CN111827049A - A kind of paver screw blade and paver - Google Patents
A kind of paver screw blade and paver Download PDFInfo
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- CN111827049A CN111827049A CN202010585644.7A CN202010585644A CN111827049A CN 111827049 A CN111827049 A CN 111827049A CN 202010585644 A CN202010585644 A CN 202010585644A CN 111827049 A CN111827049 A CN 111827049A
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- 239000000463 material Substances 0.000 claims abstract description 51
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000010426 asphalt Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 210000002435 tendon Anatomy 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/12—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
- E01C19/18—Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect
- E01C19/187—Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect solely for spreading-out or striking-off deposited mixtures, e.g. spread-out screws, strike-off boards
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- Road Paving Machines (AREA)
Abstract
本发明公开了一种摊铺机螺旋叶片以及摊铺机,属于道路施工设备技术领域,包括叶片本体以及设置在所述叶片本体一侧的连接体,所述叶片本体包括一背面以及与所述背面相对的一导料面,其特征在于:所述导料面上设有网格状筋体,所述网格状筋体在所述导料面上形成若干凹槽。本发明所述螺旋叶片质量轻、抗磨损且输送效率高。
The invention discloses a paver screw blade and a paver, belonging to the technical field of road construction equipment. A material guide surface opposite to the back is characterized in that: the material guide surface is provided with a grid-like rib, and the grid-like rib forms a plurality of grooves on the material guide surface. The helical blade of the invention is light in weight, wear-resistant and has high conveying efficiency.
Description
技术领域technical field
本发明属于道路施工设备技术领域,尤其涉及一摊铺机螺旋叶片以及摊铺机。The invention belongs to the technical field of road construction equipment, and particularly relates to a paver screw blade and a paver.
背景技术Background technique
在公路和城市道路的建设和养护中,国内外已经普遍采用沥青或混凝土摊铺机对路面实施沥青或混凝土的摊铺工作。螺旋分料器是摊铺机施工过程中物料流转的关键部件,螺旋叶片又是螺旋分料器上用于输送粘度较大和可压缩性物料的关键部件,这种螺旋面型,在完成输送作业的过程中,同时具有并完成对物料的搅拌、混合等功能。In the construction and maintenance of highways and urban roads, asphalt or concrete paver has been widely used at home and abroad to perform asphalt or concrete paving work on the road surface. The screw distributor is the key part of the material flow during the construction process of the paver, and the screw blade is the key part of the screw distributor for conveying materials with high viscosity and compressibility. In the process, it has and completes the functions of stirring and mixing materials at the same time.
现有的摊铺机螺旋叶片主要包括作为连接体的套体以及围绕套体且具有一定螺旋角度的叶片本体。套体带动叶片本体叶片本体转动,叶片本体挤压物料的面为导料面,式螺旋叶片的工作面,与之相对的另一面为背面。现螺旋叶片存在以下弊端:1、螺旋叶片长期工作,叶片本体的导料面容易被粗糙物料磨损,使用寿命短。为了抗磨损,一些现有叶片本体的导料面上增设耐磨层,不仅增加了螺旋叶片的整体造价,且增加了螺旋叶片的整体质量,提高设备能耗。2、为了保证现有螺旋叶片中叶片本体的强度,叶片本体的厚度一般较大,造成叶片本体质量大,设备能耗大。3、螺旋叶片的叶片本体为平面,其与物料之间的摩擦力小,物料在与叶片本体的导料面接触时容易打滑,物料的输送效率不高。The existing paver helical blade mainly includes a sleeve body as a connecting body and a blade body surrounding the sleeve body and having a certain helical angle. The sleeve body drives the blade body and the blade body to rotate, the surface of the blade body extruding the material is the material guide surface, the working surface of the spiral blade, and the opposite side is the back surface. The current spiral blade has the following disadvantages: 1. The spiral blade works for a long time, and the material guide surface of the blade body is easily worn by rough materials, and the service life is short. In order to resist wear, a wear-resistant layer is added on the guide surface of some existing blade bodies, which not only increases the overall cost of the helical blade, but also increases the overall quality of the helical blade and increases the energy consumption of the equipment. 2. In order to ensure the strength of the blade body in the existing helical blade, the thickness of the blade body is generally large, resulting in a large blade body mass and high equipment energy consumption. 3. The blade body of the helical blade is flat, and the friction between it and the material is small, the material is easy to slip when it contacts the guide surface of the blade body, and the conveying efficiency of the material is not high.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的问题,本发明提供了一种解决现有螺旋叶片使用寿命短、质量大以及输送效率低等问题的摊铺机螺旋叶片以及摊铺机。In view of the problems existing in the prior art, the present invention provides a paver screw blade and a paver that solve the problems of short service life, high quality and low conveying efficiency of the existing screw blades.
本发明是这样实现的,一种摊铺机螺旋叶片,包括叶片本体以及设置在所述叶片本体一侧的连接体,所述叶片本体包括一背面以及与所述背面相对的一导料面,其特征在于:所述导料面上设有网格状筋体,所述网格状筋体在所述导料面上形成若干凹槽。The present invention is realized in this way, a paver screw blade includes a blade body and a connecting body arranged on one side of the blade body, the blade body includes a back surface and a material guide surface opposite to the back surface, It is characterized in that: the material guide surface is provided with a grid-shaped rib, and the grid-shaped rib forms a plurality of grooves on the material guide surface.
本发明中叶片本体的导料面上设有网格状筋体,在保证叶片本体强度的同时又可减小叶片本体的质量,从而令螺旋叶片的整体质量减小,降低设备运行负载,减小设备能耗。In the present invention, the guide surface of the blade body is provided with grid-like ribs, which can reduce the mass of the blade body while ensuring the strength of the blade body, thereby reducing the overall mass of the helical blade, reducing the operating load of the equipment, and reducing the Small device energy consumption.
在叶片本体导料面形成的凹槽有利于粘积附着物料,物料在叶片本体的导料面上附着并形成一层粗糙的物料耐磨层,对叶片本体起到保护作用,有效起到抗磨损效果,从而显著延长螺旋叶片的使用寿命。物料的材料密度远小于叶片本体的材料密度,故附着有物料耐磨层的螺旋叶片整体质量仍小于传统厚重的螺旋叶片质量。The grooves formed on the guide surface of the blade body are conducive to the adhesion of materials, and the materials adhere to the guide surface of the blade body and form a rough material wear-resistant layer, which protects the blade body and effectively resists wear effect, thereby significantly prolonging the service life of the helical blades. The material density of the material is much smaller than that of the blade body, so the overall quality of the helical blade with the material wear-resistant layer is still lower than that of the traditional thick helical blade.
叶片本体导料面上的凹槽使物料在导料面上形成粗糙的凹凸不平状,其与被输送物料的摩擦力大,物料在输送过程中不会出现打滑现象,输送效率高。The grooves on the guide surface of the blade body make the material form rough unevenness on the guide surface, and the friction force with the conveyed material is large, the material will not slip during the conveying process, and the conveying efficiency is high.
在上述技术方案中,优选的,所述网格状筋体在所述叶片本体的导料面上形成正多边形网格。多边形网格中边与边之间形成的夹角更有利于物料在叶片本体旋转状态下的粘附,且令叶片本体导料面上形成的物料保护层与叶片本体之间的连接更加牢靠。In the above technical solution, preferably, the grid-like ribs form a regular polygonal grid on the material guide surface of the blade body. The angle formed between the edges of the polygonal mesh is more conducive to the adhesion of the material in the rotating state of the blade body, and the connection between the material protection layer formed on the material guide surface of the blade body and the blade body is more reliable.
在上述技术方案中,优选的,所述叶片本体的导料面外缘设有与所述网格状筋体连接的外缘体。In the above technical solution, preferably, the outer edge of the material guide surface of the blade body is provided with an outer edge body connected with the grid-like rib body.
在上述技术方案中,优选的,所述叶片本体的导料面靠近所述连接体的位置设有环绕所述连接体设置的内缘体。In the above technical solution, preferably, an inner edge body arranged around the connecting body is provided at a position of the material guide surface of the blade body close to the connecting body.
在上述技术方案中,优选的,所述网格状筋体在所述叶片本体的导料面上形成正六边形网格。In the above technical solution, preferably, the grid-like ribs form a regular hexagonal grid on the material guide surface of the blade body.
在上述技术方案中,优选的,所述网格状筋体的内侧面与凹槽底面之间的夹角为锐角。In the above technical solution, preferably, the included angle between the inner side surface of the grid-shaped rib body and the bottom surface of the groove is an acute angle.
本发明的另一目的,提供一种摊铺机,其安装有上述任一所述螺旋叶片。Another object of the present invention is to provide a paver equipped with any one of the above-mentioned helical blades.
附图说明Description of drawings
图1是本发明的侧视图;Fig. 1 is the side view of the present invention;
图2是本发明的立体图;Fig. 2 is the perspective view of the present invention;
图3是本发明中网格状筋体的内侧面与凹槽底面之间的夹角结构示意图。3 is a schematic diagram of the structure of the included angle between the inner side surface of the grid-like rib body and the bottom surface of the groove in the present invention.
图中、1、叶片本体;2、连接体;3、网格状筋体;4、凹槽;5、外缘体;6、内缘体。In the figure, 1, the blade body; 2, the connecting body; 3, the grid-like rib body; 4, the groove; 5, the outer edge body; 6, the inner edge body.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
为解决现有螺旋叶片使用寿命短、质量大以及输送效率低等弊端,本发明特提供一种摊铺机螺旋叶片以及摊铺机,本螺旋叶片质量轻、抗磨损且输送效率高。为了进一步说明本发明的结构,结合附图详细说明书如下:In order to solve the disadvantages of short service life, large quality and low conveying efficiency of the existing helical blades, the present invention provides a paver helical blade and a paver. In order to further illustrate the structure of the present invention, the detailed description is as follows in conjunction with the accompanying drawings:
实施例一Example 1
请参阅图1和图2,一种摊铺机螺旋叶片,包括叶片本体1以及设置在所述叶片本体一侧的连接体2。本实施例中,叶片本体1与连接体2为一体式铸造件。连接体2为轴瓦形状。连接体2设有用于安装锁紧螺栓的孔。Please refer to Fig. 1 and Fig. 2 , a paver helical blade includes a
所述叶片本体1包括一背面以及与所述背面相对的一导料面。导料面是与物料输送方向同向的面,是叶片本体1与物料的作用面。所述导料面上设有网格状筋体3,所述网格状筋体3在所述导料面上形成若干凹槽4。本实施例中,网格状筋体3与叶片本体1为一体式铸造成形。网格状筋体3与叶片本体1的导料面之间采用圆弧倒角过渡。The
本实施例中,所述网格状筋体3在所述叶片本体1的导料面上形成正六边形网格。所述叶片本体1的导料面外缘设有与所述网格状筋体3连接的外缘体5。所述叶片本体1的导料面靠近所述连接体2的位置设有环绕所述连接体2设置的内缘体6。网格状筋体3、外缘体5和内缘体6在叶片本体1的导料面上形成高度相同的密封网格构造。In this embodiment, the grid-
如图3所示,网格状筋体3的内侧面与凹槽4底面之间的夹角为锐角,即网格状筋体3的内侧与竖直面夹角0°<α<30°。实现凹槽4为缩口状,此结构设计更有利于物料附着。As shown in FIG. 3 , the angle between the inner side of the grid-
实施例二
一种摊铺机,其安装有上述任一所述螺旋叶片。即摊铺机具有可转动的摊铺转轴。摊铺转轴上通过螺钉固定安装若干所述螺旋叶片,螺旋叶片自摊铺转轴的一端自另一端构成螺旋形的叶片。A paver is installed with any one of the above-mentioned helical blades. That is, the paver has a rotatable paver shaft. A plurality of the helical blades are fixedly installed on the paving rotating shaft by screws, and the helical blades form a helical blade from one end of the paving rotating shaft and the other end.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,例如,网格状筋体围构成圆形槽,或者网格状筋体围构成矩形、三角形槽等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, The formation of circular grooves, or the formation of rectangular or triangular grooves surrounded by grid-like tendons, shall all be included within the protection scope of the present invention.
Claims (7)
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| CN202010585644.7A CN111827049A (en) | 2020-06-24 | 2020-06-24 | A kind of paver screw blade and paver |
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| CN202010585644.7A CN111827049A (en) | 2020-06-24 | 2020-06-24 | A kind of paver screw blade and paver |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113622261A (en) * | 2021-08-27 | 2021-11-09 | 徐工集团工程机械股份有限公司道路机械分公司 | Helical blade and paver |
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| CN101125609A (en) * | 2007-09-21 | 2008-02-20 | 沈阳重型机械集团有限责任公司 | Flexible spiral conveying mechanism |
| CN201809692U (en) * | 2010-09-20 | 2011-04-27 | 江苏华通动力重工有限公司 | Wear-resisting vane of asphalt mixture mixing tank |
| CN102587260A (en) * | 2012-02-15 | 2012-07-18 | 三一重工股份有限公司 | Paver and helical blade thereof |
| CN212865509U (en) * | 2020-06-24 | 2021-04-02 | 石卫东 | Paver helical blade and paver |
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2020
- 2020-06-24 CN CN202010585644.7A patent/CN111827049A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20020119004A1 (en) * | 2001-02-24 | 2002-08-29 | Cmi Corporation | Concrete curing machine |
| CN101125609A (en) * | 2007-09-21 | 2008-02-20 | 沈阳重型机械集团有限责任公司 | Flexible spiral conveying mechanism |
| CN201809692U (en) * | 2010-09-20 | 2011-04-27 | 江苏华通动力重工有限公司 | Wear-resisting vane of asphalt mixture mixing tank |
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| CN113622261A (en) * | 2021-08-27 | 2021-11-09 | 徐工集团工程机械股份有限公司道路机械分公司 | Helical blade and paver |
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