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CN111855044A - A plantar pressure sensing device and method based on porous PDMS - Google Patents

A plantar pressure sensing device and method based on porous PDMS Download PDF

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CN111855044A
CN111855044A CN202010810106.3A CN202010810106A CN111855044A CN 111855044 A CN111855044 A CN 111855044A CN 202010810106 A CN202010810106 A CN 202010810106A CN 111855044 A CN111855044 A CN 111855044A
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pressure
porous layer
sensing device
pressure sensing
flexible
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邵鹏飞
胡洁
刘鹏
薛玥
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University of Science and Technology of China USTC
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/24Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet
    • G01L1/247Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet using distributed sensing elements, e.g. microcapsules

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Abstract

The invention provides a sole pressure sensing device and method based on porous PDMS, wherein the device comprises: the pressure sensitive layer, the signal acquisition chamber and the signal processing device; the pressure sensitive layer is arranged at the top of the signal acquisition chamber, and the signal processing device is connected with the signal acquisition chamber; the pressure sensitive layer comprises a flexible membrane, a flexible porous layer and tempered glass from top to bottom, and the tempered glass supports the flexible membrane and the flexible porous layer; the signal acquisition chamber comprises a box body, an illumination light source, a reflector, a supporting plate and an image acquisition module, and light rays emitted by the illumination light source illuminate the whole flexible porous layer through toughened glass; the image acquisition module acquires the image information of the flexible porous layer in real time through the reflector. The invention adopts an optical method, adopts a simpler hardware structure to collect image information, directly carries out surface measurement on the plantar pressure signal, can realize visualization of plantar pressure response only by simple image change, and greatly reduces the data processing operation amount.

Description

一种基于多孔PDMS的足底压力传感装置及方法A plantar pressure sensing device and method based on porous PDMS

技术领域technical field

本发明涉及步态分析,更特别的涉及足底压力传感领域,更特别涉及一种基于多孔PDMS的测量足底压力的系统和方法,并且此种方法采用柔性敏感元件,可以实现压力响应及大范围压力分布的可视化,可广泛运用在医疗康复领域和人体运动科学领域。The invention relates to gait analysis, more particularly to the field of plantar pressure sensing, and more particularly to a system and method for measuring plantar pressure based on porous PDMS, and this method adopts flexible sensitive elements, which can realize pressure response and The visualization of large-scale pressure distribution can be widely used in the field of medical rehabilitation and human movement science.

背景技术Background technique

压力传感器是能感受压力,并按照一定规律将压力转换为可用输出信号的器件或装置。通常,压力传感器包含压力敏感元件和信号处理元件。Wangjoo Lee,Seung-HyeonHong等于2018年提出一种基于聚二甲基硅氧烷(PDMS)和碳纳米管的压阻型鞋垫;SatuRajala,Timo Salpavaara,Sampo Tuukkanen等于2016年开发出了三种基于聚偏氟乙烯(PVDF)、纤维素纳米纤维(CNF)和压电驻极体薄膜(EMFi)的薄膜型压电鞋内传感器。现有的基于压电、压阻、电容、涡流等原理的压力传感器,其主要将压力信号转换为电信号。在一些需要可视化压力响应的场合,如脑卒中患者的步态矫正等,需要一套转换系统,将电信号按照一定响应曲线转换成可视化压力分布图,与标准库对比实现矫正。由于电信号为点测量,此类足底压力装置内部有较为复杂的测量回路和信号转换模块,进行信号处理时运算量比较大。A pressure sensor is a device or device that can sense pressure and convert the pressure into a usable output signal according to certain rules. Typically, pressure sensors contain pressure sensitive elements and signal processing elements. Wangjoo Lee, Seung-HyeonHong, etc. proposed a piezoresistive insole based on polydimethylsiloxane (PDMS) and carbon nanotubes in 2018; SatuRajala, Timo Salpavaara, Sampo Tuukkanen et al. Thin-film piezoelectric in-shoe sensors of vinylidene fluoride (PVDF), cellulose nanofibers (CNF), and piezoelectric electret films (EMFi). Existing pressure sensors based on piezoelectric, piezoresistive, capacitive, eddy current and other principles mainly convert pressure signals into electrical signals. In some occasions that need to visualize the pressure response, such as gait correction of stroke patients, a conversion system is required to convert the electrical signal into a visual pressure distribution map according to a certain response curve, and compare it with the standard library to achieve correction. Since the electrical signal is measured at a point, such a plantar pressure device has a relatively complex measurement circuit and a signal conversion module, and the calculation amount is relatively large during signal processing.

发明内容SUMMARY OF THE INVENTION

为了解决上述技术问题,本发明采用光学方法,采用更为简单的硬件结构来采集图像信息,直接进行足底压力信号的面测量,之后只需简单的图像变化就可实现足底压力响应的可视化。本发明提供一种基于多孔PDMS的压力传感系统及方法,也就是将透明材质的材料,如聚二甲基硅氧烷(PDMS)、硅胶等,与成孔剂混合浇筑成一定厚度的膜,作为压力敏感元件,制成压力传感器。该技术通过多孔膜在不同压力下透明度的变化,从而实现压力响应及大范围压力分布的可视化。In order to solve the above technical problems, the present invention adopts an optical method, adopts a simpler hardware structure to collect image information, directly measures the surface of the plantar pressure signal, and then only needs a simple image change to realize the visualization of the plantar pressure response . The invention provides a pressure sensing system and method based on porous PDMS, that is, a transparent material, such as polydimethylsiloxane (PDMS), silica gel, etc., is mixed with a pore-forming agent to form a film with a certain thickness , as a pressure sensitive element, a pressure sensor is made. This technique enables the visualization of pressure response and large-scale pressure distribution through the change of transparency of porous membrane under different pressures.

本发明提供如下方案:一种基于多孔PDMS的足底压力传感装置,包括:The present invention provides the following solution: a plantar pressure sensing device based on porous PDMS, comprising:

压力敏感层,信号采集室,信号处理装置;所述压力敏感层设置于信号采集室顶部,所述信号处理装置连接信号采集室;a pressure sensitive layer, a signal acquisition chamber, and a signal processing device; the pressure sensitive layer is arranged on the top of the signal acquisition chamber, and the signal processing device is connected to the signal acquisition chamber;

所述压力敏感层从上至下包括柔性膜、柔性多孔层、钢化玻璃,钢化玻璃对柔性膜和柔性多孔层提供支撑;The pressure-sensitive layer includes a flexible membrane, a flexible porous layer, and tempered glass from top to bottom, and the tempered glass provides support for the flexible membrane and the flexible porous layer;

所述信号采集室包括箱体、照明光源、反光镜、支撑板、及图像采集模块,照明光源发出的光线通过钢化玻璃照亮整个柔性多孔层;图像采集模块通过反光镜,实时采集柔性多孔层图像信息。The signal acquisition room includes a box, an illumination light source, a reflector, a support plate, and an image acquisition module. The light emitted by the illumination light source illuminates the entire flexible porous layer through the tempered glass; the image acquisition module collects the flexible porous layer in real time through the reflector. image information.

进一步的,所述柔性膜采用混有纳米银颗粒的PDMS材料,呈黑色,附着在柔性多孔层上,在保护多孔层不被污染的前提下,将作用的压力传递到多孔层。Further, the flexible membrane is made of PDMS material mixed with nano-silver particles, which is black and attached to the flexible porous layer, and transmits the applied pressure to the porous layer under the premise of protecting the porous layer from being polluted.

进一步的,所述柔性多孔层是压力敏感元件,采用多孔材质PDMS,无压力作用下呈白色,压力增强时透明度增大。Further, the flexible porous layer is a pressure-sensitive element, and is made of porous material PDMS, which is white under no pressure, and increases in transparency when the pressure is increased.

进一步的,所述箱体对整个装置提供支撑,同时将光集中在信号采集室内,箱体下方设置有支撑板,用于支撑反光镜。Further, the box body provides support for the entire device, and at the same time concentrates the light in the signal collection chamber, and a support plate is provided under the box body for supporting the reflector.

进一步的,柔性多孔层在上方压力作用下,孔隙被压缩,层厚降低,在不同压力下,其透明度不同,从而实现不同的压力响应,当压力大于阈值,孔隙被全部压平,多孔层完全透明,实现完全透光。Further, under the action of the upper pressure, the pores of the flexible porous layer are compressed, and the layer thickness is reduced. Under different pressures, its transparency is different, so as to achieve different pressure responses. When the pressure is greater than the threshold, the pores are completely flattened, and the porous layer is completely flat. Transparent, to achieve complete light transmission.

进一步的,信号处理装置将图像采集模块采集到的多孔层图像信息处理为灰度图像,该灰度图像直接显示出大面积压强分布情况,同时按照灰度-压强对应关系,给出数值化压强分布图。Further, the signal processing device processes the image information of the porous layer collected by the image acquisition module into a grayscale image, and the grayscale image directly shows the pressure distribution in a large area, and at the same time, according to the corresponding relationship between grayscale and pressure, the numerical pressure is given. Distribution.

根据本发明的另一方面,还提出一种基于多孔PDMS的足底压力传感方法,包括如下步骤:According to another aspect of the present invention, a plantar pressure sensing method based on porous PDMS is also proposed, comprising the following steps:

步骤1、用户将足部置于足底压力传感装置上,自然站立;Step 1. The user places the foot on the plantar pressure sensing device and stands naturally;

步骤2、信号采集室采集柔性多孔层受力后的图像并传输到信号处理装置;Step 2, the signal acquisition chamber collects the image after the flexible porous layer is stressed and transmits it to the signal processing device;

步骤3、信号处理装置分析并显示用户足底压力信息,供体育科研、和生物力学工程领域内的研究人员对用户的足底压力信息进行分析和研究。Step 3, the signal processing device analyzes and displays the user's plantar pressure information, for researchers in the field of sports scientific research and biomechanical engineering to analyze and study the user's plantar pressure information.

该压力传感装置工作原理如下:The working principle of the pressure sensing device is as follows:

多孔层在无压力作用下,其孔隙无压缩,对从信号采集室照射来的光漫反射,此时图像采集模块采集到的图像处理为灰度图,其灰度值为255。当有压力作用时,孔隙得到压缩,从信号采集室照射来的光可以部分穿过多孔层,被黑色的柔性膜吸收,此时图像采集模块采集到的图像处理为灰度图,其灰度值低于255。当压力达到上限时,孔隙被完全压缩,多孔层全部透明,从信号采集室照射来的光完全穿过多孔层,完全被黑色膜吸收,此时采集处理后的灰度图灰度值为0。Under the action of no pressure, the pores of the porous layer are not compressed, and the light irradiated from the signal acquisition chamber is diffusely reflected. When there is pressure, the pores are compressed, and the light irradiated from the signal acquisition chamber can partially pass through the porous layer and be absorbed by the black flexible film. At this time, the image collected by the image acquisition module is processed as a grayscale image. Values below 255. When the pressure reaches the upper limit, the pores are completely compressed, the porous layer is completely transparent, and the light irradiated from the signal acquisition chamber completely passes through the porous layer and is completely absorbed by the black film. .

有益效果:Beneficial effects:

本发明相对于现有技术的优点在于:The advantages of the present invention relative to the prior art are:

1、采用柔性材料作为响应元件,制备工艺简单,响应范围及灵敏度可以灵活控制,同时可以很好地保护施压物体;1. The flexible material is used as the response element, the preparation process is simple, the response range and sensitivity can be flexibly controlled, and the pressure object can be well protected;

2、图像采集模块采集的图像可以直接定性显示出压力分布情况,具有指导作用,同时,经过简单换算后可以直接生成压强分布图,定量显示出各部分的压强值。压力响应的采集与处理均为图像变换,在大面积压强分布的分析中,其运算量远远低于其他传感装置。2. The image collected by the image acquisition module can directly qualitatively display the pressure distribution, which has a guiding role. At the same time, after a simple conversion, the pressure distribution map can be directly generated, and the pressure value of each part can be quantitatively displayed. The acquisition and processing of the pressure response are all image transformations, and in the analysis of large-area pressure distribution, the amount of computation is much lower than that of other sensing devices.

附图说明Description of drawings

图1是本发明基于多孔PDMS的压力传感装置示意图。FIG. 1 is a schematic diagram of the pressure sensing device based on porous PDMS of the present invention.

附图标记说明:1照明光源,2反光镜,3支撑板,4柔性膜,5柔性多孔层,6钢化玻璃,7箱体,8图像采集模块,9计算机。Reference numeral description: 1 illumination light source, 2 reflector, 3 support plate, 4 flexible membrane, 5 flexible porous layer, 6 tempered glass, 7 box, 8 image acquisition module, 9 computer.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1所示,基于多孔PDMS的压力传感装置包括:压力敏感层,信号采集室以及信号处理装置。所述压力敏感层包括柔性膜4、柔性多孔层5、钢化玻璃6,从信号采集室照射来的光被柔性多孔层5反射一部分,其他穿过的光被紧贴柔性多孔层5的柔性膜4吸收,钢化玻璃6对柔性多孔层5起支撑作用。所述信号采集室包括照明光源1、反光镜2、支撑板3、箱体7、图像采集模块8,照明光源1提供足够的亮度,通过钢化玻璃6照亮柔性多孔层5,图像采集模块8实时采集柔性多孔层5的图像信息,反光镜2将光路折转,支撑板3对反光镜2起支撑作用,箱体7对整个装置提供支撑,同时将光集中在信号采集室内。所述信号处理装置包括计算机9,计算机9对图像采集模块8实时采集的柔性多孔层5的图像进行图像处理,给出数值化压强分布图及压力中心等数据。As shown in Fig. 1, the pressure sensing device based on porous PDMS includes: a pressure sensitive layer, a signal acquisition chamber and a signal processing device. The pressure-sensitive layer includes a flexible film 4, a flexible porous layer 5, and a tempered glass 6. The light irradiated from the signal collection chamber is partially reflected by the flexible porous layer 5, and the rest of the light passing through is closely adhered to the flexible film of the flexible porous layer 5. 4. Absorption, the tempered glass 6 supports the flexible porous layer 5. The signal acquisition room includes an illumination light source 1, a reflector 2, a support plate 3, a box body 7, and an image acquisition module 8. The illumination light source 1 provides sufficient brightness, illuminates the flexible porous layer 5 through the tempered glass 6, and the image acquisition module 8 The image information of the flexible porous layer 5 is collected in real time, the reflector 2 folds the optical path, the support plate 3 supports the reflector 2, and the box 7 supports the entire device while concentrating the light in the signal collection room. The signal processing device includes a computer 9. The computer 9 performs image processing on the image of the flexible porous layer 5 collected in real time by the image acquisition module 8, and provides data such as a numerical pressure distribution map and a pressure center.

所述柔性膜4采用混有纳米银颗粒的PDMS材料,其特点是呈黑色,吸收光的效果好,可以很好地附着在柔性多孔层5上。The flexible membrane 4 is made of PDMS material mixed with nano-silver particles, which is characterized by black color, good light absorption effect, and can be well attached to the flexible porous layer 5 .

所述柔性多孔层5是压力敏感元件,采用多孔材质PDMS,其特点是无压力作用下呈白色,压力增强时透明度增大。可以通过调整柔性多孔层5的层厚、孔隙大小、孔隙密度和固化剂比例等参数来灵活控制柔性多孔层5对压力的响应范围及灵敏度。The flexible porous layer 5 is a pressure-sensitive element, and is made of porous material PDMS, which is characterized by white color under no pressure, and increased transparency when the pressure is increased. The response range and sensitivity of the flexible porous layer 5 to pressure can be flexibly controlled by adjusting parameters such as the layer thickness, pore size, pore density, and curing agent ratio of the flexible porous layer 5 .

该压力传感装置工作原理如下:The working principle of the pressure sensing device is as follows:

多孔层在无压力作用下,其孔隙无压缩,对从信号采集室照射来的光漫反射,此时图像采集模块采集到的图像处理为灰度图,其灰度值为255。当有压力作用时,孔隙得到压缩,从信号采集室照射来的光可以部分穿过多孔层,被黑色的柔性膜吸收,此时图像采集模块采集到的图像处理为灰度图,其灰度值低于255。当压力达到上限时,孔隙被完全压缩,多孔层全部透明,从信号采集室照射来的光完全穿过多孔层,完全被黑色膜吸收,此时采集处理后的灰度图灰度值为0。Under the action of no pressure, the pores of the porous layer are not compressed, and the light irradiated from the signal acquisition chamber is diffusely reflected. When there is pressure, the pores are compressed, and the light irradiated from the signal acquisition chamber can partially pass through the porous layer and be absorbed by the black flexible film. At this time, the image collected by the image acquisition module is processed as a grayscale image. Values below 255. When the pressure reaches the upper limit, the pores are completely compressed, the porous layer is completely transparent, and the light irradiated from the signal acquisition chamber completely passes through the porous layer and is completely absorbed by the black film. .

根据本发明的一个实施例,还提出一种基于多孔PDMS的足底压力传感方法,包括如下步骤:According to an embodiment of the present invention, a method for sensing plantar pressure based on porous PDMS is also proposed, comprising the following steps:

步骤1、用户将足部置于足底压力传感装置上,自然站立;Step 1. The user places the foot on the plantar pressure sensing device and stands naturally;

步骤2、信号采集室采集柔性多孔层受力后的图像并传输到信号处理装置;Step 2, the signal acquisition chamber collects the image after the flexible porous layer is stressed and transmits it to the signal processing device;

步骤3、信号处理装置分析并显示用户足底压力信息,供体育科研、和生物力学工程领域内的研究人员对用户的足底压力信息进行分析和研究。Step 3, the signal processing device analyzes and displays the user's plantar pressure information, for researchers in the field of sports scientific research and biomechanical engineering to analyze and study the user's plantar pressure information.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the appended claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (7)

1. A plantar pressure sensing device based on porous PDMS is characterized by comprising:
the pressure sensitive layer, the signal acquisition chamber and the signal processing device; the pressure sensitive layer is arranged at the top of the signal acquisition chamber, and the signal processing device is connected with the signal acquisition chamber;
the pressure sensitive layer comprises a flexible membrane, a flexible porous layer and tempered glass from top to bottom, and the tempered glass supports the flexible membrane and the flexible porous layer;
the signal acquisition chamber comprises a box body, an illumination light source, a reflector, a supporting plate and an image acquisition module, and light rays emitted by the illumination light source illuminate the whole flexible porous layer through toughened glass; the image acquisition module acquires the image information of the flexible porous layer in real time through the reflector.
2. The plantar pressure sensing device according to claim 1, wherein the pressure sensing device is composed of a porous PDMS,
the flexible membrane is made of PDMS (polydimethylsiloxane) material mixed with nano silver particles, is black, is attached to the flexible porous layer, and transmits acting pressure to the porous layer on the premise of protecting the porous layer from being polluted.
3. The plantar pressure sensing device according to claim 1, wherein the pressure sensing device is composed of a porous PDMS,
the flexible porous layer is a pressure sensitive element, is made of porous PDMS, is white under the action of no pressure, and has increased transparency when the pressure is enhanced.
4. The plantar pressure sensing device according to claim 1, wherein the pressure sensing device is composed of a porous PDMS,
the box provides the support to whole device, concentrates the light in the signal acquisition room simultaneously, and the box below is provided with the backup pad for support reflector.
5. The plantar pressure sensing device according to claim 1, wherein the pressure sensing device is composed of a porous PDMS,
under the action of upper pressure, the flexible porous layer is compressed, the layer thickness is reduced, under different pressures, the transparency is different, so that different pressure responses are realized, when the pressure is greater than a threshold value, the pores are completely flattened, the porous layer is completely transparent, and the complete light transmission is realized.
6. The plantar pressure sensing device according to claim 1, wherein the pressure sensing device is composed of a porous PDMS,
the signal processing device processes the porous layer image information acquired by the image acquisition module into a gray image, the gray image directly displays the large-area pressure distribution condition, and simultaneously, a numerical pressure distribution diagram is given according to the gray-pressure correspondence.
7. A plantar pressure sensing method based on porous PDMS using the device of claim 1, characterized by comprising the steps of:
step 1, a user places feet on a plantar pressure sensing device and stands naturally;
step 2, the signal acquisition chamber acquires images of the flexible porous layer after being stressed and transmits the images to the signal processing device;
and 3, analyzing and displaying the plantar pressure information of the user by the signal processing device, and analyzing and researching the plantar pressure information of the user by researchers in the fields of sports research and biomechanics engineering.
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