CN111868184A - Copolymer for antifouling coating composition, antifouling coating composition comprising the same - Google Patents
Copolymer for antifouling coating composition, antifouling coating composition comprising the same Download PDFInfo
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- CN111868184A CN111868184A CN201980020125.1A CN201980020125A CN111868184A CN 111868184 A CN111868184 A CN 111868184A CN 201980020125 A CN201980020125 A CN 201980020125A CN 111868184 A CN111868184 A CN 111868184A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/10—Homopolymers or copolymers of methacrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D143/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
- C09D143/04—Homopolymers or copolymers of monomers containing silicon
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
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Abstract
本发明的课题是提供一种防污涂料组合物,该防污涂料组合物使涂料的贮存稳定性良好,得到的防污涂膜在海水中长期不引起涂膜异常(白化、剥离、开裂等),持续稳定的涂膜溶解性和防污效果。根据本发明,提供一种防污涂料组合物用共聚物,其特征在于,上述防污涂料组合物用共聚物是将单体(a)和上述单体(a)以外的聚合性不饱和单体(b)的混合物共聚而得到的,上述单体(a)以通式(1)表示,上述单体(b)含有甲基丙烯酸2‑甲氧基乙酯,上述单体(a)的含量在上述单体(a)和上述单体(b)的总质量中占据5~45质量%,上述甲基丙烯酸2‑甲氧基乙酯的含量在上述单体(a)和上述单体(b)的总质量中占据55~95质量%。An object of the present invention is to provide an antifouling coating composition that provides good storage stability of the coating and that the obtained antifouling coating film does not cause abnormality (whitening, peeling, cracking, etc.) of the coating film for a long period of time in seawater ), continuous and stable film solubility and antifouling effect. According to the present invention, there is provided a copolymer for an antifouling paint composition, wherein the copolymer for an antifouling paint composition is a monomer (a) and a polymerizable unsaturated monounsaturated monomer other than the aforementioned monomer (a). obtained by the copolymerization of the mixture of the body (b), the above-mentioned monomer (a) is represented by the general formula (1), the above-mentioned monomer (b) contains 2-methoxyethyl methacrylate, the above-mentioned monomer (a) is The content occupies 5 to 45% by mass in the total mass of the above-mentioned monomer (a) and the above-mentioned monomer (b), and the content of the above-mentioned 2-methoxyethyl methacrylate is in the above-mentioned monomer (a) and the above-mentioned monomer. (b) occupies 55 to 95 mass % of the total mass.
Description
【技术领域】【Technical field】
本发明涉及防污涂料组合物用共聚物、包含该共聚物的防污涂料组合物。The present invention relates to a copolymer for an antifouling coating composition, and an antifouling coating composition comprising the copolymer.
【背景技术】【Background technique】
藤壶、龙介虫、紫贻贝、总合草苔虫、海鞘、肠浒苔、海莴苣、淤泥等水栖污损生物通过附着于船舶(特别是船底部分)、渔网类、渔网附属用具等渔业用具、发电所导水管等水中结构物从而引起船舶等的功能受损、外观受损等问题。尤其是船舶,其抵抗增大导致速度的下降或耗油量的増加而使损失增大。Aquatic fouling organisms such as barnacles, dragon worms, blue mussels, algae, sea squirts, enteromorpha, sea lettuce, and silt are attached to ships (especially the bottom part of ships), fishing nets, and fishing net accessories. Such problems as fishery equipment and underwater structures such as aqueducts of power plants can cause problems such as damage to the function and appearance of ships, etc. Especially for ships, the increase in resistance leads to a decrease in speed or an increase in fuel consumption, which increases losses.
为此,现在会在船舶(特别是船底部分)或渔网类、渔网附属用具等渔业用具或发电所导水管等水中结构物的表面上涂布以含三有机甲硅烷基共聚物为载体的防污涂料而形成防污涂膜,这样的防止受损的方法正在被广泛地利用。For this reason, a triorganosilyl group-containing copolymer is now coated on the surface of ships (especially the bottom part of the ship), fishing equipment such as fishing nets, fishing net accessories, or underwater structures such as aqueducts of power generation stations. An antifouling coating film is formed by using an antifouling paint, and such a method of preventing damage is widely used.
含三有机甲硅烷基共聚物其三有机甲硅烷基酯部分在海水中被水解,共聚物在海水中逐渐溶解使涂膜表面更新,从而发挥防污效果。The triorganosilyl ester part of the triorganosilyl-containing copolymer is hydrolyzed in seawater, and the copolymer gradually dissolves in the seawater to renew the surface of the coating film, thereby exerting an antifouling effect.
作为含三有机甲硅烷基共聚物,提出了将由三异丙基甲硅烷基酯或叔丁基二苯基甲硅烷基酯等的支链烷基或芳基构成的含三有机甲硅烷基酯单体与(甲基)丙烯酸2-甲氧基乙酯等(甲基)丙烯酸烷氧基烷基酯共聚而构成的含三有机甲硅烷基共聚物(专利文献1~4)。As triorganosilyl group-containing copolymers, triorganosilyl group-containing copolymers composed of branched alkyl or aryl groups such as triisopropylsilyl ester or t-butyldiphenylsilyl ester or the like have been proposed A triorganosilyl group-containing copolymer composed of a base ester monomer and (meth)acrylate alkoxyalkyl ester such as 2-methoxyethyl (meth)acrylate (Patent Documents 1 to 4).
然而,由于以该含三有机甲硅烷基共聚物作为载体的防污涂料的贮存稳定性差,因此提出了将硅酸乙酯或无水石膏等脱水剂混合在涂料中来使用(专利文献5~6),但并不充分,存在当涂料制造时的湿度高时贮存稳定性变差的问题。However, since the storage stability of the antifouling paint using this triorganosilyl group-containing copolymer as a carrier is poor, it has been proposed to mix a dehydrating agent such as ethyl silicate or anhydrite with the paint (Patent Document 5). to 6), but it is not sufficient, and there is a problem that the storage stability deteriorates when the humidity at the time of coating production is high.
并且,这些含三有机甲硅烷基共聚物存在如下问题:初期的涂膜溶解不充分,在舣装期间中或初期的停泊期间中涂膜会白化或者污损生物附着。In addition, these triorganosilyl group-containing copolymers have problems in that the initial coating film is not sufficiently dissolved, and the coating film may whiten or fouling organisms may adhere during the outfitting period or the initial parking period.
【现有技术文献】【Existing technical documents】
【专利文献】【Patent Literature】
【专利文献1】日本专利特开平7-102193号公报[Patent Document 1] Japanese Patent Laid-Open No. 7-102193
【专利文献2】日本专利特开2001-226440号公报[Patent Document 2] Japanese Patent Laid-Open No. 2001-226440
【专利文献3】日本专利特开2005-82725号公报[Patent Document 3] Japanese Patent Laid-Open No. 2005-82725
【专利文献4】日本专利申请2016-062432号公报[Patent Document 4] Japanese Patent Application Publication No. 2016-062432
【专利文献5】日本专利特开平7-18216号公报[Patent Document 5] Japanese Patent Laid-Open No. 7-18216
【专利文献6】日本专利特开平9-48948号公报[Patent Document 6] Japanese Patent Laid-Open No. 9-48948
【发明内容】[Content of the invention]
【发明要解决的问题】【Problems to be Solved by Invention】
本发明的课题是提供一种防污涂料组合物,该防污涂料组合物使涂料的贮存稳定性良好,得到的防污涂膜在海水中长期不引起涂膜异常(白化、剥离、开裂等),持续稳定的涂膜溶解性和防污效果。An object of the present invention is to provide an antifouling coating composition that provides good storage stability of the coating and that the obtained antifouling coating film does not cause abnormality (whitening, peeling, cracking, etc.) of the coating film for a long period of time in seawater ), continuous and stable film solubility and antifouling effect.
【解决问题的手段】【Means to solve the problem】
根据本发明,提供一种防污涂料组合物用共聚物,其特征在于,上述防污涂料组合物用共聚物是将单体(a)与上述单体(a)以外的聚合性不饱和单体(b)的混合物共聚而得到的,上述单体(a)以通式(1)表示,上述单体(b)含有甲基丙烯酸2-甲氧基乙酯,上述单体(a)的含量在上述单体(a)和上述单体(b)的总质量中占据5~45质量%,上述甲基丙烯酸2-甲氧基乙酯的含量在上述单体(a)和上述单体(b)的总质量中占据55~95质量%。According to the present invention, there is provided a copolymer for an antifouling paint composition, wherein the copolymer for an antifouling paint composition is a monomer (a) and a polymerizable unsaturated monounsaturated monomer other than the above monomer (a). obtained by copolymerizing a mixture of the monomer (b), the monomer (a) is represented by the general formula (1), the monomer (b) contains 2-methoxyethyl methacrylate, the monomer (a) is The content of the above-mentioned monomer (a) and the above-mentioned monomer (b) occupies 5 to 45% by mass, and the content of the above-mentioned 2-methoxyethyl methacrylate is in the above-mentioned monomer (a) and the above-mentioned monomer. (b) occupies 55 to 95 mass % of the total mass.
本发明人等进行认真研究的结果,发现若将在与特定结构的单体(a)共聚的单体(b)中含有特定量的甲基丙烯酸2-甲氧基乙酯而得到的共聚物(A)作为载体使用,则能够得到一种防污涂料组合物,其即使在湿度高的情况下制造时,涂料的贮存稳定性非常良好,且涂膜在海水中长期不会产生白化、剥离、开裂等涂膜异常,长期持续稳定的涂膜溶解性和防污效果的防污涂料组合物。As a result of earnest research by the present inventors, they found a copolymer obtained by adding a specific amount of 2-methoxyethyl methacrylate to the monomer (b) to be copolymerized with the monomer (a) having a specific structure. (A) When used as a carrier, an antifouling coating composition can be obtained, which has very good storage stability of the coating even when it is produced under high humidity, and the coating film does not whiten or peel off in seawater for a long time. , cracking and other abnormal coating film, long-term continuous and stable coating film solubility and antifouling effect of antifouling coating composition.
【具体实施方式】【Detailed ways】
以下具体说明本发明。The present invention will be specifically described below.
1.防污涂料组合物1. Antifouling coating composition
本发明的防污涂料组合物含有防污涂料组合物用共聚物(A)、以及防污试剂(B)。The antifouling paint composition of the present invention contains the copolymer (A) for an antifouling paint composition, and an antifouling agent (B).
1-1.防污涂料组合物用共聚物(A)1-1. Copolymer (A) for antifouling paint composition
防污涂料组合物用共聚物(A)是含三有机甲硅烷基共聚物,将单体(a)、单体(b)的混合物共聚而得。共聚物(A)包含来源于单体(a)~(b)的单体单元。The copolymer (A) for antifouling paint compositions is a triorganosilyl group-containing copolymer obtained by copolymerizing a mixture of a monomer (a) and a monomer (b). The copolymer (A) contains monomer units derived from the monomers (a) to (b).
<单体(a)><Single (a)>
单体(a)是甲基丙烯酸三有机甲硅烷基酯单体,以通式(1)表示。The monomer (a) is a triorganosilyl methacrylate monomer and is represented by the general formula (1).
【化1】【Change 1】
(式中,R1是甲基,R2、R3、R4是选自碳原子数3~8的支链状烷基、苯基,可以相同或相异)(In the formula, R 1 is a methyl group, and R 2 , R 3 , and R 4 are selected from the group consisting of branched alkyl and phenyl groups having 3 to 8 carbon atoms, which may be the same or different)
本发明中,作为以通式(1)表示的单体(a),例如可列举甲基丙烯酸三异丙基甲硅烷基酯、甲基丙烯酸三异丁基甲硅烷基酯、甲基丙烯酸三仲丁基甲硅烷基脂、甲基丙烯酸三异戊基甲硅烷基酯、甲基丙烯酸三(2-乙基己基)甲硅烷基酯、甲基丙烯酸三苯基甲硅烷基酯、甲基丙烯酸二异丙基异丁基甲硅烷基酯、甲基丙烯酸二异丙基异戊基甲硅烷基酯、甲基丙烯酸二异丙基(2-乙基己基)甲硅烷基酯、甲基丙烯酸二异丙基苯基甲硅烷基酯、甲基丙烯酸二异丙基环己基甲硅烷基酯、甲基丙烯酸叔丁基二异丙基甲硅烷基酯、甲基丙烯酸叔丁基二异丁基甲硅烷基酯、甲基丙烯酸叔丁基二异戊基甲硅烷基酯、甲基丙烯酸叔丁基二苯基甲硅烷基酯等,优选甲基丙烯酸叔丁基二苯基甲硅烷基酯和甲基丙烯酸三异丙基甲硅烷基酯,尤其优选甲基丙烯酸三异丙基甲硅烷基酯。这些单体分别使用一种或两种以上。In the present invention, examples of the monomer (a) represented by the general formula (1) include triisopropylsilyl methacrylate, triisobutylsilyl methacrylate, and tri-sec-butylmethyl methacrylate. Silyl grease, triisoamyl silyl methacrylate, tris(2-ethylhexyl) silyl methacrylate, triphenylsilyl methacrylate, diisopropyl methacrylate Isobutylsilyl ester, Diisopropylisoamylsilyl methacrylate, Diisopropyl(2-ethylhexyl)silyl methacrylate, Diisopropylphenylmethyl methacrylate Silyl Ester, Diisopropyl Cyclohexyl Silyl Methacrylate, tert-Butyl Diisopropyl Silyl Methacrylate, tert-Butyl Diisobutyl Silyl Methacrylate, tert-Butyl Methacrylate Butyldiisoamylsilyl ester, tert-butyldiphenylsilyl methacrylate, etc., preferably tert-butyldiphenylsilyl methacrylate and triisopropylsilyl methacrylate base esters, particularly preferably triisopropylsilyl methacrylate. One or two or more of these monomers are used, respectively.
<单体(b)><Single (b)>
单体(b)是单体(a)以外的聚合性不饱和单体,能够与单体(a)共聚。本发明中,单体(b)以包含甲基丙烯酸2-甲氧基乙酯为必须条件,单体(b)包含特定量的甲基丙烯酸2-甲氧基乙酯,从而得到的涂料组合物起到如下的技术效果:贮存稳定性非常良好,涂膜长期不会引起白化、剥离、开裂等涂膜异常,持续稳定的涂膜溶解性和防污效果。The monomer (b) is a polymerizable unsaturated monomer other than the monomer (a), and can be copolymerized with the monomer (a). In the present invention, the monomer (b) is required to contain 2-methoxyethyl methacrylate, and the monomer (b) contains a specific amount of 2-methoxyethyl methacrylate, thereby obtaining a coating composition The product has the following technical effects: the storage stability is very good, the coating film will not cause whitening, peeling, cracking and other abnormality of the coating film for a long time, and the solubility of the coating film and the antifouling effect are continuous and stable.
单体(b)可以只包含甲基丙烯酸2-甲氧基乙酯,也可以包含甲基丙烯酸2-甲氧基乙酯以外的单体。作为甲基丙烯酸2-甲氧基乙酯以外的单体,例如可列举以下的单体。The monomer (b) may contain only 2-methoxyethyl methacrylate or monomers other than 2-methoxyethyl methacrylate. As a monomer other than 2-methoxyethyl methacrylate, the following monomers are mentioned, for example.
●丙烯酸三异丙基甲硅烷基酯、丙烯酸三异丁基甲硅烷基酯、丙烯酸三仲丁基甲硅烷基酯、丙烯酸三异戊基甲硅烷基、丙烯酸三(2-乙基己基)甲硅烷基酯、丙烯酸三苯基甲硅烷基酯、丙烯酸二异丙基异丁基甲硅烷基酯、丙烯酸二异丙基异戊基甲硅烷基酯、丙烯酸二异丙基(2-乙基己基)甲硅烷基酯、丙烯酸二异丙基苯基甲硅烷基酯、丙烯酸二异丙基环己基甲硅烷基酯、丙烯酸叔丁基二异丙基甲硅烷基酯、丙烯酸叔丁基二异丁基甲硅烷基酯、丙烯酸叔丁基二异戊基甲硅烷基酯、丙烯酸叔丁基二苯基甲硅烷基酯等丙烯酸三有机甲硅烷基酯类。●Triisopropylsilyl acrylate, Triisobutylsilyl acrylate, Tri-sec-butylsilyl acrylate, Triisoamylsilyl acrylate, Tris(2-ethylhexyl)silyl acrylate, Triphenylsilyl acrylate, Diisopropyl isobutyl silyl acrylate, Diisopropyl isoamyl silyl acrylate, Diisopropyl (2-ethylhexyl) silyl acrylate, Diisopropylphenylsilyl acrylate, diisopropylcyclohexylsilyl acrylate, tert-butyl diisopropyl silyl acrylate, tert-butyl diisobutyl silyl acrylate, tert-butyl acrylate Triorganosilyl acrylates such as butyl diisoamyl silyl ester and tert-butyl diphenyl silyl acrylate.
●(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸苯酯、(甲基)丙烯酸环己酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸2-羟基乙酯、(甲基)丙烯酸4-羟基丁酯、丙烯酸2-甲氧基乙酯、(甲基)丙烯酸2-甲氧基丙酯、(甲基)丙烯酸4-甲氧基丁酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸聚乙二醇甲基醚、(甲基)丙烯酸二甲基氨基乙酯、(甲基)丙烯酸二乙基氨基乙酯等(甲基)丙烯酸酯类。Methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, (meth)acrylic acid 2 -Ethylhexyl, phenyl (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 4-hydroxy (meth)acrylate Butyl, 2-methoxyethyl acrylate, 2-methoxypropyl (meth)acrylate, 4-methoxybutyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate , (meth)acrylates such as polyethylene glycol methyl ether (meth)acrylate, dimethylaminoethyl (meth)acrylate, and diethylaminoethyl (meth)acrylate.
●叔碳酸锌(甲基)丙烯酸酯、叔碳酸镁(甲基)丙烯酸酯、叔碳酸铜(甲基)丙烯酸酯、辛酸锌(甲基)丙烯酸酯、辛酸镁(甲基)丙烯酸酯、辛酸铜(甲基)丙烯酸酯、月桂酸锌(甲基)丙烯酸酯、月桂酸镁(甲基)丙烯酸酯、月桂酸铜(甲基)丙烯酸酯、硬脂酸锌(甲基)丙烯酸酯、硬脂酸镁(甲基)丙烯酸酯、硬脂酸铜(甲基)丙烯酸酯等(甲基)丙烯酸金属侧链类、(甲基)丙烯酸锌、(甲基)丙烯酸铜等的金属(甲基)丙烯酸酯类。Tertiary zinc carbonate (meth)acrylate, tertiary magnesium carbonate (meth)acrylate, tertiary copper carbonate (meth)acrylate, zinc octoate (meth)acrylate, magnesium octoate (meth)acrylate, octanoic acid Copper (meth)acrylate, Zinc laurate (meth)acrylate, Magnesium laurate (meth)acrylate, Copper (meth)acrylate, Zinc stearate (meth)acrylate, Hard Metal (meth)acrylic acid side chains such as magnesium (meth)acrylate and copper (meth)acrylate, metal (meth)acrylate such as zinc (meth)acrylate and copper (meth)acrylate (meth)acrylate ) acrylates.
●具有氯乙烯、偏二氯乙烯、丙烯腈、甲基丙烯腈、乙酸乙烯酯、乙烯基苯甲酸酯、乙烯丁酸、丁基乙烯基醚、月桂基乙烯基醚、N-乙烯基吡咯烷酮等官能团的乙烯基化合物。●With vinyl chloride, vinylidene chloride, acrylonitrile, methacrylonitrile, vinyl acetate, vinyl benzoate, ethylene butyric acid, butyl vinyl ether, lauryl vinyl ether, N-vinyl pyrrolidone Equal functional vinyl compounds.
●苯乙烯、乙烯基甲苯、α-甲基苯乙烯等的芳香族化合物。●Aromatic compounds such as styrene, vinyltoluene, α-methylstyrene, etc.
●苹果酸二甲酯、苹果酸二丁酯、富马酸二甲酯等的不饱和二元酸的二烷基酯化合物。●Dialkyl ester compounds of unsaturated dibasic acids such as dimethyl malate, dibutyl malate, and dimethyl fumarate.
甲基丙烯酸2-甲氧基乙酯以外的能够构共聚的别的单体分别使用一种或两种以上,优选(甲基)丙烯酸酯类,尤其优选(甲基)丙烯酸甲酯。One or two or more of monomers other than 2-methoxyethyl methacrylate that can be copolymerized are used, respectively, and (meth)acrylates are preferred, and methyl (meth)acrylate is particularly preferred.
单体(b)中的甲基丙烯酸2-甲氧基乙酯的含量的质量比优选为0.75~0.95,更优选为0.8~0.95,具体而言例如为0.75、0.8、0.85、0.9、0.95,也可以在这里例示的任意2个数值之间的范围内。The mass ratio of the content of 2-methoxyethyl methacrylate in the monomer (b) is preferably 0.75 to 0.95, more preferably 0.8 to 0.95, and specifically, for example, 0.75, 0.8, 0.85, 0.9, 0.95, It can also be within a range between any two numerical values exemplified here.
<共聚物(A)的合成><Synthesis of Copolymer (A)>
用于本发明的防污涂料的共聚物(A)可通过将单体(a)和单体(b)的混合物共聚而得。上述共聚例如在聚合引发剂的存在下进行。The copolymer (A) used in the antifouling paint of the present invention can be obtained by copolymerizing a mixture of the monomer (a) and the monomer (b). The above-mentioned copolymerization is carried out, for example, in the presence of a polymerization initiator.
上述混合物中的单体(a)的含量为5~45质量%,优选为10~40质量%,更优选为15~35质量%。当单体(a)的含量为5~45质量%时,得到的防污涂料组合物的涂料稳定性非常良好,涂膜在海水中长期不引起白化、剥离、开裂等异常,可从初期开始维持稳定的涂膜溶解性及防污性能。该含量具体而言例如为5、10、15、20、25、30、35、40、45质量%,也可以在这里例示的任意2个数值之间的范围内。Content of the monomer (a) in the said mixture is 5-45 mass %, Preferably it is 10-40 mass %, More preferably, it is 15-35 mass %. When the content of the monomer (a) is 5 to 45 mass %, the coating stability of the obtained antifouling coating composition is very good, and the coating film does not cause abnormalities such as whitening, peeling, cracking, etc. in seawater for a long time, and can start from the initial stage Maintain stable film solubility and antifouling properties. Specifically, the content may be, for example, 5, 10, 15, 20, 25, 30, 35, 40, or 45 mass %, and may be within a range between any two numerical values exemplified here.
上述混合物中的甲基丙烯酸2-甲氧基乙酯的含量为55~95质量%,优选为60~90质量%,更优选为60~85质量%。当甲基丙烯酸2-甲氧基乙酯的含量为55~95质量%时,利用得到的防污涂料组合物形成的涂膜在海水中从初期开始涂膜溶解性及防污效果良好,不会引起白化、剥离、开裂等涂膜异常,能够长期持续稳定的涂膜溶解性和防污效果。该含量具体而言例如为55、60、65、70、75、80、85、90、95质量%,也可以在这里例示的任意2个数值之间的范围内。Content of 2-methoxyethyl methacrylate in the said mixture is 55-95 mass %, Preferably it is 60-90 mass %, More preferably, it is 60-85 mass %. When the content of 2-methoxyethyl methacrylate is 55 to 95% by mass, the coating film formed by the obtained antifouling coating composition has good coating film solubility and antifouling effect in seawater from the initial stage, and does not It can cause abnormal coating film such as whitening, peeling, and cracking, and can maintain stable coating film solubility and antifouling effect for a long time. Specifically, the content may be, for example, 55, 60, 65, 70, 75, 80, 85, 90, or 95% by mass, and may be within a range between any two numerical values exemplified here.
单体(a)和甲基丙烯酸2-甲氧基乙酯的总含量在单体(a)和单体(b)的总质量中为60质量%以上,优选为70质量%以上、更优选为80质量%以上。在上述范围内时,不会引起白化、剥离、开裂等涂膜异常,长期持续稳定的涂膜溶解性,发挥优异的防污效果。该含量具体而言例如为60、65、70、75、80、85、90、95、100质量%,也可以在这里例示的任意2个数值之间的范围内。The total content of the monomer (a) and 2-methoxyethyl methacrylate is 60% by mass or more, preferably 70% by mass or more, more preferably 60% by mass or more in the total mass of the monomer (a) and the monomer (b) It is 80 mass % or more. Within the above range, coating film abnormalities such as whitening, peeling, and cracking are not caused, and the coating film solubility is stable for a long period of time, and an excellent antifouling effect is exhibited. Specifically, the content may be, for example, 60, 65, 70, 75, 80, 85, 90, 95, or 100 mass %, and may be within a range between any two numerical values exemplified here.
本发明的共聚物的重均分子量优选为5000~300000。这是因为若分子量小于5000,则防污涂料的涂膜变得脆弱,容易引起剥离或开裂,并且若超过300000,则共聚物溶液的黏度上升,变得难以处理。该Mw具体而言例如为5000、10000、20000、30000、40000、50000、60000、70000、80000、90000、100000、200000、300000,也可以在这里例示的任意2个数值之间的范围内。The weight average molecular weight of the copolymer of the present invention is preferably 5,000 to 300,000. This is because when the molecular weight is less than 5,000, the coating film of the antifouling paint becomes fragile, and peeling or cracking is likely to occur, and when the molecular weight exceeds 300,000, the viscosity of the copolymer solution increases and handling becomes difficult. Specifically, the Mw is, for example, 5,000, 10,000, 20,000, 30,000, 40,000, 50,000, 60,000, 70,000, 80,000, 90,000, 100,000, 200,000, and 300,000, and may be within a range between any two numerical values exemplified here.
作为上述聚合引发剂,例如可列举2,2'-偶氮二异丁腈(AIBN)、2,2'-偶氮二-2-甲基丁腈、2,2'-偶氮二异丁酸二甲酯等偶氮化合物;过氧化苯甲酰、二叔丁基过氧化物、过氧化苯甲酸叔丁酯、叔丁基过氧异丙基碳酸酯、叔丁基过氧化2-乙基己酸酯、1,1,3,3-四甲基丁基过氧-2-乙基己酸酯等过氧化物。这些聚合引发剂可单独使用或者组合2种以上使用。作为上述聚合引发剂,特别优选2,2'-偶氮二异丁腈、1,1,3,3-四甲基丁基过氧-2-乙基己酸酯。As said polymerization initiator, 2,2'-azobisisobutyronitrile (AIBN), 2,2'-azobis-2-methylbutyronitrile, 2,2'-azobisisobutyronitrile are mentioned, for example Azo compounds such as dimethyl acid; benzoyl peroxide, di-tert-butyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl carbonate, tert-butyl peroxide 2-ethyl Hydroxyhexanoate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate and other peroxides. These polymerization initiators can be used alone or in combination of two or more. As the above-mentioned polymerization initiator, 2,2'-azobisisobutyronitrile and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate are particularly preferable.
可通过适当设定上述聚合引发剂的使用量来调节上述含三有机甲硅烷基酯的共聚物的分子量。The molecular weight of the triorganosilyl ester-containing copolymer can be adjusted by appropriately setting the amount of the polymerization initiator used.
作为聚合方法,例如可举出溶液聚合、主体聚合、乳液聚合、悬浮聚合等。其中,从能够简便且精度良好地得到上述共聚物(A)的方面考虑,特别优选溶液聚合。As a polymerization method, solution polymerization, bulk polymerization, emulsion polymerization, suspension polymerization, etc. are mentioned, for example. Among them, solution polymerization is particularly preferable because the above-mentioned copolymer (A) can be obtained easily and accurately.
上述聚合反应中,根据需要可使用有机溶剂。作为有机溶剂,例如可举出二甲苯、乙苯、甲苯等芳香族烃系溶剂。己烷、庚烷等脂肪族烃类溶剂。乙酸乙酯、乙酸丁酯、乙酸异丁酯、乙酸甲氧基丙酯等酯系溶剂。异丙醇、丁醇等醇系溶剂。二噁烷、二乙醚、二丁醚等醚系溶剂。甲基乙基酮、甲基异丁基酮等酮系溶剂等。其中,特别优选芳香族烃系溶剂,更优选二甲苯。这些溶剂可单独使用或者组合2种以上使用。In the above-mentioned polymerization reaction, an organic solvent can be used as necessary. Examples of the organic solvent include aromatic hydrocarbon-based solvents such as xylene, ethylbenzene, and toluene. Aliphatic hydrocarbon solvents such as hexane and heptane. Ester solvents such as ethyl acetate, butyl acetate, isobutyl acetate, and methoxypropyl acetate. Alcohol-based solvents such as isopropanol and butanol. Ether-based solvents such as dioxane, diethyl ether, and dibutyl ether. Ketone-based solvents such as methyl ethyl ketone and methyl isobutyl ketone, etc. Among them, an aromatic hydrocarbon-based solvent is particularly preferable, and xylene is more preferable. These solvents can be used alone or in combination of two or more.
聚合反应的反应温度通常为70~120℃,可以根据聚合引发剂的种类等适当设定,优选为70~100℃。聚合反应的反应时间根据反应温度等适当设定即可,通常为4~8小时左右。The reaction temperature of the polymerization reaction is usually 70 to 120°C, which can be appropriately set according to the type of the polymerization initiator and the like, but is preferably 70 to 100°C. The reaction time of the polymerization reaction may be appropriately set depending on the reaction temperature and the like, and is usually about 4 to 8 hours.
聚合反应优选在氮气、氩气等非活性气体气氛下进行。The polymerization reaction is preferably carried out in an inert gas atmosphere such as nitrogen and argon.
1-2.防污试剂(B)1-2. Antifouling reagent (B)
作为防污试剂(B),例如可列举无机试剂和有机试剂。As an antifouling agent (B), an inorganic agent and an organic agent are mentioned, for example.
作为无机试剂,例如可列举氧化亚铜、硫氰酸铜(通用名:罗丹铜)、铜粉等。其中,特别优选氧化亚铜和罗丹铜,从保存中的长期稳定性的观点出发,更优选用甘油、蔗糖、硬脂酸、月桂酸,赖氨酸、矿物油等对氧化亚铜进行表面处理。As an inorganic reagent, cuprous oxide, copper thiocyanate (common name: copper rhodamine), copper powder, etc. are mentioned, for example. Among them, cuprous oxide and rhodamine copper are particularly preferred, and from the viewpoint of long-term stability during storage, cuprous oxide is more preferably surface-treated with glycerin, sucrose, stearic acid, lauric acid, lysine, mineral oil, or the like .
作为有机试剂,例如可举出2-巯基吡啶-N-氧化铜(通用名:吡啶硫酮铜)、2-巯基吡啶-N-氧化锌(通用名:吡啶硫酮锌)、亚乙基双二硫代氨基甲酸锌(通用名:代森锌)、4,5-二氯-2-正辛基-3-异噻唑酮(通用名:SEA-NINE211)、3,4-二氯苯基-N-N-二甲基脲(通用名:敌草隆)、2-甲硫基-4-叔丁基氨基-6-环丙基氨基均三嗪(通用名-Irgarol1051)、2-(对氯苯基)-3-氰基-4-溴-5-三氟甲基吡咯(通用名:ECONEA28)、(±)4-[1-(2,3-二甲基苯基)乙基]-1H-咪唑(通用名:美托咪定)等。Examples of organic reagents include 2-mercaptopyridine-N-copper oxide (common name: copper pyrithione), 2-mercaptopyridine-N-zinc oxide (common name: zinc pyrithione), ethylenebis Zinc dithiocarbamate (common name: Zinc Dysen), 4,5-dichloro-2-n-octyl-3-isothiazolone (common name: SEA-NINE211), 3,4-dichlorophenyl -N-N-dimethylurea (common name: diuron), 2-methylthio-4-tert-butylamino-6-cyclopropylamino-s-triazine (common name-Irgarol1051), 2-(p-chloro) Phenyl)-3-cyano-4-bromo-5-trifluoromethylpyrrole (common name: ECONEA28), (±)4-[1-(2,3-dimethylphenyl)ethyl]- 1H-imidazole (common name: medetomidine) and the like.
这些防污试剂可以使用1种或将2种以上组合使用。These antifouling agents may be used alone or in combination of two or more.
本发明的组合物中的防污试剂的含量没有特别限定,在本发明的组合物的固体成分中,通常为0.1~75质量%,优选为1~60质量%。当防污试剂的含量小于0.1质量%时,有无法得到充分的防污效果的可能性。当防污试剂的含量超过75质量%时,形成的涂膜脆弱,并且对于被涂膜形成物的粘着性也弱,无法发挥作为防污涂膜的功能。The content of the antifouling agent in the composition of the present invention is not particularly limited, but is usually 0.1 to 75% by mass, preferably 1 to 60% by mass, in the solid content of the composition of the present invention. When the content of the antifouling agent is less than 0.1 mass %, there is a possibility that a sufficient antifouling effect cannot be obtained. When the content of the antifouling agent exceeds 75% by mass, the formed coating film is fragile, and the adhesiveness to the object to be coated is also weak, and the function as an antifouling coating film cannot be exhibited.
1-3.其他添加剂1-3. Other additives
本发明的防污涂料用树脂可按实际需要进一步添加溶出调节剂、增塑剂、颜料、染料、消泡剂、脱水剂、触变剂、有机溶剂作为防污涂料。The resin for antifouling paint of the present invention can be further added with dissolution regulator, plasticizer, pigment, dye, defoamer, dehydrating agent, thixotropic agent and organic solvent as antifouling paint according to actual needs.
作为溶出调节剂,例如可列举松香、松香衍生物、环烷酸,环烯基羧酸,双环烯基羧酸,叔碳酸,三甲基异丁烯基环己烯羧酸,及它们的金属盐、一元羧酸及其盐或脂环式烃树脂等。这些可单独使用或者组合2种以上使用。Examples of the dissolution regulator include rosin, rosin derivatives, naphthenic acid, cycloalkenyl carboxylic acid, bicycloalkenyl carboxylic acid, tertiary carbonic acid, trimethylisobutenylcyclohexene carboxylic acid, and their metal salts, Monocarboxylic acid and its salt or alicyclic hydrocarbon resin, etc. These can be used individually or in combination of 2 or more types.
作为上述松香衍生物,可例示氢化松香、歧化松香、马来化松香、甲酰化松香、聚合松香等。作为上述脂环式烃树脂,作为市售品,例如可列举Quinton1500、1525L、1700(商品名称,Nippon Zeon公司制)等。As said rosin derivative, hydrogenated rosin, disproportionated rosin, maleated rosin, formylated rosin, polymerized rosin, etc. can be illustrated. As said alicyclic hydrocarbon resin, as a commercial item, Quinton 1500, 1525L, 1700 (brand name, the Nippon Zeon company make) etc. are mentioned, for example.
作为增塑剂,例如可举出磷酸酯类、邻苯二甲酸酯类、己二酸酯类、癸二酸酯类、环氧大豆油、烷基乙烯基醚聚合物、聚亚烷基二醇类、叔壬基五硫化物、凡士林、聚丁烯、偏苯三酸三(2-乙基己基)酯、硅油、液体石蜡、氯化石蜡等。这些可单独使用或者组合2种以上使用。Examples of plasticizers include phosphates, phthalates, adipates, sebacates, epoxidized soybean oil, alkyl vinyl ether polymers, and polyalkylene diacrylates. Alcohols, tert-nonyl pentasulfide, petrolatum, polybutene, tris(2-ethylhexyl) trimellitate, silicone oil, liquid paraffin, chlorinated paraffin, etc. These can be used individually or in combination of 2 or more types.
作为脱水剂,例如可举出合成沸石系吸附剂、原酸酯类、四甲氧基硅烷、四乙氧基硅烷等硅酸盐类或异氰酸酯类、碳二亚胺类、碳二咪唑类等。这些可单独使用或者组合2种以上使用。Examples of the dehydrating agent include synthetic zeolite-based adsorbents, orthoesters, silicates such as tetramethoxysilane and tetraethoxysilane, isocyanates, carbodiimides, and carbodiimidazoles. . These can be used individually or in combination of 2 or more types.
2.防污涂料组合物的制造方法2. Manufacturing method of antifouling coating composition
本发明的防污涂料组合物例如可通过利用分散机将含有上述共聚物、防污试剂及其他添加剂等的混合液混合分散而制造。The antifouling paint composition of the present invention can be produced by mixing and dispersing, for example, a mixed solution containing the above-mentioned copolymer, an antifouling agent, other additives, and the like using a disperser.
作为上述混合液,优选共聚物及防污试剂等各种材料溶解或分散在溶剂的。As the above-mentioned mixed solution, various materials such as a copolymer and an antifouling agent are preferably dissolved or dispersed in a solvent.
作为上述分散机,例如可优选使用可用作精细粉碎机的分散机。例如可使用市售的均质机、砂磨机、珠磨机等。另外,也可使用向具备搅拌机的容器中加入混合分散用的玻璃珠等而成的设备对上述混合液进行混合分散。As the above-mentioned disperser, for example, a disperser which can be used as a fine pulverizer can be preferably used. For example, a commercially available homogenizer, sand mill, bead mill and the like can be used. In addition, the above-mentioned mixed liquid may be mixed and dispersed using an apparatus in which glass beads for mixing and dispersing are put into a container equipped with a stirrer.
3.防污処理方法、防污涂膜以及涂装物3. Antifouling treatment method, antifouling coating and coating
本发明的防污处理方法是使用上述防污涂料组合物在被涂膜形成物的表面形成防污涂膜。根据本发明的防污处理方法,上述防污涂膜从表面逐渐溶解而使涂膜表面始终得到更新,由此能够实现防止水栖污损生物的附着。In the antifouling treatment method of the present invention, the antifouling coating composition is used to form an antifouling coating film on the surface of an object to be coated. According to the antifouling treatment method of the present invention, the antifouling coating film is gradually dissolved from the surface so that the surface of the coating film is constantly renewed, whereby the adhesion of aquatic fouling organisms can be prevented.
作为被涂膜形成物,例如可举出船舶(特别是船底)、渔业用具、水中结构物等。As a to-be-coated-film formation material, a ship (especially a ship bottom), a fishing implement, an underwater structure etc. are mentioned, for example.
防污涂膜的厚度根据被涂膜形成物的种类、船舶的航行速度、海水温度等适当设定即可。例如被涂膜形成物为船舶的船底时,防污涂膜的厚度通常为50~700μm、优选为100~600μm。The thickness of the antifouling coating film may be appropriately set according to the type of the object to be coated, the sailing speed of the ship, the seawater temperature, and the like. For example, when the object to be coated is the bottom of a ship, the thickness of the antifouling coating film is usually 50 to 700 μm, preferably 100 to 600 μm.
【实施例】【Example】
以下示出实施例等,进一步明确本发明的特征。但是,本发明并不限定于这些实施例。Examples and the like are shown below to further clarify the characteristics of the present invention. However, the present invention is not limited to these Examples.
各制造例、参考例、实施例以及比较例中的%表示质量%。% in each Production Example, Reference Example, Example, and Comparative Example represents mass %.
加热残余成分是基于JIS K 5601-1-2(ISO 3251),在125℃下加热1小时而求得的值。The heating residual component is a value obtained by heating at 125° C. for 1 hour based on JIS K 5601-1-2 (ISO 3251).
重均分子量(Mw)是通过GPC求得的值(聚苯乙烯换算值)。The weight average molecular weight (Mw) is a value (polystyrene conversion value) obtained by GPC.
GPC的条件如下。The conditions of GPC are as follows.
装置···东曹株式会社制HLC-8220GPCDevice... HLC-8220GPC manufactured by Tosoh Corporation
柱···TSKgel SuperHZM-M(东曹株式会社制)2根Column... TSKgel SuperHZM-M (manufactured by Tosoh Corporation) 2
流量···0.35mL/minFlow...0.35mL/min
检测器···RIDetector...RI
柱恒温槽温度···40℃Column thermostat temperature 40℃
洗脱液···THFEluent...THF
并且,表中的各成分的混合量的单位是g。In addition, the unit of the compounding quantity of each component in the table|surface is g.
<制造例1(共聚物P-1的制造)><Production Example 1 (Production of Copolymer P-1)>
在具备温度计、回流冷凝器、搅拌装置及滴液漏斗的2000ml的烧瓶中,加入二甲苯400g在氮气环境下进行搅拌且升温至85±2℃,保持85±2℃并历经1小时滴入甲基丙烯酸三异丙基甲硅烷基酯175g、甲基丙烯酸2-甲氧基乙酯300g、甲基丙烯酸甲酯25g、1,1,3,3-四甲基丁基过氧-2-乙基己酸酯(日本油脂制造PEROCTA O)5g的混合液。滴入之后,保持85±2℃每小时添加3次1,1,3,3-四甲基丁基过氧-2-乙基己酸酯0.5g而结束聚合反应之后升温至110度并保持30分钟进行冷却,在90℃以下添加二甲苯100g使其溶解,得到共聚物溶液P-1。P-1的加热残余成分为49.7%、重均分子量为52000。In a 2000ml flask equipped with a thermometer, a reflux condenser, a stirring device and a dropping funnel, 400g of xylene was added, stirred under a nitrogen atmosphere, the temperature was raised to 85±2°C, maintained at 85±2°C, and formazan was added dropwise over 1 hour. 175 g of triisopropylsilyl methacrylate, 300 g of 2-methoxyethyl methacrylate, 25 g of methyl methacrylate, 1,1,3,3-tetramethylbutylperoxy-2-ethyl A mixed solution of 5 g of hexanoic acid ester (PEROCTA O, manufactured by NOF Corporation). After the dropwise addition, 0.5 g of 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate was added three times per hour at 85±2° C. to complete the polymerization reaction, and then the temperature was raised to 110°C and kept there. After cooling for 30 minutes, 100 g of xylene was added and dissolved at 90° C. or lower to obtain a copolymer solution P-1. The heating residual component of P-1 was 49.7%, and the weight average molecular weight was 52,000.
<制造例2~8、参考例1~12><Production Examples 2 to 8, Reference Examples 1 to 12>
利用表1~表2所示的有机溶剂、单体及聚合引发剂,以与制造例1同样的操作进行共聚得到共聚物溶液P-2~P-8、比较共聚物溶液H-1~H-12。测定了得到的各共聚物溶液的加热残余成分及重均分子量。将结果示于表1~表2。Using the organic solvents, monomers, and polymerization initiators shown in Tables 1 to 2, copolymerization was performed in the same manner as in Production Example 1 to obtain copolymer solutions P-2 to P-8 and comparative copolymer solutions H-1 to H -12. The heating residual component and weight average molecular weight of each obtained copolymer solution were measured. The results are shown in Tables 1 to 2.
【表1】【Table 1】
表1Table 1
【表2】【Table 2】
<实施例1~12、比较例1~12><Examples 1 to 12, Comparative Examples 1 to 12>
利用在制造例1~8以及参考例1~12得到的共聚物溶液P-1~P-8、比较例共聚物溶液H-1~H-12,以表3~表4所示的混合制备了防污涂料组合物。Using the copolymer solutions P-1 to P-8 obtained in Production Examples 1 to 8 and Reference Examples 1 to 12, and the copolymer solutions H-1 to H-12 of Comparative Example, the mixtures shown in Tables 3 to 4 were used to prepare Antifouling coating compositions.
(涂料组合物的制备法)(Preparation method of coating composition)
运行2台加湿器将湿度保持在90%以上的气流中,使用实验用的小型台式砂磨机(使用直径1.5~2.5mm的玻璃珠)混合分散1小时来制备实施例1~12及比较例1~12的防污涂料组合物之后,分到2个100ml的锡罐中,将一个锡罐的涂料用于涂膜的各种试验,将另一个锡罐的涂料用于贮存稳定性评价。Two humidifiers were operated to keep the humidity above 90% in an airflow, and a small bench-top sand mill (using glass beads with a diameter of 1.5 to 2.5 mm) was used for mixing and dispersion for 1 hour to prepare Examples 1 to 12 and Comparative Examples. After the antifouling coating compositions of 1 to 12 were divided into two 100-ml tin cans, the paint of one tin can was used for various tests of coating films, and the paint of the other tin can was used for storage stability evaluation.
(涂料的贮存稳定性评价)(Storage stability evaluation of paint)
测定装入一个锡罐的涂料的黏度之后进行密封,在45℃的恒温器中保存3个月之后,利用B型黏度计测定了涂料的黏度。After measuring the viscosity of the paint put into a tin can, it was sealed and stored in a thermostat at 45°C for 3 months, and then the viscosity of the paint was measured with a B-type viscometer.
涂料的贮存稳定性的评价按照以下的方法进行。The evaluation of the storage stability of a coating material was performed according to the following method.
◎:涂料的黏度変化小于500mPa·s/25℃(几乎不增稠)◎: The viscosity change of the paint is less than 500mPa·s/25°C (hardly thickening)
○:涂料的黏度変化为500~5000mPa·s/25℃(稍微增稠)○: The viscosity of the paint is changed to 500 to 5000 mPa·s/25°C (slightly thickened)
△:涂料的黏度変化为5000mPa·s/25℃以上(大幅增稠)△: The viscosity of the paint is changed to 5000 mPa·s/25°C or more (largely thickened)
×:黏度变化至无法测定(胶状或固态)×: The viscosity changes to the point that it cannot be measured (gel or solid)
将结果示于表3、表4。The results are shown in Table 3 and Table 4.
(涂膜的硬度测定)(Hardness measurement of coating film)
利用摆锤式(Pendulum)硬度计测定涂料的涂膜硬度。The coating film hardness of the paint was measured using a pendulum hardness tester.
将各涂料样品涂布剥离板(100×200×2mm)使干燥后的厚度约为100μm,在40℃下干燥1天之后,在25℃的室内进行利用摆锤式硬度计的涂膜硬度的测定。值是计数。Each coating sample was coated on a release plate (100×200×2 mm) so that the thickness after drying was about 100 μm, and after drying at 40°C for 1 day, the hardness of the coating film was measured by a pendulum hardness tester in a room at 25°C. Determination. Values are counts.
将结果示于表3、表4。The results are shown in Table 3 and Table 4.
(旋转试验)(rotation test)
在水槽的中央安装直径515mm和高度440mm的旋转鼓,可用马达使其旋转。另外,安装用于将海水的温度保持恒定的冷却装置和用于将海水的pH保持恒定的pH自动控制器。A rotating drum with a diameter of 515mm and a height of 440mm is installed in the center of the sink, which can be rotated by a motor. In addition, a cooling device for keeping the temperature of the seawater constant and a pH automatic controller for keeping the pH of the seawater constant are installed.
按下述方法制作试验板。Test panels were prepared in the following manner.
首先,在钛板(71×100×0.5mm)上以干燥后的厚度为约100μm的方式涂敷防锈涂料(环氧乙烯基系A/C)使其干燥,由此形成防锈涂膜。接着,将在实施例1~12及比较例1~12得到的涂料组合物分别涂布于上述防锈涂膜上使干燥后的厚度约为300μm。使得到的涂敷物在40℃下干燥3天,从而制作了具有厚度约为300μm的干燥涂膜的试验板。First, on a titanium plate (71 x 100 x 0.5 mm), an anti-rust coating (epoxy vinyl type A/C) was applied and dried so as to have a thickness of about 100 μm after drying, thereby forming an anti-rust coating film . Next, the coating compositions obtained in Examples 1 to 12 and Comparative Examples 1 to 12 were applied on the above-mentioned antirust coating films, respectively, so that the thickness after drying was about 300 μm. The obtained coating material was dried at 40° C. for 3 days, thereby producing a test panel having a dry coating film having a thickness of about 300 μm.
将制作的试验板以接触海水的方式固定于上述装置的旋转装置的旋转鼓,使旋转鼓以20节的速度旋转。期间将海水的温度保持在25℃,将pH保持在8.0~8.2,每周更换一次海水。The produced test panel was fixed to the rotating drum of the rotating apparatus of the said apparatus so that it might contact seawater, and the rotating drum was rotated at the speed of 20 knots. During this period, the temperature of the seawater was kept at 25°C, the pH was kept at 8.0-8.2, and the seawater was replaced once a week.
●涂膜溶解量的测定●Measurement of the dissolved amount of the coating film
利用株式会社KEYENCE制造的形状测定激光显微镜VK-X100测定各试验板的初期和试验开始后每1个月的残留膜厚,由其差值算出溶解的涂膜厚度,从而得到每1个月的涂膜溶解量(μm/月)。The residual film thickness of each test panel at the initial stage and every one month after the start of the test was measured with a shape measuring laser microscope VK-X100 manufactured by KEYENCE Co., Ltd., and the dissolved coating film thickness was calculated from the difference to obtain the Dissolved amount of coating film (μm/month).
将结果示于表3、表4。The results are shown in Table 3 and Table 4.
●涂膜的表面状态观察●Observation of the surface state of the coating film
旋转试验6个月后的残留膜厚的测定时,利用肉眼和显微镜观察各个涂膜表面并评价涂膜的表面状态。In the measurement of the residual film thickness after 6 months of the spin test, the surface of each coating film was observed with the naked eye and a microscope to evaluate the surface state of the coating film.
涂膜表面状态的评价按照以下的基准进行。The evaluation of the surface state of the coating film was performed according to the following criteria.
◎:完全无异常◎: No abnormality at all
○:观察到少许毛细裂纹○: A few capillary cracks are observed
△:观察到涂膜整面有毛细裂纹△: Capillary cracks are observed on the entire surface of the coating film
×:观察到裂纹、气泡或脱皮等涂膜异常×: Coating film abnormalities such as cracks, bubbles, or peeling are observed
将结果示于表3、表4。The results are shown in Table 3 and Table 4.
●涂膜的白化观察●Whitening observation of coating film
旋转试验6个月后的残留膜厚的测定时,利用肉眼评价各个涂膜表面的白化的有无。In the measurement of the residual film thickness after 6 months of the rotation test, the presence or absence of whitening on the surface of each coating film was visually evaluated.
利用肉眼的涂膜表面的白化的有无的评价按照以下的基准进行。Evaluation of the presence or absence of whitening of the coating film surface by the naked eye was performed according to the following criteria.
○:涂膜表面的颜色几乎没有变化的情况○: The color of the coating film surface hardly changes
△:涂膜表面的颜色稍微白化的情况△: When the color of the coating film surface is slightly whitened
×:涂膜全面的颜色明显白化的情况×: When the color of the entire coating film is noticeably whitened
将结果示于表3、表4。The results are shown in Table 3 and Table 4.
●涂膜的L值测定●Measurement of L value of coating film
关于旋转试验前的涂膜以及旋转试验6个月后的残留涂膜,利用比色计测定L值(亮度)。比色计使用日本电色工业株式会社制造的Color Meter ZE6000。L值(亮度)利用在JISZ 8781-4中规定(CIE方式的计算式)的值。由于在L值(亮度)中,白是100,黑是0,因此当涂膜表面白化时,涂膜变亮而使L值的数字增大。The L value (brightness) was measured with the colorimeter about the coating film before the spin test and the residual coating film after the spin test for 6 months. As the colorimeter, Color Meter ZE6000 manufactured by Nippon Denshoku Kogyo Co., Ltd. was used. For the L value (luminance), a value specified in JISZ 8781-4 (calculation formula of the CIE method) is used. Since white is 100 and black is 0 in the L value (brightness), when the surface of the coating film is whitened, the coating film becomes brighter and the number of the L value increases.
(防污试验(静态浸渍试验))(Anti-fouling test (static immersion test))
将在实施例1~12、比较例1~12中得到的各个防污涂料涂布于硬质聚氯乙烯板(100×200×2mm)的两面,使作为干燥涂膜的厚度约为200微米。该试验板浸渍在三重县尾鹫市的海面下1.5m处,观察12个月并评价了由附着生物引起的试验板的污损。评价通过肉眼观察涂膜表面的状态来进行,按以下基准进行判断。Each of the antifouling paints obtained in Examples 1 to 12 and Comparative Examples 1 to 12 was coated on both sides of a rigid polyvinyl chloride board (100×200×2mm) so that the thickness of the dry coating film was about 200 μm . This test panel was immersed at 1.5 m below the sea surface in Owase City, Mie Prefecture, and was observed for 12 months to evaluate the contamination of the test panel by attached organisms. The evaluation was performed by visually observing the state of the coating film surface, and judged according to the following criteria.
◎:没有贝类、藻类等污损生物的附着且几乎没有淤泥。◎: There is no adhesion of fouling organisms such as shellfish and algae, and there is almost no sludge.
○:没有贝类、藻类等污损生物的附着且淤泥附着较薄(可看见涂膜面的程度),用刷子轻轻擦拭即可除去的等级。○: There is no adhesion of fouling organisms such as shellfish and algae, and the adhesion of sludge is thin (to the extent that the coated surface is visible), and can be removed by lightly wiping with a brush.
△:没有贝类、藻类等污损生物的附着,但淤泥附着较厚达到看不清涂膜面的程度,用刷子强力擦拭也不能除去的等级。△: No fouling organisms such as shellfish and algae are attached, but the sludge is so thick that the coating surface cannot be seen clearly and cannot be removed even by strong wiping with a brush.
×:有贝类、藻类等污损生物附着的等级将该结果示于表3、表4。×: A grade in which fouling organisms such as shellfish and algae adhered. The results are shown in Tables 3 and 4.
【表3】【table 3】
表3table 3
【表4】【Table 4】
表4Table 4
表3、表4中的防污试剂、颜料、其他添加物具体如下。The antifouling agents, pigments and other additives in Table 3 and Table 4 are as follows.
<防污试剂><Anti-fouling reagent>
氧化亚铜(NISSHIN CHEMCO公司制造、NC-301平均粒径3μm)Cuprous oxide (manufactured by Nisshin Chemco, NC-301 with an average particle size of 3 μm)
吡啶硫酮铜(Arch Chemicals公司制造、Copper Omadine)Copper pyrithione (manufactured by Arch Chemicals, Copper Omadine)
<颜料><Pigment>
铁丹(Toda Pigment制造、TODA COLOR EP-13D)Iron Dan (manufactured by Toda Pigment, TODA COLOR EP-13D)
滑石(松村产业制造、CROWNTALC 3S)Talc (Matsumura Sangyo, CROWNTALC 3S)
氧化锌(正同化学制造、氧化锌2种(商品名))Zinc oxide (made by Zhengtong Chemical, two kinds of zinc oxide (brand name))
氧化钛(古河机械金属制造、FR-41)Titanium oxide (manufactured by Furukawa Machinery & Metals, FR-41)
<其他添加物><Other additives>
四乙氧基硅烷(KISHIDA化学制造、试药特級)Tetraethoxysilane (manufactured by KISHIDA Chemicals, reagent grade)
松香锌盐(50%二甲苯溶液)Rosin zinc salt (50% xylene solution)
氯化石蜡(东曹株式会社制造、商品名“EMPARA A-40S”)Chlorinated paraffin (manufactured by Tosoh Corporation, trade name "EMPARA A-40S")
DISPARLON A603-20X(楠本化成制造、脂肪酸酰胺系触变剂)DISPARLON A603-20X (Kusimoto Chemical Manufacturing, fatty acid amide thixotropic agent)
从表3、表4可知:利用本发明的涂料组合物(实施例1~12)制造的涂料的贮存稳定性良好,并且形成的涂膜在海水中的溶解量维持在高水平,在防污试验中也没有贝类或藻类等污损生物的附着,且几乎没有淤泥的附着。并且,旋转试验6个月后的干燥涂膜的状态也没有白化、开裂、剥离等异常而良好。From Table 3 and Table 4, it can be seen that the coatings produced by the coating compositions of the present invention (Examples 1 to 12) have good storage stability, and the dissolved amount of the formed coating film in seawater is maintained at a high level. There was no adhesion of fouling organisms such as shellfish and algae, and almost no adhesion of sludge in the test. In addition, the state of the dry coating film after 6 months of the spin test was good without any abnormalities such as whitening, cracking, and peeling.
相反,利用比较例1~6或10~12的涂料组合物制造的涂料相比于实施例,其贮存稳定性不好,利用该涂料形成的涂膜容易产生白化。On the contrary, the paints produced using the paint compositions of Comparative Examples 1 to 6 or 10 to 12 had poor storage stability compared to the Examples, and the paint films formed using the paints were prone to whitening.
利用比较例7~9的涂料组合物制造的涂料在海水中的溶解量低,污损生物的附着防止不充分。The coating materials produced using the coating compositions of Comparative Examples 7 to 9 had a low amount of dissolution in seawater, and the adhesion prevention of fouling organisms was insufficient.
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| CN105189670A (en) * | 2013-03-15 | 2015-12-23 | 日东化成株式会社 | Antifouling coating composition, antifouling coating film formed using said composition, and coated article having antifouling coating film on surface |
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| JP3696333B2 (en) | 1995-06-01 | 2005-09-14 | 中国塗料株式会社 | Antifouling coating composition, coating film formed from the antifouling coating composition, antifouling method using the antifouling coating composition, and hull or underwater structure coated with the coating |
| JP3857010B2 (en) | 2000-02-17 | 2006-12-13 | 日本ペイント株式会社 | Copolymer and coating composition |
| EP1277816B1 (en) * | 2000-04-24 | 2006-11-08 | BASF Coatings Japan Ltd. | Antifouling coating material, antifouling coating film, submerged structure, and antifouling method |
| JP4064100B2 (en) * | 2001-12-13 | 2008-03-19 | 日東化成株式会社 | Anti-fouling composition for fishing nets, fishing nets coated with the anti-fouling composition for fishing nets, and anti-fouling method for fishing nets using the anti-fouling composition for fishing nets |
| US20030225184A1 (en) * | 2002-05-30 | 2003-12-04 | Aubart Mark Anthony | Triarylsilyl(meth)acryloyl-containing polymers for marine coating compositions |
| JP2005082725A (en) | 2003-09-09 | 2005-03-31 | Nitto Kasei Co Ltd | Antifouling paint composition, undersea articles coated with the antifouling paint composition, and antifouling method using the antifouling paint composition |
| CN101583677B (en) * | 2007-02-27 | 2012-09-19 | 日东化成株式会社 | Stain-proof coating composition, method for production of the composition, stain-proof coating film formed by using the composition, coated article having the coating film on the surface, and stain-proof processing method |
| JP5142150B2 (en) | 2008-10-02 | 2013-02-13 | Nkmコーティングス株式会社 | Copolymer composition, antifouling paint composition, construction method and structure |
| JP4521589B2 (en) * | 2008-12-19 | 2010-08-11 | 日東化成株式会社 | Antifouling paint composition, antifouling coating film formed using the composition, coated product having the coating film on the surface, and antifouling treatment method for forming the coating film |
| JP6217576B2 (en) | 2014-09-19 | 2017-10-25 | 京セラドキュメントソリューションズ株式会社 | Image forming apparatus and screen operation method |
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| CN105189670A (en) * | 2013-03-15 | 2015-12-23 | 日东化成株式会社 | Antifouling coating composition, antifouling coating film formed using said composition, and coated article having antifouling coating film on surface |
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| CN116940644A (en) * | 2021-03-02 | 2023-10-24 | 日东化成株式会社 | Antifouling coating composition |
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| CN111868184B (en) | 2023-08-18 |
| KR102645549B1 (en) | 2024-03-07 |
| KR20210003818A (en) | 2021-01-12 |
| JPWO2019203154A1 (en) | 2020-04-30 |
| JP6624665B1 (en) | 2019-12-25 |
| WO2019203154A1 (en) | 2019-10-24 |
| SG11202009569PA (en) | 2020-11-27 |
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