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CN111824814A - A cloth feeding device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll - Google Patents

A cloth feeding device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll Download PDF

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Publication number
CN111824814A
CN111824814A CN202010640357.1A CN202010640357A CN111824814A CN 111824814 A CN111824814 A CN 111824814A CN 202010640357 A CN202010640357 A CN 202010640357A CN 111824814 A CN111824814 A CN 111824814A
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CN
China
Prior art keywords
cloth
cloth roll
motor
screw
roll
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Pending
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CN202010640357.1A
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Chinese (zh)
Inventor
朱昱
刘茹萌
汪兴兴
倪红军
严雪峰
吕帅帅
姚建南
王海峰
沈岳
张健
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Nantong University
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Nantong University
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Priority to CN202010640357.1A priority Critical patent/CN111824814A/en
Publication of CN111824814A publication Critical patent/CN111824814A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H16/00Unwinding, paying-out webs
    • B65H16/02Supporting web roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/02Advancing webs by friction roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/174Textile; fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web

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  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)

Abstract

The invention provides a cloth supplying device capable of dynamically adjusting the position of a cloth roll according to the real-time size of the cloth roll, which comprises: the device comprises dynamic adaptive yardage roll diameter components, two dynamic adaptive yardage roll diameter components, a frame and a control system, wherein the two dynamic adaptive yardage roll diameter components are oppositely arranged on the frame, and each dynamic adaptive yardage roll diameter component comprises a sliding seat screw rod suite, at least three cloth guide rollers, a horizontal bearing seat, a single sliding seat screw rod suite, a correlation photoelectric sensor and the control system; the width limiting assemblies are arranged on the rack, positioned at two ends of the cloth roll and used for limiting the axial position of the cloth roll; and the cloth supply traction assembly is arranged on the rack and used for drawing the cloth supply. According to the cloth supply device capable of dynamically adjusting the position of the cloth roll in real time according to the size of the cloth roll, the first motor and the second motor are adjusted to realize that each cloth guide roller can be abutted and stressed with the cloth rolls with different diameters, the cloth guide rollers can be rotatably connected, the transmission resistance in the cloth supply process is greatly reduced, and the stability of the cloth supply is ensured.

Description

一种可根据布卷实时大小动态调整布卷位置的供布装置A cloth feeding device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll

技术领域technical field

本发明涉及纺织设备技术领域,具体涉及一种可根据布卷实时大小动态调整布卷位置的供布装置。The invention relates to the technical field of textile equipment, in particular to a cloth supply device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll.

背景技术Background technique

随着我国经济水平的发展,人们的生活质量日益提高。纺织品作为较为常见的日用品,具有非常庞大的需求量。目前的纺织品多以布料卷为基础进行生产加工,布卷一般分为两种,一种是含有芯杆的布卷,该布卷在使用时需要对供布机械进行拆装,较为麻烦。另一种是不含芯杆的布卷,虽然该种布卷在使用时不需要对供布机械进行拆装,但是由于布卷不含芯杆,其自身较软,需要增加额外机构,方能稳定供布传送。With the development of my country's economic level, people's quality of life is improving day by day. As a relatively common daily necessities, textiles have a very huge demand. At present, most textiles are produced and processed on the basis of cloth rolls. There are generally two types of cloth rolls. One is the cloth roll containing a core rod. The other is the cloth roll without a core rod. Although this kind of cloth roll does not need to disassemble and assemble the cloth supply machine when in use, because the cloth roll does not contain a core rod, it is relatively soft, and an additional mechanism needs to be added. It can stably supply and convey the cloth.

目前,对于不含芯杆的布卷采用的传送方式一般为挤压式,即额外使用两根或者三根导布辊对布卷进行限位,并且一般需要采用与布卷直径相近或更大的导布辊才能实现限位效果。当导布辊直径增大时,导布辊的转动阻力也会增加,进而增加布卷的传送阻力。若给导布辊额外配加转动动力,虽然可以降低布卷的传送阻力,但增加了布卷传送时的失误性。At present, the conveying method for cloth rolls without mandrels is generally extrusion type, that is, two or three additional cloth guide rollers are used to limit the position of the cloth rolls, and generally it is necessary to use a cloth roll with a diameter similar to or larger than that of the cloth roll. Only the cloth guide roller can achieve the limit effect. When the diameter of the cloth guide roller increases, the rotation resistance of the cloth guide roller will also increase, thereby increasing the conveying resistance of the cloth roll. If additional rotating power is added to the cloth guide roller, although the transmission resistance of the cloth roll can be reduced, the error in the transmission of the cloth roll will be increased.

发明内容SUMMARY OF THE INVENTION

为了解决上述问题,本发明提供一种可根据布卷实时大小动态调整布卷位置的供布装置,通过调整第一电机以及第二电机实现了每根所述导布辊均能与不同直径的所述布卷抵接受力,所述导布辊可转动连接,极大的降低了供布过程中传送阻力,保证了供布的稳定性。In order to solve the above problems, the present invention provides a cloth supply device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll. The cloth roll is pressed against the receiving force, and the cloth guide roller is rotatably connected, which greatly reduces the transmission resistance during the cloth feeding process and ensures the stability of the cloth feeding.

为了实现以上目的,本发明采取的一种技术方案是:In order to realize the above purpose, a kind of technical scheme that the present invention adopts is:

一种可根据布卷实时大小动态调整布卷位置的供布装置,包括:动态适应布卷直径组件,两个所述动态适应布卷直径组件相对设置在机架上,每个所述动态适应布卷直径组件包括滑座丝杆套件、至少三个导布辊、卧式轴承座、单滑座丝杆套件、对射光电传感器以及控制系统,所述滑座丝杆套件设置在所述机架上,每个所述导布辊的两端分别通过所述卧式轴承座可滑动设置在所述单滑座丝杆套件上,所述单滑座丝杆套件设置在所述滑座丝杆套件上,所述对射光电传感器设置在所述卧式轴承座上,每个所述单滑座丝杆套件设置一个第一电机,所述第一电机用于控制所述导布辊的高度,每个所述滑座丝杆套件一端设置一个第二电机,所述第二电机用于调节每个所述动态适应布卷直径组件的所述导布辊的间距,所述控制系统与所述第一电机、所述第二电机以及所述对射光电传感器电连接;宽度限位组件,设置在所述机架上,位于所述布卷的两端,用于限定所述布卷的轴向位置;以及供布牵引组件,设置在所述机架上,所述控制系统通过第三电机控制所述供布牵引组件进行牵引供布。A cloth supply device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll, comprising: a component dynamically adapting to the diameter of the cloth roll; The cloth roll diameter assembly includes a sliding seat screw set, at least three cloth guide rollers, a horizontal bearing seat, a single sliding seat screw set, an opposite photoelectric sensor and a control system, and the sliding seat screw set is arranged on the machine. On the rack, the two ends of each of the cloth guide rollers are respectively slidably arranged on the single-slide-seat screw set through the horizontal bearing seat, and the single-slide screw set is set on the slide-seat screw On the rod set, the opposite photoelectric sensor is arranged on the horizontal bearing seat, and each of the single-slide screw sets is provided with a first motor, and the first motor is used to control the movement of the cloth guide roller. height, a second motor is arranged at one end of each sliding seat screw set, and the second motor is used to adjust the spacing of the cloth guide rollers of each of the dynamic adaptation cloth roll diameter components. The control system is connected with The first motor, the second motor and the opposite-beam photoelectric sensor are electrically connected; the width limiting component is arranged on the frame and located at both ends of the cloth roll, and is used to limit the cloth roll and a cloth feeding and pulling assembly, which is arranged on the frame, and the control system controls the cloth feeding and pulling assembly to pull and supply cloth through a third motor.

进一步地,所述宽度限位组件包括两个竖杆以及两根横杆,每个所述竖杆的轴线位于两组所述动态适应布卷直径组件的中间部位,每根所述竖杆的一端通过宽度限位底座设置在所述机架上,每根所述竖杆的另一端与锁紧件相连,每根所述横杆的一端与所述锁紧件相连,所述横杆的另一端设置限位板,每个所述限位板与所述布卷的一个端面抵接。Further, the width limiting assembly includes two vertical rods and two horizontal rods, the axis of each vertical rod is located in the middle part of the two groups of the dynamic adaptation cloth roll diameter components, and the axis of each vertical rod is One end is set on the frame through the width limit base, the other end of each vertical rod is connected with the locking member, one end of each horizontal rod is connected with the locking member, and the other end of the horizontal rod is connected with the locking member. Limiting plates are arranged at the other end, and each of the limiting plates is in contact with one end face of the cloth roll.

进一步地,所述单滑座丝杆套件还包括第一丝杆,所述第一电机的输出端与所述第一丝杆连接,所述卧式轴承座可滑动设置在所述第一丝杆上。Further, the single-slid lead screw kit further includes a first lead screw, the output end of the first motor is connected to the first lead screw, and the horizontal bearing seat is slidably arranged on the first lead screw. on the rod.

进一步地,所述滑座丝杆套件包括联轴器、螺母滑座以及第二丝杆,所述第二丝杆通过所述联轴器与所述第二电机的输出端连接,所述螺母滑座可滑动连接在所述第二丝杆上,所述第一丝杆通过丝杆底座设置在所述螺母滑座上。Further, the sliding seat screw kit includes a coupling, a nut sliding seat and a second screw rod, the second screw rod is connected to the output end of the second motor through the coupling, and the nut The sliding seat is slidably connected to the second screw rod, and the first screw rod is arranged on the nut sliding seat through the screw rod base.

进一步地,所述机架包括第一机架以及第二机架,所述第一电机设置在所述第一机架上,所述宽度限位组件以及所述供布牵引组件设置在所述第二机架上。Further, the frame includes a first frame and a second frame, the first motor is arranged on the first frame, and the width limiting assembly and the cloth feeding and pulling assembly are arranged on the first frame. on the second rack.

进一步地,所述供布牵引组件包括胶辊、金属辊、主动轮、从动轮以及传动带,所述胶辊通过调节轴承座设置在所述机架上,所述金属辊通过立式轴承座设置在所述机架上,所述第三电机输出至所述主动轮,所述主动轮与所述从动轮通过所述传动带连接,所述从动轮与所述胶辊连接。Further, the cloth feeding and pulling assembly includes a rubber roller, a metal roller, a driving wheel, a driven wheel and a transmission belt, the rubber roller is arranged on the frame through an adjusting bearing seat, and the metal roller is arranged through a vertical bearing seat. On the frame, the third motor outputs to the driving wheel, the driving wheel and the driven wheel are connected through the transmission belt, and the driven wheel is connected with the rubber roller.

进一步地,每个所述对射光电传感器包括一个激光发射端以及一个激光接收端,每个所述对射光电传感器的所述激光发射端以及所述激光接收端的连线与所述导布辊的轴线平行,每个所述对射光电传感器的所述激光发射端与所述激光接收端的分别设置在所述导布辊两端的所述卧式轴承座上。Further, each of the opposing photoelectric sensors includes a laser emitting end and a laser receiving end, and the connection between the laser emitting end and the laser receiving end of each of the opposing photoelectric sensors is connected to the cloth guide roller. The axes are parallel to each other, and the laser emitting end and the laser receiving end of each of the opposite photoelectric sensors are respectively arranged on the horizontal bearing seats at both ends of the cloth guide roller.

本发明的上述技术方案相比现有技术具有以下优点:The above-mentioned technical scheme of the present invention has the following advantages compared with the prior art:

(1)本发明的一种可根据布卷实时大小动态调整布卷位置的供布装置,所述动态适应布卷直径组件由多个单滑座丝杆套件组成,每个所述单滑座丝杆套件包括一根导布辊和一个对射光电传感器,根据对射光电传感器的信号反馈,第一电机工作,使多根导布辊形成半圆形结构,适用于不同尺寸规格的布卷,实现了供布装置的多规格布卷的适应性,避免了根据布卷直径变化频繁更换供布装置的麻烦,所述导布辊可转动连接,极大的降低了供布过程中传送阻力。(1) A cloth supply device of the present invention that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll, the dynamic adaptation to the cloth roll diameter component is composed of a plurality of single-slide screw sets, each of the single-slide The screw kit includes a cloth guide roller and an opposite photoelectric sensor. According to the signal feedback of the opposite photoelectric sensor, the first motor works to make the multiple cloth guide rollers form a semi-circular structure, which is suitable for cloth rolls of different sizes. It realizes the adaptability of the multi-specification cloth rolls of the cloth supply device, and avoids the trouble of frequently replacing the cloth supply device according to the change of the diameter of the cloth roll. The cloth guide roller can be rotated and connected, which greatly reduces the transmission resistance during the cloth supply process .

(2)本发明的一种可根据布卷实时大小动态调整布卷位置的供布装置,所述宽度限位组件限定了所述布卷的两端面的位置,不仅可以适用于不同宽度的布卷,还可以在一定程度上限制布卷转动过程中产生的偏移,保证了供布的稳定性。(2) A cloth supply device of the present invention that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll, the width limit component defines the positions of the two end faces of the cloth roll, and is not only applicable to cloths of different widths It can also limit the offset generated during the rotation of the cloth roll to a certain extent, ensuring the stability of the cloth supply.

(3)本发明的一种可根据布卷实时大小动态调整布卷位置的供布装置,所述供布牵引组件由胶辊和金属辊构成,主要为布卷的传送提供动力,牵引模块具有调节功能,适用于不同厚度的布料卷。(3) A cloth feeding device of the present invention that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll. The cloth feeding traction assembly is composed of a rubber roller and a metal roller, and mainly provides power for the transmission of the cloth roll. The traction module has Adjustment function, suitable for fabric rolls of different thicknesses.

(4)本发明的一种可根据布卷实时大小动态调整布卷位置的供布装置,结构紧凑,占地空间小,适用范围广,具有半自动化工作特点,有利于厂家降低设备成本。(4) The cloth supply device of the present invention, which can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll, has a compact structure, small footprint, wide application range, and has the characteristics of semi-automatic operation, which is beneficial for manufacturers to reduce equipment costs.

附图说明Description of drawings

下面结合附图,通过对本发明的具体实施方式详细描述,将使本发明的技术方案及其有益效果显而易见。The technical solutions of the present invention and its beneficial effects will be apparent through the detailed description of the specific embodiments of the present invention below in conjunction with the accompanying drawings.

图1所示为本发明一实施例的可根据布卷实时大小动态调整布卷位置的供布装置结构图;1 is a structural diagram of a cloth supply device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll according to an embodiment of the present invention;

图2所示为本发明一实施例的机架的结构图;FIG. 2 is a structural diagram of a rack according to an embodiment of the present invention;

图3所示为本发明一实施例的动态适应布卷直径组件的结构图;FIG. 3 is a structural diagram of a dynamically adapting cloth roll diameter assembly according to an embodiment of the present invention;

图4所示为本发明一实施例的滑座丝杆套件的结构图;FIG. 4 is a structural diagram of a sliding seat screw kit according to an embodiment of the present invention;

图5所示为本发明一实施例的滑座丝杆套件的爆炸图;FIG. 5 is an exploded view of a sliding seat screw set according to an embodiment of the present invention;

图6所示为本发明一实施例的宽度限位组件的爆炸图;FIG. 6 is an exploded view of a width limiting assembly according to an embodiment of the present invention;

图7所示为本发明一实施例的供布牵引组件的结构图;FIG. 7 is a structural diagram of a cloth feeding and pulling assembly according to an embodiment of the present invention;

图8所示为本发明一实施例的供布牵引组件的A位置放大图FIG. 8 is an enlarged view of the position A of the cloth feeding and pulling assembly according to an embodiment of the present invention.

图9所示为本发明一实施例的可根据布卷实时大小动态调整布卷位置的供布方法流程图。FIG. 9 is a flow chart of a cloth supply method that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll according to an embodiment of the present invention.

图中附图标记:Reference numbers in the figure:

100机架、101第一机架、102第二机架、200动态适应布卷直径组件、201导布辊、202对射光电传感器、203卧式轴承座、204单滑座丝杆套件、2041第一电机、2042第一丝杆、2043丝杆底座、205滑座丝杆套件、2051第二电机、2052联轴器、2053螺母滑座、2054第二丝杆、300宽度限位组件、301锁紧件、302竖杆、303横杆、304宽度限位底座、305限位板、400供布牵引组件、401胶辊、402金属辊、403第三电机、4041主动轮、4042从动轮、405传动带、406立式轴承座、407调节轴承座、500布卷。100 racks, 101 first racks, 102 second racks, 200 dynamically adaptable cloth roll diameter components, 201 cloth guide rollers, 202 pairs of photoelectric sensors, 203 horizontal bearing blocks, 204 single-slide screw kits, 2041 First motor, 2042 first screw, 2043 screw base, 205 sliding seat screw kit, 2051 second motor, 2052 coupling, 2053 nut slider, 2054 second screw, 300 width limit assembly, 301 Locking piece, 302 vertical bar, 303 horizontal bar, 304 width limit base, 305 limit plate, 400 cloth supply traction assembly, 401 rubber roller, 402 metal roller, 403 third motor, 4041 driving wheel, 4042 driven wheel, 405 transmission belt, 406 vertical bearing seat, 407 adjusting bearing seat, 500 cloth rolls.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.

本实施例提供了一种可根据布卷实时大小动态调整布卷位置的供布装置,如图1所示,包括机架100、动态适应布卷直径组件200、宽度限位组件300以及布牵引组件400,所述动态适应布卷直径组件200、所述宽度限位组件300以及所述布牵引组件400均设置在所述机架100上,所述宽度限位组件300位于所述布卷500的两端,用于限定所述布卷500的轴向位置。This embodiment provides a cloth supply device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll. As shown in FIG. 1 , it includes a frame 100, a component 200 dynamically adapting to the diameter of the cloth roll, a width limiting component 300, and a cloth pulling The assembly 400 , the dynamically adapting cloth roll diameter assembly 200 , the width limiting assembly 300 and the cloth pulling assembly 400 are all arranged on the frame 100 , and the width limiting assembly 300 is located on the cloth roll 500 are used to define the axial position of the cloth roll 500 .

如图2所示,所述机架100为针对所述动态适应布卷直径组件200、所述宽度限位组件300以及所述布牵引组件400自制的安装平台。所述机架100包括两个相互平行的第一机架101以及两个相互平行的第二机架102,每个所述第一机架101位于一个所述第二机架102的下方。As shown in FIG. 2 , the frame 100 is a self-made installation platform for the dynamically adapting cloth roll diameter assembly 200 , the width limiting assembly 300 and the cloth pulling assembly 400 . The rack 100 includes two first racks 101 parallel to each other and two second racks 102 parallel to each other, each of the first racks 101 is located below one of the second racks 102 .

如图3所示,所述动态适应布卷直径组件200用于承托所述布卷500,使得所述布卷500在供布顺畅,两个所述动态适应布卷直径组件200相对设置在所述机架100上,每个所述动态适应布卷直径组件200包括两个滑座丝杆套件205、至少三个导布辊201、卧式轴承座203、单滑座丝杆套件204、对射光电传感器202以及控制系统。所述导布辊201为常见的导布辊,可以自由转动,防止在供布的过程中产生阻力影响供布的顺利进行,每个所述导布辊201的两端分别通过所述卧式轴承座203可滑动设置在所述单滑座丝杆套件204上,所述卧式轴承座203为常见的轴承座。本发明优选每个所述动态适应布卷直径组件200设置三个所述导布辊201。所述单滑座丝杆套件204包括第一电机2041、第一丝杆2042以及丝杆底座2043,所述第一电机2041设置在所述第一机架101上,所述丝杆底座2043为一个矩形槽,所述第一丝杆2042设置在所述丝杆底座2043内,所述第一丝杆2042穿过所述丝杆底座2043的侧面与所述第一电机2041的输出端连接,所述第一电机2041用于控制所述导布辊201的高度。As shown in FIG. 3 , the dynamically adapting cloth roll diameter assembly 200 is used to support the cloth roll 500 so that the cloth roll 500 can be supplied smoothly. The two dynamically adapting cloth roll diameter assemblies 200 are arranged opposite to each other. On the frame 100, each of the dynamically adapted cloth roll diameter assemblies 200 includes two sliding seat screw sets 205, at least three cloth guide rollers 201, a horizontal bearing seat 203, a single sliding seat screw set 204, The opposite photoelectric sensor 202 and the control system. The cloth guide rollers 201 are common cloth guide rollers, which can rotate freely to prevent resistance from affecting the smooth progress of cloth supply during the cloth feeding process. Both ends of each cloth guide roller 201 pass through the horizontal The bearing seat 203 is slidably arranged on the single-sliding seat screw set 204, and the horizontal bearing seat 203 is a common bearing seat. In the present invention, preferably, three cloth guide rollers 201 are provided for each of the dynamically adapting cloth roll diameter components 200 . The single-slide screw kit 204 includes a first motor 2041, a first screw 2042 and a screw base 2043, the first motor 2041 is arranged on the first frame 101, and the screw base 2043 is A rectangular slot, the first screw rod 2042 is arranged in the screw rod base 2043, the first screw rod 2042 passes through the side of the screw rod base 2043 and is connected to the output end of the first motor 2041, The first motor 2041 is used to control the height of the cloth guide roller 201 .

所述对射光电传感器202是一种常见的传感器,所述对射光电传感器202设置在所述卧式轴承座203上,每个所述对射光电传感器202包括一个激光发射端以及一个激光接收端,所述激光发射端与所述激光接收端分别设置在同一根所述导布辊201两端的所述卧式轴承座203上,每个所述对射光电传感器202的所述激光发射端以及所述激光接收端的连线与所述导布辊201的轴线平行。所述控制系统与所述第一电机2041、所述第二电机2051以及所述对射光电传感器202电连接。The opposite-beam photoelectric sensor 202 is a common sensor, the opposite-beam photoelectric sensor 202 is arranged on the horizontal bearing seat 203, and each of the opposite-beam photoelectric sensors 202 includes a laser emitting end and a laser receiving end. The laser emitting end and the laser receiving end are respectively arranged on the horizontal bearing seat 203 at both ends of the same cloth guide roller 201, and the laser emitting end of each of the opposite photoelectric sensors 202 And the connecting line of the laser receiving end is parallel to the axis of the cloth guide roller 201 . The control system is electrically connected to the first motor 2041 , the second motor 2051 and the through-beam photoelectric sensor 202 .

如图4~5所示,两个所述滑座丝杆套件205分别设置在相对设置在两个第二机架102上,所述单滑座丝杆套件204通过所述丝杆底座2043设置在所述滑座丝杆套件205上。所述滑座丝杆套件205包括第二电机2051、联轴器2052、螺母滑座2053以及第二丝杆2054,所述第二电机2051用于调节每个所述动态适应布卷直径组件200的所述导布辊201的间距,所述第二丝杆2054通过所述联轴器2052与所述第二电机2051的输出端连接,所述螺母滑座2053可滑动连接在所述第二丝杆2054上,所述单滑座丝杆套件204通过所述丝杆底座2043设置在所述螺母滑座2053上。所述第二电机2051通过所述联轴器2052带动所述第二丝杆2054转动并转化为所述螺母滑座2053的直线运动。同一个所述第二机架102上的两个所述滑座丝杆套件205相对设置,同一个所述第二机架102上的两个所述第二丝杆2054同轴线设置,两个所述第二电机2051设置在两个同轴线设置的所述第二丝杆2054轴线连线两端。As shown in FIGS. 4 to 5 , the two sliding seat screw assemblies 205 are respectively disposed on the two second frames 102 opposite to each other, and the single sliding seat screw assemblies 204 are disposed through the screw bases 2043 on the sliding seat screw assembly 205 . The sliding seat screw assembly 205 includes a second motor 2051 , a coupling 2052 , a nut sliding seat 2053 and a second screw rod 2054 , and the second motor 2051 is used to adjust each of the dynamic adaptation cloth roll diameter assemblies 200 the distance between the cloth guide rollers 201, the second screw 2054 is connected to the output end of the second motor 2051 through the coupling 2052, and the nut slide 2053 is slidably connected to the second On the lead screw 2054 , the single-slid lead set 204 is set on the nut slide 2053 through the lead screw base 2043 . The second motor 2051 drives the second screw 2054 to rotate through the coupling 2052 and converts it into linear motion of the nut slide 2053 . The two sliding seat screw assemblies 205 on the same second frame 102 are arranged opposite to each other, the two second screw rods 2054 on the same second frame 102 are arranged coaxially, and the two Each of the second motors 2051 is disposed at the two ends of the axis line connecting the two coaxial lines of the second screw rods 2054 .

工作时,所述第二电机2051工作,根据所述布卷500的直径调节单滑座丝杆套件204至X方向相应位置,关闭所述第二电机2051,所述布卷500放置于所述动态适应布卷直径组件200上。根据所述对射光电传感器202的信号反馈,所述第一电机2041工作。其中,所述单滑座丝杆套件204的所述卧式轴承座203上下移动,所述导布辊201与所述卧式轴承座203相连,即所述导布辊201在所述第一电机2041的带动下在Z方向移动。所述六根导布辊201形成对称式半圆形结构,实现动态适应所述布卷500的直径。During operation, the second motor 2051 works, adjusts the single-slide screw assembly 204 to the corresponding position in the X direction according to the diameter of the cloth roll 500, turns off the second motor 2051, and places the cloth roll 500 on the Dynamically adapt to the roll diameter assembly 200. The first motor 2041 works according to the signal feedback from the on-beam photoelectric sensor 202 . Wherein, the horizontal bearing seat 203 of the single-slide screw assembly 204 moves up and down, and the cloth guide roller 201 is connected to the horizontal bearing seat 203, that is, the cloth guide roller 201 is in the first Driven by the motor 2041, it moves in the Z direction. The six cloth guide rollers 201 form a symmetrical semicircular structure, so as to dynamically adapt to the diameter of the cloth roll 500 .

如图6所示,所述宽度限位组件300用于适应所述布卷500的宽度以及限制所述布卷500在供布的过程中左右移动,所述宽度限位组件300包括两个竖杆302以及两根横杆303,每个所述竖杆302的轴线位于同一个所述第二机架102上的两个所述第二丝杆2054轴线连线的中间位置,即两组所述动态适应布卷直径组件200的中间部位,每根所述竖杆302的一端通过宽度限位底座304设置在所述第二机架102上,每根所述竖杆302的另一端与锁紧件301相连,每根所述横杆303的一端与所述锁紧件301相连,所述横杆303的另一端设置限位板305,每个所述限位板305与所述布卷500的一个端面抵接。所述锁紧件301包括两个轴向相互垂直的通孔,所述竖杆302的一端以及所述横杆303一端分别卡接在其中一个通孔内,可根据所述竖杆302以及所述横杆303的卡接位置控制所述限位板305的高度以及两个所述限位板305的间距,不仅可以适用于不同宽度的所述布卷500,还可以有效的减少所述布卷500转动过程中产生的横向偏移。所述限位板305的板面为半圆形,所述半圆形的直径位于所述布卷500的直径,所述限位板305的板面一面与所述横杆303连接,所述限位板305的板面另一面与所述布卷500的端面抵接。As shown in FIG. 6 , the width limiting assembly 300 is used to adapt to the width of the cloth roll 500 and restrict the left and right movement of the cloth roll 500 in the process of supplying the cloth. The width limiting assembly 300 includes two vertical The rod 302 and the two horizontal rods 303, the axis of each vertical rod 302 is located in the middle of the axis line of the two second screw rods 2054 on the same second frame 102, that is, the two sets of In the middle part of the dynamic adapting cloth roll diameter assembly 200, one end of each of the vertical rods 302 is set on the second frame 102 through the width limit base 304, and the other end of each of the vertical rods 302 is connected to the lock The locking member 301 is connected to each other, one end of each cross bar 303 is connected to the locking member 301, the other end of the horizontal bar 303 is provided with a limit plate 305, and each limit plate 305 is connected to the cloth roll One end face of 500 abuts. The locking member 301 includes two through holes whose axial directions are perpendicular to each other, and one end of the vertical rod 302 and one end of the horizontal rod 303 are respectively clamped in one of the through holes. The clamping position of the cross bar 303 controls the height of the limit plate 305 and the distance between the two limit plates 305, which is not only applicable to the cloth rolls 500 of different widths, but also can effectively reduce the Lateral offset during rotation of roll 500. The plate surface of the limiting plate 305 is a semicircle, and the diameter of the semicircle is located at the diameter of the cloth roll 500 . The other surface of the limiting plate 305 is in contact with the end surface of the cloth roll 500 .

如图7~8所示,所述供布牵引组件400设置在所述第二机架102上,所述供布牵引组件400用于为所述布卷500供布提供动力。所述供布牵引组件400包括胶辊401、金属辊402、4041主动轮、4042从动轮以及传动带405,所述胶辊401作为主动辊是一种常见的胶辊,所述胶辊401通过调节轴承座407设置在所述第二机架102上。所述金属辊402作为从动辊是一种常见的金属辊,所述金属辊402通过立式轴承座406设置在所述第二机架102上。所述调节轴承座407一种需配备滑动架的轴承座,根据其实际使用型号,设计对应滑动架,形成可上下调节结构,设置在所述第二机架102上,位于所述立式轴承座406的正上方,所述调节轴承座407与所述胶辊401连接,用于限定所述胶辊401的位置,并保证其可以正常转动,调节所述调节轴承座407即调节所述胶辊401与所述金属辊402之间中心距,以适应不同厚度的布料或多层布料。所述立式轴承座406一种常见的轴承座,设置在所述第二机架102上,用于限定所述金属辊402的位置并保证其可以正常转动。所述胶辊401与所述金属辊402配套使用,两者尽量保持在同一竖直平面,类似于相切状态,布料从所述胶辊401与所述金属辊402中间穿过,所述胶辊401与所述金属辊402一起转动,带动所述布卷500移动供布。所述第三电机403是一种常见的电机,可安装于地面或其他位置,为所述胶辊401的转动提供动力。所述第三电机403设置在所述第二机架102上,所述第三电机403输出至所述主动轮4041,所述主动轮4041与所述从动轮4042通过所述传动带405连接,所述从动轮4042与所述胶辊401连接。As shown in FIGS. 7-8 , the cloth feeding and pulling assembly 400 is disposed on the second frame 102 , and the cloth feeding pulling assembly 400 is used to provide power for the cloth roll 500 to supply cloth. The cloth feeding and pulling assembly 400 includes a rubber roller 401, a metal roller 402, a driving wheel 4041, a driven wheel 4042 and a transmission belt 405. The rubber roller 401 is a common rubber roller as a driving roller. The rubber roller 401 is adjusted by adjusting The bearing seat 407 is arranged on the second frame 102 . The metal roller 402 is a common metal roller as a driven roller, and the metal roller 402 is arranged on the second frame 102 through a vertical bearing seat 406 . The adjusting bearing seat 407 is a bearing seat that needs to be equipped with a sliding frame. According to its actual use model, a corresponding sliding frame is designed to form a structure that can be adjusted up and down. It is arranged on the second frame 102 and is located in the vertical bearing. Just above the seat 406, the adjusting bearing seat 407 is connected with the rubber roller 401 to limit the position of the rubber roller 401 and ensure that it can rotate normally. Adjusting the adjusting bearing seat 407 is to adjust the rubber roller The center distance between the roller 401 and the metal roller 402 is suitable for fabrics of different thicknesses or multiple layers of fabrics. The vertical bearing seat 406 is a common bearing seat, which is arranged on the second frame 102 to limit the position of the metal roller 402 and ensure that it can rotate normally. The rubber roller 401 and the metal roller 402 are used together, and they are kept in the same vertical plane as much as possible, similar to the tangent state. The cloth passes through the middle of the rubber roller 401 and the metal roller 402. The roller 401 rotates together with the metal roller 402 to drive the cloth roll 500 to move and supply cloth. The third motor 403 is a common motor, which can be installed on the ground or other positions to provide power for the rotation of the rubber roller 401 . The third motor 403 is disposed on the second frame 102, the third motor 403 outputs to the driving wheel 4041, and the driving wheel 4041 and the driven wheel 4042 are connected through the transmission belt 405, so The driven wheel 4042 is connected with the rubber roller 401 .

滑座丝杆套件205的电机2051工作,通过联轴器2052带动滑槽内第二丝杠2054转动,螺母滑座2053移动,即导布辊201到达X方向的相应位置。放置布卷500,手动调节宽度限位组件300的锁紧件301以及横杆302位置,使横杆302的末端半圆形挡板移动至所述布卷500上半圆的侧面,拧紧锁紧件301,使宽度限位组件300固定,即适应布卷500的宽度和限制布卷500转动时出现左右移动。人工将布料牵引至供布牵引组件400,手动调节调节轴承座407,完成布料通过胶辊401和金属辊402。对射光电传感器202信号反馈,单滑座丝杆套件204的电机2041工作,即导布辊201在Z方向上下移动,形成与布卷相适应的半圆形结构,托住布卷的下半圆。所述供布牵引组件400的所述第三电机403工作,通过所述主动轮4041、所述从动轮4042、所述传动带405,带动所述胶辊401与所述金属辊402的转动,使布料水平移动,即保证承托于所述动态适应布卷直径组件200内的所述布卷500正常转动,形成一套完备的供布流程,可以适用于不同直径、不同宽度、不同厚度的布卷。The motor 2051 of the sliding seat screw assembly 205 works, and drives the second screw 2054 in the chute to rotate through the coupling 2052, and the nut sliding seat 2053 moves, that is, the cloth guide roller 201 reaches the corresponding position in the X direction. Place the cloth roll 500, manually adjust the position of the locking member 301 of the width limit assembly 300 and the crossbar 302, so that the semicircular baffle at the end of the crossbar 302 moves to the side of the upper semicircle of the cloth roll 500, and tighten the locking member 301 , fixing the width limiting assembly 300 , that is, adapting to the width of the cloth roll 500 and restricting the left and right movement when the cloth roll 500 rotates. Manually pull the cloth to the cloth supply pulling assembly 400 , manually adjust and adjust the bearing seat 407 , and complete the cloth passing through the rubber roller 401 and the metal roller 402 . In response to the signal feedback of the photoelectric sensor 202, the motor 2041 of the single-slide screw assembly 204 works, that is, the cloth guide roller 201 moves up and down in the Z direction, forming a semicircular structure suitable for the cloth roll, supporting the lower semicircle of the cloth roll . The third motor 403 of the cloth feeding and pulling assembly 400 works, and drives the rubber roller 401 and the metal roller 402 to rotate through the driving wheel 4041, the driven wheel 4042, and the transmission belt 405, so that the The horizontal movement of the cloth means that the cloth roll 500 supported in the dynamic adapting cloth roll diameter assembly 200 rotates normally, forming a complete cloth supply process, which can be applied to cloths of different diameters, widths and thicknesses. roll.

如图9所示,所述供布装置的使用方法包括如下步骤:As shown in Figure 9, the method of using the cloth supply device includes the following steps:

S10启动所述第二电机2051调整所述导布辊201的位置使得所述导布辊201对称的分布在所述布卷500的轴线所在竖面的两侧相应位置,关闭所述第二电机2051,将所述布卷500置于所述动态适应布卷直径组件200的所述导布辊201上,此时所述布卷500与离所述布卷500的轴线最近的所述导布辊201抵接。S10 Activate the second motor 2051 to adjust the position of the cloth guide rollers 201 so that the cloth guide rollers 201 are symmetrically distributed at the corresponding positions on both sides of the vertical plane where the axis of the cloth roll 500 is located, and turn off the second motor 2051 , place the cloth roll 500 on the cloth guide roller 201 of the dynamically adapting cloth roll diameter assembly 200 , at this time the cloth roll 500 and the cloth guide closest to the axis of the cloth roll 500 The rollers 201 are in contact with each other.

S20手动将布料牵引至所述供布牵引组件400的所述胶辊401与所述金属辊402之间,手动调节所述调节轴承座407,使得所述胶辊401与所述金属辊402之间的间距匹配所述布卷500的布料厚度,使得所述供布装置适用于多种厚度的所述布卷500的供布,手动调整所述宽度限位组件300进而限定所述布卷500的轴向位置,所述供布装置适用于多种不同宽度的布卷。S20 Manually pull the cloth between the rubber roller 401 and the metal roller 402 of the cloth feeding and pulling assembly 400 , and manually adjust the adjusting bearing seat 407 so that the rubber roller 401 and the metal roller 402 are separated from each other. The distance between them matches the cloth thickness of the cloth roll 500, so that the cloth supply device is suitable for supplying cloth of the cloth roll 500 of various thicknesses, and the width limiting component 300 is manually adjusted to limit the cloth roll 500. The axial position of the cloth feeding device is suitable for a variety of cloth rolls of different widths.

S30所述控制系统根据对射光电传感器202的反馈结果通过所述第一电机2041由中间向两边分别调整每根所述导布辊201的高度,使得每根所述导布辊201均与所述布卷500抵接。多个所述导布辊201抵接在所述布卷500的下表面形成半圆槽体,所述布卷500承托于所述半圆槽体内,使得所述供布装置适用于多种直径的所述布卷500的供布,启动第三电机403开始供布。S30 The control system adjusts the height of each of the cloth guide rollers 201 from the middle to the two sides through the first motor 2041 according to the feedback result of the photoelectric sensor 202, so that each of the cloth guide rollers 201 is consistent with all the cloth guide rollers 201. The cloth roll 500 abuts. A plurality of the cloth guide rollers 201 abut on the lower surface of the cloth roll 500 to form a semicircular groove body, and the cloth roll 500 is supported in the semicircular groove body, so that the cloth feeding device is suitable for various diameters. For the cloth supply of the cloth roll 500, start the third motor 403 to start the cloth supply.

S40在供布期间,所述控制系统定时检测,根据所述对射光电传感器202反馈结果获知所述导布辊201与所述布卷500脱离,启动所述第一电机2041,根据所述对射光电传感器202反馈结果获知所述导布辊201与所述布卷500接触,关闭所述第一电机2041。S40 During the cloth feeding period, the control system detects regularly, and according to the feedback result of the opposite photoelectric sensor 202, it is known that the cloth guide roller 201 is separated from the cloth roll 500, and the first motor 2041 is started. The photoelectric sensor 202 feedbacks the result that the cloth guide roller 201 is in contact with the cloth roll 500, and the first motor 2041 is turned off.

S50重复S40至最底部的两个所述对射传感器202的激光接收端接收均能接收到相应的激光发射端发出的信号,供布结束,所述控制系统控制所述第一电机2041以及第二电机2051反转复位,完成供布过程。S50 Repeat S40 until the laser receiving ends of the two bottom-most through-beam sensors 202 can both receive the signals sent by the corresponding laser transmitting ends, and the cloth supply ends, and the control system controls the first motor 2041 and the first motor 2041 and the second The second motor 2051 is reversed and reset to complete the cloth feeding process.

以上所述仅为本发明的示例性实施例,并非因此限制本发明专利保护范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only exemplary embodiments of the present invention, and are not intended to limit the scope of patent protection of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related The technical field of the present invention is similarly included in the scope of patent protection of the present invention.

Claims (7)

1. A can supply cloth device according to cloth roll real-time size dynamic adjustment cloth roll position, its characterized in that includes:
the cloth roll diameter dynamic adaptive assembly comprises dynamic adaptive cloth roll diameter assemblies (200), two dynamic adaptive cloth roll diameter assemblies (200) are oppositely arranged on a rack (100), each dynamic adaptive cloth roll diameter assembly (200) comprises a sliding seat screw rod suite (205), at least three cloth guide rollers (201), a horizontal bearing seat (203), a single sliding seat screw rod suite (204), a correlation photoelectric sensor (202) and a control system, the sliding seat screw rod suite (205) is arranged on the rack (100), two ends of each cloth guide roller (201) are respectively arranged on the single sliding seat screw rod suite (204) in a sliding way through the horizontal bearing seat (203), the single sliding seat screw rod suite (204) is arranged on the sliding seat screw rod suite (205), the correlation photoelectric sensor (202) is arranged on the horizontal bearing seat (203), and each single sliding seat screw rod suite (204) is provided with a first motor (2041), the first motor (2041) is used for controlling the height of the cloth guide roller (201), one end of each sliding seat screw rod suite (205) is provided with a second motor (2051), the second motor (2051) is used for adjusting the distance between the cloth guide rollers (201) of each dynamic adaptation cloth roll diameter assembly (200), and the control system is electrically connected with the first motor (2041), the second motor (2051) and the correlation photoelectric sensor (202);
the width limiting assemblies (300) are arranged on the frame (100), are positioned at two ends of the cloth roll (500) and are used for limiting the axial position of the cloth roll (500); and
the cloth supply traction assembly (400) is arranged on the rack (100), and the control system controls the cloth supply traction assembly (400) to draw and supply cloth through a third motor (403).
2. The cloth supply device capable of dynamically adjusting the position of a cloth roll according to the real-time size of the cloth roll according to claim 1, wherein the width limiting component (300) comprises two vertical rods (302) and two transverse rods (303), the axis of each vertical rod (302) is located in the middle of two groups of dynamically adaptive cloth roll diameter components (200), one end of each vertical rod (302) is arranged on the rack (100) through a width limiting base (304), the other end of each vertical rod (302) is connected with a locking member (301), one end of each transverse rod (303) is connected with the locking member (301), the other end of each transverse rod (303) is provided with a limiting plate (305), and each limiting plate (305) is abutted to one end surface of the cloth roll (500).
3. The cloth feeding device capable of dynamically adjusting the position of a cloth roll according to the real-time size of the cloth roll according to claim 1, wherein the single-slide lead screw suite (204) further comprises a first lead screw (2042), an output end of the first motor (2041) is connected with the first lead screw (2042), and the horizontal bearing seat (203) is slidably arranged on the first lead screw (2042).
4. The cloth supplying device capable of dynamically adjusting the position of a cloth roll according to the real-time size of the cloth roll according to claim 3, wherein the slide screw set (205) comprises a coupler (2052), a nut slide (2053) and a second screw (2054), the second screw (2054) is connected with the output end of the second motor (2051) through the coupler (2052), the nut slide (2053) is slidably connected onto the second screw (2054), and the first screw (2042) is arranged on the nut slide (2053) through a screw base (2043).
5. The cloth feeding device capable of dynamically adjusting the position of a cloth roll according to the real-time size of the cloth roll according to claim 1, wherein the frame (100) comprises a first frame (101) and a second frame (102), the first motor (2041) is arranged on the first frame (101), and the width limiting assembly (300) and the cloth feeding traction assembly (400) are arranged on the second frame (102).
6. The cloth supply device capable of dynamically adjusting the position of a cloth roll according to the real-time size of the cloth roll according to claim 1, wherein the cloth supply traction assembly (400) comprises a rubber roller (401), a metal roller (402), a driving wheel (4041), a driven wheel (4042) and a transmission belt (405), the rubber roller (401) is arranged on the frame (100) through an adjusting bearing seat (407), the metal roller (402) is arranged on the frame (100) through a vertical bearing seat (406), the third motor (403) outputs to the driving wheel (4041), the driving wheel (4041) is connected with the driven wheel (4042) through the transmission belt (405), and the driven wheel (4042) is connected with the rubber roller (401).
7. The cloth feeding device capable of dynamically adjusting the position of a cloth roll according to the real-time size of the cloth roll according to claim 1, wherein each of the correlation photoelectric sensors (202) comprises a laser emitting end and a laser receiving end, a connecting line of the laser emitting end and the laser receiving end of each of the correlation photoelectric sensors (202) is parallel to an axis of the cloth guide roller (201), and the laser emitting end and the laser receiving end of each of the correlation photoelectric sensors (202) are respectively arranged on the horizontal bearing seats (203) at two ends of the cloth guide roller (201).
CN202010640357.1A 2020-07-06 2020-07-06 A cloth feeding device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll Pending CN111824814A (en)

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CN202010640357.1A CN111824814A (en) 2020-07-06 2020-07-06 A cloth feeding device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll

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CN202010640357.1A CN111824814A (en) 2020-07-06 2020-07-06 A cloth feeding device that can dynamically adjust the position of the cloth roll according to the real-time size of the cloth roll

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55111342A (en) * 1979-02-19 1980-08-27 Fuji Electric Co Ltd Coiled band material drawing-out cradle apparatus
US5029827A (en) * 1989-09-14 1991-07-09 Saber Industries, Inc. Variable belt cradle roll support for cloth spreading machine
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* Cited by examiner, † Cited by third party
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