对侧的一个可位移的部分和一个静止的部分共同工作。According to a variant, the curved inner and outer sides may comprise a stationary part and a displaceable part cooperating respectively with a displaceable part and a stationary part of the opposite side.
按照本发明的第一种布置,每个辊对配有一位置传感器以监视相对的辊之间的距离。;按照本发明的第二种布置,构成一个预轧组件的每组辊对包括两个监测该组件位置的传感器,这些传感器分别位于预轧组件的上、下游端,并监测在上述位置的相对的辊之间的距离。According to a first arrangement of the invention, each pair of rollers is provided with a position sensor for monitoring the distance between opposing rollers. ; According to the second arrangement of the present invention, each group of roll pairs constituting a pre-rolling assembly includes two sensors for monitoring the position of the assembly, and these sensors are respectively located at the upstream and downstream ends of the pre-rolling assembly, and monitor the relative position of the above-mentioned position. distance between the rollers.
按照本发明第二种布置的一个变型,每个辊对也配置一个位置传感器。According to a variant of the second arrangement of the invention, each roller pair is also assigned a position sensor.
借助位置传感器在预轧组件中确定辊对之间的一轧制通道;该通道的两侧面平行或收敛,这取决于具体要求。A rolling passage between the roll pairs is determined in the pre-rolling group with the aid of position sensors; the two sides of this passage are parallel or convergent, depending on the specific requirements.
另外,如果每个辊对配置一个位置传感器,则可以通过按照要求使每个辊对的每个辊定位来确定具有任何具体形状的纵截面的预轧通道。In addition, if each roll pair is provided with a position sensor, it is possible to determine pre-rolling passages having longitudinal sections of any particular shape by positioning each roll of each roll pair as required.
整个系统通过一预轧控制和数据处理装置来控制,该装置接收来自压力传感器和位置传感器(无论是单一的或属于组件)的信号,同时也接收来自板坯速度监测器,熔化的铸造金属的温度和离开铸模的薄板坯的温度的监测器的信号。The whole system is controlled by a pre-rolling control and data processing device, which receives signals from pressure sensors and position sensors (whether single or belonging to the assembly), and also receives signals from slab speed monitors, molten cast metal The signal of the monitor of the temperature and the temperature of the thin slab leaving the mould.
在按照本发明的预轧组件工作区域的中间位置也可设置另外的温度监测器,以监测板坯的温度,这些监测器也向预轧控制和数据处理装置发出信号。Further temperature monitors can also be provided in the middle of the working area of the pre-rolling unit according to the invention to monitor the temperature of the slab, and these monitors also send signals to the pre-rolling control and data processing device.
另外可设置一种例如可能是声纳型的监测器,以识别在板坯中是否存在液相池,从而正确地保证在按照本发明的预轧组件中液相锥或液相池的实际闭合。In addition, a monitor, possibly of the sonar type, may be provided to identify whether there is a liquid phase pool in the slab, thereby correctly ensuring the actual closure of the liquid phase cone or liquid phase pool in the pre-rolling assembly according to the invention .
预轧控制和数据处理装置可以连接于其它的总体控制和数据处理装置,或构成其一部分,它处理所有上述参数并将其与输入的或存储于适当的内部存储器中的预轧参数进行比较从而向辊对提供最佳的调整数值。The pre-rolling control and data processing means may be connected to, or form part of, other general control and data processing means which process all of the above parameters and compare them with pre-rolling parameters entered or stored in suitable internal memory to thereby Provides the optimum adjustment value to the roll pair.
预轧控制和数据处理装置也可连接于一个附属的数据收集装置,该装置除记录由监测器提供的所有数值外还将其送至一数据库,该数据库能够显示和/或打印在一定期间数据的发展变化。The pre-rolling control and data processing unit may also be connected to an attached data collection unit which, in addition to recording all the values provided by the monitor, sends them to a database capable of displaying and/or printing the data during a certain period development changes.
在本说明书中,辊的意思是指位于连续的排中的辊或划分成部分的辊,或者是带,等等,从而覆盖了现有技术中的任何系统。In this description, rolls mean rolls located in continuous rows or divided into sections, or belts, etc., thereby covering any system in the prior art.
使用本发明的方法要进行的调整是单个辊的调整,或一个辊组件接着一个辊组件的调整,或者整个预轧组件的总调整。这些调整可以代数相加。The adjustments to be made using the method of the invention are adjustments of individual rolls, or adjustments of roll packs by roll packs, or general adjustments of the entire pre-rolling pack. These adjustments can be added algebraically.
按照本发明的预轧方法可以实现的板坯厚度减小介于大约10%至50%。上述厚度减小是在一个介于0.8和7米长的行程中,但最好在一个介于1.2和1.8米长的行程中取得。板坯厚度的减小可以不变的值逐渐取得。The slab thickness reductions achievable by the pre-rolling method according to the invention range from approximately 10% to 50%. The aforementioned reduction in thickness is achieved in a stroke between 0.8 and 7 meters long, but preferably in a stroke between 1.2 and 1.8 meters long. The reduction of the slab thickness can be achieved gradually at a constant value.
按照一种变型,板坯厚度的减小是分步进行的,具有一个最后的终轧部分,其中厚度的减小是渐进的。According to a variant, the reduction in thickness of the slab is carried out in stages, with a final finishing section in which the reduction in thickness is gradual.
按照一种变型,本发明的预轧组件配有板坯的二次冷却装置,例如该装置可由许多喷嘴组成。喷嘴的流动速率和供送压力都是由热轧控制和数据处理装置和/或总体控制和数据处理装置调整的,因而保证对板坯状态的连续控制。喷嘴的调节是由沿预轧组件布置的板坯温度监测器控制的。According to a variant, the pre-rolling unit according to the invention is equipped with a secondary cooling device for the slab, which can consist, for example, of a number of nozzles. Both the flow rate and the feed pressure of the nozzles are adjusted by the hot rolling control and data processing unit and/or the overall control and data processing unit, thus ensuring continuous control of the slab condition. Adjustment of the nozzles is controlled by slab temperature monitors located along the pre-rolling assembly.
按照另一种变型,至少一个由本申请人提交的专利申请EP—93110927.6号中公开的除鳞装置可以同按照本发明的预轧组件配合工作。这种安装在第一预轧组件上游的除鳞装置可以使所生产的薄板坯具有特种连续加工所需要的极好的表面质量。According to another variant, at least one descaling device disclosed in patent application EP-93110927.6 filed by the applicant can cooperate with the pre-rolling unit according to the invention. This descaling device installed upstream of the first pre-rolling unit enables the production of thin slabs with the excellent surface quality required for special continuous processing.
按照本发明的一个变型,在预轧辊对之间设有许多除鳞装置。According to a variant of the invention, a plurality of descaling devices are arranged between the pairs of pre-rollers.
按照本发明的另一个变型,在每对的预轧辊之间。According to another variant of the invention, between each pair of pre-rollers.
按照本发明的另一个变型,特别是当除鳞装置设在预轧辊对之间时,辊是由内部冷却的,以防止从薄板坯表面除下的氧化鳞片附着在辊的表面。According to another variant of the invention, especially when the descaling device is arranged between the pair of pre-rolling rolls, the rolls are cooled internally to prevent the oxide scales removed from the surface of the thin slab from adhering to the surface of the rolls.
以下附图示出了本发明的非限定性实例及推荐的布置。The following figures show non-limiting examples and recommended arrangements of the invention.
图1是按照本发明的由连续弯曲铸造生产的薄板坯的预轧组件的侧视图;Figure 1 is a side view of a pre-rolled assembly of thin slabs produced by continuous bending casting according to the present invention;
图2和3表示另二个预轧辊的可能形式;Fig. 2 and 3 represent the possible form of other two pre-rolls;
图4a和4b是图1所示预轧组件两种可能位置的示意图;Figures 4a and 4b are schematic views of two possible positions of the pre-rolling assembly shown in Figure 1;
图5表示按照本发明的两相区的形成。Figure 5 shows the formation of a two-phase region according to the invention.
如附图所示,按照本发明的预轧方法是由至少一个预轧组件10进行的,预轧组件10是由许多辊对14—16构成的。As shown in the drawings, the pre-rolling method according to the present invention is carried out by at least one
图1中只示出了这些预轧组件10中的第一个,它与底辊12和铸模11配合工作,可连续生产薄板坯20,还部分地示出了一个在下游紧临的第二预轧组件10。Only the first of these
第一预轧组件10紧靠铸模11下游安装,其间距大约为0.5米。所示的辊对14—16可由连续的排构成或分成部分14—16或分成两个或更多的辊对组114—116,或由带214—216构成,或者可以为任何已知的类型。The first
在图示实例中,组件10的弯曲外侧面13是静止的即固定的部分或预轧组件10的框架,而组件10的弯曲内侧面22是可位移的或松驰的部分或预轧组件10的框架。In the illustrated example, the curved
弯曲的外侧面13的辊14,114和214以及变型中的其它辊可与同至少一个测力仪15单独地或成组地配置,测力仪15向预轧装置的控制和数据处理装置发送信号。The
在图1所示实施例中,弯曲的内侧面22的辊16,116和216以及变型中的其它辊单独地或成组地与至少一个液力膜式测力计或缸17配置。每个液力膜或测力计17由一伺服阀19控制,并配置一个压力传感器18。伺服阀19由预轧装置的控制和数据处理装置21控制。In the embodiment shown in FIG. 1 , the
在该实施例中,每个辊对14—16配有一个单独的位置传感器24,每个预轧组件10配有两个监测组件位置的传感器24,它们分别是布置在预轧组件10的上游端的传感器124a和下游端的传感器124b。In this embodiment, each roll pair 14-16 is equipped with a
当两个组件位置传感器24即上游位置传感器124a和下游位置传感器124b分别与预轧组件10配合工作时,可以在辊对14—16之间测定具有平行或收敛的壁的轧制通道。在该实施例中,组件位置传感器124安装在预轧组件10的静止的弯曲外侧面13和可位移的弯曲内侧面22之间。When two
按照一个变型(未画出),组件位置传感器124只与预轧组件10的可位移的弯曲内侧面22相配置。According to a variant (not shown), the assembly position sensor 124 is associated only with the displaceable curved
每个压力传感器18,每个单独的位置传感器24和每个组件位置传感器124向控制和数据处理装置发送各自的信号并可能接收控制和检查信号。;与所进行的预轧相关联的,可能与铸造材料种类及薄板坯20的尺寸有关的参数在预轧之前设定或输入控制和数据处理装置21。控制和数据处理装置21预先布置辊对14—16,114—116,214—216,而且当已开始铸造,启动杆已拉回时,逐一控制和调整辊对14—16,114—114214—216,使预轧按照需要进行。Each
为了调整和控制预轧以实现板坯20厚度的理想的,受控的减小,按照本发明,控制和数据处理装置21配置有监测熔化的铸造金属温度和监测浇口盘中温度的监测装置25a,监测离开铸模11的薄板坯20的温度的监测装置25b,以及监测板坯20的速度的监测装置26。所有这些监测装置25a,25b和26向控制和数据处理装置21发送信号,从而使所进行的预轧方法能够作为板坯20速度的函数得到动态控制,并保证启动和停机的过渡状态得到更为适当的处理。In order to adjust and control the pre-rolling to achieve a desired, controlled reduction in the thickness of the
按照一种变型,可设置沿预轧组件10定位的许多监测板坯20温度的辅助监测器25b,从而在预定的部位控制板坯20温度的变化。在这种情况下,控制和数据处理装置21连接于总体控制和数据处理装置121和引入和收集数据的装置27。According to a variant, a number of
控制和数据处理装置21和/或控制调整操作的总体控制和数据处理装置121,以连铸机操作者设定的监控程度为基础调整(例如)构成预轧组件10的辊对14—16的辊的往复位置。The control and data processing means 21 and/or the overall control and data processing means 121 for controlling and adjusting the operation, adjust (for example) the roller pairs 14-16 constituting the
上述控制和调整系统可使板坯20的厚度减少10%至50%。The control and adjustment system described above allows the thickness of the
按照一种变型,按照本发明的预轧组件10配置有板坯20的二次冷却装置,在本实施例中是许多喷嘴30。喷嘴30的流动速率和供送压力最好是由控制和数据处理装置21和/或总体控制和数据处理装置121控制,从而保证对板坯20状况的连续控制。喷嘴30的调节可由沿预轧组件10布置的薄板坯温度监测器25b控制。According to a variant, the
按照一个变型,本发明的预轧组件10配置有至少一个例如声纳型的监测器28以确定板坯20中液相锥的实际闭合点。所述至少一个监测器20最好连接于总体控制和数据处理装置121以调节二次冷却装置29。According to a variant, the
这里举一个实例,使用本发明预轧方法,可以使以每分4.5米的铸造速度移动的板坯20,在一个介于0.8至2.5米长的长程中,最好在一个介于1.2至1.5米长的行程中从70—75mm的厚度减至50mm。To give an example here, using the pre-rolling method of the present invention, the
取决于控制和数据处理装置21和121中设置的程序,厚度的减小能以恒定值逐渐进行,或分步进行,但是最好在最后的终轧部分是逐渐进行的。Depending on the program set in the control and data processing means 21 and 121, the thickness reduction can be carried out gradually at a constant value, or in steps, but preferably gradually in the final finishing section.
在本实施例中,在底辊12下游装有除鳞装置23以便生产具有良好表面质量的薄板坯20,其目的是除去紧靠本发明预轧组件10下游的板坯20的表面上形成的氧化层。In this embodiment, a
按照一个变型,可设置一个以上的除鳞装置,放置在一个辊14—16对和下一个辊对之间。According to a variant, more than one descaling device can be provided, placed between one pair of rollers 14-16 and the next pair of rollers.
按照另一个变型,配有除鳞装置23的辊对14—16包括预轧辊14—16的内冷却装置,例如用冷却液体内部循环;其目的是防止除鳞装置23从板坯20表面除下的氧化鳞片由于高温附着在辊的表面,从而避免了为保持辊面光滑而必须经常进行的维护和清理作业。According to another variant, the pair of rolls 14-16 equipped with the
图5表示外皮31逐渐增加的情况和同时两相区32逐渐增强并在板坯20离开预轧组件10之前闭合(两相区32主要是由于预轧组件10的压力而形成的),从而使液相锥33保持被包围在预轧组件10中。Figure 5 shows the situation where the skin 31 gradually increases and at the same time the two-phase zone 32 gradually strengthens and closes before the
Claims (33)
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| IT000083A93 | 1993-05-17 | ||
| ITUD930083A IT1262116B (en) | 1993-05-17 | 1993-05-17 | CONTROLLED PRELAMINATION PROCEDURE FOR THIN SLABS OUT OF CONTINUOUS CASTING AND RELATED DEVICE |
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| CN 98119190 Division CN1224640A (en) | 1993-05-17 | 1998-09-15 | Method for controlled pre-rolling of thin slabs leaving continuous casting plant, and relative device |
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| CN1118719A true CN1118719A (en) | 1996-03-20 |
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| KR (1) | KR100263779B1 (en) |
| CN (1) | CN1043193C (en) |
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| CA (1) | CA2119987C (en) |
| DE (1) | DE69425188T2 (en) |
| DK (1) | DK0625388T3 (en) |
| ES (1) | ES2147562T3 (en) |
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| WO2010127929A1 (en) * | 2009-05-06 | 2010-11-11 | Siemens Aktiengesellschaft | Method for producing rolling stock rolled in a rolling train of a rolling mill, control and/or regulation device for a rolling mill for producing rolled rolling stock, rolling mill for producing rolled rolling stock, machine-readable program code and storage medium |
| CN103212683B (en) * | 2012-01-20 | 2016-06-22 | 钢铁研究总院 | Chamfer type foot roller with inclined rotating shaft |
| AT524482B1 (en) * | 2020-09-18 | 2022-07-15 | Primetals Technologies Austria GmbH | Continuous casting plant and method for operating the continuous casting plant |
| EP4417341A1 (en) * | 2023-02-14 | 2024-08-21 | SMS Concast AG | Method for producing metallic long products and casting and rolling installation for carrying out the method |
| CN120828117B (en) * | 2025-09-17 | 2025-11-25 | 中南大学 | Method for automatically controlling height of molten pool in double-roller thin strip continuous casting production process |
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| US3891025A (en) * | 1972-06-29 | 1975-06-24 | Schloemann Siemag Ag | Apparatus for withdrawing a casting and feeding a dummy bar in a continuous casting machine for steel |
| US4134440A (en) * | 1974-09-16 | 1979-01-16 | Nippon Kokan Kabushiki Kaisha | Method of continuously casting steel |
| US4056140A (en) * | 1976-10-20 | 1977-11-01 | United States Steel Corporation | Method and mechanism for controlling forces in a continuous-casting machine |
| JPS6030565A (en) * | 1983-07-21 | 1985-02-16 | O C C:Kk | Method for stabilizing surface shape of ingot with heated casting mold type continuous casting method |
| US4809766A (en) * | 1988-05-26 | 1989-03-07 | Usx Corporation | Continuous caster breakout damage avoidance system |
| DE3822939C1 (en) * | 1988-07-04 | 1989-10-05 | Mannesmann Ag, 4000 Duesseldorf, De | Continuous casting method for the production of slabs with a reduced thickness relative to the cast condition |
| DE3823861A1 (en) * | 1988-07-14 | 1990-01-18 | Thyssen Stahl Ag | METHOD AND SYSTEM FOR PRODUCING A STEEL TAPE THICKNESS THAN 10 MM |
| FR2645461A1 (en) * | 1989-04-06 | 1990-10-12 | Techmetal Promotion | PROCESS AND DEVICE FOR CONTINUOUS CASTING THIN METAL PRODUCTS |
| IT1252847B (en) * | 1991-10-31 | 1995-06-28 | Danieli Off Mecc | CONTROLLED PRE-LAMINATION GROUP FOR THIN SLABS OUT OF CONTINUOUS CASTING |
-
1993
- 1993-05-17 IT ITUD930083A patent/IT1262116B/en active IP Right Grant
-
1994
- 1994-02-25 AT AT94102876T patent/ATE194527T1/en not_active IP Right Cessation
- 1994-02-25 PT PT94102876T patent/PT625388E/en unknown
- 1994-02-25 EP EP94102876A patent/EP0625388B1/en not_active Revoked
- 1994-02-25 ES ES94102876T patent/ES2147562T3/en not_active Expired - Lifetime
- 1994-02-25 DE DE69425188T patent/DE69425188T2/en not_active Revoked
- 1994-02-25 DK DK94102876T patent/DK0625388T3/en active
- 1994-03-25 CA CA002119987A patent/CA2119987C/en not_active Expired - Lifetime
- 1994-03-26 TW TW083102667A patent/TW276196B/zh active
- 1994-03-29 RU RU94010099A patent/RU2111083C1/en active
- 1994-04-08 BR BR9401449A patent/BR9401449A/en not_active IP Right Cessation
- 1994-04-12 KR KR1019940007562A patent/KR100263779B1/en not_active Expired - Fee Related
- 1994-04-25 CN CN94104661A patent/CN1043193C/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1318166C (en) * | 2002-08-08 | 2007-05-30 | Sms迪马格股份公司 | Method and device for dynamically resting roller segments that support and/or guide both sides of a cast bar made of metal, particularly steel |
| CN1925932B (en) * | 2004-03-02 | 2010-12-08 | Sms西马格股份公司 | Method and device for driving backup rolls of a continuous casting machine for liquid metal |
| CN101588881B (en) * | 2007-01-22 | 2012-06-20 | 西门子公司 | Method for leading casting material out of casting container of casting plant, casting plant and control device for pouring casting material |
| CN102170984A (en) * | 2008-10-02 | 2011-08-31 | Sms西马格股份公司 | Arrangement and method for detecting an operational state of a strand guide |
| CN109158568A (en) * | 2018-10-18 | 2019-01-08 | 武汉中飞扬测控工程有限公司 | A method of it is calculated by gap values between rollers to arc |
| CN113333472A (en) * | 2021-08-08 | 2021-09-03 | 常州市坚力橡胶有限公司 | Rubber roll and machine tool assembled by same |
| CN113333472B (en) * | 2021-08-08 | 2021-10-12 | 常州市坚力橡胶有限公司 | Rubber roll and machine tool assembled by same |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0625388A1 (en) | 1994-11-23 |
| BR9401449A (en) | 1994-12-06 |
| PT625388E (en) | 2000-12-29 |
| CA2119987C (en) | 1999-03-30 |
| TW276196B (en) | 1996-05-21 |
| ITUD930083A0 (en) | 1993-05-17 |
| DE69425188T2 (en) | 2001-03-22 |
| CN1043193C (en) | 1999-05-05 |
| IT1262116B (en) | 1996-06-19 |
| ITUD930083A1 (en) | 1994-11-17 |
| DE69425188D1 (en) | 2000-08-17 |
| KR100263779B1 (en) | 2000-09-01 |
| EP0625388B1 (en) | 2000-07-12 |
| ES2147562T3 (en) | 2000-09-16 |
| DK0625388T3 (en) | 2000-10-30 |
| ATE194527T1 (en) | 2000-07-15 |
| RU2111083C1 (en) | 1998-05-20 |
| CA2119987A1 (en) | 1994-11-18 |
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