CN111829166A - Electric storage electric water heater - Google Patents
Electric storage electric water heater Download PDFInfo
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- CN111829166A CN111829166A CN201910320657.9A CN201910320657A CN111829166A CN 111829166 A CN111829166 A CN 111829166A CN 201910320657 A CN201910320657 A CN 201910320657A CN 111829166 A CN111829166 A CN 111829166A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/10—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium
- F24H1/101—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply
- F24H1/102—Continuous-flow heaters, i.e. heaters in which heat is generated only while the water is flowing, e.g. with direct contact of the water with the heating medium using electric energy supply with resistance
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1818—Arrangement or mounting of electric heating means
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2039—Modifications to facilitate cooling, ventilating, or heating characterised by the heat transfer by conduction from the heat generating element to a dissipating body
- H05K7/20409—Outer radiating structures on heat dissipating housings, e.g. fins integrated with the housing
- H05K7/20418—Outer radiating structures on heat dissipating housings, e.g. fins integrated with the housing the radiating structures being additional and fastened onto the housing
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Abstract
Description
技术领域technical field
本发明属于家用电器技术领域,尤其涉及一种蓄电式电热水器。The invention belongs to the technical field of household appliances, in particular to an electric storage type electric water heater.
背景技术Background technique
目前,热水器是人们日常生活中常用的家用电器,其中,电热水器因其体积小被广泛的使用,而具有即热功能的即热式热水器因其使用便利,被更多的用户所使用,但是,而由于受家用电线对电流的限制,即热式热水器的功率较低,无法满足用户对大流量洗浴的要求。中国专利申请号2018107213469公开了一种配置有蓄电池的即热式电加热装置,即采用电池组为电加热装置来提供电能进行加热,实现即热式供水。其中,电池组和电加热装置均安装在外壳中,在电池充放电过程中,控制电池充放电的充放电电路均会产生的热量,尤其在大功率情况下,热量不能及时有效的散发,使得充放电性能降低并容易因高温引起电气故障。如何设计一种散热效率高的电热水器是本发明所要解决的技术问题。At present, water heaters are commonly used household appliances in people's daily life. Among them, electric water heaters are widely used because of their small size, and instant water heaters with instant heating function are used by more users because of their convenience. , and due to the limitation of current by household wires, the power of the instant water heater is low, which cannot meet the user's requirements for large-flow bathing. Chinese Patent Application No. 2018107213469 discloses an instant electric heating device equipped with a battery, that is, a battery pack is used as the electric heating device to provide electric energy for heating, thereby realizing instant water supply. Among them, the battery pack and the electric heating device are installed in the casing. During the charging and discharging process of the battery, the heat generated by the charging and discharging circuit that controls the charging and discharging of the battery, especially in the case of high power, the heat cannot be dissipated in time and effectively, making the The charge-discharge performance is degraded and electrical failures are easily caused by high temperature. How to design an electric water heater with high heat dissipation efficiency is the technical problem to be solved by the present invention.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术中存在的上述技术问题,提供一种蓄电式电热水器,以提高蓄电式电热水器散热效率并提高使用可靠性。Aiming at the above technical problems existing in the prior art, the present invention provides an electric storage electric water heater, so as to improve the heat dissipation efficiency of the electric storage electric water heater and improve the reliability of use.
为实现上述发明目的,本发明采用下述技术方案予以实现:In order to realize the above-mentioned purpose of the invention, the present invention adopts the following technical scheme to realize:
本发明提供一种蓄电式电热水器,包括:The present invention provides an electric storage type electric water heater, comprising:
外壳,所述外壳上设置有散热开口;a casing, the casing is provided with a heat dissipation opening;
电加热模块,所述电加热模块配置有进水口和出水口,所述电加热模块用于加热从所述进水口输入的冷水并从所述出水口输出热水;an electric heating module, the electric heating module is configured with a water inlet and a water outlet, and the electric heating module is used for heating cold water input from the water inlet and outputting hot water from the water outlet;
若干蓄电池,所述蓄电池用于存储电能;a number of batteries for storing electrical energy;
充放电模块,所述充电模块用于控制所述蓄电池进行充电,还用于控制所述蓄电池放电以给所述电加热模块进行供电;a charging and discharging module, the charging module is used to control the charging of the storage battery, and is also used to control the discharging of the storage battery to supply power to the electric heating module;
散热器,所述散热器用于安装所述充放电模块并用于散发所述充放电模块释放的热量;a radiator, the radiator is used for installing the charging and discharging module and for dissipating the heat released by the charging and discharging module;
其中,所述电加热模块、所述充放电模块和所述蓄电池位于所述外壳中,所述散热器设置在所述散热开口中。Wherein, the electric heating module, the charging and discharging module and the battery are located in the casing, and the radiator is arranged in the heat dissipation opening.
进一步的,所述散热器包括:散热基板,所述散热基板设置在所述充放电模块上并用于吸收所述充放电模块释放的热量;多片散热翅片,所述散热翅片设置在所述散热基板上,所述散热翅片插在所述散热开口中。Further, the radiator includes: a heat dissipation base plate, the heat dissipation base plate is arranged on the charge and discharge module and is used to absorb the heat released by the charge and discharge module; a plurality of heat dissipation fins, the heat dissipation fins are disposed on the On the heat dissipation substrate, the heat dissipation fins are inserted into the heat dissipation openings.
进一步的,多片所述散热翅片纵向布置,相邻两片所述散热翅片之间形成散热风道。Further, a plurality of the heat dissipation fins are arranged longitudinally, and a heat dissipation air duct is formed between two adjacent heat dissipation fins.
进一步的,所述外壳包括前面板、边框和后背板,所述边框位于所述前面板和所述后背板之间,所述后背板上设置有朝向所述外壳内部凹陷的凹槽结构,所述散热开口位于所述凹槽结构中;所述散热器从所述外壳内部贯穿所述散热开口并延伸至所述凹槽结构中。Further, the housing includes a front panel, a frame and a back panel, the frame is located between the front panel and the back panel, and the back panel is provided with a recessed groove toward the interior of the housing structure, the heat dissipation opening is located in the groove structure; the heat sink penetrates the heat dissipation opening from the inside of the casing and extends into the groove structure.
进一步的,所述边框的底部设置有与所述凹槽结构连接的缺口结构;所述散热器加热形成的热空气在所述凹槽结构中向上流动,外部冷空气经过所述缺口结构吸入到所述凹槽结构中。Further, the bottom of the frame is provided with a notch structure connected with the groove structure; the hot air formed by the heating of the radiator flows upward in the groove structure, and the external cold air is sucked into the groove structure through the notch structure. in the groove structure.
进一步的,所述外壳中形成有相互隔离的第一安装腔体、第二安装腔体和第三安装腔体,所述电加热模块位于所述第一安装腔体中,所述充放电模块设置在所述第二安装腔体中,所述蓄电池设置在所述第三安装腔体中,所述散热开口连通所述第二安装腔体。Further, a first installation cavity, a second installation cavity and a third installation cavity which are isolated from each other are formed in the casing, the electric heating module is located in the first installation cavity, and the charging and discharging module is located in the first installation cavity. The battery is arranged in the second installation cavity, the battery is arranged in the third installation cavity, and the heat dissipation opening communicates with the second installation cavity.
进一步的,还包括:散热架,所述散热架用于安装所述蓄电池并用于散发所述蓄电池释放的热量,所述散热架位于所述外壳中。Further, it also includes: a heat dissipation frame, the heat dissipation frame is used for installing the battery and for dissipating the heat released by the battery, and the heat dissipation frame is located in the casing.
进一步的,还包括: 冷却水管,所述冷却水管贴靠在所述散热架上并与所述进水口连接。Further, it also includes: a cooling water pipe, the cooling water pipe is abutted on the heat dissipation frame and connected with the water inlet.
进一步的,所述电加热模块包括:加热容器,所述加热容器具有所述进水口和所述出水口;多个电加热部件,所述电加热部件设置在所述加热容器上并用于加热流经所述加热容器中的水。Further, the electric heating module includes: a heating container, the heating container has the water inlet and the water outlet; a plurality of electric heating components, the electric heating components are arranged on the heating container and are used for heating flow water in the heated vessel.
进一步的,所述充放电模块包括:电池充电单元,所述电池充电单元用于接通外部供电电源并对所述蓄电池进行充电;电池放电单元,所述电池放电单元用于控制所述蓄电池放电以给各个所述电加热部件供电。Further, the charging and discharging module includes: a battery charging unit for connecting an external power supply and charging the storage battery; a battery discharging unit for controlling the discharge of the storage battery to power each of the electric heating components.
与现有技术相比,本发明的优点和积极效果是:通过在外壳上设置散热开口并在充放电模块上增加散热器,散热器设置在散热开口中,充放电过程中,充放电模块产生的热量被散热器吸收并通过散热开口释放到外壳的外部,以快速散发热量提高散热效率,进而避免在封闭的外壳中因高温导致充放电模块发生故障的情况发生,从而提高了使用可靠性。Compared with the prior art, the advantages and positive effects of the present invention are: by setting a heat dissipation opening on the casing and adding a heat sink on the charge and discharge module, the heat sink is arranged in the heat dissipation opening, and during the charge and discharge process, the charge and discharge module generates a heat sink. The heat of the radiator is absorbed by the radiator and released to the outside of the casing through the heat dissipation opening to quickly dissipate the heat and improve the heat dissipation efficiency, thereby avoiding the failure of the charging and discharging module due to high temperature in the closed casing, thereby improving the reliability of use.
结合附图阅读本发明的具体实施方式后,本发明的其他特点和优点将变得更加清楚。Other features and advantages of the present invention will become more apparent after reading the detailed description of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1 为本发明电热水器实施例的结构示意图之一;Fig. 1 is one of the structural schematic diagrams of the embodiment of the electric water heater of the present invention;
图2 为本发明电热水器实施例中外壳内部器件的分布图;Fig. 2 is the distribution diagram of the internal components of the casing in the embodiment of the electric water heater of the present invention;
图3 为本发明电热水器实施例的结构示意图之二;Fig. 3 is the second structural schematic diagram of the embodiment of the electric water heater of the present invention;
图4 为本发明电热水器实施例中外壳的结构示意图;Fig. 4 is the structural schematic diagram of the shell in the embodiment of the electric water heater of the present invention;
图5为本发明电热水器实施例中蓄电模块的结构示意图之一;FIG. 5 is one of the structural schematic diagrams of the power storage module in the embodiment of the electric water heater of the present invention;
图6为图5中A区域的局部放大示意图;Fig. 6 is the partial enlarged schematic diagram of A area in Fig. 5;
图7为本发明电热水器实施例中蓄电模块的结构示意图之二;FIG. 7 is the second schematic structural diagram of the power storage module in the embodiment of the electric water heater of the present invention;
图8为图7中B区域的局部放大示意图;Fig. 8 is the partial enlarged schematic diagram of B region in Fig. 7;
图9为本发明电热水器实施例中主架体的结构示意图;9 is a schematic structural diagram of a main frame body in an embodiment of the electric water heater of the present invention;
图10为本发明电热水器实施例中电加热模块的结构示意图;10 is a schematic structural diagram of an electric heating module in an embodiment of an electric water heater of the present invention;
图11为本发明电热水器实施例中电加热模块的剖视图;11 is a cross-sectional view of an electric heating module in an embodiment of the electric water heater of the present invention;
图12为本发明电热水器实施例中电加热模块的局部结构示意图;Fig. 12 is a partial structural schematic diagram of the electric heating module in the embodiment of the electric water heater of the present invention;
图13为本发明电热水器实施例中第一连接架与第二连接架的组装图;13 is an assembly diagram of the first connecting frame and the second connecting frame in the embodiment of the electric water heater of the present invention;
图14为本发明电热水器实施例中第一连接架的结构示意图;14 is a schematic structural diagram of the first connecting frame in the embodiment of the electric water heater of the present invention;
图15为本发明电热水器实施例中第二连接架的结构示意图。FIG. 15 is a schematic structural diagram of the second connection frame in the embodiment of the electric water heater of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下将结合附图和实施例,对本发明作进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
需要说明的是,在本发明的描述中,术语“上”、“下”、“左”、“右”、“竖”、“横”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the present invention, the terms "up", "down", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate directions or positions The terminology of the relationship is based on the direction or positional relationship shown in the drawings, which is only for the convenience of description, rather than indicating or implying that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. limits. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
如图1-图4所示,本实施例电热水器包括:外壳1、电加热模块2、蓄电模块3、充放电模块4和控制器5,其中,电加热模块2、蓄电模块3、充放电模块4和控制器5安装在外壳1中,外壳1上设置有进水管101和出水管102,进水管101与外部供水源(例如:自来水管)连接用于引入冷水,而出水管102则用于输出热水。在实际使用过程中,充放电模块4能够对蓄电模块3进行充电和放电控制,并利用蓄电模块3释放的电能供给电加热模块2进行加热,外部供水源输送到电加热模块2中的水经过电加热模块2进行快速加热以实现即热式供水的目的,而通常情况下,热水器上将配置有检测温度的温度传感器和检测水流的流量传感器,控制器5则根据用户设定参数和相关传感器检测到的信号来控制充放电模块4运行。As shown in Figures 1-4, the electric water heater in this embodiment includes: a
针对上述各个模块的基本功能进行说明:电加热模块2通常包括加热容器和电加热部件,加热容器具有进水口和出水口,供水源输送的水经过进水管101由进水口进入到加热容器中,电加热部件获得电能对加热容器中流动的水进行加热,加热形成的热水从加热容器的出水口输出并通过出水管102输送至外部,而电加热部件可以采用电加热管、电热膜等电加热器件;蓄电模块3则采用若干蓄电池进行存储电能,蓄电池可以采用现有常见的电池类型,例如,锂电池或镍镉电池等,本实施例对蓄电池的具体形式不做限制;充放电模块4通常具有电池充电单元和电池放电单元,电池充电单元则接通市电根据需要来对蓄电池进行充电操作,而电池放电单元则与电加热部件连接,蓄电池释放的电能则通过电池放电单元施加到电加热部件上实现对电加热部件进行供电,电池充电单元和电池放电单元可以采用常规的电池充电电路和电池放电电路形式,在此不做限制;控制器5作为主要的控制部件,能够根据用户设定指令模式来控制电热水器运行,控制器5通常包括电路板及设置在电路板上的控制芯片,而由于采用蓄电池来供电,控制器5还可以配置有电池管理系统(英语:Battery Management System,缩写BMS),利用电池管理系统来对蓄电池进行监控,例如,准确估测动力电池组的荷电状态 (State of Charge,即SOC),即电池剩余电量,在充放电过程中实时采集每块蓄电池的电压、温度、电流等参数,防止发生过充电或过放电现象,以及单体蓄电池均衡充电以使蓄电模块中各个蓄电池都达到均衡一致的状态等功能,另外,控制器5还可以配置有显示屏或显示触摸屏供用户查看电热水器的运行状态。The basic functions of the above-mentioned modules are explained: the
其中,由于充放电模块4设置在外壳1内部, 充放电模块4在控制蓄电模块3充电或放电过程中, 充放电模块4自身会产生热量,热量集聚在外壳1内部不能快速释放的话,会因外壳1内部温度过高而影响充放电模块4的运行可靠性,为此,外壳1上设置有散热开口10;同时, 充放电模块4上设置有散热器41,散热器41用于安装充放电模块4并用于散发充放电模块4释放的热量,散热器41则设置在散热开口10中。具体的, 充放电模块4在充放电过程中, 充放电模块4产生的热量被散热器41吸收,而散热器41由于位于散热开口10中,外壳1外部的冷空气能够与位于散热开口10中的散热器41进行热交换,以实现利用散热器41来散发掉充放电模块4产生的热量。而在实际使用过程中,由于充放电模块4产生的热量能够通过散热器41快速的散发至外壳1的外部,能够确保充放电模块4能够可靠的运行。Among them, since the charging and discharging module 4 is arranged inside the
另外,散热器41可以采用导热性能良好的材料制成,例如:铜铝等材料。而为了提高散热效率,散热器41包括:散热基板411和多片散热翅片412,散热基板411设置在充放电模块4上并用于吸收充放电模块4释放的热量;散热翅片412则设置在散热基板411上,散热翅片412插在散热开口10中。具体的,散热基板411可以通过螺钉固定或卡扣连接等方式连接在充放电模块4上,而为了提高传热效率,充放电模块4与散热基板411之间还设置有导热胶。这样,充放电模块4能够快速的将热量传递给散热基板411,而散热基板411又将热量传给散热翅片412。位于散热开口10中的散热翅片412能够与外界空气充分接触热交换,实现快速散热。而利用热气上升的原理,散热翅片412在散热开口10中采用竖立布置的形式,即多片散热翅片412纵向布置在散热开口10中,相邻两片散热翅片412之间形成散热风道。充放电模块4产生的热量最终传递至散热翅片412处,散热翅片412将加热其周围的空气以形成热空气,利用热气上升的原理,散热翅片412周围被加热的空气上升,使得散热翅片412下方的冷空气被吸入到散热风道,这样,便可以更加快速高效的提高散热效率。In addition, the
针对散热开口10在外壳1上的位置,则根据散热器41的安装位置对应设置,例如:可以在外壳1的背部或侧部设置散热开口10。而外壳1通常包括前面板11、边框13和后背板12,边框13位于前面板11和后背板12之间,前面板11和后背板12分别安装到边框13以形成外壳1;后背板12上设置有朝向外壳1内部凹陷的凹槽结构121,散热开口10位于凹槽结构121中;散热器41从外壳1内部贯穿散热开口10并延伸至凹槽结构121中。具体的,后背板12可以采用冲压的方式形成凹槽结构121,并在凹槽结构121中开设散热开口10,这样,可以在后背板12上开设足够大面积的散热开口10来安装大尺寸的散热器41,以提高散热效率。而外壳1的安装到墙壁上后,后背板12上所形成的凹槽结构121与墙壁之间将形成类似风道的结构,一方面可以满足更大面积的散热翅片412外伸出至散热开口10的外部,以使得更大面积的散热翅片412与外界冷空气接触进行散热,另一方面外伸出至散热开口10的外部的散热翅片412还是位于凹槽结构121中,不会影响外壳1的挂壁安装,避免从散热开口10伸出的散热翅片412延伸至后背板12的外侧而影响安装。The position of the
优选的,为了使得外壳1底部的冷空气能够顺畅的进入到凹槽结构121中与散热翅片412进行热交换,边框13的底部设置有与凹槽结构131连接的缺口结构131;散热器41加热形成的热空气在凹槽结构121中向上流动,外部冷空气经过缺口结构131吸入到凹槽结构121中。具体的,边框13的底部所形成的缺口结构131作为冷气进入口,凹槽结构121中的散热翅片412加热空气经由外壳1与墙壁之间的间隙上升流出凹槽结构121,而外壳1底部的冷空气则能够通过缺口结构131快速的进入到凹槽结构121中来对散热翅片412进行降温。凹槽结构121与墙体之间形成的类风道结构在热气上升作用下能够在缺口结构131处形成一定的负压来吸入外壳1底部的冷空气,从而加快散热翅片412表面的空气流动速度。Preferably, in order to enable the cold air at the bottom of the
通过在外壳上设置散热开口并在充放电模块上增加散热器,散热器设置在散热开口中,充放电过程中,充放电模块产生的热量被散热器吸收并通过散热开口释放到外壳的外部,以快速散发热量提高散热效率,进而避免在封闭的外壳中因高温导致充放电模块发生故障的情况发生,从而提高了使用可靠性。By setting a heat dissipation opening on the casing and adding a heat sink on the charge and discharge module, the heat sink is arranged in the heat dissipation opening. During the charging and discharging process, the heat generated by the charge and discharge module is absorbed by the heat sink and released to the outside of the casing through the heat dissipation opening. The heat dissipation efficiency is improved by rapidly dissipating heat, thereby avoiding the occurrence of failure of the charging and discharging module due to high temperature in the closed casing, thereby improving the reliability of use.
基于上述技术方案,可选的,为了满足电池散热的要求,以提高电池的使用可靠安全性。如图5-图9所示,蓄电模块3包括:若干蓄电池31和散热架32,其中,散热架32用于安装蓄电池31并用于散发蓄电池31释放的热量;蓄电池31与散热架32热传导连接。具体的,散热架32一方面用于将多个蓄电池31进行安装和固定,以方便后期统一组装,另一方面散热架32具有散发蓄电池31释放热量的功能,散热架32可以采用导热材料制成,如铝或铜等导热性能良好的金属。Based on the above technical solutions, optionally, in order to meet the requirements for heat dissipation of the battery, the reliability and safety of the use of the battery can be improved. As shown in FIGS. 5-9 , the
而为了提高蓄电池31与散热架32之间的热传递效率,蓄电池31通过导热胶粘贴在散热架32上,具体的,在将蓄电池31装配到散热架32上时,则利用导热胶将蓄电池31粘结在散热架32上,一方面导热胶能够方便快捷的将蓄电池31组装到散热架32上,另一方面导热胶能够起到快速传导热量的作用,以提高蓄电池31的热传递效率。In order to improve the heat transfer efficiency between the
而为了增大接触面积,蓄电池31整体呈扁平结构,蓄电池31的背面通过导热胶贴靠在散热架32上。优选的,为了更加可靠的安装蓄电池31,散热架32包括:主架体321,主架体321上设置有安装凹槽3211,蓄电池31通过导热胶安装在对应的安装凹槽3211中,安装凹槽3211能够独立的安装单个蓄电池31,同时,蓄电池31在安装凹槽3211中能够被安装凹槽3211的底部和两侧部进行限位,以提高组装可靠性。其中,安装凹槽3211中还设置有定位板3212,定位板3212用于对蓄电池31配置有两个电极的端面进行定位,定位板3212位于两个电极之间能够对蓄电池31的上下和左右方向进行限位,以进一步的提高组装可靠性。In order to increase the contact area, the
另外,为了进一步的提高蓄电池31的组装可靠性,避免在运输过程中出现蓄电池31脱落的情况发生,则主架体321上还设置有连接架,利用连接架卡装到主架体321上,连接架将贴靠在蓄电池31的正面,从而使得蓄电池31夹在连接架和主架体321之间,而连接架的结构形式则根据蓄电池31与主架体321的组装方式不同而不同。具体为:对于主架体321的正面或背面安装有蓄电池31的情况下,则主架体321上还设置有多个第一卡接口;散热架32还包括:第一连接架,第一连接架上设置有多个第一卡接连接件;其中,第一卡接连接件卡装在第一卡接口中,蓄电池31夹在主架体321和第一连接架之间。具体的,对于在主架体321一表面上安装蓄电池31的情况下,在蓄电池31通过导热胶粘结在主架体321上后,第一卡接连接件直接卡装到主架体321的第一卡接口中,以完成第一连接架的组装,蓄电池31便夹在第一连接架与主架体321之间,从而可以保证蓄电池31不会从安装凹槽3211中脱离出。同样的,对于主架体321的正面和背面均设置有蓄电池31的情况下,则在主架体321上还设置有多个通孔3210;散热架32包括:第二连接架322,第二连接架322上设置有多个第二卡接口(未标记);第三连接架323,第三连接架323上设置有多个第二卡接连接件3231;其中,主架体321位于第二连接架322和第三连接架323之间,第二卡接连接件3231穿过对应的通孔3210卡装在第二卡接口中,部分蓄电池31夹在主架体321和第二连接架322之间,剩余部分蓄电池31夹在主架体321和第三连接架323之间。具体的,在将蓄电池31通过导热胶对应的贴在主架体321的正面和背面后,则第二卡接连接件3231从主架体321的一侧穿过通孔3210卡入到第二卡接口中,此时,第二连接架322和第三连接架323均紧贴在蓄电池31的正面,从而实现对蓄电池31进行紧固。In addition, in order to further improve the assembly reliability of the
对于上述记载的第一卡接连接件和第二卡接连接件3231而言,为了实现卡接的功能,以第二卡接连接件3231为例,可以在第二卡接连接件3231的卡接端部形成卡爪,卡爪卡入到第二卡接口中以实现卡接连接;或者,第二卡接连接件3231整体呈板状结构,板状结构的自由端部分别设置有翘起的弹性卡片3232,弹性卡片3232穿过第二卡接口并卡在第二卡接口的边缘。For the first snap-on connector and the second snap-on
进一步的,为了更加有效的对蓄电池31进行散热,蓄电模块3还包括热量收集组件,热量收集组件用于通过散热架32传热来收集蓄电池31释放的热量。具体的,蓄电池31充放电过程中产生的热量传递给散热架32,散热架32传导的部分热量自然散发掉,剩余部分热量则被热量收集组件所吸收,热量收集组件采用主动吸热的方式,能够更加快速高效的吸收热量。Further, in order to more effectively dissipate heat from the
而为了充分的利用蓄电池31产生的热量加热水,热量收集组件包括:冷却水管33,冷却水管33贴靠在主架体321上并与进水口连接。具体的,在开启电热水器工作产生热水的过程中,外部供水源输入的冷水通过进水管101先进入到冷却水管33中,流经冷却水管33的冷水温度较低,而蓄电池31放电时产生的热量将加热主架体321,利用高温差能够加快冷水与主架体321之间的热传递效率,从而快速的吸收热量,同时,冷却水管33中的冷水吸收热量后进入到电加热模块2中,冷水被蓄电池31释放的热量加热升温,从而可以减小电加热模块2的用电量,以降低能耗,提高热水输出率和输出量。冷却水管33在主架体321上往复弯折布置,整体呈蛇形盘管结构,以增大与主架体321之间的热接触面积,以加快散热效率。In order to fully utilize the heat generated by the
其中,为了方便的安装冷却水管33,则可以在主架体321的正面或背面形成与冷却水管33延伸走向相配的管槽3213,冷却水管33位于管槽3213中,这样,使得冷却水管33与主架体321之间的接触面积增大以提高热传递效率,同时,冷却水管33位于管槽3213中不会额外增加蓄电模块3的整体厚度,以保证轻薄化设计。或者,可以在主架体321中形成有夹层结构,冷却水管33位于夹层结构,冷却水管33在夹层结构中能够根据均匀的吸收主架体321两侧的蓄电池31释放的热量,而热量收集组件可以还包括相变蓄热材料,相变蓄热材料填充在夹层结构中,相变蓄热材料能够有效的填充整个夹层结构,以最大限度的提高散热效率。并且,在蓄电模块3充电过程中,蓄电池31释放的热量能够被相变蓄热材料收集,这样,在电热水器启动阶段,便可以利用相变蓄热材料释放的热量来预热冷却水管33中的水,以实现快速输出热水的效果。Wherein, in order to conveniently install the cooling
另外,针对蓄电池31的连接方式也有多种形式,根据蓄电模块3输出的供电电压不同,则可以对蓄电池31进行对应的电路连接,例如:蓄电模块3可以输出150V-222V的高压电,或者,蓄电模块3可以输出的36V-42V低电压。而针对蓄电模块3输出150V-222V的高压电的情况下,,为了更有效的提高整体的加热功率,电热水器还可以配置有外接电源放电模块6,外接电源放电模块6用于接通外部供电电源并对剩余部分电加热部件进行供电,具体的,在常规加热模式下,蓄电模块3供给的电能便能够满足电加热模块2的加热要求,而当需要更大功率来输出更多的热水时,外接电源放电模块6将辅助供电来增大加热功率,外接电源放电模块6与市电连接并将市电转换为与蓄电模块3输出电压相同的电压值,一同为电加热模块2进行供电,而外接电源放电模块6的表现实体可以参考常规市电供电的热水器的放电控制装置,在此不做限制。优选的,电加热模块2可以配置两个加热容器21,而每个加热容器21上则对应的配置有电加热部件,其中一加热容器21上的电加热部件通过蓄电模块3进行供电,而另一加热容器21上的电加热部件则可以通过外接电源放电模块6来实现供电;或者,其中一加热容器21上的电加热部件全部通过蓄电模块3进行供电,对于另一加热容器21上的部分电加热部件通过蓄电模块3进行供电,剩余部分电加热部件通过外接电源放电模块6来实现供电。In addition, there are various ways of connecting the
本实施例电热水器,为了精确的控制出水温度,还包括:流量传感器,流量传感器用于检测电加热模块2的进水或出水流量;第一温度传感器,第一温度传感器用于检测进水口的进水温度;第二温度传感器,第二温度传感器用于检测出水口的出水温度;控制器5用于根据用户设定参数以及流量传感器、第一温度传感器和第二温度传感器检测到的信号来控制充放电模块4运行。具体的,利用流量传感器可以检测出电热水器的出水量,第一温度传感器则检测进入的冷水温度,第二温度传感器检测输出的热水温度,控制器根据用户设定的所需出水温度值并利用检测到的水流量和水温来精确的控制充放电模块4动作以调节蓄电模块3的供电功率,具体控制方法为:用户设定出水温度后,当流量传感器检测到水流量后,根据第一温度传感器检测到的进水温度以及流量传感器检测到的水流量来计算出加热水所需要的热量,以控制蓄电模块3给电加热模块2供电加热水。具体的,在进水温度、水流和所需出水温度信息得知的情况下,根据进水温度和用户设定温度之间的温差值以及水流量值,便可以计算出所需的热量,并根据所需的热量换算出所需的加热功率,以控制蓄电模块3放电,而控制器5再根据第二温度传感器所检测的出水温度值来进一步的调整充放电模块4,以使得蓄电模块更为合理的放电进行加热,达到出水温度的温差在±1℃的范围内,从而有效的提高用户体验性。根据第二温度传感器反馈的温度信号,如果第二温度传感器检测到的温度值小于用户设定出水温度时,则增大蓄电模块的放电功率;如果第二温度传感器检测到的温度值大于用户设定出水温度时,减小蓄电模块的放电功率。优选的,对于采用外接电源放电模块6进行辅助供电的情况下,在蓄电池处于最大放电功率情况下,如果第二温度传感器检测到的温度值小于用户设定出水温度时,则启动外接电源放电模块辅助给电加热模块供电加热水。The electric water heater in this embodiment, in order to accurately control the temperature of the water outlet, further includes: a flow sensor, which is used to detect the water inlet or outlet flow of the
基于上述技术方案,可选的,为了满足水电分离,以提高电池的使用可靠安全性。如图1-图2所示,在外壳1中设置隔板103和/或隔板104来形成多个安装腔体,例如:可以针对电加热模块2、蓄电模块3和充放电模块4分别配置相互独立的安装腔体,控制器5可以与充放电模块4安装在同一个安装腔体中,而外壳1上的散热开口10则连通安装有述充放电模块4的安装腔体。以外壳1中设置有隔板103和隔板104并形成三个安装腔体为例进行说明。电加热模块2设置在第一安装腔体中,充放电模块4设置在第二安装腔体中,蓄电模块3设置在第二安装腔体中。电加热模块2用于加热水独立的放置于第一安装腔体中,而充放电模块4和蓄电模块3将与电加热模块2隔离布置。在使用过程中,即便出现电加热模块2加热水过程中出现漏水的情况下,从电加热模块2泄露的水只会流到第一安装腔体中,而不会对第二安装腔体中的充放电模块4和蓄电模块3造成影响,避免充放电模块4或蓄电模块3被水浸泡而发生短路的情况发生。Based on the above technical solutions, optionally, in order to satisfy the separation of water and electricity, to improve the reliability and safety of the use of the battery. As shown in FIGS. 1-2 ,
其中,为例满足电路走线的要求,以实现对电加热模块2进行供电,隔板103和隔板104上设置有走线孔(未标记),电加热模块2通过供电线缆(未图示)与充放电模块4连接,供电线缆穿过走线孔。对于采用冷却水管33对蓄电模块3进行散热的情况下,则隔板103和隔板104上设置有安装孔(未标记),冷却水管33穿过安装孔。其中,冷却水管33与进水管101的连接部位位于第一安装腔体中,同样的,冷却水管33与电加热模块2连接的部位也位于第一安装腔体,而位于第二安装腔体中的冷却水管33的部分则是一根完整的管体,从而避免冷却水管33的连接部位漏水对第二安装腔体中的充放电模块4和蓄电模块3造成影响。Among them, for example, to meet the requirements of circuit wiring, so as to supply power to the
另外,电加热模块2、蓄电模块3和充放电模块4分别配置相互独立的安装腔体,又可以进一步的避免外壳1内的相关部件所产生的热量相互影响。其中,控制器5可以与充放电模块4安装在同一个安装腔体中,而外壳1上的散热开口10则连通安装有充放电模块4的安装腔体。In addition, the
基于上述技术方案,可选的,为了在电加热模块2加热水的过程中,减小输出热水的水温波动范围。如图10-图12所示,电加热模块2包括:加热容器21和电加热部件,而电加热部件可以采用设置在加热容器21中的电加热部件,或采用设置在加热容器21外部的电加热膜22,以采用电加热膜22为例进行说明。加热容器21包括:基座211、内管212、外管213和堵头214,基座211上设置有进水口2111和出水口2112;内管212安装在基座211上,内管212的一管口与进水口2111连通;外管213套在内管212的外部并安装在基座211上,外管213的一管口与出水口2112连通;堵头214密封封堵住外管213的另一管口;在外管213的外部沿轴线方向可以布置多个电加热膜22。具体的,在实际使用过程中,水通过基座211的进水口2111进入到外管213中,水在外管213中流动过程中,电加热膜22将在外管213的外部对水进行加热,水沿着外管213流动形成热水并进入到内管212中,而流经内管212中的水流其外部还有在外管213中流动的水的包裹住,这样,内管212流动的水所散发的热量将被外管213中流动的水吸收,有效的减少热损失,提高加热效率。其中,内管212输出的水并不是直接被电加热膜22所加热,可以有效的降低输出水温的波动。Based on the above technical solutions, optionally, in order to reduce the water temperature fluctuation range of the output hot water during the process of heating the water by the
优选的,在内管212和外管213之间还设置有支撑板215,利用支撑板215能够将内管212稳固的安装在外管213中,确保内管212和外管213之间形成的水流夹层厚度均匀;而支撑板215可以为环形结构,支撑板215套在内管212的外部,支撑板215的外边缘贴靠在外管213的内管壁上,沿内管212的轴线方向可以配置有多个支撑板215,以有效的保证内管212和外管213之间的距离不变,或者,支撑板215整体呈螺旋结构,支撑板215围绕在内管212的外部螺旋布置,支撑板215的外边缘贴靠在外管213的内管壁上。另外,为了减少出现冷热水分层的情况下,利用支撑板215对外管213中流动的水进行扰动,破坏水流动的边界层,以快速的促进冷热水的混匀,进一步的降低出水温度的波动幅度,具体的,对于采用环形结构的支撑板215而言,则在支撑板215上设置有多个水孔(未标记),在外管213中流动的水经过水口的扰流起到冷热水混匀的目的,而支撑板215可以相对于内管212的轴线倾斜布置,以利用支撑板215对水流进行进一步的导向引起扰流;而对于螺旋结构的支撑板215而言,其自身便可以起到引导水流旋转达到扰流的目的,而支撑板215的表面设置有镂空结构,可以更加有效的增大扰流效果。而在支撑板215的扰流作用下,可以进一步的减轻或避免外管213中的水因加热温度过高而出现膜态沸腾的现象。而为了最大限度的利用电加热膜22产生的热量并降低能耗,在加热容器21的外部还设置有保温层,利用保温层在外部整体对加热容器21进行包裹,减少电加热膜22所产生的热量散失,提高热能利用率并降低能耗。同时,内管212与堵头214相对的管口与堵头214之间形成间隔,可以有效的减轻水流流动方向改变而造成的水阻现象。Preferably, a
基于上述技术方案,可选的,为了实现轻薄化安装的需求,如图1、图3、图4、图13-图15所示,外壳1上还设置有用于安装到墙壁上的壁挂架14,壁挂架14包括第一连接架141和第二连接架142,而为了节省安装空间,外壳1的背部设置有朝向外壳1内部延伸的安装空间(未标记);其中,第一连接架141固定在安装空间中,第二连接架142用于固定在墙壁上来悬挂第一连接架141;而在实际使用时,第二连接架142通过螺栓等方式固定安装在墙壁上,外壳1则通过第一连接架141挂在第二连接架142上,此时,局部或全部的第二连接架142将位于安装空间中。具体的,由于在外壳1上形成朝向其内部凹陷延伸的安装空间,安装空间来安装固定第一连接架141,使得第一连接架141能够藏于外壳1中,从而避免第一连接架141外置在外壳1的外部而增加厚度尺寸。而当需要悬挂外壳1时,则将第一连接架141悬挂在第二连接架142上,此时,局部或全部的第二连接架142将伸入到安装空间中,这样,便可以利用外壳1的厚度空间来容放第二连接架142。在实际使用过程中,第一连接架141与第二连接架142良好连接的情况下,能够实现第二连接架142全部位于安装空间中,而受操作人员安装的水平以及用户家中墙壁安装环境等因素的影响,也会出现第二连接架142贴靠在墙壁上的部位露在安装空间的外部,但是,从整体上来讲,在外壳1通过壁挂架14挂在墙壁上后,外壳1所占用的空间基本与其厚度相同,这样,便可以有效地减小壁挂架14额外占用的空间。Based on the above technical solutions, optionally, in order to meet the requirements of light and thin installation, as shown in Figures 1, 3, 4, 13-15, the
其中,第一连接架141设置有第一悬挂部,第二连接架142设置有与第一悬挂部配合的第二悬挂部,第一悬挂部挂在第二悬挂部上。具体的,第一悬挂部与第二悬挂部的具体表现实体有多种结构形式。例如,第一悬挂部为设置在第一连接架141上的挂钩,第二悬挂部为设置在第二连接架142上的悬挂孔,挂钩挂在悬挂孔中。同样的,为了提高连接可靠性以及安装便利性,第一悬挂部为设置在第一连接架141上朝下延伸的挂板1411,第二悬挂部为设置在第二连接架142上朝上延伸的支撑板1421,在安装悬挂外壳1时,挂板1411插在支撑板1421和第二连接架142之间形成的区域中。而对于挂板1411和支撑板1421而言,挂板1411可以一体形成在第一连接架141上,同样的,支撑板1421可以一体形成在第二连接架142上,具体的,以第一连接架141和第二连接架142整体分别为长条形结构,以第一连接架141为例,第一连接架141可以采用板材弯折冲压等方式直接在第一连接架141上形成挂板1411,这样,第一连接架141安装到安装空间中后,第一连接架141整体构成纵截面为倒U型结构或倒J型结构。相对应的,第一连接架141整体构成纵截面为U型结构或J型结构。Wherein, the first connecting
优选的,为了方便操作人员安装外壳1并能够使得外壳1最大限度的贴靠在墙壁上以减少第二连接架142的外露量,支撑板1421从第二连接架142的下部朝上弯折延伸,支撑板1421倾斜背向第二连接架142主体的一侧向上延伸。这样,在实际安装时,外壳1被举升使得挂板1411高于支撑板1421的上部边缘,挂板1411插入到支撑板1421与第二连接架142之间并沿着支撑板1421向下滑动,利用支撑板1421的倾斜导向,在外壳1下降过程中,使得挂板1411带动外壳1逐渐靠近第二连接架142方向移动,最终,使得外壳1能够紧贴墙壁并使得第二连接架142进入到安装空间中。另外,针对外壳1上的安装空间可以设置在外壳1的顶部区域,即在后背板12和边框13顶部连接的部位形成安装空间,相对应的,第一连接架141则位于外壳1的顶部。而前面板11上的四周可以设置有翻边结构以包裹住边框12的四周,例如:前面板11的上边缘形成第一翻边结构111,第一翻边结构111可以延伸至外壳1的背部并与后背板12齐平,利用第一翻边结构111来遮盖住安装空间中的第一连接架141以优化外观效果。同时,前面板11上的两侧边缘分别形成第二翻边结构112,第二翻边结构112可以延伸至外壳1的背部并与后背板12齐平;前面板11的下边缘形成第三翻边结构113,第三翻边结构113贴靠在边框13的底部,这样,使得前面板11整体呈罩壳式结构,前面板11通过翻边结构来包裹住边框13的四周,使得外壳1的整体外观更加美观。Preferably, in order to facilitate the operator to install the
进一步的,挂板1411上设置有朝下延伸的定位插板1412,第二连接架142上设置有定位孔1422,定位插板1412插在定位孔1422中。具体的,在将第一连接架141悬挂在第二连接架142上后,定位插板1412插在对应的定位孔1422中,以限制第一连接架141在第二连接架142上横向移动,以提高安装可靠性。另外,由于第二连接架142通常采用螺栓固定等方式安装在墙壁上,则第二连接架142的背部设置有多个用于安装挂墙螺栓的安装孔1423,支撑板1421上设置有与安装孔配合的第一缺口1424,第一缺口1424与对应的安装孔1423相对布置;这样,在安装第二连接架142时,螺栓可以穿过第一缺口1424和安装孔1423连接在墙壁上,螺栓通过第一缺口1424来避让开支撑板1421,以避免支撑板1421对螺栓的安装产生干涉影响。同时,第一连接架141上设置有与第一缺口1424配合的第二缺口1413,由于螺栓在将第二连接架142固定安装在墙壁上后,螺栓的端部将外露在第二连接架142的外部,在第一连接架141安装到第二连接架142上后,螺栓外露的端部则位于第二缺口1413中,挂板1411可以通过第二缺口1413来避让开螺栓的端部,以提高安装便利性。Further, the hanging
另外,对于蓄电模块3而言,由于采用若干蓄电池31,蓄电模块3的整体重量较重,则可以将蓄电模块3直接与第一连接架141连接,第一连接架141作为悬挂件还同时充当载重件,蓄电模块3的重量由第一连接架141承担,可以采用更加轻薄的外壳1,而仅需要增强第一连接架141的结构强度,这样,可以节省材料的使用量,有利于降低制造成本。In addition, for the
以上实施例仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施例对本发明进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art can still The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions claimed in the present invention.
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Country or region after: China Address after: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Shandong, Qingdao Applicant after: Qingdao Economic And Technology Development District Haier Water Heater Co.,Ltd. Applicant after: Haier Smart Home Co., Ltd. Address before: 266101 Haier Industrial Park, 1 Haier Road, Laoshan District, Shandong, Qingdao Applicant before: Qingdao Economic And Technology Development District Haier Water Heater Co.,Ltd. Country or region before: China Applicant before: QINGDAO HAIER JOINT STOCK Co.,Ltd. |