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CN111834476A - A kind of solar cell and preparation method thereof - Google Patents

A kind of solar cell and preparation method thereof Download PDF

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CN111834476A
CN111834476A CN202010698523.3A CN202010698523A CN111834476A CN 111834476 A CN111834476 A CN 111834476A CN 202010698523 A CN202010698523 A CN 202010698523A CN 111834476 A CN111834476 A CN 111834476A
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solar cell
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CN111834476B (en
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张俊兵
刘淑华
尹海鹏
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JA Solar Technology Yangzhou Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/10Semiconductor bodies
    • H10F77/14Shape of semiconductor bodies; Shapes, relative sizes or dispositions of semiconductor regions within semiconductor bodies
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/121The active layers comprising only Group IV materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • H10F71/121The active layers comprising only Group IV materials
    • H10F71/1224The active layers comprising only Group IV materials comprising microcrystalline silicon
    • HELECTRICITY
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    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/70Surface textures, e.g. pyramid structures
    • H10F77/703Surface textures, e.g. pyramid structures of the semiconductor bodies, e.g. textured active layers
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

本发明公开了一种太阳能电池及其制备方法,属于太阳能电池技术领域,解决了现有技术中太阳能电池的漏电流较高,导致电池的良率较低等问题。本发明提供了一种太阳能电池,包括硅基体,所述硅基体的正面包括第一表面,所述第一表面包括掺杂区域和未掺杂区域,所述未掺杂区域分布在掺杂区域的四周边缘区域,所述未掺杂区域的宽度不超过2mm,所述掺杂区域的上表面设置有掺杂层。本发明的太阳能电池的漏电流低。

Figure 202010698523

The invention discloses a solar cell and a preparation method thereof, belongs to the technical field of solar cells, and solves the problems of high leakage current of the solar cell in the prior art, resulting in low yield of the cell and the like. The present invention provides a solar cell, comprising a silicon substrate, the front surface of the silicon substrate includes a first surface, the first surface includes a doped region and an undoped region, and the undoped region is distributed in the doped region The surrounding edge region of the doped region, the width of the undoped region does not exceed 2mm, and the upper surface of the doped region is provided with a doped layer. The leakage current of the solar cell of the present invention is low.

Figure 202010698523

Description

一种太阳能电池及其制备方法A kind of solar cell and preparation method thereof

技术领域technical field

本发明属于太阳能电池技术领域,特别涉及一种太阳能电池及其制备方法。The invention belongs to the technical field of solar cells, and particularly relates to a solar cell and a preparation method thereof.

背景技术Background technique

人类的生存与发展离不开能源。太阳能是最具优点的可再生、量大、清洁能源之一。晶体硅太阳能电池是一类把光能直接转化为电能的半导体器件。高效的光电转化率和较低的使用成本是人类对晶体硅太阳能电池的渴求。高效太阳能电池必须具有良好的表面钝化,较低的表面复合速率,进而可以获得较高的开路电压、短路电流和转化效率。目前,表面钝化的主要是氧化硅、氮化硅、氮氧化硅、氧化铝等单层或多层介质膜结构。但是在做好表面钝化之后,需要做金属化,此时在印刷金属下方的钝化膜不可避免地会被破坏,造成金属接触区域的复合比较大,进而降低电池的开路电压等性能。而采用点接触电极或类似方法只能在一定程度上缓解但无法根除这一问题。Human existence and development are inseparable from energy. Solar energy is one of the most advantageous renewable, large-scale and clean energy sources. Crystalline silicon solar cells are a class of semiconductor devices that directly convert light energy into electrical energy. High-efficiency photoelectric conversion rate and low cost of use are the desires of human beings for crystalline silicon solar cells. High-efficiency solar cells must have good surface passivation, low surface recombination rate, and thus high open-circuit voltage, short-circuit current, and conversion efficiency. At present, the surface passivation mainly consists of single-layer or multi-layer dielectric film structures such as silicon oxide, silicon nitride, silicon oxynitride, and aluminum oxide. However, after the surface passivation is done, metallization is required. At this time, the passivation film under the printed metal will inevitably be destroyed, resulting in a large recombination of the metal contact area, thereby reducing the performance of the battery such as open circuit voltage. The use of point-contact electrodes or similar methods can only alleviate but not eradicate this problem to a certain extent.

近几年,钝化接触在晶体硅太阳能电池领域备受关注,各研究机构也开发出了更为高效的钝化接触太阳能电池,其主要是采用超薄的氧化层,并在氧化层上生长一层掺杂的晶硅薄膜,随后对晶硅薄膜进行掺杂。该电池可以较好地实现钝化的同时,也减少了金属接触带来的复合。但电池的面积不断增大,高效电池的短路电流不断升高,为了保证组件的可靠性,对电池的漏电也不断提出更高的要求。In recent years, passivation contacts have attracted much attention in the field of crystalline silicon solar cells, and various research institutions have also developed more efficient passivation contact solar cells, which mainly use ultra-thin oxide layers and grow on the oxide layers. A layer of doped crystalline silicon film, followed by doping of the crystalline silicon film. While the battery can achieve better passivation, it also reduces the recombination caused by metal contact. However, the area of the battery continues to increase, and the short-circuit current of the high-efficiency battery continues to increase. In order to ensure the reliability of the components, higher requirements are constantly placed on the leakage of the battery.

发明内容SUMMARY OF THE INVENTION

鉴于以上分析,本发明旨在提供一种太阳能电池及其制备方法,至少能够解决以下技术问题之一:(1)现有太阳能电池的漏电流较高,导致电池的良率较低;(2)太阳能电池组件的可靠性较低。In view of the above analysis, the present invention aims to provide a solar cell and a preparation method thereof, which can at least solve one of the following technical problems: (1) the leakage current of the existing solar cell is high, resulting in a low yield rate of the cell; (2) ) The reliability of solar cell modules is low.

本发明的目的主要是通过以下技术方案实现的:The object of the present invention is mainly achieved through the following technical solutions:

一方面,本发明提供了一种太阳能电池,包括硅基体,所述硅基体的正面包括第一表面,所述第一表面包括掺杂区域和未掺杂区域,所述未掺杂区域分布在掺杂区域的四周边缘区域,所述未掺杂区域的宽度不超过2mm,所述掺杂区域的上表面设置有掺杂层。In one aspect, the present invention provides a solar cell, comprising a silicon substrate, a front surface of the silicon substrate includes a first surface, the first surface includes a doped region and an undoped region, and the undoped region is distributed in In the surrounding edge regions of the doped region, the width of the undoped region does not exceed 2 mm, and the upper surface of the doped region is provided with a doped layer.

进一步的,所述掺杂区域的上表面为绒面,所述未掺杂区域的上表面为抛光面。Further, the upper surface of the doped region is a textured surface, and the upper surface of the undoped region is a polished surface.

进一步的,所述未掺杂区域和掺杂层的上表面设有第一复合钝化膜,所述第一复合钝化膜的上表面设有正面电极。Further, a first composite passivation film is provided on the upper surface of the undoped region and the doped layer, and a front electrode is provided on the upper surface of the first composite passivation film.

进一步的,所述硅基体的背面沿远离硅基体的方向依次设有钝化介质层、选择性载流子传输层、第二复合钝化膜和背面电极。Further, a passivation medium layer, a selective carrier transport layer, a second composite passivation film and a back surface electrode are sequentially provided on the backside of the silicon substrate along the direction away from the silicon substrate.

进一步的,所述钝化介质层为氧化硅层、氧化铝层、氧化钛层和氮氧化硅层中的一种单层膜或几种的叠层膜。Further, the passivation medium layer is a single-layer film or a multi-layer film of a silicon oxide layer, an aluminum oxide layer, a titanium oxide layer and a silicon oxynitride layer.

进一步的,所述选择性载流子传输层为微晶硅薄膜层、非晶硅薄膜层和多晶硅薄膜层中的一种或者几种叠层的硅薄膜。Further, the selective carrier transport layer is one or more stacked silicon thin films of a microcrystalline silicon thin film layer, an amorphous silicon thin film layer and a polycrystalline silicon thin film layer.

进一步的,所述掺杂层的导电类型与所述硅基体的导电类型相反或者相同。Further, the conductivity type of the doped layer is opposite to or the same as the conductivity type of the silicon substrate.

另一方面,本发明提供了一种太阳能电池的制备方法,包括以下步骤:On the other hand, the present invention provides a method for preparing a solar cell, comprising the following steps:

S1、提供硅基体,并对硅基体进行清洗和制绒;S1. Provide a silicon substrate, and clean and texture the silicon substrate;

S2、正面掺杂形成掺杂层;S2, the front side is doped to form a doped layer;

S3、去除背面掺杂和正面四周边缘的掺杂,在正面形成未掺杂区域;S3, remove the doping on the backside and the doping around the edges of the front side, and form an undoped area on the front side;

S4、去除正面剩余的硅玻璃。S4, remove the remaining silicon glass on the front side.

进一步的,S4后还包括:Further, after S4 also includes:

S5、在硅基体的背面制备钝化介质层;S5, preparing a passivation dielectric layer on the backside of the silicon substrate;

S6、在钝化介质层上制备选择性载流子传输层;S6, preparing a selective carrier transport layer on the passivation dielectric layer;

S7、背面掺杂,对选择性载流子传输层进行掺杂或激活;S7, backside doping, doping or activating the selective carrier transport layer;

S8、制备复合钝化膜;S8, preparing a composite passivation film;

S9、制备电极并进行烧结得到太阳能电池。S9, preparing electrodes and sintering to obtain solar cells.

进一步的,所述S3中去除背面掺杂,在正面形成未掺杂区域包括如下步骤:Further, removing the doping on the back side in the step S3, and forming an undoped region on the front side includes the following steps:

S31、先将硅片的正面向上,置于链式单面刻设备中,采用HF溶液进行背面单面刻,确保溶液的液位接近硅片的正表面,以去除背面扩散形成的硅玻璃的同时,使得化学溶液翻液到正面的四周,并且该区域不超过2mm,此时正面四周的硅玻璃,变薄或完全被刻蚀掉;S31. First, place the front side of the silicon wafer in a chain-type single-sided engraving equipment, and use HF solution to perform single-sided engraving on the back side to ensure that the liquid level of the solution is close to the front surface of the silicon wafer, so as to remove the silicon glass formed by diffusion on the back side. At the same time, the chemical solution is turned to the surrounding of the front, and the area does not exceed 2mm. At this time, the silicon glass around the front is thinned or completely etched;

S32、再将硅片放入NaOH或者TMAH中对背面进行抛光;此时,在背面抛光的同时,正面四周也被抛光,形成未掺杂区域。S32, the silicon wafer is then put into NaOH or TMAH to polish the back surface; at this time, while the back surface is polished, the periphery of the front surface is also polished to form an undoped area.

进一步的,所述钝化介质层的厚度为0.1nm~10.0nm。Further, the thickness of the passivation medium layer is 0.1 nm˜10.0 nm.

进一步的,所述选择性载流子传输层的厚度范围为10nm~300nm。Further, the thickness of the selective carrier transport layer ranges from 10 nm to 300 nm.

与现有技术相比,本发明至少能实现以下技术效果之一:Compared with the prior art, the present invention can achieve at least one of the following technical effects:

(1)本发明的太阳能电池的正面的表面四周边缘设置未掺杂区域,未掺杂区域增加了掺杂层边缘与背面掺杂层(即选择性载流子传输层)边缘之间的距离,确保掺杂层边缘与背面掺杂层(即选择性载流子传输层)边缘完全断开,可以实现更低的漏电流,提升电池的并联电阻,能够提高电池片的良率。(1) An undoped area is provided on the periphery of the front surface of the solar cell of the present invention, and the undoped area increases the distance between the edge of the doped layer and the edge of the back doped layer (ie, the selective carrier transport layer) , to ensure that the edge of the doped layer is completely disconnected from the edge of the back doped layer (ie, the selective carrier transport layer), which can achieve lower leakage current, improve the parallel resistance of the battery, and improve the yield of the battery.

(2)本发明的太阳能电池的漏电流低,因此采用本发明的太阳能电池制备的组件具有更高的可靠性。(2) The leakage current of the solar cell of the present invention is low, so the modules prepared by using the solar cell of the present invention have higher reliability.

本发明的其他特征和优点将在随后的说明书中阐述,并且,部分可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part may become apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.

附图说明Description of drawings

附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的附图标记表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only and are not to be considered limiting of the invention, and like reference numerals refer to like parts throughout.

图1为本发明的太阳能电池的结构示意图;1 is a schematic structural diagram of a solar cell of the present invention;

图2为本发明的太阳能电池的制备方法的工艺流程图;Fig. 2 is the process flow diagram of the preparation method of the solar cell of the present invention;

图3为本发明的制绒后的结构示意图;Fig. 3 is the structural schematic diagram after the texturing of the present invention;

图4为本发明的正面掺杂后的结构示意图;4 is a schematic view of the structure of the present invention after the front side doping;

图5为本发明的去除背面掺杂和正面硼硅玻璃的结构示意图;FIG. 5 is a schematic structural diagram of removing back doping and front borosilicate glass according to the present invention;

图6为本发明的制备钝化介质层后的结构示意图;6 is a schematic structural diagram of the present invention after preparing a passivation dielectric layer;

图7为本发明的制备选择性载流子传输层后的结构示意图;7 is a schematic structural diagram of the present invention after preparing the selective carrier transport layer;

图8为本发明的制备复合钝化膜后的结构示意图。FIG. 8 is a schematic structural diagram of the composite passivation film prepared according to the present invention.

附图标记:Reference number:

1-硅基体,1-1-掺杂区域,1-2-未掺杂区域,2-掺杂层,3-第一复合钝化膜,4-正面电极,5-钝化介质层,6-选择性载流子传输层,7-第二复合钝化膜,8-背面电极。1-silicon substrate, 1-1-doped region, 1-2-undoped region, 2-doped layer, 3-first composite passivation film, 4-front electrode, 5-passivation dielectric layer, 6 -Selective carrier transport layer, 7-Second composite passivation film, 8-Back electrode.

具体实施方式Detailed ways

以下结合具体实施例对一种太阳能电池及其制备方法进一步的详细描述,这些实施例只用于比较和解释的目的,本发明不限定于这些实施例中。A solar cell and its preparation method are further described in detail below with reference to specific examples. These examples are only used for comparison and explanation purposes, and the present invention is not limited to these examples.

在附图中示出了根据本发明实施例的各种结构示意图。这些图并非是按比例绘制的,其中为了清楚表达的目的,放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状以及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。Various schematic diagrams of structures according to embodiments of the present invention are shown in the accompanying drawings. The figures are not to scale, some details have been exaggerated for clarity, and some details may have been omitted. The shapes of the various regions and layers shown in the figures, as well as their relative sizes and positional relationships are only exemplary, and in practice, there may be deviations due to manufacturing tolerances or technical limitations, and those skilled in the art should Regions/layers with different shapes, sizes, relative positions can be additionally designed as desired.

在本发明的上下文中,当将一层/元件称作位于另一层/元件“上”时,该层/元件可以直接位于该另一层/元件上,或者它们之间可以存在居中层/元件。另外,如果在一种朝向中一层/元件位于另一层/元件“上”,那么当调转朝向时,该层/元件可以位于该另一层/元件“下”。In the context of the present invention, when a layer/element is referred to as being "on" another layer/element, it can be directly on the other layer/element or intervening layers/elements may be present therebetween. element. In addition, if a layer/element is "on" another layer/element in one orientation, then when the orientation is reversed, the layer/element can be "under" the other layer/element.

现有技术中有些电池正面掺杂层四周边缘被回刻一部分,导致边缘反射率变高一些,但掺杂层依然存在。此种电池的效果和普通电池结构没有本质区别,并不能大幅度降低电池的短路电流。因为此种电池的边缘绝缘依然是靠湿刻工艺进行除去背面及侧边边缘的掺杂的发射。至于正面会被该工艺回刻一部,导致最边缘的反射率上升一些,也是常规工艺产生的效果。故现有技术还不能彻底更好地降低电池的短路电流。In the prior art, a part of the surrounding edge of the doped layer on the front side of some cells is etched back, resulting in a higher edge reflectivity, but the doped layer still exists. The effect of this kind of battery is not fundamentally different from the structure of ordinary batteries, and it cannot greatly reduce the short-circuit current of the battery. Because the edge insulation of this kind of cell still relies on the wet etching process to remove the doping emission of the back and side edges. As for the front side will be engraved back by the process, resulting in the increase of the reflectivity of the most edge, which is also the effect of the conventional process. Therefore, the prior art cannot completely and better reduce the short-circuit current of the battery.

本发明公开了一种太阳能电池,如图1所示,包括硅基体1,硅基体1的正面包括第一表面,第一表面包括掺杂区域1-1和未掺杂区域1-2,未掺杂区域1-2分布在掺杂区域1-1的四周边缘区域,掺杂区域1-1的上表面设有掺杂层2;未掺杂区域1-2的宽度不超过2mm。The present invention discloses a solar cell, as shown in FIG. 1, comprising a silicon substrate 1, the front surface of the silicon substrate 1 includes a first surface, the first surface includes a doped region 1-1 and an undoped region 1-2, The doped region 1-2 is distributed in the surrounding edge regions of the doped region 1-1, and the upper surface of the doped region 1-1 is provided with a doped layer 2; the width of the undoped region 1-2 does not exceed 2 mm.

具体的,掺杂区域的上表面为绒面,未掺杂区域的上表面为抛光面。Specifically, the upper surface of the doped region is a textured surface, and the upper surface of the undoped region is a polished surface.

具体的,掺杂层2的导电类型与硅基体1的导电类型相同或者相反,未掺杂区域1-2和掺杂层2的上表面设有第一复合钝化膜3,第一复合钝化膜3的上表面设有正面电极4;硅基体1的背面沿远离硅基体1的方向依次设有钝化介质层5、选择性载流子传输层6、第二复合钝化膜7和背面电极8。Specifically, the conductivity type of the doped layer 2 is the same as or opposite to that of the silicon substrate 1 , the undoped region 1 - 2 and the upper surface of the doped layer 2 are provided with a first composite passivation film 3 . The upper surface of the passivation film 3 is provided with a front electrode 4; the back surface of the silicon substrate 1 is sequentially provided with a passivation medium layer 5, a selective carrier transport layer 6, a second composite passivation film 7 and a passivation medium layer along the direction away from the silicon substrate 1. Back electrode 8.

值得注意的是,未掺杂区域1-2的宽度(宽度指的是第一表面的外边缘到掺杂区域1-1的外边缘的距离)过小的话,一方面是电池的短路电流不能降低到最佳值,另外工艺控制的也不容易;宽度过大会导致整个反射率高的区域增加太多,导致电池的短路电流降低很多,进而导致电池效率变低很多。优选的,控制未掺杂区域1-2的宽度为1~2mm(例如1.1mm、1.2mm、1.3mm、1.4mm、1.5mm、1.6mm、1.7mm、1.8mm、1.9mm等)。It is worth noting that if the width of the undoped region 1-2 (the width refers to the distance from the outer edge of the first surface to the outer edge of the doped region 1-1) is too small, on the one hand, the short-circuit current of the battery cannot be If it is reduced to the optimal value, it is not easy to control the process; if the width is too large, the entire area with high reflectivity will increase too much, resulting in a much lower short-circuit current of the battery, which in turn leads to a much lower battery efficiency. Preferably, the width of the undoped region 1-2 is controlled to be 1-2 mm (eg, 1.1 mm, 1.2 mm, 1.3 mm, 1.4 mm, 1.5 mm, 1.6 mm, 1.7 mm, 1.8 mm, 1.9 mm, etc.).

与现有技术相比,本发明的太阳能电池的正面的表面四周边缘设置未掺杂区域,未掺杂区域增加了掺杂层边缘与背面掺杂层边缘之间的距离,确保掺杂层边缘与背面掺杂层边缘完全断开,可以实现更低的漏电流,提升电池的并联电阻,能够提高电池片的良率。Compared with the prior art, the solar cell of the present invention is provided with an undoped area around the edge of the front surface, and the undoped area increases the distance between the edge of the doped layer and the edge of the back doped layer to ensure the edge of the doped layer. It is completely disconnected from the edge of the back doping layer, which can achieve lower leakage current, improve the parallel resistance of the battery, and improve the yield of the battery.

具体的,硅基体1为n型硅基体或p型硅基体。Specifically, the silicon substrate 1 is an n-type silicon substrate or a p-type silicon substrate.

具体的,硅基体1可以是单晶硅基体,也可以是多晶硅基体。Specifically, the silicon substrate 1 may be a single crystal silicon substrate or a polycrystalline silicon substrate.

具体的,钝化介质层5可以为氧化硅层、氧化铝层、氧化钛层和氮氧化硅层中的一种单层膜或几种的叠层膜。Specifically, the passivation medium layer 5 may be a single layer film or a multi-layer film of a silicon oxide layer, an aluminum oxide layer, a titanium oxide layer and a silicon oxynitride layer.

需要说明的是,钝化介质层5的厚度过厚,就不能让载流子形成隧穿特性,就不能形成性能很好的钝化接触结构;厚度过薄,对于选择性载流子传输层的掺杂量控制要求很高,不利于批量量产,掺杂量稍微多一些,钝化介质层就很容易被破坏,导致钝化接触结构性能被破坏。因此,控制钝化介质层5的厚度为0.1nm~10.0nm。It should be noted that if the thickness of the passivation dielectric layer 5 is too thick, the carriers cannot form tunneling characteristics, and a passivation contact structure with good performance cannot be formed; if the thickness is too thin, for the selective carrier transport layer The control of the doping amount is very high, which is not conducive to mass production. If the doping amount is slightly larger, the passivation dielectric layer is easily damaged, resulting in the destruction of the performance of the passivation contact structure. Therefore, the thickness of the passivation medium layer 5 is controlled to be 0.1 nm˜10.0 nm.

具体的,选择性载流子传输层6可以为掺杂的微晶硅薄膜层、非晶硅薄膜层和多晶硅薄膜层中的一种或者几种叠层的硅薄膜。Specifically, the selective carrier transport layer 6 may be one or several stacked silicon thin films of a doped microcrystalline silicon thin film layer, an amorphous silicon thin film layer and a polycrystalline silicon thin film layer.

需要说明的是,选择性载流子传输层6的厚度过大会导致短路电流降低,进而降低电池效率,因为该层透射率比较差,对光具有一定吸收;厚度过小,对于金属接触的浆料要求很高,因为现在的浆料都具有一定的烧穿特性,太薄了,浆料就更容易烧穿,烧穿后就破坏了钝化介质层,整个电池的电压、填充因子和效率都会变低。因此,控制选择性载流子传输层6的厚度为10~300nm。It should be noted that if the thickness of the selective carrier transport layer 6 is too large, the short-circuit current will be reduced, and then the cell efficiency will be reduced, because the transmittance of this layer is relatively poor, and it has a certain absorption of light; The material requirements are very high, because the current slurry has a certain burn-through characteristic. If it is too thin, the slurry is easier to burn through. After burning through, the passivation dielectric layer will be destroyed. The voltage, fill factor and efficiency of the entire battery will become lower. Therefore, the thickness of the selective carrier transport layer 6 is controlled to be 10 to 300 nm.

具体的,第一复合钝化膜3和第二复合钝化膜7的材质相同。示例性的,复合钝化膜可以是氧化硅SiO2、氧化铝Al2O3、氧化钛TiO2、氮氧化硅SiOxN1-x中的一种单层膜或者几种的叠层膜。Specifically, the materials of the first composite passivation film 3 and the second composite passivation film 7 are the same. Exemplarily, the composite passivation film may be a single-layer film or a multi-layer film of silicon oxide SiO 2 , aluminum oxide Al 2 O 3 , titanium oxide TiO 2 , silicon oxynitride SiO x N 1-x .

考虑到复合钝化膜的厚度过厚的话,不仅增加了生产成本,降低了生产的产能,同时,也不利于金属接触浆料的接触特性,以至于导致填充因子和效率降低;厚度过薄的话,不能够提供足够的氢来钝化电池。因此,控制第一复合钝化膜3和第二复合钝化膜7的厚度均为1~300nm。Considering that the thickness of the composite passivation film is too thick, it will not only increase the production cost, but also reduce the production capacity, at the same time, it is not conducive to the contact characteristics of the metal contact paste, so that the filling factor and efficiency will be reduced; if the thickness is too thin , cannot provide enough hydrogen to passivate the battery. Therefore, the thicknesses of the first composite passivation film 3 and the second composite passivation film 7 are both controlled to be 1 to 300 nm.

具体的,选择性载流子传输层6可以为n型掺杂或p型掺杂。Specifically, the selective carrier transport layer 6 may be n-type doped or p-type doped.

需要说明的是,上述钝化介质层5和选择性载流子传输层6可以为与硅基体1掺杂不同的发射极,也可以是与硅基体1掺杂相同的高掺杂背场。It should be noted that the above-mentioned passivation dielectric layer 5 and selective carrier transport layer 6 may be emitters doped differently from those of the silicon substrate 1 , or may be highly doped back fields with the same doping as the silicon substrate 1 .

本发明还公开了一种太阳能电池的制备方法,如图2所示,包括以下步骤:The present invention also discloses a method for preparing a solar cell, as shown in Figure 2, comprising the following steps:

S1、提供电阻率为0.1~20Ω·cm的p型或n型硅基体1,并对硅基体1采用NaOH或KOH进行制绒,制绒后的结构如图3所示,制绒后进行HCl、O3、H2O2、HF、KOH等其中几种混合溶液进行表面清洗。S1. Provide a p-type or n-type silicon substrate 1 with a resistivity of 0.1-20Ω·cm, and use NaOH or KOH for texturing on the silicon substrate 1. The structure after texturing is shown in Figure 3, and HCl is applied after texturing. , O 3 , H 2 O 2 , HF, KOH and other mixed solutions for surface cleaning.

S2、正面掺杂:在硅基体1的正面的制绒面上采用气态BCl3或BBr3源在700~1100℃下进行硼扩散或者采用PH3、红磷或B2H6等离子源进行离子注入后再进行700-1100℃退火的方法进行掺杂;正面掺杂后的结构如图4所示,硅基体1的正面的制绒面上形成掺杂层2,掺杂层2的上方形成硅玻璃,硅基体1的背面形成扩散层。S2. Front side doping: on the textured surface of the front side of the silicon substrate 1, a gaseous BCl 3 or BBr 3 source is used to perform boron diffusion at 700-1100° C., or a PH 3 , red phosphorus or B 2 H 6 plasma source is used to perform ionization After implantation, doping is performed by annealing at 700-1100°C; the structure of the front-side doping is shown in FIG. 4 . Silicon glass, the backside of the silicon substrate 1 forms a diffusion layer.

S3、去除背面掺杂,在正面形成未掺杂区域1-2。S3, removing the doping on the back surface, and forming an undoped region 1-2 on the front surface.

具体的,S3中去除背面掺杂,在正面形成未掺杂区域1-2包括如下步骤:Specifically, removing the doping on the back side in S3, and forming the undoped region 1-2 on the front side includes the following steps:

S301、将硅片的正面向上置于链式湿刻设备中,采用HNO3和HF溶液对背面进行湿刻,去除背面扩散层,再置于KOH(或者采用1%以下的HF溶液)中以去除多孔硅,最后去除常规工艺中HF工艺槽,以保留正面形成的硅玻璃,同时适量提高液位,使得在正面四周2mm以内产生适量翻液,也正是由于翻液的原因,正面四周的硅玻璃明显比中间薄或几乎没有剩余;S301. Place the front side of the silicon wafer in a chain wet etching equipment, use HNO 3 and HF solution to wet etch the back side, remove the back diffusion layer, and then place it in KOH (or use HF solution below 1%) to Remove the porous silicon, and finally remove the HF process tank in the conventional process to retain the silica glass formed on the front side, and at the same time increase the liquid level appropriately, so that an appropriate amount of turning liquid is generated within 2mm around the front side. It is also because of the turning liquid. Silica glass is significantly thinner than the middle or has almost no residue;

S302、再将硅片放入NaOH或者TMAH中对背面进行抛光,与此同时,由于正面四周边缘的硅玻璃比较薄不能保护好此处的扩散层,在背面抛光的同时,正面四周也会被抛光,形成未掺杂区域1-2。S302, then put the silicon wafer into NaOH or TMAH to polish the backside. At the same time, since the silicon glass around the edges of the front side is relatively thin, the diffusion layer here cannot be well protected. When the backside is polished, the surrounding area of the frontside will also be rubbed. Polished to form undoped regions 1-2.

在一种可能的设计中,S3中去除背面掺杂,在正面形成未掺杂区域1-2包括如下步骤:In a possible design, the back doping is removed in S3, and the undoped regions 1-2 are formed on the front including the following steps:

S31、先将硅片的正面向上,置于链式单面刻设备中,采用HF溶液进行背面单面刻,确保溶液的液位接近硅片的正表面,以去除背面扩散形成的硅玻璃的同时,可以使得适量的化学溶液翻液到正面的四周,并且该区域不超过2mm,而此时正面四周的硅玻璃,变得很薄或完全被刻蚀掉。S31. First, place the front side of the silicon wafer in a chain-type single-sided engraving equipment, and use HF solution to perform single-sided engraving on the back side to ensure that the liquid level of the solution is close to the front surface of the silicon wafer, so as to remove the silicon glass formed by diffusion on the back side. At the same time, an appropriate amount of chemical solution can be poured around the front surface, and the area does not exceed 2mm, and at this time, the silicon glass around the front surface becomes very thin or completely etched away.

S32、再将硅片放入NaOH或者TMAH中对背面进行抛光;与此同时,由于正面四周边缘的硅玻璃比较薄或者没有的情况下不能保护好此处的扩散层,在背面抛光的同时,正面四周也会被抛光,形成未掺杂区域1-2。S32. Put the silicon wafer into NaOH or TMAH to polish the backside; at the same time, since the silicon glass around the edges of the front side is relatively thin or absent, the diffusion layer here cannot be well protected. The perimeter of the front side is also polished to form undoped regions 1-2.

需要说明的是,此种方案是优选方案,主要因为其采用的化学品相对较少,整个工艺更为容易控制,更为有利于工艺化规模化批量大生产。It should be noted that this solution is the preferred solution, mainly because relatively few chemicals are used, the entire process is easier to control, and it is more conducive to large-scale mass production.

在一种可能的设计中,S3中去除背面掺杂,在正面形成未掺杂区域1-2包括如下步骤:In a possible design, the back doping is removed in S3, and the undoped regions 1-2 are formed on the front including the following steps:

S311、先对正面边缘采用波长为1064nm或者为1064nm倍频后的各个波长激光沿着硅片四周边缘去除硅玻璃,S311. First, use lasers with wavelengths of 1064nm or frequency-doubling of 1064nm on the front edge to remove the silicon glass along the edges of the silicon wafer.

S312、然后再将硅片放入NaOH或者TMAH中对背面进行抛光,在背面抛光的同时,正面四周也会被抛光,形成未掺杂区域1-2。S312, and then put the silicon wafer into NaOH or TMAH to polish the back side, and while the back side is polished, the surrounding of the front side is also polished to form undoped regions 1-2.

S4、去除正面剩余的硅玻璃,并进行清洗,如图5所示,以便于后面制备钝化介质层。S4 , remove the remaining silicon glass on the front side, and perform cleaning, as shown in FIG. 5 , so as to facilitate the preparation of the passivation medium layer later.

具体的,S4中采用HF去除正面剩余的硅玻璃,并可以采用HCl、H2O2、O3、NH3OH等混合溶液进一步清洗,最后再采用HF溶液使得表面产生疏水。Specifically, in S4, HF is used to remove the remaining silica glass on the front, and a mixed solution of HCl, H 2 O 2 , O 3 , NH 3 OH can be used for further cleaning, and finally HF solution is used to make the surface hydrophobic.

S5、在硅基体的背面制备钝化介质层5,如图6所示。S5. A passivation dielectric layer 5 is prepared on the backside of the silicon substrate, as shown in FIG. 6 .

具体的,S5中可以采用低温炉管氧化工艺、硝酸氧化工艺、臭氧氧化工艺、ALD、CVD(如PECVD、LPCVD)、PVD(如溅射、蒸发)等工艺在S4中得到的硅片的背面上制备钝化介质层5。Specifically, in S5, a low temperature furnace tube oxidation process, a nitric acid oxidation process, an ozone oxidation process, ALD, CVD (such as PECVD, LPCVD), PVD (such as sputtering, evaporation) and other processes can be used to obtain the back surface of the silicon wafer in S4 A passivation dielectric layer 5 is prepared thereon.

具体的,S5中钝化介质层5可以是氧化硅SiO2、氧化铝Al2O3、氧化钛TiO2或氮氧化硅SiOxN1-x中的一种或者多种叠层,钝化介质层5的厚度为0.1nm~10.0nm;Specifically, the passivation medium layer 5 in S5 may be one or more stacks of silicon oxide SiO 2 , aluminum oxide Al 2 O 3 , titanium oxide TiO 2 or silicon oxynitride SiO x N 1-x , and the passivation The thickness of the dielectric layer 5 is 0.1 nm to 10.0 nm;

S6、在钝化介质层5上制备形成选择性载流子传输层6,如图7所示。S6 , forming a selective carrier transport layer 6 on the passivation dielectric layer 5 , as shown in FIG. 7 .

具体的,S6中,选择性载流子传输层6可以是微晶硅薄膜层、非晶硅薄膜层和多晶硅薄膜层中的一种或者几种叠层的硅薄膜,其厚度范围为10nm-300nm。Specifically, in S6, the selective carrier transport layer 6 may be one or several stacked silicon thin films of a microcrystalline silicon thin film layer, an amorphous silicon thin film layer and a polycrystalline silicon thin film layer, and its thickness ranges from 10 nm to 300nm.

具体的,S6中,选择性载流子传输层6可以采用低压化学气相沉积法(LPCVD)或者等离子增强化学气相沉积法(PECVD)进行沉积制备。Specifically, in S6, the selective carrier transport layer 6 can be deposited and prepared by using low pressure chemical vapor deposition (LPCVD) or plasma enhanced chemical vapor deposition (PECVD).

具体的,S6中,选择性载流子传输层6可以是未掺杂的本征硅薄膜,或者是原位掺杂但未激活的硅薄膜。Specifically, in S6, the selective carrier transport layer 6 may be an undoped intrinsic silicon thin film, or an in-situ doped but not activated silicon thin film.

S7、背面掺杂:对选择性载流子传输层6进行掺杂或激活。S7, backside doping: doping or activating the selective carrier transport layer 6 .

具体的,S7中,如果选择性载流子传输层6是未掺杂的本征硅薄膜,则利用离子注入机进行注入,再通过退火的方式可以将掺杂进的杂质进行激活,从而真正实现对选择性载流子传输层6的掺杂,同时进行了晶化处理,进一步提升硅薄膜的性能。Specifically, in S7, if the selective carrier transport layer 6 is an undoped intrinsic silicon film, an ion implanter is used for implantation, and then the doped impurities can be activated by annealing, so that the real The doping of the selective carrier transport layer 6 is realized, and the crystallization treatment is performed at the same time, so as to further improve the performance of the silicon thin film.

具体的,S7中,如果选择性载流子传输层6是原位掺杂但未激活的硅薄膜,则进行高温退火激活杂质及实现真正的掺杂,并实现对硅薄膜的晶化处理,进一步提升硅薄膜的性能。Specifically, in S7, if the selective carrier transport layer 6 is an in-situ doped but unactivated silicon thin film, high temperature annealing is performed to activate the impurities and realize the real doping, and to realize the crystallization of the silicon thin film, Further improve the performance of the silicon thin film.

S8、制备复合钝化膜,如图8所示。S8, a composite passivation film is prepared, as shown in FIG. 8 .

具体的,S8中,采用管式或板式等离子增强化学气相沉积法(PECVD)或ALD在选择性载流子传输层6和正面的掺杂层2表面沉积复合钝化膜。Specifically, in S8 , a composite passivation film is deposited on the surface of the selective carrier transport layer 6 and the surface of the doped layer 2 on the front side by using a tube or plate plasma-enhanced chemical vapor deposition (PECVD) or ALD.

具体的,S8中,复合钝化膜可以是氧化硅SiO2、氧化铝Al2O3、氧化钛TiO2、氮氧化硅SiOxN1-x中的一种单层膜或者几种的叠层膜,复合钝化膜的厚度为1~300nm。Specifically, in S8, the composite passivation film may be a single-layer film or a stack of several of silicon oxide SiO 2 , aluminum oxide Al 2 O 3 , titanium oxide TiO 2 , and silicon oxynitride SiO x N 1-x The thickness of the composite passivation film is 1 to 300 nm.

S9、制备电极并进行烧结得到太阳能电池,如图1所示。S9 , preparing electrodes and sintering to obtain a solar cell, as shown in FIG. 1 .

具体的,S9中,采用丝网印刷的方式印刷金属接触浆料,再进行烧结制备正面电极4和背面电极8,得到太阳能电池。Specifically, in S9, the metal contact paste is printed by screen printing, and then sintered to prepare the front electrode 4 and the back electrode 8 to obtain a solar cell.

实施例1Example 1

本实施例公开了一种太阳能电池及其制备方法,本实施例的太阳能电池的结构如图1所示。This embodiment discloses a solar cell and a preparation method thereof. The structure of the solar cell in this embodiment is shown in FIG. 1 .

本实施例的制备方法中硅基体1为n型硅片,正面掺杂为硼扩散,炉管氧化制备二氧化硅(SiO2)钝化介质层5,选择性载流子传输层6为本征的本征多晶硅,对选择性载流子传输层6采用离子注入方式注入P实现掺杂,整个制备方法的流程图如图2所示。具体步骤如下:In the preparation method of this embodiment, the silicon substrate 1 is an n-type silicon wafer, the front side is doped with boron diffusion, the silicon dioxide (SiO 2 ) passivation dielectric layer 5 is prepared by furnace tube oxidation, and the selective carrier transport layer 6 is this Intrinsic polysilicon is used, and the selective carrier transport layer 6 is ion-implanted to implant P to achieve doping. The flow chart of the entire preparation method is shown in FIG. 2 . Specific steps are as follows:

正面掺杂:选取电阻率在0.1~20Ω··cm的n型单晶硅片,先将其置于制绒槽中进行表面织构化形成绒面结构,如图3所示;然后将制绒后的硅片,置于硼(B)扩散炉管中制备p+掺杂层2,同时在正面形成硼硅玻璃,如图4所示。Front-side doping: select n-type single crystal silicon wafers with resistivity of 0.1-20Ω··cm, and place them in the texturing tank for surface texture to form a textured structure, as shown in Figure 3; The textured silicon wafer is placed in a boron (B) diffusion furnace tube to prepare a p+ doped layer 2, and at the same time, borosilicate glass is formed on the front side, as shown in FIG. 4 .

去除背面掺杂:由于在做正面掺杂时,气态的扩散源也会扩散到背面,进而在背面形成掺杂,因此需将掺杂后的硅片置于湿刻机中去除背面掺杂层,并保留正面掺杂形成的硼硅玻璃,但此时由于翻液的原因,正面四周的硼硅玻璃明显比中间薄;再用NaOH对背面进行抛光处理,由于正面四周区域的硼硅玻璃较薄,不能保护好此处的掺杂层,在背面抛光的同时,正面四周也会被抛光,形成未掺杂区域1-2;最后,采用HF去除正面剩余的硼硅玻璃,以便于后面制备钝化介质层。结构示意图如图5所示。Removal of back doping: Since the gaseous diffusion source will also diffuse to the back during the front doping, and then doping is formed on the back, it is necessary to place the doped silicon wafer in a wet etching machine to remove the back doping layer , and retain the borosilicate glass formed by doping on the front, but at this time, due to the liquid turning, the borosilicate glass around the front is obviously thinner than the middle; then use NaOH to polish the back, because the borosilicate glass in the area around the front is thinner than the middle. It is thin and cannot protect the doped layer here. When the backside is polished, the front side will also be polished to form an undoped area 1-2; finally, HF is used to remove the remaining borosilicate glass on the front side to facilitate subsequent preparation. Passivation dielectric layer. A schematic diagram of the structure is shown in Figure 5.

制备钝化介质层:采用炉管氧化方式在背面生长一层1.5nm的二氧化硅(SiO2)钝化介质层5,如图6所示。Preparation of passivation dielectric layer: A 1.5 nm silicon dioxide (SiO 2 ) passivation dielectric layer 5 is grown on the backside by furnace tube oxidation, as shown in FIG. 6 .

制备选择性载流子传输层:在低压化学沉积(LPCVD)设备中,在温度为610℃生长一层厚度为120nm的未掺杂的本征多晶硅薄膜,如图7所示。Preparation of selective carrier transport layer: In low-pressure chemical deposition (LPCVD) equipment, an undoped intrinsic polysilicon film with a thickness of 120 nm was grown at a temperature of 610 °C, as shown in Figure 7.

背面掺杂:利用离子注入机对选择性载流子传输层6的多晶硅薄膜进行P离子注入;再通过870℃温度进行激活,实现背面的掺杂,同时此高温也实现了对LPCVD生长的多晶硅薄膜进行了晶化热处理,进一步提升该薄膜的性能。Backside doping: use an ion implanter to implant P ions into the polysilicon film of the selective carrier transport layer 6; then activate at a temperature of 870°C to achieve backside doping. At the same time, this high temperature also realizes the polysilicon grown by LPCVD. The film is subjected to crystallization heat treatment to further improve the performance of the film.

制备复合钝化膜:先用HF溶液将背面掺杂后在硅片表面生长的氧化层除去,然后通过管式等离子增强化学气相沉积法(PECVD)在460℃的工艺条件下在选择性载流子传输层6生长第二复合钝化膜7(复合钝化膜为氧化铝和氮化硅叠层膜),正面的掺杂层2上生长第一复合钝化膜3,如图8所示。其中,复合钝化膜的厚度为120nm。Preparation of composite passivation film: firstly, the oxide layer grown on the surface of the silicon wafer after being doped on the back side was removed with HF solution, and then by tubular plasma-enhanced chemical vapor deposition (PECVD) under the process conditions of 460 °C under selective current-carrying The second composite passivation film 7 is grown on the sub-transport layer 6 (the composite passivation film is a laminated film of aluminum oxide and silicon nitride), and the first composite passivation film 3 is grown on the doped layer 2 on the front side, as shown in FIG. 8 . Among them, the thickness of the composite passivation film is 120 nm.

制备电极:采用丝网印刷的方式在硅片正面和背面印刷金属接触浆料,再通过烧结工艺制备正面电极4和背面电极8,得到太阳能电池,如图1所示。Electrode preparation: The metal contact paste is printed on the front and back of the silicon wafer by screen printing, and then the front electrode 4 and the back electrode 8 are prepared by a sintering process to obtain a solar cell, as shown in FIG. 1 .

本实施例制备的四周边缘为未掺杂的太阳能电池与普通太阳能电池的性能参数对照,如下表1所示:The surrounding edges prepared in this example are the performance parameters of undoped solar cells and ordinary solar cells, as shown in Table 1 below:

表1实施例1和普通太阳能电池的性能Table 1 Performance of Example 1 and common solar cells

Figure BDA0002592190900000121
Figure BDA0002592190900000121

实施例2Example 2

本实施例公开了一种太阳能电池及其制备方法,本实施例的太阳能电池的结构与实施例1相同。区别在于:本实施例的制备方法中采用硝酸氧化的化学方式制备二氧化硅(SiO2)的钝化介质层5,选择性载流子传输层6为掺杂P的非晶硅和本征多晶硅叠层硅薄膜。具体步骤如下:This embodiment discloses a solar cell and a preparation method thereof. The structure of the solar cell in this embodiment is the same as that of Embodiment 1. The difference is that in the preparation method of this embodiment, the passivation dielectric layer 5 of silicon dioxide (SiO 2 ) is prepared by chemical oxidation of nitric acid, and the selective carrier transport layer 6 is made of P-doped amorphous silicon and intrinsic Polysilicon laminated silicon thin film. Specific steps are as follows:

正面掺杂:选取电阻率在0.1~20Ω·cm的n型单晶硅片,先将其置于制绒槽中进行表面织构化形成绒面结构,如图3所示;然后将制绒后的硅片,置于硼(B)扩散炉管中制备p+掺杂层2,同时在正面形成硼硅玻璃,如图4所示。Front-side doping: select n-type single crystal silicon wafers with resistivity of 0.1-20Ω·cm, and place them in a texturing tank for surface texture to form a textured structure, as shown in Figure 3; The resulting silicon wafer is placed in a boron (B) diffusion furnace tube to prepare a p+ doped layer 2, and at the same time, borosilicate glass is formed on the front side, as shown in FIG. 4 .

去除背面掺杂:先将硅片进行单面刻,以去除背面扩散形成的硼硅玻璃后,再将硅片放入TMAH中对背面进行抛光;与此同时,由于翻液,正面四周边缘的硼硅玻璃比较薄,不能保护好此处的掺杂层,在背面抛光的同时,正面四周也会被抛光,形成未掺杂区域1-2;最后,采用HF去除正面剩余的硼硅玻璃,以便于后面制备钝化介质层。结构示意图如图5所示。Removal of back doping: First, the silicon wafer is etched on one side to remove the borosilicate glass formed by diffusion on the back, and then the silicon wafer is placed in TMAH to polish the back; The borosilicate glass is relatively thin and cannot protect the doped layer here. When the backside is polished, the sides of the front side will also be polished to form an undoped area 1-2; finally, HF is used to remove the remaining borosilicate glass on the front side. In order to prepare the passivation dielectric layer later. A schematic diagram of the structure is shown in Figure 5.

制备钝化介质层:采用硝酸氧化的化学方式在背面生长一层1.2nm的二氧化硅(SiO2)钝化介质层5,如图6所示。Preparation of passivation dielectric layer: A 1.2 nm silicon dioxide (SiO 2 ) passivation dielectric layer 5 is grown on the backside by chemical oxidation of nitric acid, as shown in FIG. 6 .

制备选择性载流子传输层:在等离子增强化学气相沉积法(PECVD)设备中,先在钝化介质层5的表面生长一层60nm的掺杂P的非晶硅薄膜,再在其表面上生长一层50nm的未掺杂的本征多晶硅薄膜,如图7所示。Preparation of selective carrier transport layer: in the plasma enhanced chemical vapor deposition (PECVD) equipment, a layer of 60nm P-doped amorphous silicon film is first grown on the surface of the passivation dielectric layer 5, and then on its surface A 50nm undoped intrinsic polysilicon film was grown, as shown in Figure 7.

背面掺杂:通过900℃温度对原位掺杂的硅薄膜中的掺杂源进行激活,实现背面的掺杂,同时此高温也实现了对LPCVD生长的非晶硅和多晶硅薄膜,进行了晶化热处理,进一步提升该薄膜的性能。Backside doping: The doping source in the in-situ doped silicon film is activated at a temperature of 900°C to realize the backside doping. At the same time, this high temperature also realizes the crystallization of amorphous silicon and polysilicon films grown by LPCVD. chemical heat treatment to further improve the performance of the film.

制备复合钝化膜:先用HF溶液将背面掺杂后在硅片表面生长的氧化层除去,然后通过管式等离子增强化学气相沉积法(PECVD)在背面选择性载流子传输层6和正面掺杂层2上分别生长第一复合钝化膜3和第二复合钝化膜7(复合钝化膜为氧化铝和氮化硅叠层膜),如图8所示。其中,复合钝化膜的厚度为50nm。Preparation of composite passivation film: first, the oxide layer grown on the surface of the silicon wafer after being doped on the back side is removed with HF solution, and then the selective carrier transport layer 6 on the back side and the front side are formed by tubular plasma-enhanced chemical vapor deposition (PECVD). A first composite passivation film 3 and a second composite passivation film 7 are respectively grown on the doped layer 2 (the composite passivation film is a laminated film of aluminum oxide and silicon nitride), as shown in FIG. 8 . The thickness of the composite passivation film is 50 nm.

制备电极:采用丝网印刷的方式在硅片正面和背面印刷金属接触浆料,再通过烧结工艺制备正面电极4和背面电极8,得到太阳能电池,如图1所示。Electrode preparation: The metal contact paste is printed on the front and back of the silicon wafer by screen printing, and then the front electrode 4 and the back electrode 8 are prepared by a sintering process to obtain a solar cell, as shown in FIG. 1 .

实施例3Example 3

本实施例公开了一种太阳能电池及其制备方法,本实施例的太阳能电池的结构与实施例1相同。区别在于:本实施例的制备方法中硅基体1为p型硅片,正面掺杂为磷扩散,低压化学沉积(LPCVD)制备一层氮氧化硅(SiOxN1-x)的钝化介质层5,选择性载流子传输层为本征的未掺杂的多晶硅薄膜,并采用离子注入方式对选择性载流子传输层进行B掺杂。具体步骤如下:This embodiment discloses a solar cell and a preparation method thereof. The structure of the solar cell in this embodiment is the same as that of Embodiment 1. The difference is: in the preparation method of this embodiment, the silicon substrate 1 is a p-type silicon wafer, the front surface is doped with phosphorus diffusion, and a layer of passivation medium of silicon oxynitride (SiO x N 1-x ) is prepared by low pressure chemical deposition (LPCVD). Layer 5, the selective carrier transport layer is an intrinsic undoped polysilicon thin film, and the selective carrier transport layer is doped with B by means of ion implantation. Specific steps are as follows:

正面掺杂:选取电阻率在0.1~20Ω·cm的p型单晶硅片,先将其置于制绒槽中进行表面织构化形成绒面结构,如图3所示;然后将制绒后的硅片,置于磷(P)扩散炉管中制备n+掺杂层2,同时在正面形成磷硅玻璃,如图4所示。Front-side doping: select p-type single crystal silicon wafers with resistivity of 0.1-20Ω·cm, and place them in the texturing tank for surface texturing to form a textured structure, as shown in Figure 3; The resulting silicon wafer is placed in a phosphorus (P) diffusion furnace tube to prepare an n+ doped layer 2, and at the same time, phosphorous silicate glass is formed on the front side, as shown in FIG. 4 .

去除背面掺杂:先对正面边缘采用激光去除磷硅玻璃,然后再将硅片放入NaOH中对背面进行抛光,在背面抛光的同时,正面四周也会被抛光,形成未掺杂区域1-2;最后,采用HF去除正面剩余的磷硅玻璃,以便于后面制备钝化介质层。结构示意图如图5所示。Removal of back doping: First, use laser to remove the phosphorous silicate glass on the front edge, and then put the silicon wafer into NaOH to polish the back side. When the back side is polished, the surrounding area of the front side will also be polished to form an undoped area 1- 2; Finally, use HF to remove the remaining phosphorous silicate glass on the front side, so as to prepare a passivation medium layer later. A schematic diagram of the structure is shown in Figure 5.

制备钝化介质层:采用在低压化学沉积(LPCVD)设备中原位生长一层2.0nm的氮氧化硅(SiOxN1-x)钝化介质层5,如图6所示。Preparation of passivation dielectric layer: a 2.0 nm silicon oxynitride (SiO x N 1-x ) passivation dielectric layer 5 is grown in situ in a low pressure chemical deposition (LPCVD) equipment, as shown in FIG. 6 .

制备选择性载流子传输层:在低压化学沉积(LPCVD)设备中生长钝化介质层之5后,在同一设备中,在温度为620℃生长一层60nm的多晶硅薄膜,如图7所示。Preparation of selective carrier transport layer: After growing the passivation dielectric layer 5 in a low pressure chemical deposition (LPCVD) equipment, a 60nm polysilicon film was grown in the same equipment at a temperature of 620°C, as shown in Figure 7 .

背面掺杂:利用离子注入机对选择性载流子传输层的多晶硅薄膜进行B离子注入;再通过950℃温度对其进行激活,实现背面掺杂,同时此高温也实现了对LPCVD生长的多晶硅薄膜进行了晶化热处理,进一步提升该薄膜的性能。Backside doping: B ion implantation is performed on the polysilicon film of the selective carrier transport layer by an ion implanter; then it is activated at a temperature of 950°C to realize backside doping. At the same time, this high temperature also realizes the polysilicon grown by LPCVD. The film is subjected to crystallization heat treatment to further improve the performance of the film.

制备复合钝化膜:先用HF溶液将背面掺杂后在硅片表面生长的氧化层除去,然后通过管式等离子增强化学气相沉积法(PECVD)在背面的选择性载流子传输层6和正面掺杂层2上分别生长第一复合钝化膜3和第二复合钝化膜7(复合钝化膜为氧化铝和氮化硅叠层膜),如图8所示。其中,复合钝化膜的厚度为80nm。Preparation of composite passivation film: first, the oxide layer grown on the surface of the silicon wafer after being doped on the back side is removed with HF solution, and then the selective carrier transport layer 6 and A first composite passivation film 3 and a second composite passivation film 7 (the composite passivation film is a laminated film of aluminum oxide and silicon nitride) are grown on the front-side doped layer 2 respectively, as shown in FIG. 8 . Among them, the thickness of the composite passivation film is 80 nm.

制备电极:采用丝网印刷的方式在硅片正面和背面印刷金属接触浆料,再通过烧结工艺制备正面电极4和背面电极8,得到太阳能电池,如图1所示。Electrode preparation: The metal contact paste is printed on the front and back of the silicon wafer by screen printing, and then the front electrode 4 and the back electrode 8 are prepared by a sintering process to obtain a solar cell, as shown in FIG. 1 .

由表1可以看出,本发明的太阳能电池的正面的表面四周边缘设置未掺杂区域,未掺杂区域增加了掺杂层边缘与背面掺杂层边缘之间的距离,确保掺杂层边缘与背面掺杂层边缘完全断开,可以实现更低的漏电流,提升电池的并联电阻,能够提高电池片的良率。As can be seen from Table 1, the front surface of the solar cell of the present invention is provided with an undoped area around the edge, and the undoped area increases the distance between the edge of the doped layer and the edge of the back doped layer to ensure the edge of the doped layer. It is completely disconnected from the edge of the back doping layer, which can achieve lower leakage current, improve the parallel resistance of the battery, and improve the yield of the battery.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Substitutions should be covered within the protection scope of the present invention.

Claims (10)

1.一种太阳能电池,其特征在于,包括硅基体(1),所述硅基体(1)的正面包括第一表面,所述第一表面包括掺杂区域(1-1)和未掺杂区域(1-2),所述未掺杂区域(1-2)分布在掺杂区域(1-1)的四周边缘区域,所述未掺杂区域(1-2)的宽度不超过2mm,所述掺杂区域(1-1)的上表面设置有掺杂层(2)。1. A solar cell, characterized by comprising a silicon substrate (1), the front surface of the silicon substrate (1) comprising a first surface, the first surface comprising a doped region (1-1) and an undoped region area (1-2), the undoped area (1-2) is distributed in the surrounding edge area of the doped area (1-1), the width of the undoped area (1-2) is not more than 2mm, A doped layer (2) is provided on the upper surface of the doped region (1-1). 2.根据权利要求1所述的太阳能电池,其特征在于,所述掺杂区域的(1-1)的上表面为绒面,所述未掺杂区域(1-2)的上表面为抛光面。2. The solar cell according to claim 1, wherein the upper surface of the doped region (1-1) is textured, and the upper surface of the undoped region (1-2) is polished noodle. 3.根据权利要求1所述的太阳能电池,其特征在于,所述未掺杂区域(1-2)和掺杂层(2)的上表面设有第一复合钝化膜(3),所述第一复合钝化膜(3)的上表面设有正面电极(4)。3. The solar cell according to claim 1, wherein a first composite passivation film (3) is provided on the upper surfaces of the undoped region (1-2) and the doped layer (2), so A front electrode (4) is provided on the upper surface of the first composite passivation film (3). 4.根据权利要求3所述的太阳能电池,其特征在于,所述硅基体(1)的背面沿远离硅基体(1)的方向依次设有钝化介质层(5)、选择性载流子传输层(6)、第二复合钝化膜(7)和背面电极(8)。4 . The solar cell according to claim 3 , wherein the back surface of the silicon substrate ( 1 ) is sequentially provided with a passivation medium layer ( 5 ) and selective carriers along a direction away from the silicon substrate ( 1 ). 5 . A transmission layer (6), a second composite passivation film (7) and a back electrode (8). 5.根据权利要求4所述的太阳能电池,其特征在于,所述钝化介质层(5)为氧化硅层、氧化铝层、氧化钛层和氮氧化硅层中的一种单层膜或几种的叠层膜。5. The solar cell according to claim 4, wherein the passivation medium layer (5) is a single-layer film or Several laminated films. 6.根据权利要求1-5任一项所述的太阳能电池,其特征在于,所述掺杂层(2)的导电类型与所述硅基体(1)的导电类型相反或者相同。6. The solar cell according to any one of claims 1-5, characterized in that the conductivity type of the doped layer (2) is opposite to or the same as the conductivity type of the silicon substrate (1). 7.一种太阳能电池的制备方法,其特征在于,用于制备权利要求1-6所述的太阳能电池,包括以下步骤:7. A method for preparing a solar cell, characterized in that, for preparing the solar cell according to claim 1-6, comprising the following steps: S1、提供硅基体(1),并对硅基体(1)进行清洗和制绒;S1, providing a silicon substrate (1), and cleaning and texturing the silicon substrate (1); S2、正面掺杂形成掺杂层(2);S2, doping the front side to form a doped layer (2); S3、去除背面掺杂和正面四周边缘的掺杂,在正面形成未掺杂区域(1-2);S3, remove the doping on the backside and the doping around the edges of the front side, and form an undoped region (1-2) on the front side; S4、去除正面剩余的硅玻璃。S4, remove the remaining silicon glass on the front side. 8.根据权利要求7所述的太阳能电池的制备方法,其特征在于,S4后还包括:8. The preparation method of solar cell according to claim 7, characterized in that, after S4, further comprising: S5、在硅基体的背面制备钝化介质层(5);S5, preparing a passivation dielectric layer (5) on the backside of the silicon substrate; S6、在钝化介质层(5)上制备选择性载流子传输层(6);S6, preparing a selective carrier transport layer (6) on the passivation dielectric layer (5); S7、背面掺杂,对选择性载流子传输层(6)进行掺杂或激活;S7, backside doping, doping or activating the selective carrier transport layer (6); S8、制备复合钝化膜;S8, preparing a composite passivation film; S9、制备电极并进行烧结得到太阳能电池。S9, preparing electrodes and sintering to obtain solar cells. 9.根据权利要求7所述的太阳能电池的制备方法,其特征在于,所述S3中去除背面掺杂,在正面形成未掺杂区域(1-2)包括如下步骤:9 . The method for preparing a solar cell according to claim 7 , wherein the doping on the back surface is removed in the step S3 , and the formation of an undoped region (1-2) on the front surface comprises the following steps: 10 . S31、先将硅片的正面向上,置于链式单面刻设备中,采用HF溶液进行背面单面刻,确保溶液的液位接近硅片的正表面,以去除背面扩散形成的硅玻璃的同时,使得化学溶液翻液到正面的四周,并且该区域不超过2mm,此时正面四周的硅玻璃,变薄或完全被刻蚀掉;S31. First, place the front side of the silicon wafer in the chain-type single-sided engraving equipment, and use HF solution for single-sided engraving on the back side to ensure that the liquid level of the solution is close to the front surface of the silicon wafer, so as to remove the silicon glass formed by diffusion on the back side. At the same time, the chemical solution is turned to the surrounding of the front, and the area does not exceed 2mm. At this time, the silicon glass around the front is thinned or completely etched; S32、再将硅片放入NaOH或者TMAH中对背面进行抛光;此时,在背面抛光的同时,正面四周也被抛光,形成未掺杂区域(1-2)。S32, the silicon wafer is then put into NaOH or TMAH to polish the back surface; at this time, while the back surface is polished, the surrounding surfaces of the front surface are also polished to form an undoped region (1-2). 10.根据权利要求8所述的太阳能电池的制备方法,其特征在于,所述钝化介质层(5)的厚度为0.1nm~10.0nm。10 . The method for preparing a solar cell according to claim 8 , wherein the passivation medium layer ( 5 ) has a thickness of 0.1 nm to 10.0 nm. 11 .
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