CN111869894A - Vertical green walnut peeling machine - Google Patents
Vertical green walnut peeling machine Download PDFInfo
- Publication number
- CN111869894A CN111869894A CN202010664648.4A CN202010664648A CN111869894A CN 111869894 A CN111869894 A CN 111869894A CN 202010664648 A CN202010664648 A CN 202010664648A CN 111869894 A CN111869894 A CN 111869894A
- Authority
- CN
- China
- Prior art keywords
- adjusting
- plate
- machine body
- green
- scrubbing brush
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/08—Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
立式青核桃脱皮机由机架机体装置、刀架装置、间隙调节装置和板刷及平衡调节装置组成,刀架装置包括刀片安装圆盘,刀片安装圆盘上固定有U型刀片,刀片安装圆盘由电机减速器驱动;位于刀片安装圆盘上面与机架相连接有一个圆筒形机体,在机体上部设置有一进料斗,机体下部侧壁开有一口连接出料口,机体内临近出料口一侧设置有导料板;机体上部连接有板刷及平衡调节装置,机体下面的刀片安装圆盘的转动与板刷形成的相对运动构成对进入刀片安装圆盘与板刷之间的青核桃的切割和挤压,从而完成去除核桃青皮的任务。本发明使用U型刀片和板刷相结合的脱青皮方式去除核桃青皮,青皮脱净率高,核桃破碎率低。
The vertical green walnut peeling machine is composed of a frame body device, a knife rest device, a gap adjustment device, a plate brush and a balance adjustment device. The knife rest device includes a blade installation disc, and a U-shaped blade is fixed on the blade installation disc. The disc is driven by the motor reducer; there is a cylindrical body connected to the frame on the top of the blade installation disc, a feeding hopper is arranged on the upper part of the body, and a side wall of the lower part of the body is opened to connect the discharge port, and the body is adjacent to the outlet. A material guide plate is arranged on one side of the material opening; the upper part of the body is connected with a plate brush and a balance adjustment device. Cut and squeeze to complete the task of removing green walnuts. The invention uses the combination of a U-shaped blade and a plate brush to remove the green peel of the walnut, and the peeling rate of the green peel is high and the broken rate of the walnut is low.
Description
技术领域technical field
本发明涉及核桃初加工领域,尤其涉及一种对青核桃进行连续脱皮的机械,属于农业机械技术领域。The invention relates to the field of primary processing of walnuts, in particular to a machine for continuously peeling green walnuts, belonging to the technical field of agricultural machinery.
背景技术Background technique
由于核桃的采收期相对集中,季节性短,核桃果实采收后,必须尽快脱掉外层青果皮,以保持核桃硬壳表面的洁净,否则核桃仁就会发生霉变,严重影响核桃的内在品质。目前,我国核桃产区的果农、核桃脱青皮加工大户大多数用手工刀削或用棒子敲打方式进行脱青皮,生产效率低、成本高,劳动强度大,而且青皮分离不彻底,造成核桃等级下降,机械化脱皮是核桃产业化发展的关键途径。Since the harvest period of walnuts is relatively concentrated and the season is short, after the walnut fruit is harvested, the outer green peel must be removed as soon as possible to keep the surface of the walnut hard shell clean, otherwise the walnut kernel will be mildewed, which will seriously affect the walnut’s quality. Intrinsic quality. At present, most of the farmers in the walnut producing areas in my country and the large walnut peeling and processing households use manual knife cutting or beating with a stick to peel off the green peel, which is low in production efficiency, high in cost, labor-intensive, and incompletely separated from the green peel, resulting in a decline in the walnut grade. , Mechanized peeling is a key way for the development of walnut industrialization.
新近的中国专利有:核桃脱青皮清洗机(专利号:201020550637.5),该机采用滚筒式的钢丝刷刷青皮,并利用压力水进行清洗。使用前需要先调整钢丝刷辊底面与栅格滚筒底面之间的间距与核桃的大小相适应,否则较小外形的核桃不易脱皮,较大外形的核桃易造成破损;转动部件速度过高也会增加核桃的破损,生产率受到滚筒直径的限制,脱净率也会受到钢丝刷轴向长度的限制等。The latest Chinese patents are: walnut peeling and cleaning machine (patent number: 201020550637.5), which uses a drum-type wire brush to brush the green peel, and uses pressure water for cleaning. Before use, it is necessary to adjust the distance between the bottom surface of the wire brush roller and the bottom surface of the grid drum to suit the size of the walnut, otherwise the walnuts with smaller shapes are not easy to peel, and the walnuts with larger shapes are easily damaged; the speed of the rotating parts is too high. Increase the damage of walnuts, the productivity is limited by the diameter of the drum, and the removal rate is also limited by the axial length of the wire brush.
另有一种青核桃脱皮机(专利号:201220160189.7),该机采用滚筒式刀片切割法进行脱皮,并使用喷水管进行清洗。安装有刀片的削皮器与滚筒栅条之间有一定的间隙,但该间隙不可调节,通过弹簧调节施加在核桃上的挤压力。尺寸较大的核桃无法进入剥离区,尺寸较小的核桃由于挤压力小,不易脱皮,脱净率降低。There is another green walnut peeling machine (patent number: 201220160189.7), which uses a roller blade cutting method for peeling, and uses a water jet for cleaning. There is a certain gap between the peeler installed with the blade and the drum grid, but the gap is not adjustable, and the squeezing force exerted on the walnut is adjusted by a spring. Larger walnuts cannot enter the peeling area, and smaller walnuts are not easy to peel due to the small extrusion force, and the peeling rate is reduced.
由于我国核桃品种繁多,形状不规则,外形尺寸差异较大,核桃硬壳的厚度和强度也有较大的差异,核桃采收后的成熟度也不同,造成核桃机械脱皮过程中脱皮效果不理想。Due to the variety of walnuts in my country, the shapes are irregular, the dimensions are different, the thickness and strength of the walnut shells are also different, and the maturity of walnuts after harvesting is also different, resulting in unsatisfactory peeling effects during the mechanical peeling process of walnuts.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种立式青核桃脱皮机,其结构合理,可靠性高,适应性强,成本较低,而且可以配套用于成套装备当中批量化生产,该机能够方便地调节脱皮空间的间隙和调节脱皮空间的角度平衡(板刷与刀架安装板面之间角度),能够实现2次青核桃从大到小的挤压切割过程。The purpose of the present invention is to provide a vertical green walnut peeling machine, which has a reasonable structure, high reliability, strong adaptability and low cost, and can be used for mass production in complete sets of equipment, and the machine can easily adjust the peeling The gap of the space and the angle balance of adjusting the peeling space (the angle between the plate brush and the mounting plate surface of the knife holder) can realize the process of pressing and cutting the green walnut twice from large to small.
本发明的目的是这样实现的:立式青核桃脱皮机由机架机体装置、刀架装置、间隙调节装置和板刷及平衡调节装置组成,其特征在于:所述的机架机体装置,由机架上安装刀架装置,刀架装置包括刀片安装圆盘,刀片安装圆盘上固定有U型刀片,刀片安装圆盘由电机减速器驱动;位于刀片安装圆盘上面与机架相连接有一个圆筒形机体,在机体上部设置有一进料斗,机体下部侧壁开有一口连接出料口,机体内临近出料口一侧设置有导料板;机体上部连接有板刷及平衡调节装置,机体下面的刀片安装圆盘的转动与板刷形成的相对运动构成对进入刀片安装圆盘与板刷之间的青核桃的切割和挤压,从而完成去除核桃青皮的任务,板刷及平衡调节装置在机体的位置由间隙调节装置调节,由此实现板刷与刀片安装圆盘之间间隙调整,用以适应各种规格大小的青核桃的加工。The purpose of the present invention is to achieve this: the vertical green walnut peeling machine is composed of a frame body device, a knife rest device, a gap adjustment device, a plate brush and a balance adjustment device, and is characterized in that: the frame body device is composed of a machine The tool holder device is installed on the frame, and the tool holder device includes a blade installation disc, a U-shaped blade is fixed on the blade installation disc, and the blade installation disc is driven by a motor reducer; on the blade installation disc is connected to the frame with a The cylindrical body is provided with a feeding hopper on the upper part of the body, a side wall of the lower part of the body is opened to connect the discharge port, and a material guide plate is arranged in the body near the discharge port; the upper part of the body is connected with a plate brush and a balance adjustment device. The rotation of the blade installation disc under the body and the relative movement formed by the plate brush constitute the cutting and extrusion of the green walnuts entering between the blade installation disc and the plate brush, so as to complete the task of removing the green walnut skin. The plate brush and the balance adjustment device are installed in the body. The position of the blade is adjusted by the gap adjustment device, thereby realizing the adjustment of the gap between the plate brush and the blade installation disc, so as to adapt to the processing of green walnuts of various sizes.
本发明的目的还可以这样实现:机体上设置有喷水管,刀片安装圆盘上设置有透孔,刀片安装圆盘下面的机架上固定有杂质出口,由此构成加工过程中碎屑杂质喷淋清除系统。The purpose of the present invention can also be achieved as follows: a water spray pipe is arranged on the body, a through hole is arranged on the blade installation disc, and an impurity outlet is fixed on the frame below the blade installation disc, thereby forming debris impurities in the processing process Spray removal system.
机体的中央设置有挡料装置,防止青核桃进入中央无板刷区域。The center of the body is provided with a stopper device to prevent the green walnuts from entering the central brushless area.
机体上还设置有布料装置,用于将进入机体的青核桃铺展开来。The body is also provided with a cloth device for spreading out the green walnuts that have entered the body.
布料装置由布料安装板、布料板和螺栓蝶母组件构成,在布料安装板、布料板上开有两个长条孔,用螺栓蝶母组件组装成可调高度的布料装置,以适应不同大小规格的青核桃。The distribution device is composed of a fabric installation plate, a distribution plate and a bolt butterfly nut assembly. There are two long holes on the fabric installation plate and the distribution plate. The bolt butterfly nut assembly is used to assemble a height-adjustable distribution device to adapt to different sizes. Specifications of green walnuts.
U型刀片以与刀片安装圆盘的直径线45度的角度固定安装在刀片安装圆盘上。The U-shaped blade is fixedly mounted on the blade mounting disc at an angle of 45 degrees to the diameter line of the blade mounting disc.
间隙调节装置,包括一套装在机体上部的调节圆环板,调节圆环板外壁上固定一段弧形齿条;在接近调节圆环板上端面和下端面的机体外壁上连接若干个导轨板片用以在机体上形成一个对调节圆环板转动时制约的轨道;在接近调节圆环板上端面和下端面的机体外壁上还各连接一个调节轴承安装板,用以安装调节轴,调节轴上固定有调节齿轮,调节齿轮与调节圆环板外壁上弧形齿条啮合;在调节轴上端安装有调节手柄及锁闭杆,在机体上连接有锁闭齿板,锁闭杆由弹簧支撑,在用手将调节手柄及锁闭杆握紧可转动手柄以转动调节齿轮调整间隙,释放锁闭杆后锁闭杆在弹簧支撑力作用下将卡入锁闭齿板牙口内锁闭调节轴;在调节圆环板上开有两个斜条孔,在机体相应位置上同样开有两个垂直条孔,与板刷安装架相连的升降轴的两端插入调节圆环板的斜条孔和机体上的垂直条孔内,当调节圆环板沿机体上的轨道转动时,升降轴沿机体上的垂直条孔上升或下降从而带动板刷安装架和板刷上升或下降,达到板刷与下面的刀片安装圆盘之间间隙调整。The gap adjusting device includes an adjusting ring plate set on the upper part of the body, and an arc-shaped rack is fixed on the outer wall of the adjusting ring plate; several guide rail plates are connected on the outer wall of the body close to the upper and lower end surfaces of the adjusting ring plate It is used to form a track on the body that restricts the rotation of the adjustment ring plate; an adjustment bearing mounting plate is also connected to the outer wall of the body close to the upper and lower end surfaces of the adjustment ring plate to install the adjustment shaft and the adjustment shaft. There is an adjusting gear fixed on it, and the adjusting gear meshes with the arc-shaped rack on the outer wall of the adjusting ring plate; an adjusting handle and a locking rod are installed on the upper end of the adjusting shaft, and a locking tooth plate is connected to the body, and the locking rod is supported by a spring , Hold the adjusting handle and the locking lever by hand, and the rotatable handle can rotate the adjusting gear to adjust the gap. After releasing the locking lever, the locking lever will be stuck into the locking tooth die mouth under the action of the spring support to lock the adjusting shaft; There are two oblique strip holes on the adjusting ring plate, and two vertical strip holes are also opened at the corresponding positions of the body. In the vertical strip hole on the upper body, when the adjusting ring plate rotates along the track on the body, the lifting shaft rises or falls along the vertical strip hole on the body to drive the plate brush mounting frame and the plate brush to rise or fall, so as to achieve the installation of the plate brush and the blade below. Adjust the gap between the discs.
调节圆环板是开口的圆环板,通过调整开口的大小改变圆环板内径从而达到调整其与机体之间的间隙。The adjusting ring plate is a ring plate with an opening. By adjusting the size of the opening, the inner diameter of the ring plate is changed to adjust the gap between it and the body.
板刷及平衡调节装置,包括两组扇形板刷安装架和板刷,板刷安装架活动安装在升降轴上;机体上固定有平衡调节器安装板,板刷安装架通过调节拉杆与平衡调节器连接,两个平衡调节器内侧通过联轴器和同步轴连接在一起,外侧通过联轴器与手轮连接。Plate brush and balance adjustment device, including two sets of fan-shaped plate brush installation frame and plate brush, the plate brush installation frame is movably installed on the lifting shaft; the balance adjuster installation plate is fixed on the body, the plate brush installation frame is connected with the balance adjuster through the adjustment rod, two The inner side of the balance adjuster is connected with the synchronous shaft through the coupling, and the outer side is connected with the handwheel through the coupling.
平衡调节器采用螺杆升降机,通过手轮旋转,带动螺杆升降机蜗杆转动,驱动涡轮转动,推杆与涡轮是丝杠啮合,涡轮转动推动推杆前进或后退,实现对调节拉杆的推或拉,从而带动板刷安装架绕升降轴转动一定角度并保持平衡。The balance adjuster adopts a screw lift. The rotation of the hand wheel drives the screw lift worm to rotate, and drives the turbine to rotate. The push rod and the turbine are engaged with the screw, and the turbine rotates to push the push rod forward or backward to achieve the adjustment rod. Drive the plate brush mounting frame to rotate around the lifting shaft at a certain angle and keep it balanced.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1)本发明使用U型刀片和板刷相结合的脱青皮方式去除核桃青皮,在脱皮过程中U型刀片切割,只损伤核桃青皮,促使青皮破裂,然后在板刷的梳刷挤压下将青皮去除,青皮脱净率高,核桃破碎率低。1) The present invention uses the combination of U-shaped blade and plate brush to remove the green skin of walnut, and the U-shaped blade cuts in the peeling process, only damages the green skin of walnut, promotes the rupture of the green skin, and then removes the green skin under the squeezing of the comb brush of the plate brush. , The green peeling rate is high, and the walnut breaking rate is low.
2)板刷和安装有U型刀片的刀片安装圆盘之间形成扇形脱皮通道,这种结构青核桃从进料斗掉落到刀片安装圆盘上,通过布料装置,平铺一层,在刀片安装圆盘的强制转动带入脱皮通道,通过U型刀片的剪切和与板刷的相互挤压、揉搓下去除青皮,然后再由导料板将脱完青皮的核桃从出料口排出,刀片安装圆盘的直径决定了脱皮通道的宽度和行程,宽度宽,行程长,脱净率高;通道的宽度和刀片安装圆盘的转速决定生产率,通道宽度宽,生产率高,刀片安装圆盘的转速高,生产率高。2) A fan-shaped peeling channel is formed between the plate brush and the blade installation disc with the U-shaped blade installed. This structure of green walnuts falls from the feed hopper to the blade installation disc, and through the cloth device, a layer is spread, and the blade is placed on the blade. The forced rotation of the installation disc is brought into the peeling channel, and the green peel is removed by the shearing of the U-shaped blade and the mutual extrusion and rubbing with the plate brush, and then the green peeled walnuts are discharged from the discharge port by the guide plate. The diameter of the installation disc determines the width and stroke of the peeling channel, the width is wide, the stroke is long, and the stripping rate is high; the width of the channel and the rotational speed of the blade installation disc determine the productivity, the channel width is wide, the productivity is high, and the blade installation disc High speed and high productivity.
3)板刷和刀片安装圆盘之间的扇形脱皮通道间隙可以调节。通过间隙调节装置的调节手柄及锁闭杆控制调节齿轮转动,与调节齿轮啮合的弧形齿条转动驱动调节圆环板转动,带动升降轴的上升或下降,从而控制板刷与刀片安装圆盘之间的间隙变大或减小,适应不同大小规格的核桃脱青皮。间隙调整到位后,通过释放调节手柄及锁闭杆上的锁闭杆卡入锁闭齿板的牙口内将调节齿轮锁止。3) The fan-shaped peeling channel gap between the plate brush and the blade installation disc can be adjusted. The rotation of the adjustment gear is controlled by the adjustment handle and the locking lever of the clearance adjustment device, and the arc-shaped rack meshing with the adjustment gear rotates to drive the adjustment ring plate to rotate, which drives the lifting or lowering shaft to rise or fall, thereby controlling the relationship between the plate brush and the blade installation disk. The gap between them becomes larger or smaller to adapt to the peeling of walnuts of different sizes. After the clearance is adjusted in place, lock the adjusting gear by releasing the adjusting handle and the locking lever on the locking lever into the tooth opening of the locking tooth plate.
4)板刷和刀片安装圆盘之间的倾斜角度也可以调节。通过转动手轮,驱动平衡调节器上推杆的伸长或缩短,进而推动或拉伸调节拉杆,控制板刷与刀片安装圆盘之间的角度并使板刷保持平衡,从而实现青核桃顺利进入板刷与刀片安装圆盘之间完成挤压揉搓和切割作业,同时也能满足同批次大小有差别的核桃脱青皮都能顺利脱皮,降低了脱皮后的核桃破碎率。4) The inclination angle between the plate brush and the blade mounting disc can also be adjusted. By turning the hand wheel, the push rod on the balance adjuster is driven to extend or shorten, and then the adjustment rod is pushed or stretched to control the angle between the plate brush and the blade installation disc and keep the plate brush in balance, so that the green walnut can smoothly enter the plate brush. The extrusion, kneading and cutting operations are completed between the blade installation disc, and at the same time, the peeling of walnuts with different sizes in the same batch can be smoothly peeled, which reduces the breakage rate of walnuts after peeling.
5)通过布料装置高度调整,将相应规格的青核桃落入刀片安装圆盘上,使青核桃平铺一层,防止青核桃推积及相互干扰,使其依次有序进入扇形脱皮通道,提高了脱净率,减少破碎率。5) By adjusting the height of the cloth device, drop the green walnuts of the corresponding specifications onto the blade installation disc, so that the green walnuts are laid out in one layer to prevent the green walnuts from accumulating and interfering with each other, so that they can enter the fan-shaped peeling channel in sequence and improve the Improve the removal rate and reduce the breakage rate.
6)刀片安装圆盘上的U型刀片每组均呈倾斜平行排列,每组呈一定角度均布在刀片安装圆盘上,脱皮过程中,刀片安装圆盘强制将青核桃带入脱皮通道,在板刷和刀片的相互挤压剪切摩擦下,刀片将核桃青皮划出多个裂口,为板刷轻松的刷掉核桃的青皮奠定了基础,故脱净率高。6) Each group of U-shaped blades on the blade installation disk is arranged in parallel and inclined, and each group is evenly distributed on the blade installation disk at a certain angle. During the peeling process, the blade installation disk forces the green walnuts into the peeling channel. Under the mutual squeezing and shearing friction between the board brush and the blade, the blade cuts out multiple cracks in the walnut green skin, which lays the foundation for the board brush to easily brush off the walnut green skin, so the removal rate is high.
7)两组板刷与刀片安装圆盘之间设计为两组扇形脱皮通道,增加脱皮行程,其两组板刷与刀片安装圆盘之间的间隙在两组平衡调节器的调节下实现同步增加和减少,进一步提高了脱净率,降低了核桃破碎率。7) Two sets of fan-shaped peeling channels are designed between the two sets of plate brushes and the blade installation discs to increase the peeling stroke. The gap between the two sets of plate brushes and the blade installation discs is adjusted synchronously by the two sets of balance adjusters. reduce, further improve the net removal rate and reduce the walnut breakage rate.
8)脱皮过程中,进料斗下口处设置有喷水管,进行喷淋,既可以在脱皮过程中起到润滑的作用,减少破碎率,又可以及时清理U型刀片及刀片安装圆盘上的青皮碎渣等杂质,防止青皮等杂质的粘连在U型刀片及刀片安装圆盘上,通过刀片安装圆盘上的长圆孔,将青皮碎渣等杂质通过杂质出口排出。8) During the peeling process, a water spray pipe is set at the lower mouth of the feeding hopper for spraying, which can not only play a role in lubricating the peeling process, reduce the breakage rate, but also clean the U-shaped blade and the blade installation disc in time. The green skin slag and other impurities on the upper part prevent the green skin and other impurities from adhering to the U-shaped blade and the blade installation disc. Through the oblong hole on the blade installation disc, the green skin slag and other impurities are discharged through the impurity outlet.
9)本发明可连续化生产,生产率高,适合规模化加工,实现核桃在种植产区加工转化。9) The present invention can be continuously produced, has high productivity, is suitable for large-scale processing, and realizes the processing and transformation of walnuts in planting and producing areas.
10)本发明机械结构紧凑,调整方便,脱净率高,破碎率低,使青核桃加工成本大大降低。10) The mechanical structure of the present invention is compact, the adjustment is convenient, the net removal rate is high, and the broken rate is low, so that the processing cost of green walnut is greatly reduced.
11)本发明减少了操作人员劳动强度,改善了卫生条件,提高了核桃的商品外观品质和内在品质。11) The present invention reduces the labor intensity of operators, improves sanitation conditions, and improves the appearance quality and internal quality of walnuts.
附图说明Description of drawings
图1是本发明实施例主视图;1 is a front view of an embodiment of the present invention;
图2是图1的左视图(机体部分剖视)Fig. 2 is a left side view of Fig. 1 (section of the body part)
图3是图1的俯视图FIG. 3 is a plan view of FIG. 1
图4是图1的轴侧图Fig. 4 is a perspective view of Fig. 1
图5是导料板、进料斗、布料装置和喷水管的示意图Figure 5 is a schematic diagram of the guide plate, the feeding hopper, the distributing device and the water spray pipe
图6是间隙调节装置安装位置示意图Figure 6 is a schematic diagram of the installation position of the gap adjustment device
图7是板刷调整装置示意图Figure 7 is a schematic diagram of the brush adjustment device
图8是板刷结构示意图Figure 8 is a schematic diagram of the structure of the plate brush
图9板刷与板刷安装架连接关系示意图Figure 9 Schematic diagram of the connection relationship between the board brush and the board brush mounting frame
图10是U型刀片与刀片安装圆盘结构示意图Figure 10 is a schematic diagram of the structure of the U-shaped blade and the blade installation disc
图11间隙调整装置结构示意图Figure 11 Schematic diagram of the structure of the gap adjustment device
图12挡料装置、导料板、布料装置和喷水管安装示意图Figure 12 Schematic diagram of the installation of the stopper device, the material guide plate, the distribution device and the water spray pipe
图13是调节圆环板示意图(图中调节轴承安装板8、导轨板片35均连接在机体3上,为显示与调节圆环板之间位置关系特绘在一起)Figure 13 is a schematic diagram of the adjusting ring plate (in the figure, the adjusting
图14是锁闭齿板示意图Figure 14 is a schematic diagram of the locking tooth plate
图15是导轨板片图Figure 15 is a picture of the guide rail plate
具体实施方式Detailed ways
图例:进料斗1,调节圆环板2,机体3,出料口4,杂质出口5,电机减速器6,机架7,调节轴承安装板8,调节轴承9,弧形齿条10,调节轴11,调节齿轮12,锁闭齿板13,调节手柄及锁闭杆14,法兰15,平衡调节器安装板16,挡料装置17,板刷安装架18,板刷19(其中钢丝19-1,底板19-2),传动轴20,传动轴轴承安装板21,减速器固定装置22,手轮23,联轴器24,平衡调节器25,调节拉杆26,同步轴27,喷水管28,升降轴29,导料板30,布料安装板31,布料板32,刀片安装圆盘33,U型刀片34,导轨板片35。Legend: feed hopper 1, adjusting
参见附图1-4,本发明立式青核桃脱皮机由机架机体装置、刀架装置、间隙调节装置和板刷及平衡调节装置组成,其特征在于:所述的机架机体装置,由机架7上安装刀架装置,刀架装置包括刀片安装圆盘33,刀片安装圆盘上固定有U型刀片34,刀片安装圆盘由电机减速器6驱动;位于刀片安装圆盘33上面与机架相连接有一个圆筒形的机体3,在机体3上部设置有一进料斗1,机体3下部侧壁开有一口连接出料口4,机体3内临近出料口4一侧设置有导料板30;机体3上部连接有板刷及平衡调节装置,机体3下面的刀片安装圆盘33的转动与板刷19形成的相对运动构成对进入刀片安装圆盘33与板刷19之间的青核桃的切割和挤压,从而完成去除核桃青皮的任务,板刷及平衡调节装置在机体的位置由间隙调节装置调节,由此实现板刷与刀片安装圆盘之间间隙调整,用以适应各种规格大小的青核桃的加工。Referring to the accompanying drawings 1-4, the vertical green walnut peeling machine of the present invention is composed of a frame body device, a knife rest device, a gap adjustment device, a plate brush and a balance adjustment device, and is characterized in that: the frame body device is composed of a machine The tool holder device is installed on the
参见图4、图5、图6,图12,图12中Q代表未脱去青皮的核桃,H代表已脱去青皮的核桃。所述的机体3上设置有喷水管28,刀片安装圆盘33上设置有条形透孔,刀片安装圆盘33下面的机架7上固定有杂质出口5,由此构成加工过程中碎屑杂质喷淋清除系统。See Figure 4, Figure 5, Figure 6, Figure 12, in Figure 12, Q represents the walnut without peeling off the green skin, and H represents the walnut with the green skin removed. The
参见图2,图12,所述的机体3的中央设置有挡料装置17,用以防止青核桃进入中央无板刷区域。Referring to FIG. 2 and FIG. 12 , the center of the
参见图4、图5,图12,所述的机体3上还设置有布料装置,用于将进入机体的青核桃铺展开来。所述的布料装置由布料安装板31、布料板32和螺栓蝶母组件构成,在布料安装板、布料板上开有两个长条孔,用螺栓蝶母组件组装成可调高度的布料装置,以适应不同大小规格的青核桃。Referring to Figure 4, Figure 5, and Figure 12, the
参见图7、图10,图12,所述的U型刀片34以与刀片安装圆盘33的直径线45度的角度固定安装在刀片安装圆盘上。Referring to FIGS. 7 , 10 and 12 , the
参见图1、图6、图11、图13、图14、图15,所述的间隙调节装置,包括一套装在机体3上部的调节圆环板2,调节圆环板2外壁上固定一段弧形齿条10;在接近调节圆环板2上端面和下端面的机体外壁上连接若干个导轨板片35用以在机体上形成一个对调节圆环板2转动时制约的轨道;在接近调节圆环板2上端面和下端面的机体外壁上还各连接一个调节轴承安装板8,用以安装调节轴11,调节轴11上固定有调节齿轮12,调节齿轮12与调节圆环板2外壁上弧形齿条10啮合;在调节轴11上端安装有调节手柄及锁闭杆14,在机体3上连接有锁闭齿板13,锁闭杆由弹簧支撑,在用手将调节手柄及锁闭杆14握紧可转动手柄以转动调节齿轮12调整间隙,释放锁闭杆后锁闭杆在弹簧支撑力作用下将卡入锁闭齿板13牙口内锁闭调节轴;在调节圆环板2上开有两个斜条孔,在机体相应位置上同样开有两个垂直条孔,与板刷安装架18相连的升降轴29的两端插入调节圆环板2的斜条孔和机体3上的垂直条孔内,当调节圆环板2沿机体3上的轨道转动时,升降轴29沿机体3上的垂直条孔上升或下降从而带动板刷安装架18和板刷19上升或下降,达到板刷19与下面的刀片安装圆盘33之间间隙调整。所述的调节圆环板2是开口的圆环板,通过调整开口的大小改变圆环板内径从而达到调整其与机体3之间的间隙。Referring to Figure 1, Figure 6, Figure 11, Figure 13, Figure 14, Figure 15, the gap adjustment device includes a set of adjustment
参见图3、图6、图7-9,板刷及平衡调节装置,包括两组扇形板刷安装架18和板刷19,板刷安装架18活动安装在升降轴29上;机体3上固定有平衡调节器安装板16,板刷安装架18通过调节拉杆26与平衡调节器25连接,两个平衡调节器25内侧通过联轴器24和同步轴27连接在一起,外侧通过联轴器与手轮23连接。Referring to Figure 3, Figure 6, Figure 7-9, the plate brush and balance adjustment device, including two sets of fan-shaped plate
所述的平衡调节器25采用螺杆升降机,通过手轮23旋转,带动螺杆升降机蜗杆转动,驱动涡轮转动,推杆与涡轮是丝杠啮合,涡轮转动推动推杆前进或后退,实现对调节拉杆26的推或拉,从而带动板刷安装架18绕升降轴29转动一定角度并保持平衡。The
具体实施例1:Specific embodiment 1:
机架7安装传动轴轴承安装板21,轴承固定在传动轴轴承安装板上,传动轴20固定在轴承上,机架下方设置有减速器固定装置22,用来固定电机减速器6,动力通过传动轴传递给法兰15,法兰15与刀片安装圆盘33连接,刀片安装圆盘33上面安装有U型刀片34,一组U型刀片与圆盘直径线方向呈倾斜平行排列,整体形成一个安装有若干U型刀片和带有长条孔的圆形转盘,刀片安装圆盘33上方设置有进料斗1,进料斗处设置有喷水管28和布料板32,布料板32安装在布料安装板31上,喷水管安装在挡料装置17和导料板30上,进料斗傍边设置有导料板30,导料板对应的机体3上设置有出料口4,导料板30和布料安装板31外端与机体3相连,内端与挡料装置17焊接在一起。刀片安装圆盘33上方设置有板刷19,板刷安装在板刷安装架18上,板刷安装架18与机体3、调节圆环板2之间通过升降轴29连接在一起,机体3外设置有调节圆环板2,调节圆环板2可以沿导轨板片35形成的轨道绕机体的中轴线转动,调节圆环板2上设置有一段弧形齿条10,调节齿轮12与弧形齿条10啮合,调节齿轮固定在调节轴11上,调节轴11固定在调节轴承9上,调节轴承9固定在调节轴承安装板8上,调节轴承安装板8焊接在机体2上,调节轴11上端设置安装有调节手柄及锁闭杆14,机体2上焊接有锁闭齿板13,通过旋转调节手柄及锁闭杆14,驱动调节轴11转动,从而带动调节齿轮12转动,驱动调节圆环板2转动,从而带动升降轴29沿调节圆环板2上的倾斜长条孔和机体2的垂直条孔上升和下降,从而调节板刷19与刀片安装圆盘33之间的间隙。The
两组板刷安装架18对称分布,并且分别通过调节拉杆26与平衡调节器25连接,两组平衡调节器25内侧通过联轴器24和同步轴27连接在一起,外侧通过联轴器24与手轮23连接,通过旋转手轮来驱动平衡调节器的运动,拉动调节拉杆26前进和后退,实现板刷安装架18、板刷19同步绕升降轴29转动,从而实现板刷19与刀片安装圆盘33之间的角度调节并保持平衡。平衡调节器25安装在平衡调节器安装架16上,平衡调节器安装架16通过螺栓连接在机体2内侧。刀片安装圆盘33下方设置有杂质出口5,杂质出口与机架固定连接,从刀片安装圆盘33上条形孔落下的青核桃碎渣杂质与水从杂质出口5排出。The two sets of plate
具体实施方案如下:接通电源以后,检查电机减速器6的旋转方向是否正确,待机器运转正常后方可进行加工。青核桃经进料斗1落入到安装有若干U型刀片34和带有若干长条透孔的刀片安装圆盘33的转盘表面。电机减速器6通过传动轴20将动力传递给法兰15,法兰带动刀片安装圆盘转动,青核桃随之转动;在布料板32的作用下,落入的青核桃在刀片安装圆盘上平铺一层前进,进入到板刷19和刀片安装圆盘33之间形成的扇形脱皮通道区,U型刀片和板刷19与青核桃直接接触;板刷固定不动,安装有U型刀片的刀片安装圆盘载着青核桃转动前进,二者之间形成一个相对运动,在U型刀片和板刷切割、揉搓和挤压下完成核桃的脱皮工作。通过调节手柄及锁闭杆14的旋转可以来调节板刷19与刀片安装圆盘33之间的间隙,从而适应不同外形大小的青核桃脱皮。通过手轮23可以调节板刷19与刀片安装圆盘33之间的倾斜角度,从而形成一个间隙从大变小的挤兑过程,从而适应同批次不同规格、品种和不同脱皮程度的青核桃脱皮。青核桃在前进挤压过程中,被U形刀片划出多个裂口,并不断被板刷梳刷,同时受到喷水管28的喷水润滑清洗作用,核桃青皮不断脱落变小,同时挤压间隙也不断变小,适应了青核桃到核桃之间的尺寸变化,彻底脱掉核桃表面的青皮,去除青皮的核桃通过导料板30从出料口4排出,进入下一个核桃与青皮分离装置。青皮碎渣等杂质和水从刀片安装圆盘上的长条孔漏出,掉入到杂质出口5排出。The specific implementation is as follows: after the power is turned on, check whether the rotation direction of the
本发明工作过程如下:电机减速器通过传动轴将动力传递给法兰,法兰带动刀片安装圆盘转动,刀片安装圆盘上安装有若干U型刀片,形成一个由U型刀片和长条孔形成的输送圆盘,青核桃落入到刀片安装圆盘表面,青核桃随着圆盘的转动进入第一组脱皮通道;在进料斗处设置的布料装置作用下,青核桃在刀片安装圆盘表面平铺一层前进,进入到由板刷和刀片安装圆盘之间形成的第一组扇形脱皮通道区,进料斗处刀片安装圆盘上方设置有喷水管,青核桃在刀片安装圆盘上转动的同时受到水的喷洒润滑,青核桃不断被挤压剪切脱皮过程中,U型刀片将核桃青皮划出多个裂口,然后通过第一组脱皮通道,再进入第二组脱皮通道,在板刷的挤压刮刷作用下将青皮去除,并在第二组脱皮通道出口设置有导料板,在导料板的作用下将脱皮后的核桃输送至出料口。在工作或检修状态下,通过间隙调节装置调节控制板刷与刀片安装圆盘之间的间隙,来适应不同大小的核桃脱青皮;还可以通过手轮同步控制板刷与刀片安装圆盘之间的倾斜角度并保持平衡,从而实现青核桃从大到小的挤兑过程。脱青皮过程中,核桃青皮不断脱落变小,同时挤压间隙也不断变小,再通过两组脱皮通道的作用下,适应了青核桃到核桃之间的尺寸变化,青核桃在前进过程中不断受到板刷的刷洗,然后通过导料板输出到出料口,进入下一个工序的青皮与核桃分捡装置,而青皮碎渣杂质和水通过刀片安装圆盘上的条形孔空隙,落入杂质出口,进行排除收集。The working process of the invention is as follows: the motor reducer transmits power to the flange through the transmission shaft, the flange drives the blade installation disc to rotate, and the blade installation disc is equipped with a number of U-shaped blades, forming a U-shaped blade and a long hole. In the formed conveying disc, the green walnuts fall into the surface of the blade installation disc, and the green walnuts enter the first group of peeling channels with the rotation of the disc; The surface of the disc is flattened and advanced, and enters the first group of fan-shaped peeling channel area formed between the plate brush and the blade installation disc. A water spray pipe is arranged above the blade installation disc at the feed hopper, and the green walnut is placed on the blade installation disc. While the plate is rotating and being sprayed and lubricated by water, the green walnut is continuously squeezed and sheared. During the peeling process, the U-shaped blade cuts the green walnut skin into multiple cracks, then passes through the first group of peeling channels, and then enters the second group of peeling channels. , the green peel is removed under the action of squeezing and scraping by the plate brush, and a guide plate is arranged at the exit of the second group of peeling channels, and the peeled walnuts are transported to the discharge port under the action of the guide plate. In the working or maintenance state, the gap between the control board brush and the blade installation disc can be adjusted by the gap adjustment device to adapt to the peeling of walnuts of different sizes; the tilt between the board brush and the blade installation disc can also be controlled synchronously through the handwheel Angle and maintain balance, so as to achieve the process of running from large to small green walnuts. During the peeling process, the green walnut peeled off and became smaller, and at the same time, the extrusion gap also became smaller, and then through the action of two sets of peeling channels, it adapted to the size change between the green walnut and the walnut, and the green walnut continued to move forward. It is brushed by the plate brush, and then output to the discharge port through the guide plate, and enters the green peel and walnut sorting device of the next process, while the green peel residue impurities and water pass through the strip hole on the blade installation disc and fall into the impurities. Export for exclusion collection.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010664648.4A CN111869894B (en) | 2020-07-11 | 2020-07-11 | Vertical green walnut peeling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010664648.4A CN111869894B (en) | 2020-07-11 | 2020-07-11 | Vertical green walnut peeling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111869894A true CN111869894A (en) | 2020-11-03 |
| CN111869894B CN111869894B (en) | 2025-07-25 |
Family
ID=73151177
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010664648.4A Active CN111869894B (en) | 2020-07-11 | 2020-07-11 | Vertical green walnut peeling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111869894B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112890228A (en) * | 2021-01-25 | 2021-06-04 | 侯德刚 | Walnut processing green seedcase remove device |
| CN115624288A (en) * | 2022-11-01 | 2023-01-20 | 滁州学院 | A household gorgon sheller |
| CN119606025A (en) * | 2025-02-12 | 2025-03-14 | 辣小鸭食品有限公司 | A peeling device for food production |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2404351Y (en) * | 1999-12-13 | 2000-11-08 | 云南省林业科学院 | High efficiency Chinese chestnut shucker |
| CN104687212A (en) * | 2015-03-30 | 2015-06-10 | 淮阴工学院 | Gorgon fruit peeling and seed punching machine |
| CN104770834A (en) * | 2015-04-22 | 2015-07-15 | 新疆农业科学院农业机械化研究所 | Horizontal green walnut huller |
| TWI662215B (en) * | 2018-06-06 | 2019-06-11 | 日商住友重機械工業股份有限公司 | Vacuum valve |
| CN212279776U (en) * | 2020-07-11 | 2021-01-05 | 新疆农业科学院农业机械化研究所 | Vertical green walnut peeling machine |
-
2020
- 2020-07-11 CN CN202010664648.4A patent/CN111869894B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2404351Y (en) * | 1999-12-13 | 2000-11-08 | 云南省林业科学院 | High efficiency Chinese chestnut shucker |
| CN104687212A (en) * | 2015-03-30 | 2015-06-10 | 淮阴工学院 | Gorgon fruit peeling and seed punching machine |
| CN104770834A (en) * | 2015-04-22 | 2015-07-15 | 新疆农业科学院农业机械化研究所 | Horizontal green walnut huller |
| TWI662215B (en) * | 2018-06-06 | 2019-06-11 | 日商住友重機械工業股份有限公司 | Vacuum valve |
| CN212279776U (en) * | 2020-07-11 | 2021-01-05 | 新疆农业科学院农业机械化研究所 | Vertical green walnut peeling machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112890228A (en) * | 2021-01-25 | 2021-06-04 | 侯德刚 | Walnut processing green seedcase remove device |
| CN112890228B (en) * | 2021-01-25 | 2022-06-21 | 甘肃陇小淘科技有限公司 | Walnut processing green seedcase remove device |
| CN115624288A (en) * | 2022-11-01 | 2023-01-20 | 滁州学院 | A household gorgon sheller |
| CN119606025A (en) * | 2025-02-12 | 2025-03-14 | 辣小鸭食品有限公司 | A peeling device for food production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111869894B (en) | 2025-07-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201409445Y (en) | Green walnut peeling machine | |
| CN111869894A (en) | Vertical green walnut peeling machine | |
| CN104664558A (en) | Vertical green walnut peeling machine | |
| CN110253652B (en) | Peach kernel removing and slicing integrated machine and method | |
| CN203676067U (en) | Green walnut peeling and cleaning machine | |
| CN204482949U (en) | A kind of vertical blue or green walnut shelling machine | |
| CN104770834B (en) | Horizontal blue or green walnut shelling machine | |
| CN103222664A (en) | Machine for removing green skin from badam | |
| CN102038276B (en) | Green walnut dehuller | |
| CN205431980U (en) | Horizontal blue or green walnut peeling machine | |
| CN105455150B (en) | Gorgon fruit decorticator | |
| CN111887017B (en) | Longitudinal and horizontal leaf stalk separation device for whole sugarcane defoliation and broken tips | |
| CN107794576B (en) | Ramie Automatic Stripping Machine | |
| CN212279776U (en) | Vertical green walnut peeling machine | |
| CN112450458A (en) | Automatic sugarcane peeling, cutting, juicing and crushing integrated machine | |
| CN107373687B (en) | Walnut green husk removing machine | |
| CN108041618A (en) | A kind of fresh lotus seeds slidingtype device for peeling | |
| CN104770833B (en) | A kind of peeling green peel of walnut surface cleaning complete set of equipments | |
| CN204579806U (en) | A kind of peeling green peel of walnut surface cleaning complete set of equipments | |
| CN110876478A (en) | Intelligent green husk walnut decorticator | |
| CN204579807U (en) | Horizontal blue or green walnut shelling machine | |
| CN218921532U (en) | Continuous peeling machine for tuber materials and peeling mechanism thereof | |
| CN115316679B (en) | Vertical cone type fresh lotus seed shed machine | |
| CN207512317U (en) | Ramie automatic decorticating machine | |
| CN223517913U (en) | Stem removing device for hovenia dulcis |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |