CN111850824A - A kind of preparation method of submicron composite membrane - Google Patents
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- 239000012528 membrane Substances 0.000 title claims abstract description 26
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims abstract description 27
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 10
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000004697 Polyetherimide Substances 0.000 claims abstract description 9
- 229920001601 polyetherimide Polymers 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000002105 nanoparticle Substances 0.000 claims abstract description 8
- 238000001523 electrospinning Methods 0.000 claims abstract description 7
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 7
- 239000000243 solution Substances 0.000 claims description 16
- 239000011259 mixed solution Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 3
- 239000013557 residual solvent Substances 0.000 claims description 3
- 238000009987 spinning Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 abstract description 12
- 239000002245 particle Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 3
- 239000012535 impurity Substances 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000012856 packing Methods 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 3
- 238000003860 storage Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 230000003301 hydrolyzing effect Effects 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D1/00—Treatment of filament-forming or like material
- D01D1/02—Preparation of spinning solutions
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0015—Electro-spinning characterised by the initial state of the material
- D01D5/003—Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0092—Electro-spinning characterised by the electro-spinning apparatus characterised by the electrical field, e.g. combined with a magnetic fields, using biased or alternating fields
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/94—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of other polycondensation products
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
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Abstract
本发明公开了一种亚微米复合膜的制备方法,先将适量N,N‑二甲基甲酰胺和N‑甲基吡咯烷酮混合后,边搅拌边加入适量聚醚酰亚胺溶液,搅拌均匀后在加入适量二氧化硅纳米颗粒搅拌均匀后采用静电纺丝机制得复合膜。本方法制备工艺简单,原材料成本较低,制备的复合膜直径在纳米尺度,可控堆积密度;具有高孔隙率,可以有效滤除微、纳米级杂质,提升过滤精度和过滤效率;具有良好的热稳定性,化学稳定性和水解稳定性。具有超疏水性,有自洁净性和油水分离特性,延长使用寿命,降低维护频率;有较高的电荷储存能力,能持续显示出驻极性,提升对小颗粒的过滤效率。
The invention discloses a preparation method of a submicron composite membrane. First, after mixing an appropriate amount of N,N-dimethylformamide and N-methylpyrrolidone, an appropriate amount of polyetherimide solution is added while stirring, and after stirring uniformly After adding an appropriate amount of silica nanoparticles and stirring uniformly, a composite membrane was obtained by an electrospinning machine. The method has simple preparation process, low cost of raw materials, the diameter of the prepared composite membrane is in nanometer scale, and the packing density is controllable; it has high porosity, can effectively filter out micro- and nano-scale impurities, and improves the filtration precision and filtration efficiency; Thermal stability, chemical stability and hydrolytic stability. It has super-hydrophobicity, self-cleaning and oil-water separation characteristics, prolonging service life and reducing maintenance frequency; it has high charge storage capacity, can continuously show electrification, and improve the filtration efficiency of small particles.
Description
技术领域technical field
本发明属于纳米材料领域,具体涉及一种亚微米复合膜的制备方法。The invention belongs to the field of nanomaterials, and in particular relates to a preparation method of a submicron composite membrane.
背景技术Background technique
在电气领域,绝缘油被广泛应用,但绝缘油的过滤再生问题仍然是行业技术难题之一。使用后的绝缘油内溶有大量纳米级颗粒和酸性胶体,常规过滤方法因为现有过滤膜存在空隙大、堆积密度不可控导致无法过滤其中的微粒径的细小颗粒,因此,往往回收再生绝缘油过程复杂较为麻烦,导致造成绝缘油浪费。为了能高效、低成本分离绝缘油,纤维膜技术无疑是相对节能、经济有效的办法,由此发明一种具有良好的耐热性、化学稳定性、水解稳定性的新型纤维膜,且该纤维膜还必须需要具有良好的荷电保持能力、可控制堆积密度和高孔隙率尤为重要。In the electrical field, insulating oil is widely used, but the problem of filtration and regeneration of insulating oil is still one of the technical problems in the industry. There are a large number of nano-scale particles and acidic colloids dissolved in the used insulating oil. The conventional filtration method cannot filter the fine particles with micro-sized particles because of the large voids and uncontrollable bulk density of the existing filtration membrane. Therefore, the recycled insulation is often recycled. The oil process is complicated and troublesome, resulting in waste of insulating oil. In order to separate insulating oil efficiently and at low cost, fiber membrane technology is undoubtedly a relatively energy-saving and cost-effective method. Therefore, a new type of fiber membrane with good heat resistance, chemical stability and hydrolysis stability was invented. Membranes must also have good charge retention, controllable packing density and high porosity are particularly important.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有纤维膜存在空隙大、堆积密度不可控的缺点,提供一种亚微米复合膜的制备方法。The purpose of the present invention is to overcome the disadvantages of large voids and uncontrollable bulk density of the existing fiber membrane, and to provide a preparation method of a submicron composite membrane.
具体方案如下:The specific plans are as follows:
一种亚微米复合膜的制备方法,其关键在于,包括以下步骤:The key to a preparation method of a submicron composite membrane is that it comprises the following steps:
S1.将适量N,N-二甲基甲酰胺和N-甲基吡咯烷酮加入聚醚酰亚胺溶液中混合均匀形成混合液A;S1. Add an appropriate amount of N,N-dimethylformamide and N-methylpyrrolidone into the polyetherimide solution and mix evenly to form a mixed solution A;
S2.向上述混合液A中加入适量二氧化硅纳米颗粒搅拌2-4h以上得到混合液B;S2. Add an appropriate amount of silica nanoparticles to the above-mentioned mixed solution A and stir for more than 2-4h to obtain a mixed solution B;
S3.采用静电纺丝机将上述混合液B仿制得到亚微米复合膜;S3. using an electrospinning machine to imitate the above mixed solution B to obtain a submicron composite membrane;
作为优选方案,步骤S1中所述N,N-二甲基甲酰胺和N-甲基吡咯烷酮的质量分数为1%,所述聚醚酰亚胺溶液的质量分数为20%。As a preferred solution, the mass fraction of N,N-dimethylformamide and N-methylpyrrolidone in step S1 is 1%, and the mass fraction of the polyetherimide solution is 20%.
作为优选方案,步骤S2中所述二氧化硅纳米颗粒的质量分数为2%。As a preferred solution, the mass fraction of the silica nanoparticles in step S2 is 2%.
作为优选方案,步骤S3中所述静电纺丝机的纺丝电压为25kV,接收距离为8-12cm,溶液供给速度为1mL/h,接收滚筒的转速为45-55rpm。As a preferred solution, the spinning voltage of the electrospinning machine described in step S3 is 25kV, the receiving distance is 8-12cm, the solution supply speed is 1mL/h, and the rotating speed of the receiving drum is 45-55rpm.
作为优选方案,步骤S3制得的复合膜还需要在真空箱中干燥2-4h,去除残留溶剂。As a preferred solution, the composite membrane obtained in step S3 also needs to be dried in a vacuum oven for 2-4 hours to remove residual solvent.
作为优选方案,所述步骤S1中先将所述N,N-二甲基甲酰胺和N-甲基吡咯烷酮混合后放置于磁力搅拌器上,然后边搅拌边加入所述聚醚酰亚胺溶液搅拌均匀。As a preferred solution, in the step S1, the N,N-dimethylformamide and N-methylpyrrolidone are first mixed and placed on a magnetic stirrer, and then the polyetherimide solution is added while stirring Stir well.
有益效果:本发明的一种亚微米复合膜的制备方法,其制备工艺简单,原材料成本较低,制备的复合膜直径在纳米尺度,可控堆积密度;具有高孔隙率,可以有效滤除微、纳米级杂质,提升过滤精度和过滤效率;具有良好的热稳定性,化学稳定性和水解稳定性。具有超疏水性,有自洁净性和油水分离特性,延长使用寿命,降低维护频率;有较高的电荷储存能力,能持续显示出驻极性,提升对小颗粒的过滤效率。Beneficial effects: the preparation method of a submicron composite membrane of the present invention has the advantages of simple preparation process and low cost of raw materials, the diameter of the prepared composite membrane is in the nanometer scale, and the packing density can be controlled; , Nano-scale impurities, improve filtration precision and filtration efficiency; have good thermal stability, chemical stability and hydrolysis stability. It has super-hydrophobicity, self-cleaning and oil-water separation characteristics, prolonging service life and reducing maintenance frequency; it has high charge storage capacity, can continuously show electrification, and improve the filtration efficiency of small particles.
附图说明Description of drawings
图1为本发明的工艺流程示意图;Fig. 1 is the process flow schematic diagram of the present invention;
图2为场发射电镜观察到的本发明制备的PEI-SiO2复合膜表面形貌图。Fig. 2 is the surface topography of the PEI-SiO 2 composite film prepared by the present invention observed by field emission electron microscope.
具体实施方式Detailed ways
下面结合实施例和附图对本发明作进一步的详细说明:Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail:
实施例:一种亚微米复合膜的制备方法,包括以下步骤:Embodiment: a preparation method of submicron composite membrane, comprising the following steps:
S1.先将适量N,N-二甲基甲酰胺和N-甲基吡咯烷酮混合后放置于磁力搅拌器上,然后边搅拌边加入聚醚酰亚胺溶液搅拌均匀形成混合液A,其中混合液A中所述N,N-二甲基甲酰胺和N-甲基吡咯烷酮的质量分数为1%,所述聚醚酰亚胺溶液的质量分数为20%;S1. First mix an appropriate amount of N,N-dimethylformamide and N-methylpyrrolidone and place it on a magnetic stirrer, then add the polyetherimide solution while stirring to form a mixed solution A, in which the mixed solution The mass fraction of N,N-dimethylformamide and N-methylpyrrolidone in A is 1%, and the mass fraction of the polyetherimide solution is 20%;
S2.向上述混合液A中加入适量二氧化硅纳米颗粒搅拌2-4h以上得到混合液B,其中混合液B中所述二氧化硅纳米颗粒的质量分数为2%。;S2. Add an appropriate amount of silica nanoparticles to the above mixed solution A and stir for more than 2-4 hours to obtain a mixed solution B, wherein the mass fraction of the silica nanoparticles in the mixed solution B is 2%. ;
S3.采用静电纺丝机将上述混合液B仿制得到亚微米复合膜,所述静电纺丝机的纺丝电压为25kV,接收距离为8-12cm,溶液供给速度为1mL/h,接收滚筒的转速为45-55rpm,随后将制得产物放入温度设置为22-26℃的真空箱中干燥2-4h去除残留溶剂。S3. above-mentioned mixed solution B is imitated to obtain submicron composite film by electrospinning machine, the spinning voltage of described electrospinning machine is 25kV, and the receiving distance is 8-12cm, and the solution supply speed is 1mL/h, and the The rotation speed is 45-55 rpm, and then the obtained product is placed in a vacuum oven with a temperature of 22-26° C. for drying for 2-4 hours to remove residual solvent.
如附图2所示,经本方法制备的亚微米复合膜直径在纳米尺度,具有高孔隙率,可以有效滤除微、纳米级杂质,提升过滤精度和过滤效率;具有良好的热稳定性,化学稳定性和水解稳定性;具有超疏水性,有自洁净性和油水分离特性,延长使用寿命,降低维护频率;有较高的电荷储存能力,能持续显示出驻极性,提升对小颗粒的过滤效率。As shown in Figure 2, the diameter of the submicron composite membrane prepared by this method is in the nanometer scale and has high porosity, which can effectively filter out micro- and nano-scale impurities, and improve the filtration precision and filtration efficiency; it has good thermal stability, Chemical stability and hydrolytic stability; with super-hydrophobicity, self-cleaning and oil-water separation characteristics, prolonging service life and reducing maintenance frequency; high charge storage capacity, can continue to show stagnation, and improve resistance to small particles filtration efficiency.
最后需要说明的是,上述描述仅仅为本发明的优选实施例,本领域的普通技术人员在本发明的启示下,在不违背本发明宗旨及权利要求的前提下,可以做出多种类似的表示,这样的变换均落入本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and those of ordinary skill in the art can make a variety of similar It is indicated that such transformations fall within the protection scope of the present invention.
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| 李小崎: ""驻极聚醚酰亚胺-二氧化硅纳米纤维膜在空气过滤中的应用"", 《中国优秀硕士学位论文全文数据库(电子期刊)工程科技Ⅰ辑》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116392970A (en) * | 2023-03-27 | 2023-07-07 | 苏州节并传感科技有限公司 | A method for preparing composite filter membrane by electrospinning |
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