CN111870904A - Method for manufacturing light luminous tennis ball - Google Patents
Method for manufacturing light luminous tennis ball Download PDFInfo
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- CN111870904A CN111870904A CN202010769045.0A CN202010769045A CN111870904A CN 111870904 A CN111870904 A CN 111870904A CN 202010769045 A CN202010769045 A CN 202010769045A CN 111870904 A CN111870904 A CN 111870904A
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- noctilucent
- tennis balls
- making light
- inner container
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract 3
- 239000010410 layer Substances 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 35
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 20
- 239000011241 protective layer Substances 0.000 claims abstract description 11
- 229920000178 Acrylic resin Polymers 0.000 claims description 12
- 239000004925 Acrylic resin Substances 0.000 claims description 12
- 244000043261 Hevea brasiliensis Species 0.000 claims description 12
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 12
- 229920003052 natural elastomer Polymers 0.000 claims description 12
- 229920001194 natural rubber Polymers 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 6
- 150000002910 rare earth metals Chemical class 0.000 claims description 6
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000004917 carbon fiber Substances 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims 4
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B41/00—Hollow inflatable balls
- A63B41/02—Bladders
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B43/00—Balls with special arrangements
- A63B43/06—Balls with special arrangements with illuminating devices ; with reflective surfaces
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B2102/00—Application of clubs, bats, rackets or the like to the sporting activity ; particular sports involving the use of balls and clubs, bats, rackets, or the like
- A63B2102/02—Tennis
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Laminated Bodies (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种体育器材,尤其涉及一种轻质夜光网球制作方法。The invention relates to sports equipment, in particular to a method for making a lightweight luminous tennis ball.
背景技术Background technique
网球运动是一种球类运动,通常在两个单打球员或两对组合之间进行。球员在网球场上隔着球网用网球拍击打网球。现有技术中的网球是充气空心球体结构,需要将气体充足,才能够具有良好的弹性,但现有技术中的网球都直接采用橡胶制成球体,再在球体外设置装饰保护呢绒外层,而需要承受较大的气压,就需要足够的厚度,从而增加了网球的重量,降低了运动灵敏度,此外,现有技术的网球不适用于光线较弱的场合,不利于普及,因此,存在改进空间。Tennis is a ball game, usually played between two singles players or a combination of two pairs. A player hits a tennis ball with a tennis racket across the net on a tennis court. The tennis ball in the prior art is an inflatable hollow sphere structure, which requires sufficient gas to have good elasticity. However, the tennis ball in the prior art is directly made of rubber into a sphere, and then a decorative and protective woolen outer layer is arranged outside the sphere. In order to withstand a large air pressure, a sufficient thickness is required, thereby increasing the weight of the tennis ball and reducing the motion sensitivity. In addition, the tennis ball in the prior art is not suitable for occasions with weak light, which is not conducive to popularization. Therefore, there are improvements. space.
发明内容SUMMARY OF THE INVENTION
本发明的目的就在于为了解决上述问题而提供一种轻质夜光网球制作方法。The purpose of the present invention is to provide a method for making a lightweight luminous tennis ball in order to solve the above problems.
本发明通过以下技术方案来实现上述目的:The present invention realizes above-mentioned purpose through following technical scheme:
本发明包括以下步骤:The present invention includes the following steps:
S1:将弹性橡胶材料置入注塑机中,在模具中将充气嘴放入模具的充气嘴安装位置,将内胆与充气嘴注塑一体成型制成半球形的内胆;S1: Put the elastic rubber material into the injection molding machine, put the inflatable nozzle into the inflatable nozzle installation position of the mold in the mold, and inject the inner tank and the inflatable nozzle into one body to make a hemispherical inner tank;
S2:再通过步骤S1的方法不安装充气嘴制得第二个半球内胆;S2: the second hemispheric liner is obtained by the method of step S1 without installing the inflation nozzle;
S3:将两个半球内胆进行拼接,制成一个球体;S3: splicing two hemisphere inner bladders to make a sphere;
S4:将球体进行充气,充气至定型即可;S4: Inflate the sphere and inflate until it is shaped;
S5:将加强网层包覆于内胆外,通过粘合剂将加强网层与内胆之间粘合;S5: wrap the reinforcing mesh layer on the outside of the inner bladder, and bond the reinforcing mesh layer and the inner bladder through an adhesive;
S6:将夜光材料层的材料进行融化后喷涂至加强网层外;S6: melt the material of the luminous material layer and spray it to the outside of the reinforcing mesh layer;
S7:再将外保护层粘合至夜光材料层外。S7: Adhere the outer protective layer to the outside of the luminous material layer.
优选的,所述步骤S6中喷涂夜光材料层按照多层进行喷涂,每层厚度0.1mm,待第一层干透后再喷涂第二层,逐层喷涂,直至覆盖加强网层,表面光滑即可。Preferably, in the step S6, the sprayed luminous material layer is sprayed in multiple layers, and the thickness of each layer is 0.1 mm. After the first layer is dry, the second layer is sprayed, and sprayed layer by layer until the reinforcing mesh layer is covered, and the surface is smooth. Can.
进一步,所述内胆采用的弹性橡胶由天然橡胶、丙烯酸树脂混合制成。Further, the elastic rubber used in the inner tank is made by mixing natural rubber and acrylic resin.
优选的,所述天然橡胶与所述丙烯酸树脂的比例为7:1。Preferably, the ratio of the natural rubber to the acrylic resin is 7:1.
优选的,所述加强网层为碳纤维材料编织的加强网层。Preferably, the reinforcing mesh layer is a reinforcing mesh layer woven by carbon fiber material.
进一步,所述夜光材料层由透明天然橡胶、稀土、氧化锆、丙烯酸树脂、氧化铝超微粉和聚氨酯构成。Further, the luminous material layer is composed of transparent natural rubber, rare earth, zirconia, acrylic resin, alumina ultrafine powder and polyurethane.
优选的,按重量比,每份含所述透明天然橡胶65%、所述稀土15%、所述氧化锆2%、所述丙烯酸树脂5%、所述氧化铝超微粉5%、所述聚氨酯8%。Preferably, by weight, each part contains 65% of the transparent natural rubber, 15% of the rare earth, 2% of the zirconia, 5% of the acrylic resin, 5% of the ultrafine alumina powder, and the polyurethane 8%.
优选的,所述外保护层为绒布材料制成。Preferably, the outer protective layer is made of fleece material.
优选的,所述内胆的厚度为1mm;所述加强网层的厚度为0.5mm;所述夜光材料层的厚度为1.2mm,所述外保护层的厚度为2mm。Preferably, the thickness of the inner pot is 1 mm; the thickness of the reinforcing mesh layer is 0.5 mm; the thickness of the luminous material layer is 1.2 mm, and the thickness of the outer protective layer is 2 mm.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明是一种轻质夜光网球制作方法,与现有技术相比,本发明采用制成较薄的内胆,再在内胆外设置加强网层和夜光材料层,由于加强网的作用,使得内胆能够承受较高的压力,从而减轻厚度,减轻了重量,采用夜光材料层在材料经过强光照射后能够在黑暗环境发出光照,利于在光线较弱的场合下使用,且本发明科学配比的夜光材料层材料不仅能够发光,而且具有耐磨性能,提高使用寿命,具有推广应用的价值。The present invention is a method for making a lightweight luminous tennis ball. Compared with the prior art, the present invention adopts a thinner inner bladder, and then a reinforcing mesh layer and a luminous material layer are arranged outside the inner bladder. The inner liner can withstand higher pressure, thereby reducing the thickness and weight, and the luminous material layer can emit light in a dark environment after the material is irradiated with strong light, which is beneficial to use in weak light situations, and the present invention is scientific The matched luminous material layer material can not only emit light, but also has wear resistance, improves the service life, and has the value of popularization and application.
附图说明Description of drawings
图1是本发明的结构剖面示意图。FIG. 1 is a schematic sectional view of the structure of the present invention.
图中:1-内胆、2-加强网层、3-夜光材料层、4-外保护层、5-充气嘴。In the picture: 1- inner tank, 2- reinforced mesh layer, 3- luminous material layer, 4- outer protective layer, 5- inflatable nozzle.
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1所示:本发明包括以下步骤:As shown in Figure 1: the present invention comprises the following steps:
S1:将弹性橡胶材料置入注塑机中,在模具中将充气嘴放入模具的充气嘴5安装位置,将内胆1与充气嘴注塑一体成型制成半球形的内胆;S1: Put the elastic rubber material into the injection molding machine, put the inflatable nozzle into the installation position of the
S2:再通过步骤S1的方法不安装充气嘴制得第二个半球内胆;S2: The second hemispheric liner is obtained by the method of step S1 without installing the inflation nozzle;
S3:将两个半球内胆进行拼接,制成一个球体;S3: splicing two hemisphere inner bladders to make a sphere;
S4:将球体进行充气,充气至定型即可;S4: Inflate the sphere and inflate until it is shaped;
S5:将加强网层2包覆于内胆外,通过粘合剂将加强网层与内胆之间粘合;S5: wrap the reinforcing
S6:将夜光材料层3的材料进行融化后喷涂至加强网层外;S6: melt the material of the luminous material layer 3 and spray it to the outside of the reinforcing mesh layer;
S7:再将外保护层4粘合至夜光材料层外。S7: Adhere the outer
优选的,所述步骤S6中喷涂夜光材料层按照多层进行喷涂,每层厚度0.1mm,待第一层干透后再喷涂第二层,逐层喷涂,直至覆盖加强网层,表面光滑即可。Preferably, in the step S6, the sprayed luminous material layer is sprayed in multiple layers, and the thickness of each layer is 0.1 mm. After the first layer is dry, the second layer is sprayed, and sprayed layer by layer until the reinforcing mesh layer is covered, and the surface is smooth. Can.
进一步,所述内胆采用的弹性橡胶由天然橡胶、丙烯酸树脂混合制成。Further, the elastic rubber used in the inner tank is made by mixing natural rubber and acrylic resin.
优选的,所述天然橡胶与所述丙烯酸树脂的比例为7:1。Preferably, the ratio of the natural rubber to the acrylic resin is 7:1.
优选的,所述加强网层为碳纤维材料编织的加强网层。Preferably, the reinforcing mesh layer is a reinforcing mesh layer woven by carbon fiber material.
进一步,所述夜光材料层由透明天然橡胶、稀土、氧化锆、丙烯酸树脂、氧化铝超微粉和聚氨酯构成。Further, the luminous material layer is composed of transparent natural rubber, rare earth, zirconia, acrylic resin, alumina ultrafine powder and polyurethane.
优选的,按重量比,每份含所述透明天然橡胶65%、所述稀土15%、所述氧化锆2%、所述丙烯酸树脂5%、所述氧化铝超微粉5%、所述聚氨酯8%。Preferably, by weight, each part contains 65% of the transparent natural rubber, 15% of the rare earth, 2% of the zirconia, 5% of the acrylic resin, 5% of the ultrafine alumina powder, and the polyurethane 8%.
优选的,所述外保护层为绒布材料制成。Preferably, the outer protective layer is made of fleece material.
优选的,所述内胆的厚度为1mm;所述加强网层的厚度为0.5mm;所述夜光材料层的厚度为1.2mm,所述外保护层的厚度为2mm。Preferably, the thickness of the inner pot is 1 mm; the thickness of the reinforcing mesh layer is 0.5 mm; the thickness of the luminous material layer is 1.2 mm, and the thickness of the outer protective layer is 2 mm.
以上显示和描述了本发明的基本原理和主要特征及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010769045.0A CN111870904A (en) | 2020-08-03 | 2020-08-03 | Method for manufacturing light luminous tennis ball |
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| CN202010769045.0A CN111870904A (en) | 2020-08-03 | 2020-08-03 | Method for manufacturing light luminous tennis ball |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB217808A (en) * | 1923-09-19 | 1924-06-26 | Kenneth Maclellan | Improvements in or relating to sports balls |
| CN201609576U (en) * | 2009-07-23 | 2010-10-20 | 福人化学股份有限公司 | Tennis ball inflation valve forming structure |
| CN102031056A (en) * | 2009-09-29 | 2011-04-27 | 比亚迪股份有限公司 | Coating as well as preparation method and use method thereof |
| CN106110599A (en) * | 2015-05-07 | 2016-11-16 | 阿迪达斯股份公司 | The ball tire part of motion class ball |
| CN108003484A (en) * | 2017-12-11 | 2018-05-08 | 定远县杰仕达体育用品有限公司 | A kind of basketball liner elastomeric material |
| CN108853960A (en) * | 2018-07-12 | 2018-11-23 | 南京群力运动器材有限公司 | The manufacturing method of Noctilucent basketball |
| CN109624363A (en) * | 2018-12-20 | 2019-04-16 | 陕西理工大学 | A kind of wear-resisting type basketball cladding material preparation process |
-
2020
- 2020-08-03 CN CN202010769045.0A patent/CN111870904A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB217808A (en) * | 1923-09-19 | 1924-06-26 | Kenneth Maclellan | Improvements in or relating to sports balls |
| CN201609576U (en) * | 2009-07-23 | 2010-10-20 | 福人化学股份有限公司 | Tennis ball inflation valve forming structure |
| CN102031056A (en) * | 2009-09-29 | 2011-04-27 | 比亚迪股份有限公司 | Coating as well as preparation method and use method thereof |
| CN106110599A (en) * | 2015-05-07 | 2016-11-16 | 阿迪达斯股份公司 | The ball tire part of motion class ball |
| CN108003484A (en) * | 2017-12-11 | 2018-05-08 | 定远县杰仕达体育用品有限公司 | A kind of basketball liner elastomeric material |
| CN108853960A (en) * | 2018-07-12 | 2018-11-23 | 南京群力运动器材有限公司 | The manufacturing method of Noctilucent basketball |
| CN109624363A (en) * | 2018-12-20 | 2019-04-16 | 陕西理工大学 | A kind of wear-resisting type basketball cladding material preparation process |
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Application publication date: 20201103 |