CN111844810A - Composite material prepreg laminate molding mechanism and molding method thereof - Google Patents
Composite material prepreg laminate molding mechanism and molding method thereof Download PDFInfo
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- CN111844810A CN111844810A CN202010600599.8A CN202010600599A CN111844810A CN 111844810 A CN111844810 A CN 111844810A CN 202010600599 A CN202010600599 A CN 202010600599A CN 111844810 A CN111844810 A CN 111844810A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及热固性和热塑性复合材料层压板模压固化成型的技术领域,具体的涉及一种适用于钣金型材预浸料的复合材料预浸料层压板模压成型机构及其成型方法。The invention relates to the technical field of molding and curing of thermosetting and thermoplastic composite material laminates, in particular to a molding mechanism and a molding method of composite material prepreg laminates suitable for sheet metal profile prepregs.
背景技术Background technique
复合材料模压成型具有生产速度快,产品一致性好的优点。复合材料在成型的过程中,需要将预浸料直接放置在冲压机的压头下部位置,冲压机启动后,压头直接对下方位置的预浸料进行冲压成型。Composite molding has the advantages of fast production speed and good product consistency. During the molding process of the composite material, the prepreg needs to be placed directly at the lower position of the indenter of the punching machine. After the punching machine is started, the indenter directly punches the prepreg at the lower position.
现有技术中,预浸料的位置固定不牢固,冲压机压头在启动的过程中,速率不匹配时,极易造成预浸料的冲压变形,使预浸料的压缩区引起起皱,尤其是大转角和成型件的边缘区域,几乎不可避免,出现产品报废率高,生产效率低的问题。并且采用此种冲压成型的方法,工作效率低。In the prior art, the position of the prepreg is not firmly fixed. During the start-up process of the press head of the stamping machine, when the speed does not match, the stamping deformation of the prepreg is easily caused, and the compression area of the prepreg causes wrinkling. Especially in large corners and edge areas of molded parts, it is almost inevitable that there will be problems of high product scrapping rate and low production efficiency. And the use of this stamping forming method has low work efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种复合材料预浸料层压板模压成型机构,以解决现有技术中存在的,预浸料的位置固定不牢固,冲压机压头对其冲压成型时,容易导致预浸料的压缩区起皱,造成产品报废的技术问题。The purpose of the present invention is to provide a composite material prepreg laminated plate molding mechanism, so as to solve the problem in the prior art that the position of the prepreg is not fixed firmly, and when the press head of the punching machine presses it, it is easy to lead to prepreg. The compression zone of the impregnated material is wrinkled, causing technical problems with product scrap.
本发明提供的一种复合材料预浸料层压板模压成型机构,包括固定架和弹性架;The invention provides a composite material prepreg laminated plate molding mechanism, comprising a fixed frame and an elastic frame;
固定架设置在冲压机压头的下部,弹性架设置在固定架内;The fixing frame is arranged at the lower part of the pressing head of the punching machine, and the elastic frame is arranged in the fixing frame;
弹性架的外侧端连接固定架上,弹性架的内侧端用于连接预浸料预制体。The outer end of the elastic frame is connected to the fixing frame, and the inner end of the elastic frame is used for connecting the prepreg.
进一步的,固定架包括第一连接杆和第二连接杆;Further, the fixing frame includes a first connecting rod and a second connecting rod;
第一连接杆的数量至少为两个,第二连接杆的数量至少为两个;The number of the first connecting rods is at least two, and the number of the second connecting rods is at least two;
一个第一连接杆与一个第二连接杆交叉连接,连接为设有内部容置空间的架体结构,弹性架设置在内部容置空间内。A first connecting rod and a second connecting rod are cross-connected to form a frame structure with an internal accommodation space, and the elastic frame is arranged in the inner accommodation space.
进一步的,第一连接杆上设有第一连接孔,第二连接杆上设有第二连接孔;Further, the first connecting rod is provided with a first connecting hole, and the second connecting rod is provided with a second connecting hole;
第一连接孔与第二连接孔通过第一锁紧件连接,实现第一连接杆与第二连接杆连接。The first connecting hole and the second connecting hole are connected by a first locking piece, so as to realize the connection between the first connecting rod and the second connecting rod.
进一步的,第一连接孔的数量为多个,第二连接孔的数量为多个。Further, the number of the first connection holes is multiple, and the number of the second connection holes is multiple.
进一步的,弹性架包括第一弹性连接件和第二弹性连接件;Further, the elastic frame includes a first elastic connecting piece and a second elastic connecting piece;
第一弹性连接件的外侧端连接第一连接杆上,第一弹性连接件的内侧端连接预浸料预制体的第一夹持块上;第二弹性连接件的外侧端连接第二连接杆上,第二弹性连接件的内侧端连接预浸料预制体的第二夹持块上;The outer end of the first elastic connecting piece is connected to the first connecting rod, the inner end of the first elastic connecting piece is connected to the first clamping block of the prepreg preform; the outer end of the second elastic connecting piece is connected to the second connecting rod the inner end of the second elastic connector is connected to the second clamping block of the prepreg;
第一弹性连接件的结构与第二弹性连接件的结构相同。The structure of the first elastic connecting piece is the same as that of the second elastic connecting piece.
进一步的,第一弹性连接件包括固定件、弹性件和卡接件;Further, the first elastic connecting piece includes a fixing piece, an elastic piece and a clipping piece;
固定件的外侧端连接第一连接杆上,固定件的内侧端连接弹性件的外侧端,弹性件的内侧端连接卡接件,卡接件用于连接预浸料预制体。The outer end of the fixing piece is connected to the first connecting rod, the inner end of the fixing piece is connected with the outer end of the elastic piece, and the inner end of the elastic piece is connected with the clamping piece, and the clamping piece is used for connecting the prepreg.
进一步的,固定件上设有限位孔,弹性件的外侧端通过第二锁紧件连接限位孔内;Further, the fixing piece is provided with a limit hole, and the outer end of the elastic piece is connected to the limit hole through the second locking piece;
限位孔的数量为多个。The number of limit holes is multiple.
进一步的,卡接件设有卡槽,预浸料预制体通过第三锁紧件连接在卡槽内。Further, the clamping part is provided with a clamping groove, and the prepreg is connected in the clamping groove through a third locking part.
进一步的,还包括升降设备;Further, it also includes lifting equipment;
固定架连接在升降设备上,升降设备能够带动固定架沿着竖直方向往复运动,使固定架内的预浸料预制体靠近或者远离压机机头。The fixing frame is connected to the lifting device, and the lifting device can drive the fixing frame to reciprocate along the vertical direction, so that the prepreg in the fixing frame is close to or away from the press head.
本发明还提供一种复合材料预浸料层压板模压成型机构的成型方法,包括如下步骤:The present invention also provides a molding method for a composite material prepreg laminate molding mechanism, comprising the following steps:
a.裁切预浸料a. Cut the prepreg
根据产品尺寸,利用切割机对预浸料进行裁切,形成方形预浸料毛坯料,在预浸料毛坯料的四周预留出第一夹持块、第二夹持块,在预浸料毛坯料的非夹持区预留毛边余量,形成预浸料预制体;According to the product size, the prepreg is cut with a cutting machine to form a square prepreg blank, and the first clamping block and the second clamping block are reserved around the prepreg blank. A burr margin is reserved in the non-clamping area of the blank to form a prepreg;
b.铺层b. Laminate
按照产品结构的铺层设计,对预浸料预制体进行铺层配置;According to the layup design of the product structure, the prepreg prefabricated body is laid up;
c.固定预浸料预制体c. Fixed prepreg preform
利用裁切设备分别在第一夹持块、第二夹持块上打孔,利用第一弹性连接件对第一夹持块固定,利用第二弹性连接件对第二夹持块固定;Use cutting equipment to punch holes on the first clamping block and the second clamping block respectively, use the first elastic connecting piece to fix the first clamping block, and use the second elastic connecting piece to fix the second clamping block;
d.铺脱模材料d. Lay out the mold release material
分别在预浸料预制体的上、下表面铺贴一层脱模材料,然后利用压机驱动压头,对预浸料预制体进行合模模压;压力设置为0.1MPa-10MPa,根据材料和产品需求设置;Lay a layer of release material on the upper and lower surfaces of the prepreg, and then use the press to drive the indenter to mold the prepreg; the pressure is set to 0.1MPa-10MPa, depending on the material and product requirements setting;
e.加热固化e. Heat curing
预浸料预制体模压完毕后,在上下模具合模加压的同时,将预浸料预制体原位加热,对其进行加热加压固化,固化温度的取值范围在120℃~400℃之间,固化时间的取值范围在1h~20h之间;After the prepreg preform is molded, the prepreg preform is heated in situ while the upper and lower molds are clamped and pressurized, and the prepreg is heated and pressed to cure. The curing temperature ranges from 120 to 400 °C. The curing time ranges from 1h to 20h;
f.产品脱模f. Product demoulding
将固化后的产品进行降温处理,降温速率小于5℃/min;The cured product is subjected to cooling treatment, and the cooling rate is less than 5℃/min;
降温结束后,将产品放置在室内,使其降温至室温,直至产品表面的温度低于60℃,然后对产品进行脱模,形成完整的产品结构;After cooling, place the product indoors, let it cool down to room temperature, until the temperature of the product surface is lower than 60 °C, and then demold the product to form a complete product structure;
g.产品修整g. Product trimming
利用机床或者手工打磨对脱模后的产品的毛边进行打磨修整,形成合格产品。Use machine tools or manual grinding to grind and trim the burrs of the demolded products to form qualified products.
相对于现有技术,本发明的复合材料预浸料层压板模压成型机构具有以下优势:Compared with the prior art, the composite material prepreg laminate molding mechanism of the present invention has the following advantages:
本发明的固定架设置在冲压机的压头下部位置,对固定架的安装位置进行限定;弹性架设置在固定架内部,对弹性架的安装位置进行限定;弹性架的外侧端连接在固定架上,弹性架的内侧端用于连接预浸料预制体,以利用弹性架对预浸料预制体的连接位置进行限定;本发明利用弹性架固定预浸料预制体,通过弹性架的弹性力保持张力,利用弹性架调节三维进给量,从而调节施加的张力和产品成型时的张力角度,从而减少了成型过程中材料压缩区引起的起皱,提高了产品的合格率。The fixing frame of the present invention is arranged at the lower part of the pressing head of the punching machine to limit the installation position of the fixing frame; the elastic frame is arranged inside the fixing frame to limit the installation position of the elastic frame; the outer end of the elastic frame is connected to the fixing frame The inner end of the elastic frame is used to connect the prepreg, so that the connection position of the prepreg is limited by the elastic frame; the present invention uses the elastic frame to fix the prepreg, and the elastic force of the elastic frame is used to fix the prepreg. The tension is maintained, and the three-dimensional feed is adjusted by the elastic frame, so as to adjust the applied tension and the tension angle when the product is formed, thereby reducing the wrinkling caused by the compression area of the material during the forming process, and improving the qualified rate of the product.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本发明实施例提供的复合材料预浸料层压板模压成型机构使用时的结构示意图;FIG. 1 is a schematic structural diagram of a composite material prepreg laminate molding mechanism when used in an embodiment of the present invention;
图2为本发明实施例提供的复合材料预浸料层压板模压成型机构的结构示意图;2 is a schematic structural diagram of a composite material prepreg laminate molding mechanism provided in an embodiment of the present invention;
图3为本发明实施例提供的第一弹性连接件的结构示意图;3 is a schematic structural diagram of a first elastic connector provided by an embodiment of the present invention;
图4为本发明实施例提供的预浸料预制体的结构示意图;4 is a schematic structural diagram of a prepreg preform provided by an embodiment of the present invention;
图5为本发明实施例提供的为第一连接杆与固定件之间的另一种连接方式示意图;FIG. 5 is a schematic diagram of another connection mode between the first connecting rod and the fixing member provided by the embodiment of the present invention;
图6为本发明实施例提供的复合材料预浸料层压板模压成型机构的成型方法流程图。6 is a flowchart of a molding method of a composite material prepreg laminate molding mechanism provided in an embodiment of the present invention.
附图标记说明:Description of reference numbers:
100-固定架; 200-弹性架;100-fixed frame; 200-flexible frame;
300-预浸料预制体; 101-第一连接杆;300-prepreg preform; 101-first connecting rod;
102-第二连接杆; 103-内部容置空间;102-the second connecting rod; 103-inner accommodation space;
104-第一连接孔; 105-第二连接孔;104-first connection hole; 105-second connection hole;
106-第一锁紧件; 201-第一弹性连接件;106-first locking piece; 201-first elastic connecting piece;
202-第二弹性连接件; 203-固定件;202-second elastic connecting piece; 203-fixing piece;
204-弹性件; 205-卡接件;204-elastic part; 205-clamping part;
206-限位孔; 207-第二锁紧件;206-limiting hole; 207-second locking piece;
208-卡槽; 209-第三锁紧件;208-card slot; 209-third locking piece;
301-第一夹持块; 302-第二夹持块。301 - the first clamping block; 302 - the second clamping block.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by vertical, horizontal, top, bottom, inner, outer, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将参考附图并结合实施例来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1~4所示,本发明提供的一种复合材料预浸料层压板模压成型机构,包括固定架100和弹性架200;As shown in Figures 1-4, a composite material prepreg laminate molding mechanism provided by the present invention includes a fixing
固定架100设置在冲压机压头的下部,弹性架200设置在固定架100内;The fixing
弹性架200的外侧端连接固定架100上,弹性架200的内侧端用于连接预浸料预制体300。The outer end of the
本发明的一个实施例中,如图1所示,固定架100采用多个螺栓固定连接在冲压机压头的下方位置,弹性架200设置在固定架100的内部,弹性架200的外侧端采用螺栓连接在固定架100上,弹性架200的内侧端采用螺栓连接预浸料预制体300四周的夹持块上,以对预浸料预制体300的位置进行固定。In one embodiment of the present invention, as shown in FIG. 1 , the fixing
使用时,利用弹性架200对预浸料预制体300进行固定,通过弹性架200的弹簧框架,使预浸料预制体300能够保持张力,并且弹簧框架还可以进行三维调节进给量,从而调节对预浸料预制体300施加的张力和成型时的张力角度,最终减少了预浸料预制体300在成形的过程中,材料压缩区引起的起皱。本申请弹性架200的弹簧型号、弹簧连接的位置和弹簧的张力都可以通过不同的预浸料预制体300进行模拟优化,冲压机压头冲压成型时,确保产品的合格率。During use, the
进一步的,固定架100包括第一连接杆101和第二连接杆102;Further, the fixing
第一连接杆101的数量至少为两个,第二连接杆102的数量至少为两个;The number of the first connecting
一个第一连接杆101与一个第二连接杆102交叉连接,连接为设有内部容置空间103的架体结构,弹性架200设置在内部容置空间103内。A first connecting
在本实施例中,如图2所示,第一连接杆101为水平横杆,第二连接杆102为竖直杆,两个连接杆均采用方形管或者圆管。第一连接杆101、第二连接杆102的数量分别为两个,一个第一连接杆101与一个第二连接杆102交叉连接,连接后形成方形架体结构,方形架体结构设有方形的内部容置空间103,弹性架200设置在内部容置空间103内。In this embodiment, as shown in FIG. 2 , the first connecting
在其他实施例中,第一连接杆101、第二连接杆102的数量还可以分别设置为三个,一个第一连接杆101与一个第二连接杆102交叉连接,连接后形成六边形架体结构,六边形架体结构设有六边形的内部容置空间103,弹性架200设置在内部容置空间103内。In other embodiments, the number of the first connecting
在具体的实施方式中,第一连接杆101、第二连接杆102还可以根据使用的需要设置为其他的数量。In a specific implementation manner, the first connecting
进一步的,第一连接杆101上设有第一连接孔104,第二连接杆102上设有第二连接孔105;Further, the first connecting
第一连接孔104与第二连接孔105通过第一锁紧件106连接,实现第一连接杆101与第二连接杆102连接。The
在本实施例中,如图2所示,第一连接孔104、第二连接孔105均为螺纹孔,第一锁紧件106为螺栓,两个连接杆进行定位后,采用螺栓连接两个连接孔固定,以使两个连接杆的连接位置牢固,并且采用螺栓连接的方式,便于根据需要进行拆装。In this embodiment, as shown in FIG. 2 , the
进一步的,第一连接孔104的数量为多个,第二连接孔105的数量为多个。Further, the number of the first connection holes 104 is multiple, and the number of the second connection holes 105 is multiple.
在本实施例中,如图2所示,第一连接杆101上设置多个第一连接孔104,第二连接杆102上设置多个第二连接孔105,通过连接孔的位置,螺栓定位,能够对两个连接杆的连接位置进行调节,从而对预浸料预制体300的进给量进行调节。In this embodiment, as shown in FIG. 2 , the first connecting
进一步的,弹性架200包括第一弹性连接件201和第二弹性连接件202;Further, the
第一弹性连接件201的外侧端连接第一连接杆101上,第一弹性连接件201的内侧端连接预浸料预制体300的第一夹持块301上;第二弹性连接件202的外侧端连接第二连接杆102上,第二弹性连接件202的内侧端连接预浸料预制体300的第二夹持块302上;The outer end of the first
第一弹性连接件201的结构与第二弹性连接件202的结构相同。The structure of the first elastic connecting
在本实施例中,如图1、图2、图4所示,第一弹性连接件201竖直设置,第二弹性连接件202水平设置;两个第一连接杆101、两个第二连接杆102连接后形成方形框架结构。在图4中,预浸料预制体300的上侧边、下侧边分别设置三个第一夹持块301,在图2中,上侧边采用三个第一弹性连接件201固定三个第一夹持块301,下侧边采用三个第一弹性连接件201固定三个第一夹持块301。在图4中,预浸料预制体300的左侧边、右侧边分别设置三个第二夹持块302,在图2中,左侧边采用三个第二弹性连接件202固定三个第二夹持块302,右侧边采用三个第二弹性连接件202固定三个第二夹持块302,完成对预浸料预制体300的位置固定。In this embodiment, as shown in FIG. 1 , FIG. 2 , and FIG. 4 , the first elastic connecting
进一步的,第一弹性连接件201包括固定件203、弹性件204和卡接件205;Further, the first elastic connecting
固定件203的外侧端连接第一连接杆101上,固定件203的内侧端连接弹性件204的外侧端,弹性件204的内侧端连接卡接件205,卡接件205用于连接预浸料预制体300。The outer end of the fixing
在本实施例中,如图3所示,固定件203为条形板的结构,弹性件204为弹簧,卡接件205为方形块的结构。固定件203的外侧端采用螺栓连接在第一连接杆101上,螺栓能够对固定件203在第一连接杆101上的连接位置进行调节;固定件203的内侧端采用螺栓连接弹簧的外侧端,弹簧的内侧端采用螺栓连接卡接件205上,卡接件205采用螺栓固定预浸料预制体300的夹持块。In this embodiment, as shown in FIG. 3 , the fixing
在另一个实施例中,如图5所示,第一连接杆101上设置卡槽,第一弹性连接件201的固定件203的下面设置卡块,利用卡块与卡槽之间卡合连接,对第一弹性连接件201在第一连接杆101上的连接位置进行固定;同理,第二连接杆102上也设置卡槽,第二弹性连接件202的固定件203的下面设置卡块,利用卡块与卡槽之间卡合连接,对第二弹性连接件202在第二连接杆102上的连接位置进行固定。采用此种方式连接,对预浸料预制体300固定后,两个弹性连接件上的弹簧呈拉伸状态,通过预浸料预制体300施加的压力,利用弹簧的拉伸力,即可对两个弹性连接件的连接位置进行固定。In another embodiment, as shown in FIG. 5 , the first connecting
进一步的,固定件203上设有限位孔206,弹性件204的外侧端通过第二锁紧件207连接限位孔206内;Further, the fixing
限位孔206的数量为多个。The number of the limiting
在本实施例中,如图3所示,限位孔206为螺纹孔,第二锁紧件207为螺栓,在固定件203上设置多个限位孔206,弹簧的外侧端能够连接固定在任意一个限位孔206内,从而直接对弹簧的伸缩量进行调节,最终对预浸料预制体300的进给量进行调节。In this embodiment, as shown in FIG. 3 , the limiting
进一步的,卡接件205设有卡槽208,预浸料预制体300通过第三锁紧件209连接在卡槽208内。Further, the clamping
在本实施例中,如图3所示,卡槽208是在卡接件205的外侧端沿着水平方向,向内凹陷形成的方形槽;在卡接件205的外侧端沿着竖直方向,贯穿方形槽形成螺纹通孔,第三锁紧件209为螺栓;预浸料预制体300的夹持块上沿着竖直方向设有通孔,夹持块卡入卡槽208后,利用螺栓穿过卡接件205外侧端的螺纹通孔,夹持块上的通孔,将夹持块固定在卡槽208内。In this embodiment, as shown in FIG. 3 , the
进一步的,还包括升降设备;Further, it also includes lifting equipment;
固定架100连接在升降设备上,升降设备能够带动固定架100沿着竖直方向往复运动,使固定架100内的预浸料预制体300靠近或者远离压机机头。The fixing
在本申请的一个实施例中,升降设备采用液压缸,液压缸采用螺栓固定在冲压机的下方位置,固定架100采用螺栓连接在液压缸的输出端。使用时,液压缸在竖直方向带动固定架100向上伸出运动,带动预浸料预制体300向上靠近冲压机压头,此时即可启动冲压机进行冲压作业;冲压完毕后,再次启动液压缸,液压缸在竖直方向带动固定架100向下缩回运动,带动预浸料预制体300向下远离冲压机压头,对固定架100进行保护。In an embodiment of the present application, the lifting device adopts a hydraulic cylinder, the hydraulic cylinder is fixed at a position below the punching machine by bolts, and the fixing
在其他实施例中,升降设备还可以采用驱动电机、蜗轮蜗杆相连接的结构,只要能够带动固定架100做靠近或者远离冲压机压头即可。In other embodiments, the lifting device may also adopt a structure in which a driving motor and a worm gear are connected, as long as the fixing
如图6所示,本发明还提供一种复合材料预浸料层压板模压成型机构的成型方法,包括如下步骤:As shown in Figure 6, the present invention also provides a molding method for a composite material prepreg laminate molding mechanism, comprising the following steps:
a.裁切预浸料a. Cut the prepreg
根据产品尺寸,利用切割机对预浸料毛坯料进行裁切,形成方形预浸料毛坯料,在预浸料毛坯料的四周预留出第一夹持块301、第二夹持块302,在预浸料毛坯料的非夹持区预留毛边余量,形成预浸料预制体300;According to the product size, the prepreg blank is cut with a cutting machine to form a square prepreg blank, and the
在本实施例中,对夹持块设置的尺寸为5cm-15cm的方形块,本实施方式采用10cm的方形块,实际使用的尺寸按照产品的厚度,预设弹簧张力设置来调整。预浸料预制体300的上侧边、下侧边分别预留三个第一夹持块301,预浸料预制体300的左侧边、右侧边分别预留三个第二夹持块302。In this embodiment, a square block with a size of 5cm-15cm is set for the clamping block. In this embodiment, a square block of 10cm is used. The actual size is adjusted according to the thickness of the product and the preset spring tension setting. Three first clamping blocks 301 are reserved on the upper side and the lower side of the
b.铺层b. Laminate
按照产品结构的铺层设计,对预浸料预制体300进行铺层配置;According to the layup design of the product structure, the
c.固定预浸料预制体c. Fixed prepreg preform
利用裁切设备,例如:剪刀、冲孔机等,分别在第一夹持块301、第二夹持块302上打孔,利用第一弹性连接件201对第一夹持块301固定,利用第二弹性连接件202对第二夹持块302固定;Use cutting equipment, such as scissors, punching machine, etc., to punch holes on the
具体的,上部的三个第一弹性连接件201分别对预浸料预制体300上侧边的三个第一夹持块301固定,下部的三个第一弹性连接件201分别对预浸料预制体300下侧边的三个第一夹持块301固定,第一弹性连接件201的第三锁紧件209将第一夹持块301固定在卡槽208内。左侧边的三个第二弹性连接件202分别对预浸料预制体300左侧边的三个第二夹持块302固定,右侧边的三个第二弹性连接件202分别对预浸料预制体300右侧边的三个第二夹持块302固定,第二弹性连接件202的第三锁紧件209将第二夹持块302固定在卡槽208内。Specifically, the three first
d.铺脱模材料d. Lay out the mold release material
分别在预浸料预制体300的上、下表面铺贴一层脱模材料,如脱模布,然后利用压机驱动压头,对预浸料预制体300进行合模模压;压力设置为0.1MPa-10MPa,根据材料和产品需求设置。A layer of mold release material, such as mold release cloth, is respectively laid on the upper and lower surfaces of the
在此过程中,也可以利用升降设备对固定架100在竖直方向的位置进行调节,待固定架100的位置移动至冲压机压头的下方指定位置后,启动冲压机进行合模模压。During this process, the vertical position of the fixing
e.加热固化e. Heat curing
预浸料预制体300模压完毕后,在上下模具合模加压的同时,将预浸料预制体300原位加热,此时,可以通过模具自加热或者在烘箱环境下加热,对预浸料预制体300进行加热加压固化,固化温度的取值范围在120℃~400℃之间,固化时间的取值范围在1h~20h之间;After the
在本实施例中,固化温度的取值为150℃,固化时间的取值为15h。In this embodiment, the value of curing temperature is 150° C., and the value of curing time is 15h.
f.产品脱模f. Product demoulding
将固化后的产品进行降温处理,降温速率小于5℃/min;The cured product is subjected to cooling treatment, and the cooling rate is less than 5℃/min;
降温结束后,将产品放置在室内,使其降温至室温,直至产品表面的温度低于60℃,然后对产品进行脱模,形成完整的产品结构;在本实施例中,固化后的产品可以直接放置在室内进行自然降温,也可以采用制冷设备进行降温,在制冷设备内降温时间为2h。After the cooling is completed, the product is placed in the room to cool down to room temperature until the temperature of the product surface is lower than 60°C, and then the product is demolded to form a complete product structure; in this embodiment, the cured product can be It can be directly placed indoors for natural cooling, or cooling equipment can be used for cooling, and the cooling time in the cooling equipment is 2h.
g.产品修整g. Product trimming
利用机床或者手工打磨对脱模后的产品的毛边进行打磨修整,形成合格产品。Use machine tools or manual grinding to grind and trim the burrs of the demolded products to form qualified products.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
Claims (10)
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