CN111879027A - A flexible pulse tube refrigerator - Google Patents
A flexible pulse tube refrigerator Download PDFInfo
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- CN111879027A CN111879027A CN202010737091.2A CN202010737091A CN111879027A CN 111879027 A CN111879027 A CN 111879027A CN 202010737091 A CN202010737091 A CN 202010737091A CN 111879027 A CN111879027 A CN 111879027A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/14—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the cycle used, e.g. Stirling cycle
- F25B9/145—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the cycle used, e.g. Stirling cycle pulse-tube cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/14—Compression machines, plants or systems characterised by the cycle used
- F25B2309/1414—Pulse-tube cycles characterised by pulse tube details
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Abstract
本发明公开了一种柔性脉管制冷机,依次包括压缩机、回热器热端换热器、回热器、冷端换热器、脉管和脉管热端换热器,其特征在于,整个所述脉管或靠近热端部分的脉管为柔性脉管,所述柔性脉管由波纹管实现。本发明优点在于结构更加简单、紧凑,只要控制波纹管的刚度,就可以达到满意的调相效果。
The invention discloses a flexible pulse tube refrigerator, which sequentially comprises a compressor, a heat exchanger at the hot end of a regenerator, a heat exchanger, a heat exchanger at a cold end, a pulse tube and a heat exchanger at the hot end of the pulse tube, and is characterized in that , the whole of the vessel or the vessel near the hot end is a flexible vessel, and the flexible vessel is realized by a corrugated tube. The advantage of the invention is that the structure is simpler and more compact, and a satisfactory phase modulation effect can be achieved as long as the rigidity of the bellows is controlled.
Description
技术领域technical field
本发明涉及一种柔性脉管制冷机,属于脉管制冷机技术领域。The invention relates to a flexible pulse tube refrigerator, which belongs to the technical field of pulse tube refrigerators.
背景技术Background technique
20世纪60年代,美国的Gifford和Longsworth发现当一根中空的管子中存在交变的压力波时,管子的封闭端会发热,并且沿着轴向方向形成了温度梯度,进而装上回热器和层流化原件,在脉管靠近压缩机出口处可以获得低温,这就是脉管制冷机的原型。随着研究的推进,人们发现优化换热设备可以有效的降低脉管制冷机的最低制冷温度,因此,包含压缩机、主冷却器、回热器、次冷却器、脉管、层流化元件的基本型脉管问世,如图1所示。但基本型脉管缺乏调相能力,导致制冷效率低下,因而相继出现了多种调相结构。常用的调相机构有小孔型、多向进气型、惯性管型,如图2所示。为了进一步提高调相能力,最近又出现了室温调相型脉管制冷机,如图3所示,在脉管热端连接一位移活塞,该位移活塞既可以是主动驱动型,来主动调节与压缩机的相位,也可以是被动自由活塞型,后面连接弹簧通过调节弹簧刚度,来调节与压缩机的相位。很显然,这种调相方式,增加了机器的复杂程度,降低了机器的可靠性,增大了振动。In the 1960s, Gifford and Longsworth in the United States found that when there are alternating pressure waves in a hollow tube, the closed end of the tube will heat up, and a temperature gradient will be formed along the axial direction, and then a regenerator will be installed. And the laminar fluidization element, low temperature can be obtained in the pulse tube close to the compressor outlet, which is the prototype of the pulse tube refrigerator. With the advancement of research, it has been found that optimizing heat exchange equipment can effectively reduce the minimum cooling temperature of pulse tube refrigerators. Therefore, it includes compressors, main coolers, regenerators, subcoolers, pulse tubes, and laminar fluidization elements. The basic type of vasculature comes out, as shown in Figure 1. However, the basic pulse tube lacks the phase modulation ability, resulting in low refrigeration efficiency, so various phase modulation structures have appeared one after another. Commonly used phase modulation mechanisms include small hole type, multi-directional air intake type, and inertial tube type, as shown in Figure 2. In order to further improve the phase modulation capability, a room temperature phase modulation pulse tube refrigerator has recently appeared. As shown in Figure 3, a displacement piston is connected to the hot end of the pulse tube. The displacement piston can be an active drive type to actively adjust and The phase of the compressor can also be a passive free piston type, and the rear connecting spring can adjust the phase with the compressor by adjusting the spring stiffness. Obviously, this phase modulation method increases the complexity of the machine, reduces the reliability of the machine, and increases the vibration.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是如何提升脉管制冷机的技术可靠性。The technical problem to be solved by the present invention is how to improve the technical reliability of the pulse tube refrigerator.
为了解决上述技术问题,本发明的技术方案是提供了一种柔性脉管制冷机,依次包括压缩机、回热器热端换热器、回热器、冷端换热器、脉管和脉管热端换热器,其特征在于,整个所述脉管或靠近热端部分的脉管为柔性脉管,所述柔性脉管由波纹管实现。In order to solve the above technical problems, the technical solution of the present invention is to provide a flexible pulse tube refrigerator, which sequentially includes a compressor, a heat exchanger at the hot end of a regenerator, a regenerator, a heat exchanger at the cold end, a pulse tube and a pulse tube. The tube hot end heat exchanger is characterized in that, the whole vessel or the vessel near the hot end is a flexible vessel, and the flexible vessel is realized by a corrugated tube.
优选的,所述脉管热端换热器后方依次连接有惯性管和气库。Preferably, an inertial tube and a gas reservoir are sequentially connected behind the pulse tube hot end heat exchanger.
优选的,所述气库为可变体积的柔性气库,所述柔性气库由波纹管实现。Preferably, the gas storage is a flexible gas storage with variable volume, and the flexible gas storage is realized by a bellows.
优选的,所述脉管内设有平行通道,所述平行通道由聚四氟乙烯/尼龙或低导热率材料采用3D打印或板材制成,构成所述平行通道的通道片厚度范围为0.1mm-0.5mm,所述平行通道两端通过圆环固定。Preferably, there are parallel channels in the vessel, the parallel channels are made of polytetrafluoroethylene/nylon or low thermal conductivity material using 3D printing or a plate, and the thickness of the channel sheets constituting the parallel channels ranges from 0.1mm to 0.5mm, and both ends of the parallel channel are fixed by rings.
优选的,所述柔性脉管制冷机均可应用于GM型脉管制冷机上。Preferably, all of the flexible pulse tube refrigerators can be applied to GM type pulse tube refrigerators.
本发明优点在于结构更加简单、紧凑,只要控制波纹管的刚度,就可以达到满意的调相效果。The advantage of the invention is that the structure is simpler and more compact, and a satisfactory phase modulation effect can be achieved as long as the rigidity of the bellows is controlled.
附图说明Description of drawings
图1为基本型脉管制冷机示意图;其中,1-压缩机,2-回热器热端换热器,3-回热器,4-冷端换热器,5-脉管,6-脉管热端换热器;Figure 1 is a schematic diagram of a basic pulse tube refrigerator; wherein, 1-compressor, 2-regenerator hot end heat exchanger, 3-regenerator, 4-cold end heat exchanger, 5-pulse tube, 6- Pulse tube hot end heat exchanger;
图2为惯性管型脉管制冷机示意图;Fig. 2 is the schematic diagram of inertia tube type pulse tube refrigerator;
图3为位移活塞型脉管制冷机示意图;其中,压缩机,2-回热器热端换热器,3-回热器,4-冷端换热器,5-脉管,6-脉管热端换热器,7-位移器:此处为自由室温活塞;Figure 3 is a schematic diagram of a displacement piston type pulse tube refrigerator; wherein, compressor, 2-regenerator hot end heat exchanger, 3-regenerator, 4-cold end heat exchanger, 5-pulse tube, 6-pulse Tube hot end heat exchanger, 7-displacer: here is the free room temperature piston;
图4为部分柔性脉管型脉管制冷机示意图;其中,1-压缩机,2-回热器热端换热器,3-回热器,4-冷端换热器,5-脉管:此处热端为波纹管,6-脉管热端换热器,7-位移器:此处为惯性管,8-气库;Figure 4 is a schematic diagram of a partial flexible pulse tube type pulse tube refrigerator; wherein, 1-compressor, 2-regenerator hot end heat exchanger, 3-regenerator, 4-cold end heat exchanger, 5-pulse tube : The hot end here is bellows, 6-pulse tube hot end heat exchanger, 7-displacer: here is inertia tube, 8-gas reservoir;
图5为全部柔性脉管型脉管制冷机示意图;其中,1-压缩机,2-回热器热端换热器,3-回热器,4-冷端换热器,5-脉管:此处热端为波纹管,6-脉管热端换热器,7-位移器:此处为惯性管,8-气库;Figure 5 is a schematic diagram of all flexible pulse tube type pulse tube refrigerators; wherein, 1-compressor, 2-regenerator hot end heat exchanger, 3-regenerator, 4-cold end heat exchanger, 5-pulse tube : The hot end here is bellows, 6-pulse tube hot end heat exchanger, 7-displacer: here is inertia tube, 8-gas reservoir;
图6为柔性气库型脉管制冷机示意图;其中,1-压缩机,2-回热器热端换热器,3-回热器,4-冷端换热器,5-脉管:此处为多通道波纹管,6-脉管热端换热器,7-位移器:此处为惯性管,8-气库:此处采用波纹管实现柔性气库;Figure 6 is a schematic diagram of a flexible gas storage type pulse tube refrigerator; wherein, 1-compressor, 2-regenerator hot end heat exchanger, 3-regenerator, 4-cold end heat exchanger, 5-pulse tube: Here is the multi-channel bellows, 6-pulse tube hot end heat exchanger, 7-displacer: here is the inertial tube, 8-air storage: here the bellows is used to realize the flexible gas storage;
图7为平行通道型脉管制冷机示意图;其中,(a)为脉管制冷机轴向正视图示意图、(b)为平行通道脉管侧视图;7 is a schematic diagram of a parallel channel pulse tube refrigerator; wherein, (a) is a schematic diagram of an axial front view of the pulse tube refrigerator, and (b) is a side view of a parallel channel pulse tube;
图8为图7所示结构中中平行通道两端的固定圆环;Fig. 8 is the fixed ring at both ends of the parallel channel in the structure shown in Fig. 7;
图9为柔性平行通道型脉管制冷机示意图;其中,1-压缩机,2-回热器热端换热器,3-回热器,4-冷端换热器,5-脉管,此处为多通道波纹管,6-脉管热端换热器,7-位移器:此处为惯性管,8-气库;Fig. 9 is a schematic diagram of a flexible parallel channel pulse tube refrigerator; wherein, 1-compressor, 2-regenerator hot-end heat exchanger, 3-regenerator, 4-cold-end heat exchanger, 5-pulse tube, Here is the multi-channel bellows, 6-pulse tube hot end heat exchanger, 7-displacer: here is the inertia tube, 8-gas storage;
图10为GM型脉管制冷机示意图。FIG. 10 is a schematic diagram of a GM type pulse tube refrigerator.
具体实施方式Detailed ways
为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present invention more obvious and comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings.
实施例1Example 1
本实例一种新的脉管制冷机形式,称为柔性脉管制冷机,如图4、5所示。将脉管5在靠近热端部分改为波纹管,或者整个脉管5改为波纹管,来替代室温活塞的功能,当脉管5在充气阶段时,波纹管变长,相当于位移活塞膨胀,在脉管5放气阶段时,波纹管变短,相当于位移活塞压缩,从而回收功。显然,本发明结构更加简单、紧凑,只要控制波纹管的刚度,就可以达到满意的调相效果。同时,本发明也可以在没有惯性管的条件下使用。In this example, a new form of pulse tube refrigerator is called a flexible pulse tube refrigerator, as shown in Figures 4 and 5. Change the
实施例2Example 2
进一步,本发明提出一种柔性气库脉管制冷机。现有气库8均为刚性容器,体积较大,不利于空间安置,本发明提出一种可变体积的柔性气库,该柔性可以由波纹管实现。如图6所示。Further, the present invention provides a flexible gas storage pulse tube refrigerator. The existing
实施例3Example 3
另外,为提高脉管5内的层流化程度,针对大冷量脉管制冷机,当脉管直径较大时,本发明提出一种平行通道式脉管式制冷机,如图7所示。该平行通道采用聚四氟乙烯材料,采用3D打印技术,片厚度优选为0.1mm,也可采用0.5mm,两端采用圆环固定,如图8所示。同时,该平行通道型脉管制冷机还可以与柔性脉管、气库结合,如图9所示。In addition, in order to improve the degree of laminar fluidization in the
以上发明,均可以用在GM型脉管制冷机上,即线性往复式压缩机由高低压气瓶和旋转阀替代。The above inventions can all be used in the GM type pulse tube refrigerator, that is, the linear reciprocating compressor is replaced by a high and low pressure gas cylinder and a rotary valve.
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