CN111879823A - Polymer-based piezoelectric composite geotextile band for monitoring internal damage of geotechnical engineering and preparation method thereof - Google Patents
Polymer-based piezoelectric composite geotextile band for monitoring internal damage of geotechnical engineering and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带,包括压电复合土工带本体,所述压电复合土工带本体由聚合物基体、导电炭黑、压电陶瓷颗粒和钛酸酯偶联剂混合组成,所述压电复合土工带上均匀分布多个被银测段,相邻被银测段间隔1CM,所述被银测段上表面和下表面被银电极,被银测段上表面连接有正极导线,被银测段下表面连接有负极导线。该压电复合土工带应用范围广,自感知灵敏度高,线性度好,实现了岩土工程全生命周期内部损伤分布式监测预警。
The invention discloses a polymer-based piezoelectric composite geotechnical belt that can be used for internal damage monitoring of geotechnical engineering. It is composed of a mixture of electric ceramic particles and titanate coupling agent. The piezoelectric composite geotechnical belt is evenly distributed with a plurality of silver measuring sections, and the adjacent silver measuring sections are separated by 1CM. The upper and lower surfaces of the silver measuring sections are The silver electrode, the upper surface of the silver-measured segment is connected with a positive wire, and the lower surface of the silver-measured segment is connected with a negative wire. The piezoelectric composite geobelt has a wide range of applications, high self-sensing sensitivity and good linearity, and realizes distributed monitoring and early warning of internal damage in the whole life cycle of geotechnical engineering.
Description
技术领域technical field
本发明涉及一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带,还涉及一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带制备方法。The invention relates to a polymer-based piezoelectric composite geotechnical belt which can be used for internal damage monitoring of geotechnical engineering, and also relates to a preparation method of the polymer-based piezoelectric composite geotechnical belt which can be used for internal damage monitoring of geotechnical engineering.
背景技术Background technique
近年来,随着我国交通基础设施的大规模建设,由于勘察设计不到位,施工不完善,长期自然灾害等原因,在岩土工程中存在挡土墙倒塌,隧道坍塌,路基破坏,山体滑坡等危害,给人民群众的生命财产带来重大损失。由于路基破坏导致的路面塌陷,山体滑坡导致的火车脱轨更是频频发生。因此国内外学者对岩土工程监测及安全预警做了大量的研究。In recent years, with the large-scale construction of my country's transportation infrastructure, due to inadequate survey and design, imperfect construction, long-term natural disasters and other reasons, there have been collapsed retaining walls, tunnel collapses, subgrade damage, landslides, etc. in geotechnical engineering. Harm, causing heavy losses to people's lives and property. Pavement collapses due to subgrade damage, and train derailments caused by landslides occur frequently. Therefore, scholars at home and abroad have done a lot of research on geotechnical engineering monitoring and safety early warning.
在目前的监测手段中,传统的不连续的人工检测,只有在受检物体表面出现损害后才能被检测,不能及时避免重大工程伤亡事故的发生。因此研发一种岩土工程全生命周期内部损伤分布式监测预警技术具有十分重要的意义。In the current monitoring methods, the traditional discontinuous manual detection can only be detected after the surface of the inspected object is damaged, and the occurrence of major engineering casualties cannot be avoided in time. Therefore, it is of great significance to develop a distributed monitoring and early warning technology for internal damage in the whole life cycle of geotechnical engineering.
发明内容SUMMARY OF THE INVENTION
鉴于背景技术的不足,本发明所要解决的技术问题是提供一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带。该压电复合土工带应用范围广,自感知灵敏度高,线性度好,实现了岩土工程全生命周期内部损伤分布式监测预警。In view of the deficiencies of the background technology, the technical problem to be solved by the present invention is to provide a polymer-based piezoelectric composite geobelt that can be used for internal damage monitoring of geotechnical engineering. The piezoelectric composite geobelt has a wide range of applications, high self-sensing sensitivity and good linearity, and realizes distributed monitoring and early warning of internal damage in the entire life cycle of geotechnical engineering.
为此,本发明提供的一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带,包括压电复合土工带本体,所述压电复合土工带本体由聚合物基体、导电炭黑、压电陶瓷颗粒和钛酸酯偶联剂混合组成,所述压电复合土工带上均匀分布多个被银测段,相邻被银测段间隔1CM,所述被银测段上表面和下表面被银电极,被银测段上表面连接有正极导线,被银测段下表面连接有负极导线。To this end, the present invention provides a polymer-based piezoelectric composite geobelt that can be used for internal damage monitoring in geotechnical engineering, including a piezoelectric composite geobelt body, and the piezoelectric composite geobelt body is composed of a polymer matrix, a conductive carbon Black, piezoelectric ceramic particles and titanate coupling agent are mixed. The piezoelectric composite geotextile is evenly distributed with a plurality of silver measuring sections, and the adjacent silver measuring sections are separated by 1CM. The upper surface of the silver measuring sections And the lower surface is covered with silver electrodes, the upper surface of the silver-measured section is connected with a positive wire, and the lower surface of the silver-measured section is connected with a negative wire.
本发明的有益效果,The beneficial effects of the present invention,
(1)该压电复合土工带可应用于路基内部损伤监测,边坡内部损伤监测,挡土墙内部损伤监测,隧道山体内部损伤监测等,应用范围广泛。(1) The piezoelectric composite geotextile belt can be applied to the internal damage monitoring of the roadbed, the internal damage monitoring of the slope, the internal damage monitoring of the retaining wall, the internal damage monitoring of the tunnel mountain, etc., and has a wide range of applications.
(2)该压电复合土工带可单独埋设,或贴附于钢筋、土工格栅等工程结构上,铺设方便快捷,不会损伤岩土工程。(2) The piezoelectric composite geotechnical belt can be buried separately, or attached to engineering structures such as steel bars and geogrids, which is convenient and quick to lay and will not damage the geotechnical engineering.
(3)当岩土工程发生内部损伤时,应力应变的变化导致土工带受到拉伸,弯折,在压电效应下产生的电荷。电荷的信息即可准确判断发生变形的位置和大小,自感知灵敏度高,线性度好。(3) When the internal damage occurs in the geotechnical engineering, the change of stress and strain causes the geotechnical belt to be stretched, bent, and the electric charge generated under the piezoelectric effect. The information of the electric charge can accurately determine the position and size of the deformation, and the self-perception sensitivity is high and the linearity is good.
(4)本发明的聚合物基压电复合土工带解决了传统监测技术的量程小,寿命短,非分布式监测等问题。应变量程可达到10%以上,实现了岩土工程全生命周期内部损伤分布式监测预警。(4) The polymer-based piezoelectric composite geobelt of the present invention solves the problems of traditional monitoring technology such as small range, short life, non-distributed monitoring and the like. The strain range can reach more than 10%, which realizes the distributed monitoring and early warning of internal damage in the whole life cycle of geotechnical engineering.
(5)压电复合土工带监测到内部损伤信息,通过接入器进行无线传输传入交通控制管理中心,减少布线,维护费用低。(5) The piezoelectric composite geobelt monitors the internal damage information, and transmits it wirelessly to the traffic control management center through the access device, reducing wiring and low maintenance costs.
附图说明Description of drawings
图1为本发明第一实施例提供的一种压电复合土工带的局部结构示意图;1 is a schematic diagram of a partial structure of a piezoelectric composite geobelt according to a first embodiment of the present invention;
图2为图1提供的一种压电复合土工带的制备流程示意图;Fig. 2 is a schematic diagram of the preparation process of a piezoelectric composite geobelt provided in Fig. 1;
图3为图1提供的一种压电复合土工带的外端面的结构示意图;Fig. 3 is the structural representation of the outer end face of a kind of piezoelectric composite geotextile provided by Fig. 1;
图4为本发明第一实施例提供的一种压电复合土工带的外端面的结构示意图;FIG. 4 is a schematic structural diagram of an outer end face of a piezoelectric composite geobelt according to the first embodiment of the present invention;
图5为图4提供的一种压电复合土工带的连接头内部的结构示意图;Fig. 5 is the structural representation inside the connector of a kind of piezoelectric composite geotextile provided by Fig. 4;
图6为图5提供的一种压电复合土工带的连接头剖面的结构示意图;Fig. 6 is the structural representation of the connector section of a kind of piezoelectric composite geotextile provided by Fig. 5;
图7为图6提供的一种压电复合土工带的连接头A处的结构示意图;FIG. 7 is a schematic structural diagram at the connector A of a piezoelectric composite geotextile belt provided in FIG. 6;
图8为本发明提供的一种压电复合土工带在路基中应用的结构示意图;FIG. 8 is a schematic structural diagram of the application of a piezoelectric composite geotextile belt in a roadbed provided by the present invention;
图9为本发明提供的一种压电复合土工带在路基中应用的结构示意图。FIG. 9 is a schematic structural diagram of the application of a piezoelectric composite geotextile belt in a roadbed provided by the present invention.
具体实施方式Detailed ways
参照图1、图2和图3所示,本发明中一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带,包括压电复合土工带本体1,所述压电复合土工带本体1由聚合物基体、导电炭黑、压电陶瓷颗粒和钛酸酯偶联剂混合组成,所述聚合物基体质量分数为50%-60%,导电炭黑的质量分数为5%-15%,所述压电陶瓷颗粒的质量分数为30-40%,所述钛酸酯偶联剂质量分数为2%-5%。所述聚合物基体为高密度聚乙烯基体,所述压电陶瓷颗粒采用PZT-5压电陶瓷颗粒。Referring to Figures 1, 2 and 3, a polymer-based piezoelectric composite geobelt that can be used for internal damage monitoring of geotechnical engineering in the present invention includes a piezoelectric
所述压电复合土工带本体1上均匀分布多个被银测段2,所述被银测段2为10CM,相邻被银测段2间隔1CM,所述被银测段2上表面和下表面被银电极,被银测段上表面连接有正极导线3,被银测段下表面连接有负极导线4。所述压电复合土工带本体1外表面由PVC橡胶材料封装。所述压电复合土工带本体1外表面横向两侧具有至少一条加强筋11,所述加强筋11呈三棱锥状,所述压电复合土工带均布有防滑花纹12。铺设土工带时,防滑花纹和加强筋加大与岩土工程的摩擦力,不易产生滑动。The piezoelectric
参照图2所示,一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带的制备方法,步骤如下,Referring to Fig. 2, a preparation method of a polymer-based piezoelectric composite geotextile that can be used for internal damage monitoring of geotechnical engineering, the steps are as follows,
(1)将聚合物基体、导电炭黑和压电陶瓷颗粒通过行星球磨机进行细磨并均匀混合。所述聚合物基体质量分数为50%-60%,聚合物基体为高密度聚乙烯基体;导电炭黑的质量分数为5%-15%;所述压电陶瓷颗粒的质量分数为30-40%,所述压电陶瓷颗粒采用PZT-5压电陶瓷颗粒。(1) The polymer matrix, conductive carbon black and piezoelectric ceramic particles are finely ground and uniformly mixed by a planetary ball mill. The mass fraction of the polymer matrix is 50%-60%, and the polymer matrix is a high-density polyethylene matrix; the mass fraction of conductive carbon black is 5%-15%; the mass fraction of the piezoelectric ceramic particles is 30-40% %, the piezoelectric ceramic particles are PZT-5 piezoelectric ceramic particles.
(2)将钛酸酯偶联剂加入步骤(1)中混合物,并均匀混合,所述钛酸酯偶联剂质量分数为2%-5%。(2) adding a titanate coupling agent to the mixture in step (1), and mixing uniformly, the mass fraction of the titanate coupling agent is 2%-5%.
(3) 通过自动吸料机喂料,再通过双螺杆挤出机将步骤(2)中混合物熔融混合,双螺杆挤出机将聚合物基体、导电炭黑和压电陶瓷颗粒充分融化,经过搅拌挤出,使导电炭黑和压电陶瓷颗粒均匀的分散到聚合物中。(3) Feed the material through an automatic suction machine, and then melt and mix the mixture in step (2) through a twin-screw extruder. The twin-screw extruder fully melts the polymer matrix, conductive carbon black and piezoelectric ceramic particles. Stir and extrude to uniformly disperse the conductive carbon black and piezoelectric ceramic particles into the polymer.
(4)接着,通过注塑机注塑成型,注塑成型后的聚合物基压电复合土工带经鼓风和浸水冷却,然后在牵引装置的牵引下缓慢移出,制成压电复合土工带本体厚度为1.5mm,并依据实际工程的长度和宽度进行切割。(4) Next, through injection molding by an injection molding machine, the polymer-based piezoelectric composite geobelt after injection molding is cooled by blasting and water immersion, and then slowly removed under the traction of the traction device to make the piezoelectric composite geobelt with a thickness of 1.5mm, and cut according to the length and width of the actual project.
(5)在压电复合土工带1上设置多个测段,每个测段长度为10CM,相邻测段间隔1CM,所述测段的上表面和下表面均被银电极,即测段为被银测段2;(5) A plurality of measuring sections are arranged on the piezoelectric
(6)再对压电复合土工带进行极化工艺处理,其中极化温度为80-100℃,极化电压为3kV/mm-6kV/mm,极化时间为10min-30min。被银测段上表面连接正极导线3,被银测段的下表面连接负极导线4;(6) The piezoelectric composite geotechnical belt is then subjected to a polarization process, wherein the polarization temperature is 80-100°C, the polarization voltage is 3kV/mm-6kV/mm, and the polarization time is 10min-30min. The upper surface of the silver-measured section is connected to the
(7)最后,采用PVC橡胶材料对聚合物基压电复合土工带外表面进行封装。(7) Finally, use PVC rubber material to encapsulate the outer surface of the polymer-based piezoelectric composite geotextile.
参照图1、图2、图4、图5、图6和图7所示,本发明第二实施例中一种压电复合土工带,所述压电复合土工带本体1外表面两侧纵向均匀分布多个纵向槽13。所述压电复合土工带本体外表面纵向槽13内壁为光滑面,所述压电复合土工带纵向槽13内壁外其他部分均布有防滑花纹12。所述压电复合土工带本体上连接有连接头14,铺设压电复合土工带铺设时,土工带末端需要连接下一条土工带时,通过连接头14连接相邻两段土工带,使用极为方便。1 , 2 , 4 , 5 , 6 and 7 , a piezoelectric composite geobelt according to the second embodiment of the present invention, the two sides of the outer surface of the piezoelectric
所述连接头14包括壳体15和连接盖16,所述壳体15下端具有开口,所述连接盖16一端铰接在壳体开口一侧,所述连接盖16另一端扣合在壳体15开口另一侧的外端面。所述壳体15开口另一侧的外端面具有扣件17,所述扣件17朝内一侧具有开槽18,开槽18内具有钩件19。所述连接盖16上具有与扣件17相适配的卡接件20,所述卡接件20底部具有卡接槽21。所述壳体15内腔具有四个条形凸块22,所述条形凸块22两两相对设置,即壳体15内腔设置两对条形凸块22,条形凸块22与压电复合土工带本体外表面纵向槽13相适配。连接相邻土工带时,壳体15开口处插入土工带,条形凸块22插入纵向槽13内。壳体内的两对条形凸块22分别插入相邻两条土工带端部的纵向槽13内,每对条形凸块分别插入土工带两侧的卡接槽内,所述壳体15与连接盖16扣合状态时,所述钩件19卡入卡接槽21内。The connecting
参照图8所示,本发明中一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带的第一实施例应用于路基中的应用方法。首先,将聚合物基压电复合土工带本意埋设在路基5中,或者贴附与加筋土的土工格栅之上,铺设方便快捷,不会损伤岩土工程。再将被银测段2上的正极导线3和负极导线4与路基一侧的接入器6连接,所述接入器包括信号处理系统和无线信号传输系统。Referring to FIG. 8 , the first embodiment of a polymer-based piezoelectric composite geo belt that can be used for internal damage monitoring of geotechnical engineering in the present invention is applied to a roadbed application method. First of all, the polymer-based piezoelectric composite geotextile is intended to be buried in the
当滑裂面发生时,应力应变的变化导致位于滑裂面正中心以及附近的压电复合土工带本体1受到拉伸、弯折等。压电复合土工带本体1根据受到的应力不同而发生不同程度的应变,位于滑裂面8正中心的应变土工带发生大应变,位于滑裂面8附近的应变土工带发生较大应变。所述聚合物基压电复合土工带1发生应变部分由于压电效应产生电荷,通过正极导线3和负极导线4将信息传输至接入器6,由信号处理系统处理后,通过无线信号传输系统将电荷的位置和大小传输至交通控制管理中心。可通过监测聚合物基压电复合土工带1由于压电效应产生的电荷大小和位置,准确判断发生变形的位置和大小,自感知灵敏度高,线性度好。When the slip surface occurs, the change of stress and strain causes the piezoelectric
利用聚合物基压电复合土工带的拉敏效应,根据正极导线3和负极导线4传输信息测量阻抗随应变变化的大小,阻抗的变化量再次确认变形信息,根据阻抗变化量测定内部损伤变形程度。随后变形信息通过接入器进行无线信号传输系统传输至交通控制管理中心,工作人员通过信息及时处理,避免了路基破坏,路面塌陷这样的重大工程伤亡事故。Using the pull-sensing effect of the polymer-based piezoelectric composite geotextile, according to the transmission information of the
参照图9所示,本发明中一种可用于岩土工程内部损伤监测的聚合物基压电复合土工带的第二实施例应用于铁路沿线边坡的应用方法:Referring to Figure 9, a second embodiment of a polymer-based piezoelectric composite geotextile that can be used for internal damage monitoring of geotechnical engineering in the present invention is applied to the application method of the slope along the railway:
在火车7经过连续山坡的每座山坡上布置聚合物基压电复合土工带本体1。所述压电复合土工带1可单独埋设,也可贴附于钢筋,土工格栅等工程结构之上。当发生山体滑坡的时候,滑坡面9使聚合物基压电复合土工带1发生应变甚至发生断裂,利用压电效应产生的电荷大小和位置,并利用聚合物基压电复合土工带1的拉敏效应,监测电阻抗变形量。根据产生电荷信息并测试压电阻抗信息,通过接入器6进行无线信号传输系统传输至交通信息管理中心。交通信息管理中心通过卫星监测站10进行山体滑坡确认,将滑坡信息传达至火车。火车进行及时制动,避免了火车脱轨这样的重大工程伤亡事故。A polymer-based piezoelectric
所述压电复合土工带本体1还可以应用于其他岩土工程中,所述压电复合土工带本体可监测,边坡内部损伤监测、挡土墙内部损伤监测、隧道山体内部损伤监测等。The piezoelectric
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
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