CN111812942A - Photosensitive resin composition, cured film, and display device - Google Patents
Photosensitive resin composition, cured film, and display device Download PDFInfo
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
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- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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Abstract
Description
技术领域technical field
本发明涉及一种包含具有特定结构的含聚合性不饱和基的碱可溶性树脂的感光性树脂组合物、使所述感光性树脂组合物硬化而成的硬化膜、包含所述硬化膜作为构成成分的触摸屏及彩色滤光片。The present invention relates to a photosensitive resin composition containing a polymerizable unsaturated group-containing alkali-soluble resin having a specific structure, a cured film obtained by curing the photosensitive resin composition, and a cured film containing the cured film as a constituent touch screen and color filter.
背景技术Background technique
以往,在用于制造彩色液晶显示器(liquid crystal display,LCD)的彩色滤光片的表面上,形成有作为保护层的透明的硬化膜(以下,也称为“保护膜”)。形成彩色滤光片的保护膜的目的在于:使产生于彩色滤光片的像素之间的凹凸变得平坦;提高彩色滤光片相对于后续步骤中的热处理、化学品处理的耐久性;提高彩色液晶显示器的可靠性等。作为彩色滤光片的保护膜,要求透明性、耐化学品性、密合性、硬度、平坦性、耐热性及电气可靠性等优异。Conventionally, a transparent cured film (hereinafter, also referred to as a "protective film") as a protective layer is formed on the surface of a color filter for producing a color liquid crystal display (LCD). The purpose of forming the protective film of the color filter is to: flatten the unevenness generated between the pixels of the color filter; improve the durability of the color filter with respect to heat treatment and chemical treatment in the subsequent steps; improve Reliability of color liquid crystal displays, etc. As a protective film for a color filter, it is required to be excellent in transparency, chemical resistance, adhesion, hardness, flatness, heat resistance, electrical reliability, and the like.
另一方面,作为保护膜的形成方法,有通过热硬化而在前表面形成保护膜的方法、以及通过光刻法形成保护膜的方法。所述保护膜的形成方法可在彩色滤光片的面板设计及加工工序的设计过程中,根据保护膜应具备的特性以及是否需要图案化来进行选择。此处,作为在通过光刻法来形成的情况下要重视的保护膜的特性,以可具备能够形成所期望的保护膜图案的显影特性为前提,要具有透明性、耐化学品性、密合性、硬度及电气可靠性。On the other hand, as a method of forming a protective film, there are a method of forming a protective film on the front surface by thermal curing, and a method of forming a protective film by a photolithography method. The method for forming the protective film can be selected according to the characteristics that the protective film should have and whether patterning is required during the panel design of the color filter and the design of the manufacturing process. Here, as properties of the protective film to be considered important when it is formed by photolithography, it is premised that it can have development properties capable of forming a desired pattern of the protective film, and it is necessary to have transparency, chemical resistance, density fit, hardness and electrical reliability.
例如,作为透明性,要求保护膜在可见光波长范围内不具有吸收,以便不损害彩色滤光片的颜色特性。作为耐化学品性,要求保护膜相对于后续工序中使用的酸、碱以及溶剂等的稳定性。作为密合性,在制作液晶显示屏时,有时在保护膜上进行基板的贴合,从而要求即便所述部位的保护膜的基底为玻璃基板、氧化铟锡(indium tin oxide,ITO)基板及钼/铝/钼(molybdenum/aluminum/molybdenum,MAM)基板等也不会发生剥离。作为硬度,就保护膜的耐久性的观点而言,要求具有高硬度。作为电气可靠性,要求保护膜维持绝缘性、保护膜中所含的杂质等不会污染液晶。For example, as transparency, the protective film is required to have no absorption in the wavelength range of visible light so as not to impair the color characteristics of the color filter. As chemical resistance, the stability of the protective film with respect to acids, alkalis, solvents, etc. used in subsequent steps is required. As for the adhesion, when a liquid crystal display panel is produced, the substrates are sometimes bonded on the protective film, so that the base of the protective film at the part is required to be a glass substrate, an indium tin oxide (ITO) substrate, and a glass substrate. Molybdenum/aluminum/molybdenum (molybdenum/aluminum/molybdenum, MAM) substrates and the like also do not peel off. As the hardness, high hardness is required from the viewpoint of the durability of the protective film. As electrical reliability, it is required that the protective film maintains insulating properties and that impurities and the like contained in the protective film do not contaminate the liquid crystal.
在所述对保护膜的要求特性中,伴随LCD面板的高功能化而要求宽视场角、高速响应,在逐渐使用类似于面内切换(In-plane Switching,IPS)模式的显示方式的过程中,要求变得更加严格。在IPS模式之类的显示方式中,若自彩色滤光片层产生或渗出的气体状或者液状成分或水经由保护层进入液晶层,液晶层中的水分或离子性杂质的浓度增加,或者在液晶层中形成气泡,则会导致显示不良。因此,当然要防止所述杂质成分的通过,而且,自与液晶层直接接触的保护膜产生的气体与显示不良直接相关,因此要特别重视低气体产生性。Among the characteristics required for the protective film, a wide viewing angle and high-speed response are required along with the high functionalization of the LCD panel, and a display method similar to an in-plane switching (IPS) mode is gradually used. , the requirements have become more stringent. In a display method such as the IPS mode, if gaseous or liquid components or water generated or exuded from the color filter layer enters the liquid crystal layer through the protective layer, the concentration of moisture or ionic impurities in the liquid crystal layer increases, or The formation of air bubbles in the liquid crystal layer can lead to poor display. Therefore, it is of course necessary to prevent the passage of the impurity components, and since gas generated from the protective film in direct contact with the liquid crystal layer is directly related to display failure, special attention is paid to low gas generation properties.
进而,在保护膜形成后还出现了液晶的取向膜的光取向处理等LCD面板制造工艺上的问题、或包括有机电致发光(electroluminescence,EL)等的各种显示装置在内的减少外部光的影响的问题。因此,也出现了在确保作为保护膜的透明性(高透过率)的基础上,对保护膜要求对并不有助于颜色显示的短波长的紫外光的吸收能力的情况。Furthermore, after the formation of the protective film, problems in the LCD panel manufacturing process such as photo-alignment treatment of the alignment film of the liquid crystal, and reduction of external light including various display devices such as organic electroluminescence (EL) have occurred. issue of influence. Therefore, in addition to securing transparency (high transmittance) as a protective film, there is a case where the protective film is required to have the ability to absorb short-wavelength ultraviolet light that does not contribute to color display.
发明内容SUMMARY OF THE INVENTION
[发明所要解决的问题][Problems to be Solved by Invention]
期望一种可通过光刻法形成适当的保护膜图案的感光性树脂组合物,且可使所述保护膜图案在充分保持了透明性、耐化学品性、密合性、硬度等特性的基础上充分降低会对电气可靠性带来影响的气体产生性。另外,在用于形成红绿蓝(RGB)像素的彩色抗蚀剂、用于形成遮光膜的黑色抗蚀剂等中,也出现了期望一种不仅必要的各特性优异、而且低气体产生性也优异的硬化膜的情况。A photosensitive resin composition that can form an appropriate protective film pattern by photolithography and can fully maintain the characteristics of transparency, chemical resistance, adhesion, hardness, etc. of the protective film pattern is desired to sufficiently reduce the gas generation that affects electrical reliability. In addition, in color resists for forming red-green-blue (RGB) pixels, black resists for forming light-shielding films, and the like, there has been a demand for not only excellent properties but also low gas generation properties. Also excellent in the case of cured films.
本发明是鉴于所述问题而完成的,其目的在于提供一种感光性树脂组合物、使所述感光性树脂组合物硬化而成的硬化膜、及具有所述硬化膜的显示装置,所述感光性树脂组合物可适用于包含气体的产生少的保护膜、遮光膜的着色膜等。The present invention was made in view of the above problems, and an object thereof is to provide a photosensitive resin composition, a cured film obtained by curing the photosensitive resin composition, and a display device having the cured film, the The photosensitive resin composition can be suitably used for a protective film with little gas generation, a colored film containing a light-shielding film, and the like.
[解决问题的技术手段][Technical means to solve the problem]
本发明人等人为了解决所述遮光膜用途的感光性树脂组合物中的课题而进行了研究,结果发现特定的着色材料作为目标遮光膜用途的感光性树脂组合物的遮光成分而优选,从而完成了本发明。The inventors of the present invention conducted studies to solve the problems in the photosensitive resin composition for the light-shielding film application, and as a result, found that a specific coloring material is preferable as a light-shielding component of the photosensitive resin composition for the light-shielding film application. The present invention has been completed.
本发明的感光性树脂组合物包含下述(A)成分~(D)成分作为必需成分:(A)通式(1)的含聚合性不饱和基的碱可溶性树脂;(B)具有至少三个乙烯性不饱和键的光聚合性单体;(C)光聚合引发剂;以及(D)溶剂。The photosensitive resin composition of the present invention contains the following components (A) to (D) as essential components: (A) a polymerizable unsaturated group-containing alkali-soluble resin of the general formula (1); (B) having at least three A photopolymerizable monomer having an ethylenically unsaturated bond; (C) a photopolymerization initiator; and (D) a solvent.
[化1][hua 1]
(式(1)中,Ar为碳数6~14的芳香族烃基,所键结的氢原子的一部分可由碳数1~10的烷基、碳数6~10的芳基或芳基烷基、碳数3~10的环烷基或环烷基烷基、碳数1~5的烷氧基、或者卤素基取代。R1分别独立地为碳数2~4的亚烷基,l分别独立地为0~3的数。G是由通式(2)或通式(3)所表示的取代基,Y为四价的羧酸残基。Z分别独立地为氢原子或由通式(4)所表示的取代基,且一个以上为由通式(4)所表示的取代基。n是平均值为1~20的数。)(In formula (1), Ar is an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the hydrogen atoms to which it is bonded may be an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an arylalkyl group. , substituted by a cycloalkyl group or a cycloalkylalkyl group with a carbon number of 3 to 10, an alkoxy group with a carbon number of 1 to 5, or a halogen group. R 1 is independently an alkylene group with a carbon number of 2 to 4, and l is respectively It is a number from 0 to 3 independently. G is a substituent represented by the general formula (2) or the general formula (3), and Y is a tetravalent carboxylic acid residue. Z is independently a hydrogen atom or is represented by the general formula The substituent represented by (4), and one or more of the substituents represented by the general formula (4). n is a number having an average value of 1 to 20.)
[化2][hua 2]
[化3][hua 3]
(式(2)、式(3)中,R2为氢原子或甲基,R3为碳数2~10的二价亚烷基或烷基亚芳基,R4为碳数2~20的二价饱和或不饱和的烃基,p为0~10的数。)(In formula (2) and formula (3), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkylene group or an alkylarylene group having 2 to 10 carbon atoms, and R 4 is a carbon number of 2 to 20 The divalent saturated or unsaturated hydrocarbon group, p is a number from 0 to 10.)
[化4][hua 4]
(式(4)中,W为二价或三价的羧酸残基,m为1或2。)(In formula (4), W is a divalent or trivalent carboxylic acid residue, and m is 1 or 2.)
本发明的硬化膜是使所述感光性树脂组合物硬化而成。The cured film of this invention hardens the said photosensitive resin composition.
本发明的显示装置具有所述硬化膜。The display device of this invention has the said cured film.
[发明的效果][Effect of invention]
根据本发明,可提供一种感光性树脂组合物、使所述感光性树脂组合物硬化而成的硬化膜、及具有所述硬化膜的显示装置,所述感光性树脂组合物可适用于包含气体的产生少的保护膜、遮光膜的着色膜等。According to the present invention, there can be provided a photosensitive resin composition, a cured film obtained by curing the photosensitive resin composition, and a display device having the cured film, which can be suitably used for containing A protective film with little gas generation, a colored film of a light-shielding film, and the like.
具体实施方式Detailed ways
以下,对本发明的实施方式进行说明,但本发明并不限定于以下的实施方式。此外,在本发明中,关于各成分的含量,在小数第一位为0时,有时省略小数点以后的表述。Hereinafter, the embodiments of the present invention will be described, but the present invention is not limited to the following embodiments. In addition, in this invention, regarding the content of each component, when the 1st decimal place is 0, the expression after a decimal point may be abbreviate|omitted.
本发明的由通式(1)所表示的(A)成分的含聚合性不饱和基的碱可溶性树脂通过以下方式获得:使具有两个缩水甘油醚基的环氧化合物(a-1)与(甲基)丙烯酸衍生物的反应物和二羧酸或三羧酸或者它们的酸单酐(b)、及四羧酸或其酸二酐(c)进行反应。The polymerizable unsaturated group-containing alkali-soluble resin of the component (A) represented by the general formula (1) of the present invention is obtained by mixing an epoxy compound (a-1) having two glycidyl ether groups with The reactant of the (meth)acrylic acid derivative reacts with dicarboxylic acid or tricarboxylic acid or their acid monoanhydride (b), and tetracarboxylic acid or its acid dianhydride (c).
另外,所述含聚合性不饱和基的碱可溶性树脂的特征在于:作为原料的环氧化合物使用的是在1分子内可包含若干个氧亚烷基的、通式(1)中的Ar为碳数6~14的芳香族烃基的化合物。In addition, the polymerizable unsaturated group-containing alkali-soluble resin is characterized in that the epoxy compound used as a raw material may contain several oxyalkylene groups in one molecule, and Ar in the general formula (1) is A compound of an aromatic hydrocarbon group having 6 to 14 carbon atoms.
所述碳数6~14的芳香族烃基的优选例子包含二价萘基、及氢原子的一部分可由烷基等取代的亚苯基。此处,本发明的(A)含聚合性不饱和基的碱可溶性树脂优选为通式(1)中的键结于芴基的两个Ar均为萘基(具有双萘酚芴骨架)或均为亚苯基(具有双苯酚芴骨架),更优选为所述键结于芴基的两个Ar均为萘基。其原因在于:使所述键结于芴基的两个Ar均为萘基的(A)含聚合性不饱和基的碱可溶性树脂硬化而成的硬化膜(涂膜)在加热时产生的气体的量少。此外,“(甲基)丙烯酸”为丙烯酸及甲基丙烯酸的总称,是指它们中的一者或两者。Preferable examples of the aromatic hydrocarbon group having 6 to 14 carbon atoms include a divalent naphthyl group and a phenylene group in which a part of hydrogen atoms may be substituted with an alkyl group or the like. Here, the (A) polymerizable unsaturated group-containing alkali-soluble resin of the present invention preferably has both of the two Ars bonded to the fluorene group in the general formula (1) that are naphthyl groups (having a bisnaphthol fluorene skeleton) or Both are phenylene groups (having a bisphenolfluorene skeleton), and it is more preferable that both of the two Ars bonded to the fluorenyl group are naphthyl groups. The reason for this is the gas generated when the cured film (coating film) of the (A) polymerizable unsaturated group-containing alkali-soluble resin in which both Ars bonded to the fluorene group are naphthyl groups is heated is heated. amount is small. In addition, "(meth)acrylic acid" is a general term for acrylic acid and methacrylic acid, and means one or both of them.
[化5][hua 5]
(式(1)中,Ar为碳数6~14的芳香族烃基,所键结的氢原子的一部分可由碳数1~10的烷基、碳数6~10的芳基或芳基烷基、碳数3~10的环烷基或环烷基烷基、碳数1~5的烷氧基、或者卤素基取代。R1分别独立地为碳数2~4的亚烷基,l分别独立地为0~3的数。G是由通式(2)或通式(3)所表示的取代基,Y为四价的羧酸残基。Z分别独立地为氢原子或由通式(4)所表示的取代基,且一个以上为由通式(4)所表示的取代基。n是平均值为1~20的数。)(In formula (1), Ar is an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the hydrogen atoms to which it is bonded may be an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an arylalkyl group. , substituted by a cycloalkyl group or a cycloalkylalkyl group with a carbon number of 3 to 10, an alkoxy group with a carbon number of 1 to 5, or a halogen group. R 1 is independently an alkylene group with a carbon number of 2 to 4, and l is respectively It is a number from 0 to 3 independently. G is a substituent represented by the general formula (2) or the general formula (3), and Y is a tetravalent carboxylic acid residue. Z is independently a hydrogen atom or is represented by the general formula The substituent represented by (4), and one or more of the substituents represented by the general formula (4). n is a number having an average value of 1 to 20.)
[化6][hua 6]
[化7][hua 7]
(式(2)、式(3)中,R2为氢原子或甲基,R3为碳数2~10的二价亚烷基或烷基亚芳基,R4为碳数2~20的二价饱和或不饱和的烃基,p为0~10的数。)(In formula (2) and formula (3), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkylene group or an alkylarylene group having 2 to 10 carbon atoms, and R 4 is a carbon number of 2 to 20 The divalent saturated or unsaturated hydrocarbon group, p is a number from 0 to 10.)
[化8][hua 8]
(式(4)中,W为二价或三价的羧酸残基,m为1或2。)(In formula (4), W is a divalent or trivalent carboxylic acid residue, and m is 1 or 2.)
对由通式(1)所表示的含聚合性不饱和基的碱可溶性树脂的制造方法进行详细说明。The manufacturing method of the polymerizable unsaturated group containing alkali-soluble resin represented by General formula (1) is demonstrated in detail.
首先,使由通式(5)所表示的、在1分子内可具有若干个氧亚烷基的、具有双萘酚芴骨架或双苯酚芴骨架的环氧化合物(a-1)(以下,也简称为“环氧化合物(a-1)”)与由通式(6)或通式(7)所表示的(甲基)丙烯酸衍生物的任一者或两者反应,获得(甲基)丙烯酸环氧酯。First, an epoxy compound (a-1) having a bisnaphthol fluorene skeleton or a bisphenol fluorene skeleton, which is represented by the general formula (5) and may have several oxyalkylene groups in one molecule (hereinafter, Also abbreviated as "epoxy compound (a-1)") reacts with either or both of the (meth)acrylic acid derivatives represented by general formula (6) or general formula (7) to obtain (methyl) ) epoxy acrylate.
[化9][Chemical 9]
(式(5)中,Ar为碳数6~14的芳香族烃基,所键结的氢原子的一部分可由碳数1~10的烷基、碳数6~10的芳基或芳基烷基、碳数3~10的环烷基或环烷基烷基、碳数1~5的烷氧基、或者卤素基取代。R1分别独立地为碳数2~4的亚烷基,l分别独立地为0~3的数。)(In formula (5), Ar is an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the hydrogen atoms to which it is bonded may be an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an arylalkyl group. , substituted by a cycloalkyl group or a cycloalkylalkyl group with a carbon number of 3 to 10, an alkoxy group with a carbon number of 1 to 5, or a halogen group. R 1 is independently an alkylene group with a carbon number of 2 to 4, and l is respectively independently a number from 0 to 3.)
[化10][Chemical 10]
[化11][Chemical 11]
(式(6)、式(7)中,R2为氢原子或甲基,R3为碳数2~10的二价亚烷基或烷基亚芳基,R4为碳数2~20的二价饱和或不饱和的烃基,p为0~10的数。)(In formula (6) and formula (7), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkylene group or an alkylarylene group having 2 to 10 carbon atoms, and R 4 is a carbon number of 2 to 20 The divalent saturated or unsaturated hydrocarbon group, p is a number from 0 to 10.)
所述环氧化合物(a-1)与所述(甲基)丙烯酸衍生物的反应可使用公知的方法。例如,在日本专利特开平4-355450号公报中记载了以下情况:通过相对于具有两个环氧基的环氧化合物1摩尔而使用约2摩尔的(甲基)丙烯酸,可获得含有聚合性不饱和基的二醇化合物。在本发明中,通过所述反应而获得的化合物是由式(8)所表示的含有聚合性不饱和基的二醇(d)(以下,也简称为“由通式(8)所表示的二醇(d)”)。A well-known method can be used for the reaction of the said epoxy compound (a-1) and the said (meth)acrylic acid derivative. For example, Japanese Patent Laid-Open No. 4-355450 describes that by using about 2 mol of (meth)acrylic acid with respect to 1 mol of an epoxy compound having two epoxy groups, it is possible to obtain a polymerizable Unsaturated diol compounds. In the present invention, the compound obtained by the reaction is a polymerizable unsaturated group-containing diol (d) represented by the formula (8) (hereinafter, also simply referred to as "represented by the general formula (8)" diol (d)").
[化12][Chemical 12]
(式(8)中,Ar为碳数6~14的芳香族烃基,所键结的氢原子的一部分可由碳数1~10的烷基、碳数6~10的芳基或芳基烷基、碳数3~10的环烷基或环烷基烷基、碳数1~5的烷氧基、或者卤素基取代。G是由通式(2)或通式(3)所表示的取代基,R1分别独立地为碳数2~4的亚烷基,l分别独立地为0~3的数。)(In formula (8), Ar is an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the hydrogen atoms to which it is bonded may be an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an arylalkyl group. , substituted with a cycloalkyl group or a cycloalkylalkyl group having 3 to 10 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, or a halogen group. G is a substitution represented by the general formula (2) or the general formula (3). group, R 1 is each independently an alkylene group having 2 to 4 carbon atoms, and l is each independently a number of 0 to 3.)
[化13][Chemical 13]
[化14][Chemical 14]
(式(2)、式(3)中,R2为氢原子或甲基,R3为碳数2~10的二价亚烷基或烷基亚芳基,R4为碳数2~20的二价饱和或不饱和的烃基,p为0~10的数。)(In formula (2) and formula (3), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkylene group or an alkylarylene group having 2 to 10 carbon atoms, and R 4 is a carbon number of 2 to 20 The divalent saturated or unsaturated hydrocarbon group, p is a number from 0 to 10.)
在由通式(8)所表示的二醇(d)的合成、及其后的使多元羧酸或其酸酐进行反应来制造由通式(1)所表示的含聚合性不饱和基的碱可溶性树脂时,通常在溶媒中视需要使用催化剂来进行反应。The polymerizable unsaturated group-containing base represented by the general formula (1) is produced by the synthesis of the diol (d) represented by the general formula (8) and subsequent reaction of a polyvalent carboxylic acid or an acid anhydride thereof In the case of a soluble resin, the reaction is usually carried out using a catalyst in a solvent as necessary.
溶媒的例子包含:乙基溶纤剂乙酸酯、丁基溶纤剂乙酸酯等溶纤剂系溶媒;二乙二醇二甲醚(diglyme)、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇单甲醚乙酸酯等高沸点的醚系或酯系的溶媒;环己酮、二异丁基酮等酮系溶媒等。此外,关于所使用的溶媒、催化剂等的反应条件并无特别限制,例如优选将不具有羟基、且具有比反应温度高的沸点的溶媒用作反应溶媒。Examples of the solvent include cellosolve-based solvents such as ethyl cellosolve acetate and butyl cellosolve acetate; diethylene glycol dimethyl ether (diglyme), ethyl carbitol acetate, butyl card High-boiling ether-based or ester-based solvents such as bisphenol acetate and propylene glycol monomethyl ether acetate; ketone-based solvents such as cyclohexanone and diisobutyl ketone, etc. In addition, the reaction conditions of the solvent, catalyst, etc. to be used are not particularly limited. For example, a solvent having no hydroxyl group and a boiling point higher than the reaction temperature is preferably used as the reaction solvent.
另外,在环氧基与羧基或羟基的反应中优选使用催化剂,在日本专利特开平9-325494号公报中记载了四乙基溴化铵、氯化三乙基苄基铵等铵盐;三苯基膦、三(2,6-二甲氧基苯基)膦等膦类等。In addition, a catalyst is preferably used in the reaction between an epoxy group and a carboxyl group or a hydroxyl group, and ammonium salts such as tetraethylammonium bromide and triethylbenzylammonium chloride are described in Japanese Patent Laid-Open No. 9-325494; Phosphines such as phenylphosphine and tris(2,6-dimethoxyphenyl)phosphine, etc.
接着,使通过所述环氧化合物(a-1)与所述(甲基)丙烯酸衍生物的反应而获得的由通式(8)所表示的二醇(d)、和二羧酸或三羧酸或者它们的酸单酐(b)、及四羧酸或其酸二酐(c)反应,可获得由通式(1)所表示的在1分子内具有羧基及聚合性不饱和基的碱可溶性树脂。Next, the diol (d) represented by the general formula (8) obtained by the reaction of the epoxy compound (a-1) and the (meth)acrylic acid derivative, and a dicarboxylic acid or tricarboxylic acid are allowed to Carboxylic acid or its acid monoanhydride (b), and tetracarboxylic acid or its acid dianhydride (c) are reacted to obtain a compound having a carboxyl group and a polymerizable unsaturated group in one molecule represented by the general formula (1). Alkali-soluble resin.
[化15][Chemical 15]
(式(1)中,Ar为碳数6~14的芳香族烃基,所键结的氢原子的一部分可由碳数1~10的烷基、碳数6~10的芳基或芳基烷基、碳数3~10的环烷基或环烷基烷基、碳数1~5的烷氧基、或者卤素基取代。R1分别独立地为碳数2~4的亚烷基,l分别独立地为0~3的数。G是由通式(2)或通式(3)所表示的取代基,Y为四价的羧酸残基。Z分别独立地为氢原子或由通式(4)所表示的取代基,且一个以上为由通式(4)所表示的取代基。n的平均值为1~20。)(In formula (1), Ar is an aromatic hydrocarbon group having 6 to 14 carbon atoms, and a part of the hydrogen atoms to which it is bonded may be an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, or an arylalkyl group. , substituted by a cycloalkyl group or a cycloalkylalkyl group with a carbon number of 3 to 10, an alkoxy group with a carbon number of 1 to 5, or a halogen group. R 1 is independently an alkylene group with a carbon number of 2 to 4, and l is respectively It is a number from 0 to 3 independently. G is a substituent represented by the general formula (2) or the general formula (3), and Y is a tetravalent carboxylic acid residue. Z is independently a hydrogen atom or is represented by the general formula The substituent represented by (4), and one or more of the substituents represented by the general formula (4). The average value of n is 1 to 20.)
[化16][Chemical 16]
[化17][Chemical 17]
(式(2)、式(3)中,R2为氢原子或甲基,R3为碳数2~10的二价亚烷基或烷基亚芳基,R4为碳数2~20的二价饱和或不饱和的烃基,p为0~10的数。)(In formula (2) and formula (3), R 2 is a hydrogen atom or a methyl group, R 3 is a divalent alkylene group or an alkylarylene group having 2 to 10 carbon atoms, and R 4 is a carbon number of 2 to 20 The divalent saturated or unsaturated hydrocarbon group, p is a number from 0 to 10.)
[化18][Chemical 18]
(式(4)中,W为二价或三价的羧酸残基,m为1或2。)(In formula (4), W is a divalent or trivalent carboxylic acid residue, and m is 1 or 2.)
接着,对构成由通式(1)所表示的碱可溶性树脂的、以由通式(6)及通式(7)所表示的(甲基)丙烯酸衍生物为来源的、由通式(2)或通式(3)所表示的取代基进行详细说明。Next, with respect to the (meth)acrylic acid derivatives represented by the general formula (6) and the general formula (7), which constitute the alkali-soluble resin represented by the general formula (1), the (meth)acrylic acid derivatives represented by the general formula (2) ) or the substituent represented by the general formula (3) will be described in detail.
通式(2)、通式(3)、通式(6)及通式(7)具有聚合性不饱和基以及至少一个以上的酯键。General formula (2), general formula (3), general formula (6), and general formula (7) have a polymerizable unsaturated group and at least one or more ester bonds.
[化19][Chemical 19]
[化20][hua 20]
[化21][Chemical 21]
[化22][Chemical 22]
通式(2)、通式(3)、通式(6)及通式(7)中示出的R2为氢原子或甲基。R 2 shown in the general formula (2), the general formula (3), the general formula (6) and the general formula (7) is a hydrogen atom or a methyl group.
另外,通式(2)、通式(3)、通式(6)及通式(7)中示出的R3为碳数2~10的二价亚烷基或烷基亚芳基。所述亚烷基可为直链或分支的任一种,为乙烯基(ethylene)、亚乙基(ethylidene)、乙烯撑(vinylene)、亚乙烯基(vinylidene)、丙烯基(propylene)、三亚甲基、亚丙烯基(propenylene)、异亚丙基、四亚甲基等。另外,烷基亚芳基只要在碳数的范围内,则可为未经取代的亚芳基,例如为邻亚苯基、间亚苯基、对亚苯基、甲代亚苯基、乙基亚苯基、正丙基亚苯基、异丙基亚苯基、直链或分支的丁基亚苯基、戊基亚苯基等。In addition, R 3 shown in the general formula (2), the general formula (3), the general formula (6) and the general formula (7) is a divalent alkylene group or an alkylarylene group having 2 to 10 carbon atoms. The alkylene group can be any one of straight chain or branched, and is vinyl (ethylene), ethylene (ethylidene), vinylene (vinylene), vinylidene (vinylidene), propylene group (propylene), Sanya Methyl, propenylene, isopropylidene, tetramethylene, etc. In addition, the alkylarylene group may be an unsubstituted arylene group as long as it is within the range of carbon number, for example, o-phenylene, m-phenylene, p-phenylene, tolylene, ethyl phenylene, n-propylphenylene, isopropylphenylene, linear or branched butylphenylene, pentylphenylene, and the like.
另外,通式(2)、通式(3)、通式(6)及通式(7)中示出的R4为碳数2~20的饱和或不饱和的脂肪族烃基或者芳香族烃基。所述饱和及不饱和的脂肪族烃基可为直链或分支的任一种,为乙烯基、亚乙基、乙烯撑、亚乙烯基、丙烯基、三亚甲基、亚丙烯基、异亚丙基、四亚甲基等。另外,所述芳香族烃基只要在碳数的范围内,则可为未取代体,例如为邻亚苯基、间亚苯基、对亚苯基、甲代亚苯基、乙基亚苯基、正丙基亚苯基、异丙基亚苯基、直链或分支的丁基亚苯基、戊基亚苯基等,且只要不超过碳数的范围,则也可经两个~四个取代基取代。另外,所述脂肪族烃基也可被不饱和键、醚键、酯键中断。In addition, R 4 shown in the general formula (2), the general formula (3), the general formula (6) and the general formula (7) is a saturated or unsaturated aliphatic hydrocarbon group or an aromatic hydrocarbon group having 2 to 20 carbon atoms. . The saturated and unsaturated aliphatic hydrocarbon groups can be either straight chain or branched, and are vinyl, ethylene, vinylene, vinylidene, propenyl, trimethylene, propenylene, isopropylene base, tetramethylene, etc. In addition, as long as the aromatic hydrocarbon group is within the range of carbon number, it may be an unsubstituted body, for example, o-phenylene, m-phenylene, p-phenylene, tolylene, ethylphenylene , n-propylphenylene, isopropylphenylene, straight-chain or branched butylphenylene, pentylphenylene, etc., and as long as it does not exceed the range of carbon number, it can also pass through two to four Substituents are substituted. In addition, the aliphatic hydrocarbon group may be interrupted by an unsaturated bond, an ether bond, or an ester bond.
另外,p为0~10的数,在合成由通式(1)所表示的碱可溶性树脂时,优选p的平均值为0~5的数,更优选p的平均值为0~2的数。在p的平均值为所述范围的情况下,可抑制分布成为大范围的情况,因此可在不降低树脂性能的情况下赋予作为硬化膜的充分的硬化性。In addition, p is a number of 0 to 10. When synthesizing the alkali-soluble resin represented by the general formula (1), the average value of p is preferably a number of 0 to 5, and the average value of p is preferably a number of 0 to 2. . When the average value of p is in the above-mentioned range, since the distribution can be suppressed from being in a wide range, sufficient curability as a cured film can be imparted without lowering the resin performance.
用以合成由通式(1)所表示的碱可溶性树脂的酸成分是可与由通式(8)所表示的二醇(d)分子中的羟基进行反应的多元酸成分,且需要并用二羧酸或三羧酸或者它们的酸单酐(b)及四羧酸或其酸二酐(c)。所述酸成分的羧酸残基可为饱和烃基或不饱和烃基的任一种。另外,所述羧酸残基中也可包含含有-O-、-S-、羰基等杂元素的键。The acid component for synthesizing the alkali-soluble resin represented by the general formula (1) is a polybasic acid component that can react with the hydroxyl group in the molecule of the diol (d) represented by the general formula (8), and it is necessary to use two Carboxylic acid or tricarboxylic acid or their acid monoanhydride (b) and tetracarboxylic acid or its acid dianhydride (c). The carboxylic acid residue of the acid component may be either a saturated hydrocarbon group or an unsaturated hydrocarbon group. In addition, the carboxylic acid residue may contain a bond containing hetero elements such as -O-, -S-, and carbonyl.
二羧酸或三羧酸或者它们的酸单酐(b)的例子包含:链式烃二羧酸或三羧酸、脂环式烃二羧酸或三羧酸、芳香族烃二羧酸或三羧酸、或者它们的酸单酐等。Examples of dicarboxylic acids or tricarboxylic acids or their acid monoanhydrides (b) include: chain hydrocarbon dicarboxylic acids or tricarboxylic acids, alicyclic hydrocarbon dicarboxylic acids or tricarboxylic acids, aromatic hydrocarbon dicarboxylic acids or Tricarboxylic acids, or their acid monoanhydrides, and the like.
链式烃二羧酸或三羧酸的酸单酐的例子包含:琥珀酸、乙酰基琥珀酸、马来酸、己二酸、衣康酸、壬二酸、柠苹酸、丙二酸、戊二酸、柠檬酸、酒石酸、氧代戊二酸、庚二酸、癸二酸、辛二酸、二甘醇酸等的酸单酐及导入有任意的取代基的二羧酸或三羧酸的酸单酐等。另外,脂环式二羧酸或三羧酸的酸单酐的例子包含:环丁烷二羧酸、环戊烷二羧酸、六氢邻苯二甲酸、四氢邻苯二甲酸、降冰片烷二羧酸等的酸单酐及导入有任意的取代基的二羧酸或三羧酸的酸单酐等。另外,芳香族二羧酸或三羧酸的酸单酐的例子包含:邻苯二甲酸、间苯二甲酸、偏苯三甲酸等的酸单酐及导入有任意的取代基的二羧酸或三羧酸的酸单酐。Examples of acid monoanhydrides of chain hydrocarbon dicarboxylic or tricarboxylic acids include: succinic acid, acetylsuccinic acid, maleic acid, adipic acid, itaconic acid, azelaic acid, citramalic acid, malonic acid, Acid monoanhydrides such as glutaric acid, citric acid, tartaric acid, oxoglutaric acid, pimelic acid, sebacic acid, suberic acid, and diglycolic acid, and dicarboxylic or tricarboxylic acids into which optional substituents are introduced Acid monoanhydrides, etc. In addition, examples of the acid monoanhydride of alicyclic dicarboxylic acid or tricarboxylic acid include cyclobutanedicarboxylic acid, cyclopentanedicarboxylic acid, hexahydrophthalic acid, tetrahydrophthalic acid, norbornane An acid monoanhydride such as an alkanedicarboxylic acid, an acid monoanhydride of a dicarboxylic acid or tricarboxylic acid into which an optional substituent is introduced, and the like. In addition, examples of the acid monoanhydrides of aromatic dicarboxylic acids or tricarboxylic acids include acid monoanhydrides such as phthalic acid, isophthalic acid, trimellitic acid, and dicarboxylic acids into which arbitrary substituents are introduced, or Acid monoanhydrides of tricarboxylic acids.
在二羧酸或三羧酸的酸单酐中,优选为琥珀酸、衣康酸、四氢邻苯二甲酸、六氢偏苯三甲酸、邻苯二甲酸、偏苯三甲酸,更优选为琥珀酸、衣康酸、四氢邻苯二甲酸。另外,在二羧酸或三羧酸中,优选为使用它们的酸单酐。所述二羧酸或三羧酸的酸单酐可单独使用仅其中一种,也可并用两种以上。Among the acid monoanhydrides of dicarboxylic acid or tricarboxylic acid, succinic acid, itaconic acid, tetrahydrophthalic acid, hexahydrotrimellitic acid, phthalic acid and trimellitic acid are preferred, and more preferred are Succinic acid, itaconic acid, tetrahydrophthalic acid. Moreover, among dicarboxylic acid or tricarboxylic acid, the acid monoanhydride using these is preferable. Only one of these acid monoanhydrides of the dicarboxylic acid or tricarboxylic acid may be used alone, or two or more of them may be used in combination.
另外,四羧酸或其酸二酐(c)的例子包含:链式烃四羧酸、脂环式烃四羧酸、芳香族烃四羧酸、或者它们的酸二酐等。In addition, examples of the tetracarboxylic acid or its acid dianhydride (c) include a chain hydrocarbon tetracarboxylic acid, an alicyclic hydrocarbon tetracarboxylic acid, an aromatic hydrocarbon tetracarboxylic acid, or their acid dianhydrides and the like.
链式烃四羧酸的例子包含:丁烷四羧酸、戊烷四羧酸、己烷四羧酸、及导入了脂环式烃基、不饱和烃基等取代基的链式烃四羧酸等。另外,所述脂环式四羧酸的例子包含:环丁烷四羧酸、环戊烷四羧酸、环己烷四羧酸、环庚烷四羧酸、降冰片烷四羧酸、及导入了链式烃基、不饱和烃基等取代基的脂环式四羧酸等。另外,芳香族四羧酸的例子包含:均苯四甲酸、二苯甲酮四羧酸、联苯基四羧酸、二苯基醚四羧酸、二苯基砜四羧酸、萘-1,4,5,8-四羧酸、萘-2,3,6,7-四羧酸等。另外,也可使用双偏苯三甲酸酐芳基酯类。双偏苯三甲酸酐芳基酯类例如为通过WO2010/074065中记载的方法而制造的化合物群组,在结构上为芳香族二醇(萘二醇、联苯酚、三联苯基二醇等)的两个羟基与2分子的偏苯三甲酸酐的羧基反应并进行酯键结而成的形态的酸二酐。以下,将所述化合物记载为芳香族二醇的双偏苯三甲酸酐酯。Examples of the chain hydrocarbon tetracarboxylic acid include butane tetracarboxylic acid, pentane tetracarboxylic acid, hexane tetracarboxylic acid, and chain hydrocarbon tetracarboxylic acid into which substituents such as alicyclic hydrocarbon group and unsaturated hydrocarbon group are introduced. . In addition, examples of the alicyclic tetracarboxylic acid include: cyclobutanetetracarboxylic acid, cyclopentanetetracarboxylic acid, cyclohexanetetracarboxylic acid, cycloheptanetetracarboxylic acid, norbornanetetracarboxylic acid, and Alicyclic tetracarboxylic acid etc. into which substituents, such as a chain hydrocarbon group and an unsaturated hydrocarbon group, were introduce|transduced. In addition, examples of the aromatic tetracarboxylic acid include pyromellitic acid, benzophenone tetracarboxylic acid, biphenyl tetracarboxylic acid, diphenyl ether tetracarboxylic acid, diphenyl sulfone tetracarboxylic acid, and naphthalene-1 , 4,5,8-tetracarboxylic acid, naphthalene-2,3,6,7-tetracarboxylic acid, etc. In addition, bis-trimellitic anhydride aryl esters can also be used. Bis trimellitic anhydride aryl esters are, for example, a group of compounds produced by the method described in WO2010/074065, and are structurally aromatic diols (naphthalene diol, biphenol, terphenyl diol, etc.) An acid dianhydride in a form in which two hydroxyl groups react with carboxyl groups of two molecules of trimellitic acid anhydride and are ester-bonded. Hereinafter, the compound is described as bis-trimellitic acid anhydride ester of aromatic diol.
在四羧酸或其酸二酐中,优选为联苯基四羧酸、二苯甲酮四羧酸、二苯基醚四羧酸,更优选为联苯基四羧酸、二苯基醚四羧酸。另外,在四羧酸或其酸二酐中,优选使用其酸二酐。进而,也可优选地使用萘二醇的双偏苯三甲酸酐酯。此外,所述四羧酸或其酸二酐及芳香族二醇的双偏苯三甲酸酐酯可单独使用仅其中一种,也可并用两种以上。Among the tetracarboxylic acids or their acid dianhydrides, biphenyl tetracarboxylic acid, benzophenone tetracarboxylic acid, and diphenyl ether tetracarboxylic acid are preferred, and biphenyl tetracarboxylic acid and diphenyl ether are more preferred. Tetracarboxylic acid. Moreover, among tetracarboxylic acid or its acid dianhydride, its acid dianhydride is used preferably. Furthermore, the bis-trimellitic acid anhydride ester of naphthalene glycol can also be preferably used. In addition, the bis-trimellitic acid anhydride ester of the said tetracarboxylic acid or its acid dianhydride and aromatic diol may be used individually by 1 type, and may use 2 or more types together.
关于由通式(8)所表示的二醇(d)与酸成分(b)及酸成分(c)的反应,并无特别限定,可采用公知的方法。例如,在日本专利特开平9-325494号公报中记载了在反应温度为90℃~140℃下使(甲基)丙烯酸环氧酯与四羧酸二酐进行反应的方法。The reaction of the diol (d) represented by the general formula (8) with the acid component (b) and the acid component (c) is not particularly limited, and a known method can be employed. For example, Japanese Patent Laying-Open No. 9-325494 describes a method of reacting epoxy (meth)acrylate and tetracarboxylic dianhydride at a reaction temperature of 90°C to 140°C.
此处,为了使化合物的末端成为羧基,优选以由通式(8)所表示的二醇(d)、二羧酸或三羧酸或者它们的酸单酐(b)、四羧酸或其酸二酐(c)的摩尔比成为(d):(b):(c)=1.0:0.01~1.0:0.2~1.0的方式进行反应。Here, in order to make the terminal of the compound a carboxyl group, it is preferable to use the diol (d), dicarboxylic acid or tricarboxylic acid represented by the general formula (8), or their acid monoanhydride (b), tetracarboxylic acid or their The reaction was performed so that the molar ratio of the acid dianhydride (c) was (d):(b):(c)=1.0:0.01-1.0:0.2-1.0.
例如,在使用酸单酐(b)、酸二酐(c)的情况下,优选以酸成分的量〔(b)/2+(c)〕相对于含有聚合性不饱和基的二醇(d)的摩尔比[(d)/〔(b)/2+(c)〕]成为0.5~1.0的方式进行反应。此处,在摩尔比为1.0以下的情况下,不会使未反应的含有聚合性不饱和基的二醇的含量增大,因此可提高碱可溶性树脂组合物的经时稳定性。另一方面,在摩尔比超过0.5的情况下,由于式(2)所表示的碱可溶性树脂的末端不会成为酸酐,可抑制未反应酸二酐的含量增大,因此可提高碱可溶性树脂组合物的经时稳定性。此外,(b)、(c)及(d)的各成分的摩尔比可出于调整由通式(2)所表示的碱可溶性树脂的酸值、分子量的目的而在所述范围内任意变更。For example, in the case of using the acid monoanhydride (b) and the acid dianhydride (c), the amount of the acid component [(b)/2+(c)] relative to the polymerizable unsaturated group-containing diol ( The reaction is carried out so that the molar ratio [(d)/[(b)/2+(c)]] of d) becomes 0.5 to 1.0. Here, when the molar ratio is 1.0 or less, the content of the unreacted polymerizable unsaturated group-containing diol does not increase, so that the temporal stability of the alkali-soluble resin composition can be improved. On the other hand, when the molar ratio exceeds 0.5, since the terminal of the alkali-soluble resin represented by the formula (2) does not become an acid anhydride, an increase in the content of the unreacted acid dianhydride can be suppressed, so that the alkali-soluble resin composition can be improved. The time stability of the material. In addition, the molar ratio of each component of (b), (c) and (d) can be arbitrarily changed within the above-mentioned range for the purpose of adjusting the acid value and molecular weight of the alkali-soluble resin represented by the general formula (2). .
另外,由通式(1)所表示的碱可溶性树脂的酸值的优选范围为20mgKOH/g~180mgKOH/g,优选为40mgKOH/g以上且120mgKOH/g以下。在酸值为20mgKOH/g以上的情况下,当碱性显影时不易残留残渣,在酸值为180mgKOH/g以下的情况下,碱性显影液的渗透不会变得过快,因此可抑制剥离现象。此外,酸值可使用电位差滴定装置“COM-1600”(平沼产业股份有限公司制造),并利用1/10N-KOH水溶液进行滴定而求出。Moreover, the preferable range of the acid value of the alkali-soluble resin represented by General formula (1) is 20 mgKOH/g - 180 mgKOH/g, Preferably it is 40 mgKOH/g or more and 120 mgKOH/g or less. When the acid value is 20 mgKOH/g or more, residues are less likely to remain during alkaline development, and when the acid value is 180 mgKOH/g or less, the penetration of the alkaline developer does not become too fast, so peeling can be suppressed Phenomenon. In addition, an acid value can be calculated|required by performing titration with a 1/10N-KOH aqueous solution using a potentiometric titration apparatus "COM-1600" (manufactured by Hiranuma Sangyo Co., Ltd.).
由通式(1)所表示的碱可溶性树脂的利用凝胶渗透色谱法(Gel PermeationChromatography,GPC)测定(HLC-8220GPC,东曹(Tosoh)股份有限公司制造)而得的聚苯乙烯换算的重量平均分子量(Mw)通常为1000~100000,优选为2000~20000,更优选为2000~6000。在重量平均分子量为1000以上的情况下,可抑制碱性显影时的图案密合性的降低。另外,在重量平均分子量(Mw)小于100000的情况下,容易调整为对于涂布而言优选的感光性树脂组合物的溶液粘度,碱性显影不会过度需要时间。Weight in terms of polystyrene measured by gel permeation chromatography (GPC) of the alkali-soluble resin represented by the general formula (1) (HLC-8220GPC, manufactured by Tosoh Co., Ltd.) The average molecular weight (Mw) is usually 1,000 to 100,000, preferably 2,000 to 20,000, and more preferably 2,000 to 6,000. When a weight average molecular weight is 1000 or more, the fall of the pattern adhesiveness at the time of alkaline image development can be suppressed. Moreover, when a weight average molecular weight (Mw) is less than 100000, it becomes easy to adjust to the solution viscosity of the photosensitive resin composition preferable for application|coating, and alkaline image development does not require time too much.
接着,对本发明的使用了由通式(1)所表示的碱可溶性树脂的感光性树脂组合物进行说明。Next, the photosensitive resin composition using the alkali-soluble resin represented by General formula (1) of this invention is demonstrated.
作为本发明的感光性树脂组合物,相对于固体成分的总质量,(A)成分的含量优选为10质量%~90质量%。另外,相对于(A)成分100质量份,(B)成分的含量优选为5质量份~200质量份,相对于(A)成分与(B)成分的合计量100质量份,(C)成分的含量优选为0.1质量份~30质量份。As the photosensitive resin composition of this invention, it is preferable that content of (A) component is 10 mass % - 90 mass % with respect to the total mass of solid content. Moreover, the content of (B) component is preferably 5 to 200 parts by mass relative to 100 parts by mass of (A) component, and (C) component is preferably 5 parts by mass to 200 parts by mass of the total amount of (A) component and (B) component 100 parts by mass The content is preferably 0.1 parts by mass to 30 parts by mass.
本发明的感光性树脂组合物中的具有至少三个乙烯性不饱和键的(B)光聚合性单体的例子包含:三羟甲基丙烷三(甲基)丙烯酸酯、三羟甲基乙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、山梨糖醇五(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、或二季戊四醇六(甲基)丙烯酸酯、山梨糖醇六(甲基)丙烯酸酯、磷腈(phosphazene)的环氧烷改性六(甲基)丙烯酸酯、己内酯改性二季戊四醇六(甲基)丙烯酸酯等(甲基)丙烯酸酯类;树枝状聚合物型多官能丙烯酸酯等。所述光聚合性单体可单独使用仅其中一种,也可并用两种以上。Examples of the (B) photopolymerizable monomer having at least three ethylenically unsaturated bonds in the photosensitive resin composition of the present invention include trimethylolpropane tri(meth)acrylate, trimethylolethyl Alkane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol tetra(meth)acrylate, sorbitol penta(meth)acrylate, dipentaerythritol Penta(meth)acrylate, or dipentaerythritol hexa(meth)acrylate, sorbitol hexa(meth)acrylate, alkylene oxide-modified hexa(meth)acrylate of phosphazene, hexamethylene oxide Lactone-modified dipentaerythritol hexa(meth)acrylate and other (meth)acrylates; dendrimer-type multifunctional acrylates, etc. Only one of these photopolymerizable monomers may be used alone, or two or more of them may be used in combination.
(B)成分的含量相对于(A)成分100质量份而优选为5质量份~200质量份,相对于(A)成分100质量份而更优选为10质量份~80质量份,进而优选为10质量份~60质量份。在(B)成分的含量相对于(A)成分100质量份而为5质量份以上的情况下,光反应性官能基在树脂中所占的量充分,因此形成充分的交联结构。另外,由于树脂成分中的酸值不会过高,因此使曝光部的相对于碱性显影液的溶解性变低,故而可抑制所形成的图案变得比目标线宽细,并且可抑制图案的缺失。另外,在(B)成分的含量相对于(A)成分100质量份而为200质量份以下时,可获得具有充分的硬化性的硬化膜,因此可使图案边缘鲜明。The content of the component (B) is preferably 5 parts by mass to 200 parts by mass relative to 100 parts by mass of the component (A), more preferably 10 parts by mass to 80 parts by mass relative to 100 parts by mass of the component (A), and still more preferably 10 to 60 parts by mass. When content of (B) component is 5 mass parts or more with respect to 100 mass parts of (A) components, since the quantity which a photoreactive functional group occupies in resin is sufficient, a sufficient crosslinked structure is formed. In addition, since the acid value in the resin component does not become too high, the solubility of the exposed portion with respect to the alkaline developing solution is lowered, so that the formed pattern can be suppressed from becoming thinner than the target line width, and the pattern can be suppressed. the absence of. Moreover, since content of (B) component is 200 mass parts or less with respect to 100 mass parts of (A) components, since the cured film which has sufficient curability can be obtained, a pattern edge can be made clear.
本发明的感光性树脂组合物中的(C)光聚合引发剂的例子包含:苯乙酮、2,2-二乙氧基苯乙酮、对二甲基苯乙酮、对二甲基氨基苯丙酮、二氯苯乙酮、三氯苯乙酮、对叔丁基苯乙酮等苯乙酮类;二苯甲酮、2-氯二苯甲酮、p,p'-双二甲基氨基二苯甲酮等二苯甲酮类;苯偶酰、安息香、安息香甲基醚、安息香异丙基醚、安息香异丁基醚等安息香醚类;2-(邻氯苯基)-4,5-苯基联咪唑、2-(邻氯苯基)-4,5-二(间甲氧基苯基)联咪唑、2-(邻氟苯基)-4,5-二苯基联咪唑、2-(邻甲氧基苯基)-4,5-二苯基联咪唑、2,4,5-三芳基联咪唑等联咪唑系化合物类;2-三氯甲基-5-苯乙烯基-1,3,4-噁二唑、2-三氯甲基-5-(对氰基苯乙烯基)-1,3,4-噁二唑、2-三氯甲基-5-(对甲氧基苯乙烯基)-1,3,4-噁二唑等卤代甲基二唑化合物类;2,4,6-三(三氯甲基)-1,3,5-三嗪、2-甲基-4,6-双(三氯甲基)-1,3,5-三嗪、2-苯基-4,6-双(三氯甲基)-1,3,5-三嗪、2-(4-氯苯基)-4,6-双(三氯甲基)-1,3,5-三嗪、2-(4-甲氧基苯基)-4,6-双(三氯甲基)-1,3,5-三嗪、2-(4-甲氧基萘基)-4,6-双(三氯甲基)-1,3,5-三嗪、2-(4-甲氧基苯乙烯基)-4,6-双(三氯甲基)-1,3,5-三嗪、2-(3,4,5-三甲氧基苯乙烯基)-4,6-双(三氯甲基)-1,3,5-三嗪、2-(4-甲硫基苯乙烯基)-4,6-双(三氯甲基)-1,3,5-三嗪等卤代甲基-均三嗪系化合物类;1,2-辛二酮,1-[4-(苯硫基)苯基]-,2-(O-苯甲酰基肟)、1-(4-苯基硫基苯基)丁烷-1,2-二酮-2-肟-O-苯甲酸酯、1-(4-甲基硫基苯基)丁烷-1,2-二酮-2-肟-O-乙酸酯、1-(4-甲基硫基苯基)丁烷-1-酮肟-O-乙酸酯等O-酰基肟系化合类;苄基二甲基缩酮、硫杂蒽酮、2-氯硫杂蒽酮、2,4-二乙基硫杂蒽酮、2-甲基硫杂蒽酮、2-异丙基硫杂蒽酮等硫化合物;2-乙基蒽醌、八甲基蒽醌、1,2-苯并蒽醌、2,3-二苯基蒽醌等蒽醌类;偶氮双异丁腈、苯甲酰基过氧化物、枯烯过氧化物等有机过氧化物;2-巯基苯并咪唑、2-巯基苯并噁唑、2-巯基苯并噻唑等硫醇化合物;三乙醇胺、三乙基胺等三级胺等。此外,所述光聚合引发剂可单独使用仅其中一种,也可并用两种以上。Examples of the (C) photopolymerization initiator in the photosensitive resin composition of the present invention include acetophenone, 2,2-diethoxyacetophenone, p-dimethylacetophenone, p-dimethylamino Acetophenones such as propiophenone, dichloroacetophenone, trichloroacetophenone, p-tert-butylacetophenone; benzophenone, 2-chlorobenzophenone, p,p'-bisdimethyl ketone Aminobenzophenone and other benzophenones; benzil, benzoin, benzoin methyl ether, benzoin isopropyl ether, benzoin isobutyl ether and other benzoin ethers; 2-(o-chlorophenyl)-4, 5-phenylbiimidazole, 2-(o-chlorophenyl)-4,5-bis(m-methoxyphenyl)biimidazole, 2-(o-fluorophenyl)-4,5-diphenylbiimidazole , 2-(o-methoxyphenyl)-4,5-diphenylbiimidazole, 2,4,5-triarylbiimidazole and other biimidazole compounds; 2-trichloromethyl-5-styrene base-1,3,4-oxadiazole, 2-trichloromethyl-5-(p-cyanostyryl)-1,3,4-oxadiazole, 2-trichloromethyl-5-( p-methoxystyryl)-1,3,4-oxadiazole and other halogenated methyloxadiazole compounds; 2,4,6-tris(trichloromethyl)-1,3,5-triazine , 2-methyl-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-phenyl-4,6-bis(trichloromethyl)-1,3,5- Triazine, 2-(4-chlorophenyl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-methoxyphenyl)-4,6- Bis(trichloromethyl)-1,3,5-triazine, 2-(4-methoxynaphthyl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-Methoxystyryl)-4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(3,4,5-trimethoxystyryl) -4,6-bis(trichloromethyl)-1,3,5-triazine, 2-(4-methylthiostyryl)-4,6-bis(trichloromethyl)-1,3 ,5-triazine and other halogenated methyl-s-triazine compounds; 1,2-octanedione, 1-[4-(phenylthio)phenyl]-,2-(O-benzoyl oxime ), 1-(4-phenylthiophenyl)butane-1,2-dione-2-oxime-O-benzoate, 1-(4-methylthiophenyl)butane- O-acyl oxime compounds such as 1,2-diketo-2-oxime-O-acetate, 1-(4-methylthiophenyl)butane-1-ketooxime-O-acetate, etc. ; Benzyl dimethyl ketal, thioxanthone, 2-chlorothioxanthone, 2,4-diethylthioxanthone, 2-methylthoxanthone, 2-isopropylthiane Sulfur compounds such as anthraquinone; anthraquinones such as 2-ethylanthraquinone, octamethylanthraquinone, 1,2-benzoanthraquinone, 2,3-diphenylanthraquinone; azobisisobutyronitrile, benzene Formyl peroxide, cumene peroxide and other organic peroxides; 2-mercaptobenzimidazole, 2-mercaptobenzoxazole, 2-mercaptobenzothiazole and other thiol compounds; triethanolamine, triethylamine and other tertiary amines. Further, only one of the photopolymerization initiators may be used alone, or two or more of them may be used in combination.
尤其在设为包含着色材料的感光性树脂组合物的情况下,优选使用O-酰基肟系化合物类(包含酮肟)。作为具体的化合物群组,有由通式(9)或通式(10)所表示的O-酰基肟系光聚合引发剂。所述化合物群组中,在以高颜料浓度使用着色材料的情况及形成遮光膜图案的情况下,优选使用365nm下的摩尔吸光系数为10000L/mol·cm以上的O-酰基肟系光聚合引发剂。此外,本发明中所述的“光聚合引发剂”是以包含增感剂的含义使用。In particular, in the case of a photosensitive resin composition containing a coloring material, it is preferable to use O-acyl oxime-based compounds (including ketoximes). As a specific compound group, there is an O-acyl oxime-based photopolymerization initiator represented by the general formula (9) or the general formula (10). In the compound group, in the case of using a coloring material at a high pigment concentration and in the case of forming a light-shielding film pattern, it is preferable to use an O-acyl oxime-based photopolymerization initiator having a molar absorption coefficient at 365 nm of 10,000 L/mol·cm or more. agent. In addition, the "photopolymerization initiator" as used in the present invention is used in the sense of including a sensitizer.
[化23][Chemical 23]
(式(9)中,R5、R6分别独立地为碳数1~15的烷基、碳数6~18的芳基、碳数7~20的芳基烷基或碳数4~12的杂环基,R7为碳数1~15的烷基、碳数6~18的芳基、碳数7~20的芳基烷基。此处,烷基及芳基可由碳数1~10的烷基、碳数1~10的烷氧基、碳数1~10的烷酰基、卤素取代,亚烷基部分可包含不饱和键、醚键、硫醚键、酯键。另外,烷基可为直链、分支或环状的任一种烷基。)(In formula (9), R 5 and R 6 are each independently an alkyl group having 1 to 15 carbon atoms, an aryl group having 6 to 18 carbon atoms, an arylalkyl group having 7 to 20 carbon atoms, or an arylalkyl group having 4 to 12 carbon atoms. , R 7 is an alkyl group with 1 to 15 carbon atoms, an aryl group with 6 to 18 carbon atoms, and an arylalkyl group with 7 to 20 carbon atoms. 10 alkyl groups, alkoxy groups having 1 to 10 carbon atoms, alkanoyl groups having 1 to 10 carbon atoms, halogen substitution, and the alkylene moiety may contain unsaturated bonds, ether bonds, thioether bonds, and ester bonds. The group may be any of straight chain, branched or cyclic alkyl groups.)
[化24][Chemical 24]
(式(10)中,R8及R9分别独立地为碳数1~10的直链状或分支状的烷基、或者为碳数4~10的环烷基、环烷基烷基或烷基环烷基、或者为可由碳数1~6的烷基取代的苯基。R10分别独立地为碳数2~10的直链状或分支状的烷基或者烯基,所述烷基或烯基中的-CH2-基的一部分可由-O-基取代。进而,所述R8~R10的基中的氢原子的一部分也可由卤素原子取代。)(In formula (10), R 8 and R 9 are each independently a linear or branched alkyl group having 1 to 10 carbon atoms, or a cycloalkyl group having 4 to 10 carbon atoms, a cycloalkylalkyl group, or Alkylcycloalkyl, or a phenyl group which may be substituted by an alkyl group having 1 to 6 carbon atoms. R 10 is each independently a linear or branched alkyl group or an alkenyl group having 2 to 10 carbon atoms, and the alkane A part of the -CH 2 - group in the group or the alkenyl group may be substituted with an -O- group. Furthermore, a part of the hydrogen atoms in the groups of R 8 to R 10 may be substituted with a halogen atom.)
相对于(A)成分与(B)成分的合计量100质量份,(C)成分的含量优选为0.1质量份~30质量份,更优选为1质量份~25质量份。在(C)成分的含量为0.1质量份以上的情况下,具有适度的光聚合的速度,因此可抑制感度的降低。另外,在(C)成分的含量为30质量份以下的情况下,可再现忠实于掩模的线宽,并且可使图案边缘鲜明。The content of the component (C) is preferably 0.1 to 30 parts by mass, more preferably 1 to 25 parts by mass, relative to 100 parts by mass of the total amount of the (A) component and the (B) component. When content of (C)component is 0.1 mass part or more, since there exists a moderate photopolymerization speed|rate, the fall of a sensitivity can be suppressed. Moreover, when content of (C)component is 30 mass parts or less, the line width faithful to a mask can be reproduced, and a pattern edge can be made clear.
(D)感光性树脂组合物中所含的溶剂的例子包含:甲醇、乙醇、正丙醇、异丙醇、乙二醇、丙二醇、3-甲氧基-1-丁醇、乙二醇单丁醚、3-羟基-2-丁酮、二丙酮醇等醇类;α-萜品醇或β-萜品醇等萜烯类;丙酮、甲基乙基酮、环己酮、N-甲基-2-吡咯烷酮等酮类;甲苯、二甲苯、四甲基苯等芳香族烃类;溶纤剂、甲基溶纤剂、乙基溶纤剂、卡必醇、甲基卡必醇、乙基卡必醇、丁基卡必醇、二乙二醇乙基甲基醚、丙二醇单甲醚、丙二醇单乙醚、二丙二醇单甲醚、二丙二醇单乙醚、三乙二醇单甲醚、三乙二醇单乙醚等二醇醚类;乙酸乙酯、乙酸丁酯、乳酸乙酯、3-甲氧基丁基乙酸酯、3-甲氧基-3-丁基乙酸酯、3-甲氧基-3-甲基-1-丁基乙酸酯、溶纤剂乙酸酯、乙基溶纤剂乙酸酯、丁基溶纤剂乙酸酯、卡必醇乙酸酯、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇单甲醚乙酸酯、丙二醇单乙醚乙酸酯等酯类等。通过使用它们进行溶解、混合,可制成均匀的溶液状的组合物。为了获得涂布性等必要特性,所述溶剂可单独使用或并用两种以上。溶剂的量根据目标粘度而变化,但在感光性树脂组合物溶液中优选为60质量%~90质量%。(D) Examples of the solvent contained in the photosensitive resin composition include methanol, ethanol, n-propanol, isopropanol, ethylene glycol, propylene glycol, 3-methoxy-1-butanol, ethylene glycol mono Alcohols such as butyl ether, 3-hydroxy-2-butanone, and diacetone alcohol; terpenes such as α-terpineol or β-terpineol; acetone, methyl ethyl ketone, cyclohexanone, N-methyl ethyl ketone Ketones such as base-2-pyrrolidone; aromatic hydrocarbons such as toluene, xylene, tetramethylbenzene; cellosolve, methyl cellosolve, ethyl cellosolve, carbitol, methyl carbitol, Ethyl carbitol, butyl carbitol, diethylene glycol ethyl methyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, triethylene glycol monomethyl ether, Glycol ethers such as triethylene glycol monoethyl ether; ethyl acetate, butyl acetate, ethyl lactate, 3-methoxybutyl acetate, 3-methoxy-3-butyl acetate, 3 -Methoxy-3-methyl-1-butyl acetate, cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate, carbitol acetate, ethyl Esters such as carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate, etc. By dissolving and mixing them, a uniform solution-like composition can be obtained. In order to obtain necessary properties such as coatability, these solvents may be used alone or in combination of two or more. The amount of the solvent changes depending on the target viscosity, but is preferably 60% by mass to 90% by mass in the photosensitive resin composition solution.
所述感光性树脂组合物含有着色材料作为(E)成分。在用作遮光膜用抗蚀剂的情况下,所述(E)成分为选自由黑色有机颜料、混色有机颜料及遮光材料所组成的群组中的一种以上的遮光成分,优选为黑色有机颜料和/或混色有机颜料。另外,所述黑色有机颜料和/或混色有机颜料的平均二次粒径优选为20nm~500nm。所述黑色有机颜料及混色有机颜料的平均二次粒径可使用动态光散射法的粒度分布计“粒径分析仪FPAR-1000”(大冢电子股份有限公司制造),并利用累积法来测定。The said photosensitive resin composition contains a coloring material as (E) component. When used as a resist for light-shielding films, the component (E) is one or more light-shielding components selected from the group consisting of black organic pigments, color-mixing organic pigments, and light-shielding materials, preferably black organic pigments Pigments and/or color mixing organic pigments. In addition, the average secondary particle diameter of the black organic pigment and/or the color mixing organic pigment is preferably 20 nm to 500 nm. The average secondary particle size of the black organic pigments and the color-mixing organic pigments can be measured by a cumulative method using a particle size distribution meter "Particle Size Analyzer FPAR-1000" (manufactured by Otsuka Electronics Co., Ltd.) using a dynamic light scattering method. .
作为(E)成分的着色材料的含量可根据所期望的遮光度任意决定,相对于感光性树脂组合物中的固体成分而优选为1质量%~80质量%,在使用有机颜料或碳系无机颜料的情况下,更优选为20质量%~60质量%。The content of the coloring material as the component (E) can be arbitrarily determined according to the desired light-shielding degree, but is preferably 1% by mass to 80% by mass relative to the solid content in the photosensitive resin composition. In the case of a pigment, it is more preferably 20% by mass to 60% by mass.
作为(E)成分的黑色有机颜料的例子包含:苝黑、苯胺黑、花青黑、内酰胺黑等。混色有机颜料的例子包含:选自偶氮颜料、缩合偶氮颜料、偶氮甲碱颜料、酞菁颜料、喹吖啶酮颜料、异吲哚啉酮颜料、异吲哚啉颜料、二噁嗪颜料、还原(threne)颜料、苝颜料、紫环酮(perinone)颜料、喹酞酮颜料、二酮基吡咯并吡咯颜料、硫靛颜料等有机颜料中的至少两色混合并进行模拟黑色化而成的颜料。作为遮光材料,包含碳黑、氧化铬、氧化铁、钛黑等。所述(E)成分也可使用根据目标感光性树脂组合物的功能而适宜进行了表面处理的颜料。另外,所述(E)成分可单独使用仅其中一种,也可并用两种以上。Examples of the black organic pigment as the component (E) include perylene black, aniline black, cyanine black, lactam black, and the like. Examples of color-mixing organic pigments include: selected from azo pigments, condensed azo pigments, azomethine pigments, phthalocyanine pigments, quinacridone pigments, isoindolinone pigments, isoindoline pigments, dioxazine At least two colors of organic pigments such as pigments, threne pigments, perylene pigments, perinone pigments, quinophthalone pigments, diketopyrrolopyrrole pigments, and thioindigo pigments are mixed and simulated blackened. made of paint. As a light-shielding material, carbon black, chromium oxide, iron oxide, titanium black, etc. are contained. The said (E) component can also use the pigment surface-treated suitably according to the function of the target photosensitive resin composition. In addition, only 1 type of the said (E) component may be used independently, and 2 or more types may be used together.
可用作所述(E)成分的有机颜料的例子包含在颜色索引(Color Index)名称中为以下编号的颜料,但并不限定于此。Examples of organic pigments that can be used as the component (E) include, but are not limited to, those having the following numbers in the name of the Color Index.
颜料红(pigment red)2、3、4、5、9、12、14、22、23、31、38、112、122、144、146、147、149、166、168、170、175、176、177、178、179、184、185、187、188、202、207、208、209、210、213、214、220、221、242、247、253、254、255、256、257、262、264、266、272、279等Pigment red 2, 3, 4, 5, 9, 12, 14, 22, 23, 31, 38, 112, 122, 144, 146, 147, 149, 166, 168, 170, 175, 176, 177, 178, 179, 184, 185, 187, 188, 202, 207, 208, 209, 210, 213, 214, 220, 221, 242, 247, 253, 254, 255, 256, 257, 262, 264, 266, 272, 279, etc.
颜料橙(pigment orange)5、13、16、34、36、38、43、61、62、64、67、68、71、72、73、74、81等Pigment orange 5, 13, 16, 34, 36, 38, 43, 61, 62, 64, 67, 68, 71, 72, 73, 74, 81, etc.
颜料黄(pigment yellow)1、3、12、13、14、16、17、55、73、74、81、83、93、95、97、109、110、111、117、120、126、127、128、129、130、136、138、139、150、151、153、154、155、173、174、175、176、180、181、183、185、191、194、199、213、214等Pigment yellow 1, 3, 12, 13, 14, 16, 17, 55, 73, 74, 81, 83, 93, 95, 97, 109, 110, 111, 117, 120, 126, 127, 128, 129, 130, 136, 138, 139, 150, 151, 153, 154, 155, 173, 174, 175, 176, 180, 181, 183, 185, 191, 194, 199, 213, 214, etc.
颜料绿(pigment green)7、36、58等Pigment green 7, 36, 58, etc.
颜料蓝(pigment blue)15、15:1、15:2、15:3、15:4、15:6、16、60、80等Pigment blue 15, 15:1, 15:2, 15:3, 15:4, 15:6, 16, 60, 80, etc.
颜料紫(pigment violet)19、23、37等Pigment violet 19, 23, 37, etc.
另外,作为(E)成分的着色材料优选预先与(F)分散剂一起分散在(D)溶剂中而制成着色材料分散体,然后调配至感光性树脂组合物中。此处,用以进行分散的溶剂会成为(D)成分的一部分,因此只要为所述(D)成分中所包含的溶剂便可使用。在所述(D)成分中,优选为丙二醇单甲醚乙酸酯、3-甲氧基丁基乙酸酯、3-甲氧基-3-甲基-1-丁基乙酸酯等。Moreover, it is preferable to mix|blend in the photosensitive resin composition the coloring material which is (E) component disperse|distributes in the (D) solvent together with the (F) dispersing agent in advance to prepare a coloring material dispersion. Here, since the solvent for dispersing becomes a part of (D)component, it can be used as long as it is the solvent contained in the said (D)component. Among the components (D), propylene glycol monomethyl ether acetate, 3-methoxybutyl acetate, 3-methoxy-3-methyl-1-butyl acetate, and the like are preferable.
相对于本发明的感光性树脂组合物的总固体成分,(E)成分的含量优选为1质量%~80质量%,更优选为30质量%~60质量%。此外,所述固体成分是指感光性树脂组合物中的除(D)成分以外的成分。所述固体成分中也包含光硬化后成为固体成分的(B)成分。在(E)成分为1质量%以上的情况下,容易设定为所期望的遮光性。另外,在(E)成分为80质量%以下的情况下,可获得所期望的显影特性及膜形成能力。1 mass % - 80 mass % are preferable with respect to the total solid content of the photosensitive resin composition of this invention, and, as for content of (E) component, 30 mass % - 60 mass % are more preferable. In addition, the said solid content means the component other than (D)component in the photosensitive resin composition. (B) component which becomes a solid content after photohardening is also contained in the said solid content. When the component (E) is 1 mass % or more, it is easy to set desired light-shielding properties. Moreover, when the (E) component is 80 mass % or less, desired developing characteristics and film forming ability can be obtained.
所述(F)分散剂可无特别限制地使用着色材料(颜料)的分散中所使用的公知的化合物(以分散剂、分散润湿剂、分散促进剂等名称而市售的化合物等)等。As the (F) dispersant, known compounds (commercially available compounds such as dispersants, dispersion wetting agents, dispersion accelerators, etc.) used for dispersing coloring materials (pigments) and the like can be used without particular limitation. .
作为(F)成分的分散剂的例子包含:阳离子性高分子系分散剂、阴离子性高分子系分散剂、非离子性高分子系分散剂、颜料衍生物型分散剂(分散助剂)。尤其就对着色材料的吸附方面而言,分散剂优选为具有咪唑基、吡咯基、吡啶基、一级氨基、二级氨基或三级氨基等阳离子性官能基且胺值为1mgKOH/g~100mgKOH/g、数量平均分子量为1千~10万的范围的阳离子性高分子系分散剂。所述分散剂的调配量相对于着色材料而优选为1质量%~35质量%,更优选为2质量%~25质量%。此外,树脂类这样的高粘度物质一般具有使分散稳定的作用,不具有分散促进能力的物质并不视为分散剂。但是,并不限制出于使分散稳定的目的来使用。Examples of the dispersing agent as the component (F) include a cationic polymer-based dispersant, an anionic polymer-based dispersant, a nonionic polymer-based dispersant, and a pigment derivative type dispersant (dispersing aid). In particular, the dispersing agent preferably has a cationic functional group such as an imidazole group, a pyrrole group, a pyridyl group, a primary amino group, a secondary amino group, or a tertiary amino group, and an amine value of 1 mgKOH/g to 100 mgKOH in terms of adsorption of coloring materials. /g, a cationic polymer-based dispersant having a number average molecular weight in the range of 1,000 to 100,000. It is preferable that the compounding quantity of the said dispersing agent is 1 mass % - 35 mass % with respect to a coloring material, and it is more preferable that it is 2 mass % - 25 mass %. In addition, high-viscosity substances such as resins generally have a function of stabilizing dispersion, and substances that do not have a dispersion-promoting ability are not regarded as dispersants. However, it is not limited to use for the purpose of stabilizing dispersion.
另外,在制备着色材料分散体时,不仅使所述(F)分散剂分散,也使(A)成分的含聚合性不饱和基的碱可溶性树脂的一部分共分散,由此可制成容易将曝光感度维持为高感度、显影时的密合性良好且也不易产生残渣的问题的感光性树脂组合物。在着色材料分散体中,(A)成分的含量优选为2质量%~20质量%,更优选为5质量%~15质量%。在(A)成分为2质量%以上的情况下,可获得感度提高、密合性提高、残渣减少等的共分散之后的效果。另外,在(A)成分为20质量%以下的情况下,可获得均匀地分散有(E)成分的硬化膜(涂膜)。In addition, when preparing the coloring material dispersion, not only the dispersing agent (F), but also a part of the polymerizable unsaturated group-containing alkali-soluble resin of the component (A) is co-dispersed, whereby it is possible to easily disperse the dispersion. The exposure sensitivity is maintained at a high sensitivity, the adhesiveness at the time of image development is good, and the photosensitive resin composition is less likely to cause the problem of residues. In the coloring material dispersion, the content of the component (A) is preferably 2% by mass to 20% by mass, and more preferably 5% by mass to 15% by mass. When the component (A) is 2 mass % or more, effects after co-dispersion such as improved sensitivity, improved adhesion, and reduced residues can be obtained. Moreover, when (A) component is 20 mass % or less, the cured film (coating film) which disperse|distributed (E) component uniformly can be obtained.
所述着色材料分散体通过与(A)成分(在制备着色材料分散体时使(A)成分共分散的情况下,与剩余的(A)成分)、(B)成分、(C)成分、及剩余的(E)成分混合,可制成遮光膜用的感光性树脂组合物。The said coloring material dispersion is mixed with (A) component (when co-dispersing the (A) component when preparing the coloring material dispersion, with the remaining (A) component), (B) component, (C) component, It can be mixed with the remaining (E) component, and can be set as the photosensitive resin composition for light-shielding films.
此外,本发明的感光性树脂组合物视需要可并用通过光或热而聚合或硬化的其他树脂成分。其他树脂成分的例子包含:由苯酚酚醛清漆、甲酚酚醛清漆等酚醛清漆类衍生的酚醛清漆环氧树脂、双酚型环氧树脂等环氧树脂;以及使所述环氧树脂与(甲基)丙烯酸及酸酐反应而获得的碱可溶性树脂((A)成分除外)、与(甲基)丙烯酸和/或(甲基)丙烯酸酯类的共聚物、以及使所述共聚物中的羧基与含环氧基的(甲基)丙烯酸酯反应而获得的碱可溶性树脂等。Moreover, the photosensitive resin composition of this invention can use together another resin component which polymerizes or hardens by light or heat as needed. Examples of other resin components include: epoxy resins such as novolak epoxy resins, bisphenol type epoxy resins, etc. derived from novolaks such as phenol novolacs and cresol novolacs; ) Alkali-soluble resin (excluding component (A)) obtained by reacting acrylic acid and acid anhydride, copolymers with (meth)acrylic acid and/or (meth)acrylic acid esters, and a carboxyl group in the copolymer The alkali-soluble resin etc. obtained by reacting the (meth)acrylate of an epoxy group.
本发明的感光性树脂组合物中可视需要调配硬化剂、硬化促进剂、热聚合抑制剂及抗氧化剂、塑化剂、填充材料、流平剂、消泡剂、表面活性剂、偶合剂等添加剂。In the photosensitive resin composition of the present invention, a curing agent, a curing accelerator, a thermal polymerization inhibitor, an antioxidant, a plasticizer, a filler, a leveling agent, an antifoaming agent, a surfactant, a coupling agent, etc. can be blended as necessary. additive.
硬化剂的例子包含:有助于环氧树脂的硬化的胺系化合物、多元羧酸系化合物、酚树脂、氨基树脂、二氰二胺、路易斯酸(lewis acid)络化合物等。硬化促进剂的例子包含:有助于促进环氧树脂的硬化的三级胺、四级铵盐、三级膦、四级鏻盐、硼酸酯、路易斯酸、有机金属化合物、咪唑类等。热聚合抑制剂及抗氧化剂的例子包含:对苯二酚、对苯二酚单甲醚、连苯三酚(pyrogallol)、叔丁基邻苯二酚、吩噻嗪、受阻酚系化合物等。塑化剂的例子包含:邻苯二甲酸二丁酯、邻苯二甲酸二辛酯、磷酸三甲苯酯等。填充材料的例子包含:玻璃纤维、二氧化硅、云母、氧化铝等。消泡剂或流平剂的例子包含:硅酮系、氟系、丙烯酸系的化合物。表面活性剂的例子包含氟系表面活性剂、硅酮系表面活性剂等。偶合剂的例子包含:3-(缩水甘油基氧基)丙基三甲氧基硅烷、3-丙烯酰氧基丙基三甲氧基硅烷、3-异氰酸基丙基三乙氧基硅烷、3-脲基丙基三乙氧基硅烷等。Examples of the curing agent include amine-based compounds, polyvalent carboxylic acid-based compounds, phenol resins, amino resins, dicyandiamine, and Lewis acid complex compounds that contribute to curing of epoxy resins. Examples of the hardening accelerator include tertiary amines, quaternary ammonium salts, tertiary phosphines, quaternary phosphonium salts, borate esters, Lewis acids, organometallic compounds, imidazoles, and the like, which contribute to the hardening of epoxy resins. Examples of thermal polymerization inhibitors and antioxidants include hydroquinone, hydroquinone monomethyl ether, pyrogallol, t-butylcatechol, phenothiazine, hindered phenol-based compounds, and the like. Examples of the plasticizer include: dibutyl phthalate, dioctyl phthalate, tricresyl phosphate, and the like. Examples of filler materials include: glass fibers, silica, mica, alumina, and the like. Examples of the defoaming agent or leveling agent include silicone-based, fluorine-based, and acrylic-based compounds. Examples of surfactants include fluorine-based surfactants, silicone-based surfactants, and the like. Examples of coupling agents include: 3-(glycidyloxy)propyltrimethoxysilane, 3-acryloyloxypropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3 - Ureidopropyltriethoxysilane, etc.
本发明的硬化膜(涂膜)可使用本发明的感光性树脂组合物并通过光刻法来形成。所述方法为如下方法:首先,将感光性树脂组合物溶液涂布于基板表面,使溶媒干燥(预烘烤)后,在涂膜上放置光掩模并照射紫外线而使曝光部硬化,进而使用碱性水溶液进行将未曝光部洗脱的显影以形成图案,进而作为后硬化而进行后烘烤。此处,涂布感光性树脂组合物溶液的基板的例子包含:玻璃、透明膜(例如,聚碳酸酯、聚对苯二甲酸乙二酯、聚醚砜等)等。The cured film (coating film) of the present invention can be formed by a photolithography method using the photosensitive resin composition of the present invention. The method is a method of first applying a photosensitive resin composition solution on the surface of a substrate, drying the solvent (pre-baking), placing a photomask on the coating film, irradiating ultraviolet rays to harden the exposed portion, and further Development to elute the unexposed portion using an alkaline aqueous solution is performed to form a pattern, and further post-baking is performed as post-curing. Here, examples of the substrate to which the photosensitive resin composition solution is applied include glass, transparent films (eg, polycarbonate, polyethylene terephthalate, polyethersulfone, etc.) and the like.
所述基板可为透明基板,也可为透明基板以外的基材。涂布感光性树脂组合物的透明基板的例子不仅包含玻璃基板,也包含在透明膜(例如,聚碳酸酯、聚对苯二甲酸乙二酯、聚醚砜等)上蒸镀或图案化有ITO或者金等的透明电极的基板等。The substrate may be a transparent substrate or a base material other than the transparent substrate. Examples of the transparent substrate to which the photosensitive resin composition is applied include not only glass substrates, but also transparent films (eg, polycarbonate, polyethylene terephthalate, polyethersulfone, etc.) that are vapor-deposited or patterned thereon. Substrates of transparent electrodes such as ITO or gold, etc.
作为在所述基板上涂布感光性树脂组合物溶液的方法,不仅可使用公知的溶液浸渍法、喷雾法,也可采用使用辊涂布机、圆盘涂布机(Land coater machine)、狭缝涂布机或旋转机的方法等。在利用所述方法涂布为所期望的厚度后,使溶剂干燥(预烘烤),由此形成被膜。此外,预烘烤是通过利用烘箱、加热板等的加热而进行。预烘烤中的加热温度及加热时间可根据使用的溶剂而适宜选择,例如在60℃~110℃的温度下进行1分钟~3分钟。As a method of applying the photosensitive resin composition solution on the substrate, not only the known solution dipping method and spray method, but also a roll coater, a land coater machine, a narrow Slot coater or rotary machine method, etc. After coating to a desired thickness by the above-described method, the solvent is dried (pre-baking) to form a film. In addition, the prebaking is performed by heating with an oven, a hot plate, or the like. The heating temperature and heating time in the prebaking can be appropriately selected according to the solvent to be used, and for example, it is performed at a temperature of 60° C. to 110° C. for 1 minute to 3 minutes.
预烘烤后进行的曝光是利用紫外线曝光装置进行,介隔光掩模进行曝光,由此仅使与图案对应的部分的抗蚀剂感光。适宜选择曝光装置及其曝光照射条件并使用超高压水银灯、高压水银灯、金属卤化物灯、远紫外线灯等光源进行曝光,从而使涂膜中的感光性树脂组合物光硬化。The exposure performed after the pre-baking is performed by an ultraviolet exposure apparatus, and only the resist of the part corresponding to a pattern is exposed to light through a photomask. The photosensitive resin composition in the coating film is photocured by appropriately selecting an exposure apparatus and its exposure irradiation conditions, and exposing using a light source such as an ultra-high pressure mercury lamp, a high pressure mercury lamp, a metal halide lamp, and an extreme ultraviolet lamp.
作为曝光中所使用的放射线,例如可使用可见光线、紫外线、远紫外线、电子束、X射线等,放射线的波长范围优选为250nm~450nm。另外,作为适合于所述碱性显影的显影液,例如可使用碳酸钠、碳酸钾、氢氧化钾、二乙醇胺、四甲基氢氧化铵等的水溶液。所述显影液可对应于树脂层的特性来适宜选择,但视需要添加表面活性剂也有效。显影温度优选为20℃~35℃,可使用市售的显影机或超声波清洗机等精密地形成微细的图像。此外,在碱性显影后,通常进行水洗。作为显影处理法,可应用喷淋显影法、喷雾显影法、浸渍(dip)显影法、水坑式(puddle)(覆液)显影法等。As radiation used for exposure, visible light, ultraviolet rays, extreme ultraviolet rays, electron beams, X-rays, etc. can be used, for example, and the wavelength range of the radiation is preferably 250 nm to 450 nm. Moreover, as a developing solution suitable for the said alkaline image development, the aqueous solution of sodium carbonate, potassium carbonate, potassium hydroxide, diethanolamine, tetramethylammonium hydroxide, etc. can be used, for example. The developer can be appropriately selected according to the properties of the resin layer, but it is also effective to add a surfactant as needed. The developing temperature is preferably 20°C to 35°C, and a fine image can be precisely formed using a commercially available developing machine, an ultrasonic cleaner, or the like. Moreover, after alkaline image development, water washing is usually performed. As the development treatment method, a shower development method, a spray development method, a dip development method, a puddle (liquid-coated) development method, and the like can be applied.
曝光后的碱性显影是出于去除并未曝光部分的感光性树脂组合物的目的而进行,通过所述显影而形成所期望的图案。作为适合于所述碱性显影的显影液,例如可列举碱金属或碱土金属的碳酸盐的水溶液、碱金属的氢氧化物的水溶液等,尤其宜使用含有0.03重量%~1重量%的碳酸钠、碳酸钾等碳酸盐的弱碱性水溶液在23℃~27℃的温度下进行显影,且可使用市售的显影机或超声波清洗机等精密地形成微细的图像。Alkaline development after exposure is performed for the purpose of removing the photosensitive resin composition of the unexposed portion, and a desired pattern is formed by the development. As a developing solution suitable for the alkaline development, for example, an aqueous solution of an alkali metal or alkaline earth metal carbonate, an aqueous solution of an alkali metal hydroxide, etc. are mentioned, and particularly, carbonic acid containing 0.03 to 1 wt % is preferably used. A weakly alkaline aqueous solution of carbonate such as sodium and potassium carbonate is developed at a temperature of 23° C. to 27° C., and fine images can be precisely formed using a commercially available developing machine, an ultrasonic cleaner, or the like.
以上述方式进行显影后,在180℃~250℃下进行20分钟~100分钟的热处理(后烘烤)。其中,在用于制膜的基板等的耐热性低的情况下,也能够以可设为80℃~180℃、30分钟~100分钟的后烘烤条件的方式对组合物的调配进行设计。所述后烘烤是出于提高经图案化的涂膜与基板的密合性等目的而进行。其与预烘烤同样地是通过利用烘箱、加热板等的加热而进行。本发明的经图案化的树脂膜是经过以上的利用光刻法的各工序而形成。After developing as described above, heat treatment (post-baking) is performed at 180° C. to 250° C. for 20 minutes to 100 minutes. However, even when the heat resistance of the substrate etc. used for film formation is low, the preparation of the composition can be designed so that the post-baking conditions of 80° C. to 180° C. and 30 minutes to 100 minutes can be used. . The post-baking is performed for the purpose of improving the adhesion between the patterned coating film and the substrate, and the like. This is performed by heating with an oven, a hot plate, or the like, similarly to the prebaking. The patterned resin film of the present invention is formed through each of the above steps by photolithography.
[实施例][Example]
以下,基于实施例及比较例对本发明的实施方式进行具体说明,但本发明并不限定于所述实施例及比较例。Hereinafter, embodiments of the present invention will be specifically described based on Examples and Comparative Examples, but the present invention is not limited to these Examples and Comparative Examples.
首先,自包含由通式(1)所表示的结构的含聚合性不饱和基的碱可溶性树脂的合成例开始进行说明,且只要并无说明,则所述合成例中的树脂的评价如以下般进行。关于各种测定设备,在使用同一机型的情况下,自第二处开始省略设备制造商名称。另外,在实施例1及实施例2中,带有测定用硬化膜的基板的制作中使用的玻璃基板均使用实施了相同处理的玻璃基板。First, the synthesis example of the polymerizable unsaturated group-containing alkali-soluble resin including the structure represented by the general formula (1) will be described, and unless otherwise specified, the evaluation of the resin in the synthesis example is as follows generally proceed. Regarding various measurement devices, when the same model is used, the name of the device manufacturer is omitted from the second point. In addition, in Example 1 and Example 2, the glass substrate used for preparation of the board|substrate with the cured film for measurement used the glass substrate which performed the same process in all.
[固体成分浓度][Solid Content Concentration]
使合成例中所获得的树脂溶液1g含浸于玻璃滤光片〔重量:W0(g)〕中并称重〔W1(g)〕,根据在160℃下加热2小时后的重量〔W2(g)〕并利用下述数式(1)求出。1 g of the resin solution obtained in the synthesis example was impregnated into a glass filter [weight: W 0 (g)] and weighed [W 1 (g)], and the weight [W 1 (g)] after heating at 160°C for 2 hours was used. 2 (g)] and obtained by the following equation (1).
固体成分浓度(重量%)=100×(W2-W0)/(W1-W0) (1)Solid content concentration (% by weight)=100×(W 2 -W 0 )/(W 1 -W 0 ) (1)
[环氧当量][Epoxy equivalent]
将树脂溶液溶解于二噁烷中后,加入四乙基溴化铵的乙酸溶液,使用电位差滴定装置“COM-1600”(平沼产业股份有限公司制造),并利用1/10N-高氯酸溶液进行滴定而求出。After dissolving the resin solution in dioxane, an acetic acid solution of tetraethylammonium bromide was added, a potentiometric titration device "COM-1600" (manufactured by Hiranuma Sangyo Co., Ltd.) was used, and 1/10N-perchloric acid was used. The solution is titrated to obtain.
[酸值][acid value]
将树脂溶液溶解于二噁烷中,使用电位差滴定装置“COM-1600”,并利用1/10N-KOH水溶液进行滴定而求出。The resin solution was dissolved in dioxane, and was determined by titration with a 1/10 N-KOH aqueous solution using a potentiometric titration device "COM-1600".
[分子量][Molecular weight]
利用凝胶渗透色谱法(GPC)“HLC-8220GPC”(东曹(Tosoh)股份有限公司制造,溶媒:四氢呋喃,管柱:TSKgelSuperH-2000(2根)+TSKgelSuperH-3000(1根)+TSKgelSuperH-4000(1根)+TSKgelSuperH-5000(1根)(东曹(Tosoh)股份有限公司制造),温度:40℃,速度:0.6ml/min)进行测定,并作为标准聚苯乙烯(东曹(Tosoh)股份有限公司制造,PS-寡聚物套组)换算值来求出重量平均分子量(Mw)。By gel permeation chromatography (GPC) "HLC-8220GPC" (manufactured by Tosoh Co., Ltd., solvent: tetrahydrofuran, column: TSKgelSuperH-2000 (2 pieces)+TSKgelSuperH-3000 (1 piece)+TSKgelSuperH- 4000 (1 piece) + TSKgelSuperH-5000 (1 piece) (manufactured by Tosoh Co., Ltd., temperature: 40° C., speed: 0.6 ml/min) for measurement, and used as a standard polystyrene (Tosoh (Tosoh) Tosoh) Co., Ltd. product, PS-oligomer set) conversion value, and the weight average molecular weight (Mw) was calculated|required.
另外,合成例及比较合成例中使用的简称如下所述。In addition, the abbreviations used in the synthesis examples and comparative synthesis examples are as follows.
BPFE:双苯酚芴型环氧树脂BPFE: Bisphenol Fluorene Epoxy Resin
(通式(5)中Ar为苯环且l为0的环氧树脂、环氧当量256)(Epoxy resin in which Ar is a benzene ring and l is 0 in the general formula (5), epoxy equivalent 256)
BNFE:双萘酚芴型环氧树脂BNFE: bisnaphthol fluorene type epoxy resin
(通式(5)中Ar为萘环且l为0的环氧树脂、环氧当量281)(Epoxy resin in which Ar is a naphthalene ring and l is 0 in the general formula (5), epoxy equivalent 281)
HOA-HH:2-丙烯酰氧基乙基六氢邻苯二甲酸HOA-HH: 2-Acryloyloxyethylhexahydrophthalic acid
(莱特丙烯酸酯(Light Acrylate)HOA-HH(N)、共荣社化学股份有限公司制造)(Light Acrylate HOA-HH(N), manufactured by Kyoeisha Chemical Co., Ltd.)
BPDA:3,3',4,4'-联苯基四羧酸二酐BPDA: 3,3',4,4'-biphenyltetracarboxylic dianhydride
BTDA:二苯甲酮四羧酸二酐BTDA: Benzophenone Tetracarboxylic Dianhydride
BTANE:萘二醇的双偏苯三甲酸酐酯(DHN-D1,本州化学工业股份有限公司制造)BTANE: Bis trimellitic anhydride ester of naphthalene diol (DHN-D1, manufactured by Honshu Chemical Industry Co., Ltd.)
THPA:1,2,3,6-四氢邻苯二甲酸酐THPA: 1,2,3,6-Tetrahydrophthalic anhydride
TPP:三苯基膦TPP: triphenylphosphine
TBPC:2,6-二叔丁基对甲酚TBPC: 2,6-di-tert-butyl-p-cresol
AA:丙烯酸AA: Acrylic
MAA:甲基丙烯酸MAA: methacrylic acid
MMA:甲基丙烯酸甲酯MMA: methyl methacrylate
CHMA:甲基丙烯酸环己酯CHMA: cyclohexyl methacrylate
AIBN:偶氮双异丁腈AIBN: Azobisisobutyronitrile
GMA:甲基丙烯酸缩水甘油酯GMA: Glycidyl Methacrylate
PGMEA:丙二醇单甲醚乙酸酯PGMEA: Propylene Glycol Monomethyl Ether Acetate
[合成例1][Synthesis Example 1]
在带有回流冷却器的250mL的四口烧瓶中投入BPFE(46.64g、0.09mol)、AA(13.12g、0.18mol)、TPP(0.24g)、及PGMEA(40.00g),在100℃~105℃下搅拌12小时,获得反应生成物。然后,投入PGMEA(20.00g)来调整成固体成分为50质量%。Put BPFE (46.64 g, 0.09 mol), AA (13.12 g, 0.18 mol), TPP (0.24 g), and PGMEA (40.00 g) into a 250 mL four-necked flask with a reflux cooler, at 100°C to 105 The mixture was stirred at °C for 12 hours to obtain a reaction product. Then, PGMEA (20.00 g) was injected|thrown-in, and it adjusted so that solid content might become 50 mass %.
继而,在所获得的反应生成物中投入BPDA(13.45g、0.05mol)及THPA(6.96g、0.05mol),在115℃~120℃下搅拌6小时,获得含聚合性不饱和基的碱可溶性树脂溶液(A)-1。所获得的树脂溶液的固体成分浓度为57.3质量%,酸值(固体成分换算)为96mgKOH/g,利用GPC分析而得的Mw为3600。Next, BPDA (13.45 g, 0.05 mol) and THPA (6.96 g, 0.05 mol) were added to the obtained reaction product, and the mixture was stirred at 115° C. to 120° C. for 6 hours to obtain a polymerizable unsaturated group-containing alkali-soluble solution. Resin solution (A)-1. The solid content concentration of the obtained resin solution was 57.3 mass %, the acid value (solid content conversion) was 96 mgKOH/g, and the Mw by GPC analysis was 3600.
[合成例2][Synthesis Example 2]
在带有回流冷却器的250mL的四口烧瓶中投入BNFE(47.60g、0.08mol)、AA(12.18g、0.17mol)、TPP(0.22g)、及PGMEA(40.00g),在100℃~105℃下搅拌12小时,获得反应生成物。然后,投入PGMEA(20.00g)来调整成固体成分为50质量%。BNFE (47.60 g, 0.08 mol), AA (12.18 g, 0.17 mol), TPP (0.22 g), and PGMEA (40.00 g) were put into a 250 mL four-necked flask with a reflux cooler, and the temperature was 100°C to 105 The mixture was stirred at °C for 12 hours to obtain a reaction product. Then, PGMEA (20.00 g) was injected|thrown-in, and it adjusted so that solid content might become 50 mass %.
继而,在所获得的反应生成物中投入BPDA(12.49g、0.04mol)及THPA(6.46g、0.04mol),在115℃~120℃下搅拌6小时,获得含聚合性不饱和基的碱可溶性树脂溶液(A)-2。所获得的树脂溶液的固体成分浓度为56.9质量%,酸值(固体成分换算)为90mgKOH/g,利用GPC分析而得的Mw为4000。Next, BPDA (12.49 g, 0.04 mol) and THPA (6.46 g, 0.04 mol) were added to the obtained reaction product, and the mixture was stirred at 115° C. to 120° C. for 6 hours to obtain a polymerizable unsaturated group-containing alkali-soluble solution. Resin solution (A)-2. The solid content concentration of the obtained resin solution was 56.9 mass %, the acid value (solid content conversion) was 90 mgKOH/g, and the Mw by GPC analysis was 4000.
[合成例3][Synthesis Example 3]
在带有回流冷却器的250mL的四口烧瓶中投入BNFE(47.60g、0.08mol)、AA(12.18g、0.17mol)、TPP(0.22g)、及PGMEA(40.00g),在100℃~105℃下搅拌12小时,获得反应生成物。然后,投入PGMEA(20.00g)来调整成固体成分为50质量%。BNFE (47.60 g, 0.08 mol), AA (12.18 g, 0.17 mol), TPP (0.22 g), and PGMEA (40.00 g) were put into a 250 mL four-necked flask with a reflux cooler, and the temperature was 100°C to 105 The mixture was stirred at °C for 12 hours to obtain a reaction product. Then, PGMEA (20.00 g) was injected|thrown-in, and it adjusted so that solid content might become 50 mass %.
继而,在所获得的反应生成物中投入BPDA(8.74g、0.03mol)及THPA(10.34g、0.07mol),在115℃~120℃下搅拌6小时,获得含聚合性不饱和基的碱可溶性树脂溶液(A)-3。所获得的树脂溶液的固体成分浓度为56.9质量%,酸值(固体成分换算)为90mgKOH/g,利用GPC分析而得的Mw为2600。Next, BPDA (8.74 g, 0.03 mol) and THPA (10.34 g, 0.07 mol) were added to the obtained reaction product, and the mixture was stirred at 115° C. to 120° C. for 6 hours to obtain a polymerizable unsaturated group-containing alkali-soluble solution. Resin solution (A)-3. The solid content concentration of the obtained resin solution was 56.9 mass %, the acid value (solid content conversion) was 90 mgKOH/g, and the Mw by GPC analysis was 2600.
[合成例4][Synthesis Example 4]
在带有回流冷却器的250mL的四口烧瓶中投入BNFE(47.60g、0.08mol)、AA(12.18g、0.17mol)、TPP(0.22g)、及PGMEA(40.00g),在100℃~105℃下搅拌12小时,获得反应生成物。然后,投入PGMEA(20.00g)来调整成固体成分为50质量%。BNFE (47.60 g, 0.08 mol), AA (12.18 g, 0.17 mol), TPP (0.22 g), and PGMEA (40.00 g) were put into a 250 mL four-necked flask with a reflux cooler, and the temperature was 100°C to 105 The mixture was stirred at °C for 12 hours to obtain a reaction product. Then, PGMEA (20.00 g) was injected|thrown-in, and it adjusted so that solid content might become 50 mass %.
继而,在所获得的反应生成物中投入BPDA(16.49g、0.06mol)及THPA(0.26g、0.002mol),在115℃~120℃下搅拌6小时,获得含聚合性不饱和基的碱可溶性树脂溶液(A)-4。所获得的树脂溶液的固体成分浓度为56.1质量%,酸值(固体成分换算)为83mgKOH/g,利用GPC分析而得的Mw为7000。Next, BPDA (16.49 g, 0.06 mol) and THPA (0.26 g, 0.002 mol) were added to the obtained reaction product, and the mixture was stirred at 115° C. to 120° C. for 6 hours to obtain a polymerizable unsaturated group-containing alkali-soluble polymer. Resin solution (A)-4. The solid content concentration of the obtained resin solution was 56.1 mass %, the acid value (solid content conversion) was 83 mgKOH/g, and the Mw by GPC analysis was 7000.
[合成例5][Synthesis Example 5]
在带有回流冷却器的250mL的四口烧瓶中投入BNFE(30.53g、0.05mol)、HOA-HH(29.33g、0.11mol)、TPP(0.14g)、及PGMEA(40.00g),在100℃~105℃下搅拌12小时,获得反应生成物。然后,投入PGMEA(20.00g)来调整成固体成分为50质量%。BNFE (30.53 g, 0.05 mol), HOA-HH (29.33 g, 0.11 mol), TPP (0.14 g), and PGMEA (40.00 g) were put into a 250 mL four-necked flask with a reflux cooler, and the temperature was 100°C. The reaction product was obtained by stirring at -105°C for 12 hours. Then, PGMEA (20.00 g) was injected|thrown-in, and it adjusted so that solid content might become 50 mass %.
继而,在所获得的反应生成物中投入BPDA(8.00g、0.03mol)及THPA(4.14g、0.03mol),在115℃~120℃下搅拌6小时,获得含聚合性不饱和基的碱可溶性树脂溶液(A)-5。所获得的树脂溶液的固体成分浓度为54.6质量%,酸值(固体成分换算)为63mgKOH/g,利用GPC分析而得的Mw为5300。Next, BPDA (8.00 g, 0.03 mol) and THPA (4.14 g, 0.03 mol) were added to the obtained reaction product, and the mixture was stirred at 115° C. to 120° C. for 6 hours to obtain a polymerizable unsaturated group-containing alkali-soluble solution. Resin solution (A)-5. The solid content concentration of the obtained resin solution was 54.6 mass %, the acid value (solid content conversion) was 63 mgKOH/g, and the Mw by GPC analysis was 5300.
[合成例6][Synthesis Example 6]
在带有回流冷却器的250mL的四口烧瓶中投入BNFE(47.60g、0.08mol)、AA(12.18g、0.17mol)、TPP(0.22g)、及PGMEA(40.00g),在100℃~105℃下搅拌12小时,获得反应生成物。然后,投入PGMEA(20.00g)来调整成固体成分为50质量%。BNFE (47.60 g, 0.08 mol), AA (12.18 g, 0.17 mol), TPP (0.22 g), and PGMEA (40.00 g) were put into a 250 mL four-necked flask with a reflux cooler, and the temperature was 100°C to 105 The mixture was stirred at °C for 12 hours to obtain a reaction product. Then, PGMEA (20.00 g) was injected|thrown-in, and it adjusted so that solid content might become 50 mass %.
继而,在所获得的反应生成物中投入BTDA(13.68g、0.04mol)及THPA(6.46g、0.04mol),在115℃~120℃下搅拌6小时,获得含聚合性不饱和基的碱可溶性树脂溶液(A)-6。所获得的树脂溶液的固体成分浓度为54.6质量%,酸值(固体成分换算)为92mgKOH/g,利用GPC分析而得的Mw为4100。Next, BTDA (13.68 g, 0.04 mol) and THPA (6.46 g, 0.04 mol) were added to the obtained reaction product, and the mixture was stirred at 115° C. to 120° C. for 6 hours to obtain a polymerizable unsaturated group-containing alkali-soluble polymer. Resin solution (A)-6. The solid content concentration of the obtained resin solution was 54.6 mass %, the acid value (solid content conversion) was 92 mgKOH/g, and the Mw by GPC analysis was 4100.
[合成例7][Synthesis Example 7]
在带有回流冷却器的250mL的四口烧瓶中投入BNFE(47.60g、0.08mol)、AA(12.18g、0.17mol)、TPP(0.22g)、及PGMEA(40.00g),在100℃~105℃下搅拌12小时,获得反应生成物。然后,投入PGMEA(20.00g)来调整成固体成分为50质量%。BNFE (47.60 g, 0.08 mol), AA (12.18 g, 0.17 mol), TPP (0.22 g), and PGMEA (40.00 g) were put into a 250 mL four-necked flask with a reflux cooler, and the temperature was 100°C to 105 The mixture was stirred at °C for 12 hours to obtain a reaction product. Then, PGMEA (20.00 g) was injected|thrown-in, and it adjusted so that solid content might become 50 mass %.
继而,在所获得的反应生成物中投入BTANE(21.58g、0.04mol)及THPA(6.46g、0.04mol),在115℃~120℃下搅拌7小时,获得含聚合性不饱和基的碱可溶性树脂溶液(A)-7。所获得的树脂溶液的固体成分浓度为54.6质量%,酸值(固体成分换算)为91mgKOH/g,利用GPC分析而得的Mw为5000。Next, BTANE (21.58 g, 0.04 mol) and THPA (6.46 g, 0.04 mol) were added to the obtained reaction product, and the mixture was stirred at 115° C. to 120° C. for 7 hours to obtain a polymerizable unsaturated group-containing alkali-soluble polymer. Resin solution (A)-7. The solid content concentration of the obtained resin solution was 54.6 mass %, the acid value (solid content conversion) was 91 mgKOH/g, and the Mw by GPC analysis was 5000.
[合成例8][Synthesis Example 8]
在带有氮气导入管及回流管的1000ml四口烧瓶中投入MAA(51.65g、0.60摩尔)、MMA(36.04g、0.36摩尔)、CHMA(40.38g、0.24摩尔)、AIBN(5.91g)、及PGMEA(360g),以80℃~85℃在氮气流下搅拌8小时来进行聚合。进而,在烧瓶内投入GMA(61.41g、0.43摩尔)、TPP(2.27g)及TBPC(0.086g),在80℃~85℃下搅拌16小时,获得含聚合性不饱和基的碱可溶性树脂溶液(A)-8。所获得的树脂溶液的固体成分浓度为35.7质量%,酸值(固体成分换算)为50mgKOH/g,利用GPC分析而得的Mw为19600。MAA (51.65 g, 0.60 mol), MMA (36.04 g, 0.36 mol), CHMA (40.38 g, 0.24 mol), AIBN (5.91 g), and PGMEA (360 g) was polymerized by stirring under nitrogen flow at 80°C to 85°C for 8 hours. Furthermore, GMA (61.41 g, 0.43 mol), TPP (2.27 g), and TBPC (0.086 g) were put into the flask, and stirred at 80° C. to 85° C. for 16 hours to obtain a polymerizable unsaturated group-containing alkali-soluble resin solution (A)-8. The solid content concentration of the obtained resin solution was 35.7 mass %, the acid value (solid content conversion) was 50 mgKOH/g, and the Mw by GPC analysis was 19600.
(碱可溶性树脂溶液)(alkali-soluble resin solution)
(A)-1:所述合成例1中所获得的碱可溶性树脂溶液(A)-1: Alkali-soluble resin solution obtained in Synthesis Example 1
(A)-2:所述合成例2中所获得的碱可溶性树脂溶液(A)-2: Alkali-soluble resin solution obtained in Synthesis Example 2
(A)-3:所述合成例3中所获得的碱可溶性树脂溶液(A)-3: Alkali-soluble resin solution obtained in Synthesis Example 3
(A)-4:所述合成例4中所获得的碱可溶性树脂溶液(A)-4: Alkali-soluble resin solution obtained in Synthesis Example 4
(A)-5:所述合成例5中所获得的碱可溶性树脂溶液(A)-5: Alkali-soluble resin solution obtained in Synthesis Example 5
(A)-6:所述合成例6中所获得的碱可溶性树脂溶液(A)-6: Alkali-soluble resin solution obtained in Synthesis Example 6
(A)-7:所述合成例7中所获得的碱可溶性树脂溶液(A)-7: Alkali-soluble resin solution obtained in Synthesis Example 7
(A)-8:所述合成例8中所获得的碱可溶性树脂溶液(A)-8: Alkali-soluble resin solution obtained in Synthesis Example 8
(光聚合性单体)(photopolymerizable monomer)
(B):DPHA(二季戊四醇六丙烯酸酯与二季戊四醇五丙烯酸酯的混合物,日本化药股份有限公司制造)(B): DPHA (mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate, manufactured by Nippon Kayaku Co., Ltd.)
(光聚合引发剂)(Photopolymerization initiator)
(C):艳佳固(Irgacure)OXE-02(乙酮,1-[9-乙基-6-(2-甲基苯甲酰基)-9H-咔唑-3-基]-,1-(O-乙酰基肟),巴斯夫(BASF)公司制造,“艳佳固(Irgacure)”为此公司的注册商标)(C): Irgacure OXE-02 (Ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-,1- (O-acetyl oxime), manufactured by BASF Corporation, "Irgacure" is a registered trademark of this company)
(溶剂)(solvent)
(D)-1:丙二醇单甲醚乙酸酯(D)-1: Propylene glycol monomethyl ether acetate
(D)-2:3-甲氧基-3-甲基-1-丁基乙酸酯(D)-2: 3-Methoxy-3-methyl-1-butyl acetate
(表面活性剂)(Surfactant)
毕克(BYK)-330的PGMEA溶液(固体成分1.0%)(毕克化学(BYK-Chemie)公司制造)PGMEA solution of BYK-330 (solid content 1.0%) (manufactured by BYK-Chemie)
[实施例1][Example 1]
以表1所示的比例调配(A)~(F)的调配成分,制备实施例1~实施例10及比较例1、比较例2的感光性树脂组合物。溶剂一栏中的(D)-1是不包含含不饱和基的树脂溶液(含聚合性不饱和基的碱可溶性树脂溶液)中的PGMEA(与(D)-1相同)、遮光性颜料分散液中的溶剂、及表面活性剂中的溶剂的量。此外,表1的数值全部表示质量%。The compounding components of (A) to (F) were compounded in the ratios shown in Table 1, and the photosensitive resin compositions of Examples 1 to 10, Comparative Example 1, and Comparative Example 2 were prepared. (D)-1 in the column of solvent does not contain PGMEA (same as (D)-1) in the unsaturated group-containing resin solution (polymerizable unsaturated group-containing alkali-soluble resin solution), light-shielding pigment dispersion The amount of solvent in the liquid and the solvent in the surfactant. In addition, all the numerical values in Table 1 represent mass %.
[评价][Evaluation]
使用实施例1~实施例10及比较例1、比较例2的感光性树脂组合物进行以下评价。The following evaluations were performed using the photosensitive resin compositions of Examples 1 to 10, Comparative Example 1, and Comparative Example 2.
(硬化膜(涂膜)的制作)(Production of cured film (coating film))
使用旋转涂布机,以加热硬化处理后的膜厚为1.5μm的方式将表1所示的感光性树脂组合物涂布于预先利用低压水银灯照射波长254nm的照度1000mJ/cm2的紫外线并清洗了表面的、50mm×50mm的玻璃基板“伊格尔(EAGLE)XG”(康宁(Corning)公司制造)(以下称为“玻璃基板”)、铟锡氧化物蒸镀玻璃基板(以下称为“ITO基板”)、及钼-铝合金蒸镀基板(以下称为“MAM基板”)上,使用加热板在90℃下进行1分钟预烘烤,制作涂布板。继而,利用波长365nm的照度为30mW/cm2的高压水银灯照射100mJ/cm2的紫外线,进行光硬化反应。然后,使用热风干燥机在230℃下进行30分钟硬化处理,获得实施例1~实施例10及比较例1、比较例2的硬化膜(涂膜)。Using a spin coater, the photosensitive resin composition shown in Table 1 was applied to an ultraviolet ray having an illuminance of 1000 mJ/cm 2 with a wavelength of 254 nm and washed in advance so that the film thickness after heat curing treatment was 1.5 μm. Glass substrate "EAGLE (EAGLE) XG" (manufactured by Corning) (hereinafter referred to as "glass substrate") with a surface of 50 mm × 50 mm, indium tin oxide vapor-deposited glass substrate (hereinafter referred to as ""glass substrate") ITO substrate") and a molybdenum-aluminum alloy vapor deposition substrate (hereinafter referred to as "MAM substrate") were pre-baked at 90°C for 1 minute using a hot plate to prepare a coated plate. Next, ultraviolet rays of 100 mJ/cm 2 were irradiated with a high-pressure mercury lamp having an illuminance of 30 mW/cm 2 at a wavelength of 365 nm to perform a photohardening reaction. Then, hardening process was performed at 230 degreeC for 30 minutes using a hot air dryer, and the cured film (coating film) of Example 1 - Example 10 and Comparative Example 1 and Comparative Example 2 was obtained.
关于上述中所获得的实施例1~实施例10及比较例1、比较例2的包含感光性树脂组合物的硬化膜(涂膜),针对以下项目进行评价,将结果示于表2。它们的评价方法如以下般进行。此外,关于耐高温高湿密合性及耐化学品密合性,不仅对玻璃基板上的硬化膜(涂膜)进行评价,也对在ITO基板及MAM基板上制作的硬化膜(涂膜)进行评价。About the cured film (coating film) containing the photosensitive resin composition of Examples 1-10 obtained above, the comparative example 1, and the comparative example 2, the following items were evaluated, and the result is shown in Table 2. These evaluation methods were performed as follows. Moreover, regarding the high temperature and high humidity resistance adhesiveness and chemical resistance adhesiveness, not only the cured film (coating film) on the glass substrate but also the cured film (coating film) produced on the ITO substrate and the MAM substrate were evaluated. Evaluate.
(膜厚测定)(Film thickness measurement)
使用触针式阶差形状测定装置“P-17”(科磊(KLA-Tencor)股份有限公司制造)测定实施例1~实施例10及比较例1、比较例2的硬化膜(涂膜)的膜厚。The cured films (coating films) of Examples 1 to 10, Comparative Example 1, and Comparative Example 2 were measured using a stylus-type level difference shape measuring device "P-17" (manufactured by KLA-Tencor Co., Ltd.) film thickness.
[耐高温高湿密合性][High temperature and high humidity resistance]
(评价方法)(Evaluation method)
将在玻璃基板、ITO基板及MAM基板上制作的硬化膜(涂膜)在温度121℃、湿度100%、气压2atm的条件下静置5小时。然后,进行交叉切割剥离(cross cut peeling)试验,所述试验是使用超级刀具导件(Super Cutter Guide)(太佑机材股份有限公司制造)在基板上切入切口,以形成100个1mm×1mm的正方形网格,在网格上贴附玻璃纸胶带(cellophane tape)(米其邦(Nichiban)股份有限公司制造)之后再剥下。The cured film (coating film) produced on the glass substrate, the ITO substrate, and the MAM substrate was left still for 5 hours under the conditions of a temperature of 121° C., a humidity of 100%, and an air pressure of 2 atm. Then, a cross cut peeling test in which cuts were made in the substrate using a Super Cutter Guide (manufactured by Taiyou Machinery Co., Ltd.) to form 100 pieces of 1 mm×1 mm was carried out. A square grid, cellophane tape (manufactured by Nichiban Co., Ltd.) was attached to the grid and then peeled off.
(评价基准)(Evaluation Criteria)
○:网格中的硬化膜(涂膜)全部未剥离○: All the cured films (coating films) in the mesh are not peeled off
△:网格中的硬化膜(涂膜)的小于1/3发生了剥离△: Less than 1/3 of the cured film (coating film) in the mesh is peeled off
×:1/3以上发生了剥离×: Peeling occurred in 1/3 or more
[耐化学品密合性][Chemical Resistance Adhesion]
(评价方法)(Evaluation method)
将在玻璃基板、ITO基板、MAM基板上制作的硬化膜(涂膜)在放入了N-甲基-2-吡咯烷酮的培养皿中在60℃下浸渍2分钟后,利用纯水进行清洗并将水分擦除。然后,进行交叉切割剥离试验,所述试验是使用超级刀具导件(Super Cutter Guide)在基板上切入切口,以形成100个1mm×1mm的正方形网格,在网格上贴附玻璃纸胶带之后再剥下。The cured films (coating films) prepared on glass substrates, ITO substrates, and MAM substrates were immersed in a petri dish containing N-methyl-2-pyrrolidone at 60° C. for 2 minutes, washed with pure water, and then cleaned. Wipe away moisture. Then, a cross-cut peel test was performed by using a Super Cutter Guide to make cuts in the substrate to form 100 square grids of 1 mm x 1 mm, and after attaching cellophane tape to the grids, peel off.
(评价基准)(Evaluation Criteria)
○:网格中的硬化膜(涂膜)全部未剥离○: All the cured films (coating films) in the mesh are not peeled off
△:网格中的硬化膜(涂膜)的小于1/3发生了剥离△: Less than 1/3 of the cured film (coating film) in the mesh is peeled off
×:1/3以上发生了剥离×: Peeling occurred in 1/3 or more
[涂膜硬度1][Film hardness 1]
(评价方法)(Evaluation method)
依照日本工业标准(Japanese Industrial Standards,JIS)-K5600-5-4的试验法,使用铅笔硬度试验机对玻璃基板上所制作的硬化膜(涂膜)施加荷重750g,以硬化膜(涂膜)中未产生损伤时的最高铅笔硬度来表示。所使用的铅笔是“三菱海尤尼(HI-Uni)”(三菱铅笔股份有限公司制造)。此外,作为涂膜表面相对于横向上的力(划痕)的耐性的指标而实施本评价。According to the test method of Japanese Industrial Standards (JIS)-K5600-5-4, a load of 750 g was applied to the cured film (coating film) produced on the glass substrate using a pencil hardness tester, and the cured film (coating film) It is expressed by the highest pencil hardness when no damage occurs. The pencil used was "HI-Uni" (manufactured by Mitsubishi Pencil Co., Ltd.). Moreover, this evaluation was implemented as an index|index of the resistance with respect to the force (scratches) of a coating film surface.
(评价基准)(Evaluation Criteria)
○:3H以上○: 3H or more
△:2H△: 2H
×:H以下×: H or less
[涂膜硬度2][Film hardness 2]
(评价方法)(Evaluation method)
使用微小膜硬度计“HM2000”(菲希尔仪器(Fischer Instruments)公司制造)对玻璃基板上所制作的硬化膜(涂膜)进行测定。压头使用维氏压头,以负荷速度0.25mN/sec负荷5mN/μm2的荷重,在保持1秒后去除荷重,测定马氏硬度(Martens hardness)(依据国际标准化组织(International Organization for Standardization,ISO)14577)。本评价是作为硬化膜(涂膜)表面相对于纵向上的力(压入)的耐性的指标而实施。此外,“马氏硬度”是指根据荷重-进入深度曲线而算出的硬度。The cured film (coating film) produced on the glass substrate was measured using a micro-film hardness tester "HM2000" (manufactured by Fischer Instruments). A Vickers indenter was used as the indenter, a load of 5 mN/μm 2 was applied at a load speed of 0.25 mN/sec, the load was removed after holding for 1 second, and the Martens hardness was measured (according to the International Organization for Standardization, ISO)14577). This evaluation was implemented as an index of the resistance of the cured film (coating film) surface with respect to the force (pressing) in the longitudinal direction. In addition, "Martens hardness" means the hardness calculated from the load-insertion depth curve.
(评价基准)(Evaluation Criteria)
○:65N/mm2以上○: 65N/ mm2 or more
△:60N/mm2以上且小于65N/mm2 △: 60N/ mm2 or more and less than 65N/ mm2
×:小于60N/mm2 ×: Less than 60N/mm 2
[透过率1][Transmittance 1]
(评价方法)(Evaluation method)
使用透过率计“分光光度计(SPECTRO PHOTOMETER)SD 5000”(日本电色工业股份有限公司制造),对在玻璃基板“伊格尔(EAGLE)XG”上以2μm的膜厚制作的硬化膜(涂膜)进行透过率测定。Using a transmittance meter "SPECTRO PHOTOMETER SD 5000" (manufactured by Nippon Denshoku Kogyo Co., Ltd.), a cured film with a film thickness of 2 μm was prepared on the glass substrate "EAGLE XG" (coating film) The transmittance|permeability measurement was performed.
(评价基准)(Evaluation Criteria)
○:波长400nm下的透过率为95%以上○: The transmittance at a wavelength of 400 nm is 95% or more
△:波长400nm下的透过率为90%以上且小于95%△: The transmittance at a wavelength of 400 nm is 90% or more and less than 95%
×:小于90%×: Less than 90%
[透过率2][Transmittance 2]
使用透过率计“分光光度计(SPECTRO PHOTOMETER)SD 5000”,对在玻璃基板“伊格尔(EAGLE)XG”上以3μm的膜厚制作的硬化膜(涂膜)进行透过率测定。Using a transmittance meter "SPECTRO PHOTOMETER SD 5000", transmittance was measured for the cured film (coating film) produced on the glass substrate "EAGLE XG" with a film thickness of 3 μm.
(评价基准)(Evaluation Criteria)
○:波长340nm下的透过率小于20%○: The transmittance at a wavelength of 340 nm is less than 20%
△:波长340nm下的透过率为20%以上且小于65%△: The transmittance at a wavelength of 340 nm is 20% or more and less than 65%
×:65%以上×: 65% or more
[气体产生性][gas-generating]
(评价方法)(Evaluation method)
利用刮板(scraper)等磨削玻璃基板“伊格尔(EAGLE)XG”上所制作的硬化膜(涂膜),使用示差热分析-热重量测定装置(热重-示差热分析(Thermogravimetry-Differential Thermal Analysis,TG/DTA))“易斯达(EXSTAR)6000”(日立高新技术科学(Hitachi High-Tech Science)股份有限公司制造)测定所获得的粉末状的硬化膜(涂膜)10mg的热重损失。测定条件设为在大气下以120℃进行30分钟的预处理后,在230℃下保持3小时。气体产生性利用重量减少率来评价,重量减少率是根据230℃下的加热前后的重量减少来算出。The cured film (coating film) produced on the glass substrate "EAGLE XG" was ground with a scraper or the like, and a differential thermal analysis-thermogravimetry apparatus (Thermogravimetry- Differential Thermal Analysis, TG/DTA)) "EXSTAR 6000" (manufactured by Hitachi High-Tech Science Co., Ltd.) measured the obtained powdery cured film (coating film) 10 mg Thermogravimetric loss. The measurement conditions were pre-treated at 120° C. for 30 minutes in the atmosphere, and then kept at 230° C. for 3 hours. The gas generating property was evaluated by the weight reduction rate, which was calculated from the weight reduction before and after heating at 230°C.
(评价基准)(Evaluation Criteria)
◎:重量减少率小于3%◎: The weight reduction rate is less than 3%
○:重量减少率为3%以上且小于7%○: The weight reduction rate is 3% or more and less than 7%
△:重量减少率为7%以上且小于15%△: The weight reduction rate is 7% or more and less than 15%
×:重量减少率为15%以上×: The weight reduction rate is 15% or more
[吸水性][water absorption]
(评价方法)(Evaluation method)
将玻璃基板“伊格尔(EAGLE)XG”上所制作的硬化膜(涂膜)在温度40℃、湿度90%的恒温恒湿下静置24小时后,利用刮板等对其进行磨削,使用示差热分析-热重量测定装置(TG/DTA)“易斯达(EXSTAR)6000”测定所获得的粉末状的硬化膜(涂膜)10mg的热重损失。测定条件设为在氮气环境下以10℃/min升温至120℃,并保持1小时。吸水性利用重量减少率来评价。The cured film (coating film) produced on the glass substrate "EAGLE XG" was left to stand for 24 hours at a constant temperature and humidity of 40°C and a humidity of 90%, and then ground with a scraper or the like , the thermogravimetric loss of 10 mg of the obtained powdery cured film (coating film) was measured using a differential thermal analysis-thermogravimetric measuring apparatus (TG/DTA) "EXSTAR 6000". The measurement conditions were made to raise the temperature to 120° C. at 10° C./min in a nitrogen atmosphere, and to hold the temperature for 1 hour. The water absorption was evaluated by the weight loss rate.
(评价基准)(Evaluation Criteria)
○:重量减少率小于2%○: The weight reduction rate is less than 2%
△:重量减少率为2%以上且小于5%△: The weight reduction rate is 2% or more and less than 5%
×:重量减少率为5%以上×: The weight reduction rate is 5% or more
[显影特性][Development characteristics]
(评价样品的制作)(Preparation of Evaluation Samples)
使用旋涂机,以加热硬化处理后的膜厚为1.5μm的方式将表1所示的感光性树脂组合物涂布于125mm×125mm的玻璃基板“伊格尔(EAGLE)XG”上,使用加热板在90℃下预烘烤1分钟。然后,将光掩模设置成曝光间隙为150μm,利用波长365nm的照度为30mW/cm2的高压水银灯照射100mJ/cm2的紫外线,进行感光部分的光硬化反应。Using a spin coater, the photosensitive resin composition shown in Table 1 was applied on a glass substrate "EAGLE XG" of 125 mm x 125 mm so that the film thickness after heat curing treatment was 1.5 μm, and the The hotplate was pre-baked at 90°C for 1 minute. Then, the photomask was set to have an exposure gap of 150 μm, and ultraviolet rays of 100 mJ/cm 2 were irradiated with a high-pressure mercury lamp with a wavelength of 365 nm and an illuminance of 30 mW/cm 2 to perform a photohardening reaction of the photosensitive portion.
接着,使用23℃的0.05%氢氧化钾水溶液或0.2%碳酸钠水溶液,在0.1MPa的压力下将所述曝光完毕的硬化膜(涂膜)显影60秒,进而进行水洗,将硬化膜(涂膜)的未曝光部去除。然后,使用热风干燥机在230℃下进行30分钟加热硬化处理,获得实施例1~实施例10及比较例1、比较例2的硬化膜(图案)。Next, using a 0.05% potassium hydroxide aqueous solution or a 0.2% sodium carbonate aqueous solution at 23° C., the exposed cured film (coating film) was developed under a pressure of 0.1 MPa for 60 seconds, further washed with water, and the cured film (coating film) was The unexposed portion of the film) is removed. Then, it heat-hardened at 230 degreeC for 30 minutes using a hot-air dryer, and obtained the cured film (pattern) of Examples 1-10, the comparative example 1, and the comparative example 2.
(评价方法及评价基准)(Evaluation Method and Evaluation Criteria)
利用光学显微镜确认所获得的图案的细线形成情况,按照以下三个阶段进行评价。The formation of thin lines in the obtained pattern was confirmed with an optical microscope, and the evaluation was performed in the following three stages.
○:无残渣地形成了L/S为15μm/15μm以上的图案○: A pattern with an L/S of 15 μm/15 μm or more was formed without residue
△:无残渣地形成了L/S为30μm/30μm以上的图案△: A pattern with L/S of 30 μm/30 μm or more was formed without residue
×:未形成L/S小于50μm/50μm的图案、或明显存在图案的卷边或残渣×: No pattern with L/S less than 50 μm/50 μm formed, or there is obvious curling or residue of the pattern
[实施例2][Example 2]
以表3所示的比例调配(A)~(F)的调配成分,制备实施例11~实施例16及比较例11~比较例13的含有遮光性颜料分散液的感光性树脂组合物。溶剂一栏中的(D)-1是不包含含不饱和基的树脂溶液(含聚合性不饱和基的碱可溶性树脂溶液)中的PGMEA(与(D)-1相同)、遮光性颜料分散液中的溶剂、及表面活性剂中的溶剂的量。此外,表3的数值全部表示质量%。The preparation components of (A) to (F) were prepared at the ratios shown in Table 3, and the photosensitive resin compositions containing the light-shielding pigment dispersion liquid of Examples 11 to 16 and Comparative Examples 11 to 13 were prepared. (D)-1 in the column of solvent does not contain PGMEA (same as (D)-1) in the unsaturated group-containing resin solution (polymerizable unsaturated group-containing alkali-soluble resin solution), light-shielding pigment dispersion The amount of solvent in the liquid and the solvent in the surfactant. In addition, all the numerical values in Table 3 represent mass %.
(遮光性颜料分散液)(Light-shielding pigment dispersion)
(E)-1:内酰胺系黑色颜料15.0质量%、高分子分散剂4.5质量%的PGMEA分散液(固体成分19.5%)(E)-1: PGMEA dispersion liquid (solid content 19.5%) containing 15.0% by mass of lactam-based black pigment and 4.5% by mass of polymer dispersant
(E)-2:树脂被覆碳系黑色颜料25.0质量%、高分子分散剂5.0质量%的PGMEA分散液(固体成分30.0%)(E)-2: PGMEA dispersion liquid (solid content 30.0%) containing 25.0% by mass of resin-coated carbon-based black pigment and 5.0% by mass of polymer dispersant
[评价][Evaluation]
使用实施例11~实施例16及比较例11~比较例13的感光性树脂组合物进行以下评价。将它们的评价结果示于表4。The following evaluations were performed using the photosensitive resin compositions of Examples 11 to 16 and Comparative Examples 11 to 13. These evaluation results are shown in Table 4.
[光密度的测定][Measurement of Optical Density]
使用旋涂机,以加热硬化处理后的膜厚为1.1μm的方式将表3所示的感光性树脂组合物涂布于125mm×125mm的玻璃基板上,在90℃下预烘烤1分钟。然后,使用热风干燥机在230℃下进行30分钟加热硬化处理,获得实施例11~实施例16及比较例11~比较例13的硬化膜(涂膜)。接着,使用麦克贝斯(Macbeth)透过浓度计测定所获得的硬化膜(涂膜)的光密度(optical density,OD),利用每单位膜厚的光密度进行评价。Using a spin coater, the photosensitive resin composition shown in Table 3 was applied on a glass substrate of 125 mm×125 mm so that the film thickness after heat curing treatment was 1.1 μm, and prebaked at 90° C. for 1 minute. Then, it heat-hardened at 230 degreeC for 30 minutes using a hot air dryer, and obtained the cured film (coating film) of Example 11 - Example 16 and Comparative Example 11 - Comparative Example 13. Next, the optical density (optical density, OD) of the obtained cured film (coating film) was measured using a Macbeth densitometer, and it evaluated by the optical density per unit film thickness.
[体积电阻率的测定][Measurement of volume resistivity]
(测定方法)(test methods)
使用旋涂机,以加热硬化处理后的膜厚为3.5μm的方式将表3所示的各感光性树脂组合物涂布于100mm×100mm的蒸镀有Cr的厚度1.2mm的玻璃基板上的除电极以外的部分,在90℃下预烘烤1分钟。然后,使用热风干燥机在230℃下进行30分钟加热硬化处理,获得实施例11~实施例16及比较例11~比较例13的硬化膜(涂膜)。然后,在硬化膜(涂膜)上形成铝电极,制作体积电阻率测定用基板。接着,使用静电计(electrometer)“6517A型”(吉时利(Keithley)公司制造),测定自施加电压1V至施加电压10V时的体积电阻率。此外,以在1V步进(step)下在各施加电压下各保持60秒电压的条件进行测定。Using a spin coater, each photosensitive resin composition shown in Table 3 was applied on a 100 mm×100 mm glass substrate with a thickness of 1.2 mm in which Cr was vapor-deposited so that the film thickness after the heat curing treatment was 3.5 μm. Except for the electrodes, pre-bake at 90°C for 1 minute. Then, it heat-hardened at 230 degreeC for 30 minutes using a hot air dryer, and obtained the cured film (coating film) of Example 11 - Example 16 and Comparative Example 11 - Comparative Example 13. Then, an aluminum electrode was formed on the cured film (coating film), and the board|substrate for volume resistivity measurement was produced. Next, the volume resistivity from the applied voltage of 1V to the applied voltage of 10V was measured using an electrometer "Model 6517A" (manufactured by Keithley). In addition, the measurement was carried out under the condition of holding the voltage for 60 seconds at each applied voltage in a step of 1 V.
[介电常数的测定][Measurement of Dielectric Constant]
(测定方法)(test methods)
使用旋涂机,以加热硬化处理后的膜厚为3.5μm的方式将表3所示的各感光性树脂组合物涂布于100mm×100mm的蒸镀有Cr的厚度1.2mm的玻璃基板上的除电极以外的部分,在90℃下预烘烤1分钟。然后,使用热风干燥机在230℃下进行30分钟加热硬化处理,获得实施例11~实施例16及比较例11~比较例13的硬化膜(涂膜)。然后,在涂膜上形成铝电极,制作介电常数测定用基板。接着,使用静电计(electrometer)“6517A型”,测定自频率1Hz至频率100000Hz时的静电电容,根据静电电容来算出介电常数。Using a spin coater, each photosensitive resin composition shown in Table 3 was applied on a 100 mm×100 mm glass substrate with a thickness of 1.2 mm in which Cr was vapor-deposited so that the film thickness after the heat curing treatment was 3.5 μm. Except for the electrodes, pre-bake at 90°C for 1 minute. Then, it heat-hardened at 230 degreeC for 30 minutes using a hot air dryer, and obtained the cured film (coating film) of Example 11 - Example 16 and Comparative Example 11 - Comparative Example 13. Then, an aluminum electrode was formed on the coating film to prepare a substrate for dielectric constant measurement. Next, using an electrometer (type 6517A), the electrostatic capacitance was measured from a frequency of 1 Hz to a frequency of 100,000 Hz, and the dielectric constant was calculated from the electrostatic capacitance.
[气体产生性][gas-generating]
(评价方法)(Evaluation method)
利用刮板等磨削玻璃基板“伊格尔(EAGLE)XG”上所制作的硬化膜(涂膜),使用示差热分析-热重量测定装置(TG/DTA)“易斯达(EXSTAR)6000”测定所获得的粉末状的硬化膜(涂膜)10mg的热重损失。测定条件设为在大气下以120℃进行30分钟的预处理后,在230℃下保持3小时。The cured film (coating film) produced on the glass substrate "EAGLE XG" was ground with a doctor blade or the like, and a differential thermal analysis-thermogravimetric measuring apparatus (TG/DTA) "EXSTAR 6000" was used. "The thermogravimetric loss of 10 mg of the obtained powdery cured film (coating film) was measured. The measurement conditions were pre-treated at 120° C. for 30 minutes in the atmosphere, and then kept at 230° C. for 3 hours.
(评价基准)(Evaluation Criteria)
◎:重量减少率小于3%◎: The weight reduction rate is less than 3%
○:重量减少率为3%以上且小于7%○: The weight reduction rate is 3% or more and less than 7%
△:重量减少率为7%以上且小于10%△: The weight reduction rate is 7% or more and less than 10%
×:重量减少率为10%以上×: The weight reduction rate is 10% or more
[间隔(spacer)的弹性恢复率的测定][Measurement of elastic recovery rate of spacer]
(测定方法)(test methods)
使用旋涂机,以加热硬化处理后的膜厚为3.0μm的方式将表3所示的各感光性树脂组合物涂布于125mm×125mm的玻璃基板“伊格尔(EAGLE)XG”上,在90℃下预烘烤1分钟。然后,与具有点图案的光掩模密合,利用波长365nm的照度30mW/cm2的高压水银灯照射100mJ/cm2的紫外线,进行感光部分的光硬化反应。Using a spin coater, each photosensitive resin composition shown in Table 3 was applied on a 125 mm×125 mm glass substrate “EAGLE XG” so that the film thickness after heat curing treatment was 3.0 μm, Prebake at 90°C for 1 minute. Then, it was in close contact with a photomask having a dot pattern, and 100 mJ/cm 2 of ultraviolet rays were irradiated with a high-pressure mercury lamp with a wavelength of 365 nm and an illuminance of 30 mW/cm 2 to perform a photohardening reaction of the photosensitive portion.
接着,使用0.05%氢氧化钾水溶液,在24℃、0.1MPa的压力下对所述曝光后的玻璃基板显影60秒,将硬化膜(涂膜)的未曝光部去除。然后,使用热风干燥机在230℃下进行30分钟加热硬化处理,获得实施例1~实施例6及比较例1~比较例3的硬化膜(涂膜)。所获得的硬化膜(涂膜)图案的间隔特性是使用超微小硬度计“菲希尔斯科普(Fischerscope)HM2000Xyp”(菲希尔仪器(Fischer Instruments)公司制造)来进行评价。以负荷速度5.0mN/秒压入100μm见方的平面压头,在负荷至50mN的荷重之后,以卸荷速度5.0mN/秒卸荷,并制作位移量曲线。Next, using a 0.05% potassium hydroxide aqueous solution, the glass substrate after the exposure was developed for 60 seconds at 24° C. and under a pressure of 0.1 MPa, and the unexposed portion of the cured film (coating film) was removed. Then, it heat-hardened at 230 degreeC for 30 minutes using a hot air dryer, and obtained the cured films (coating films) of Examples 1-6 and Comparative Examples 1-3. The spacing characteristics of the obtained cured film (coating film) pattern were evaluated using an ultra-micro hardness tester "Fischerscope HM2000Xyp" (manufactured by Fischer Instruments). A flat indenter of 100 μm square was pressed at a loading speed of 5.0 mN/sec, and after loading to a load of 50 mN, the load was unloaded at an unloading speed of 5.0 mN/sec, and a displacement curve was prepared.
弹性恢复率是将负荷时的荷重50mN下的位移量设为L1、将卸荷时的位移量设为L2而根据下述数式(2)来算出。The elastic recovery rate was calculated according to the following formula (2), assuming that the amount of displacement under a load of 50 mN during loading was L1 and the amount of displacement during unloading was L2.
弹性恢复率(%)=(L1-L2)/L1×100(2)Elastic recovery rate (%)=(L1-L2)/L1×100(2)
[显影特性][Development characteristics]
(评价样品的制作)(Preparation of Evaluation Samples)
使用旋涂机,以加热硬化处理后的膜厚为1.5μm的方式将表3所示的感光性树脂组合物涂布于125mm×125mm的玻璃基板“伊格尔(EAGLE)XG”上,使用加热板在90℃下预烘烤1分钟。然后,将光掩模设置成曝光间隙为150μm,利用波长365nm的照度为30mW/cm2的高压水银灯照射100mJ/cm2的紫外线,进行感光部分的光硬化反应。Using a spin coater, the photosensitive resin composition shown in Table 3 was applied on a glass substrate "EAGLE XG" of 125 mm x 125 mm so that the film thickness after heat curing treatment was 1.5 μm, using The hotplate was pre-baked at 90°C for 1 minute. Then, the photomask was set to have an exposure gap of 150 μm, and ultraviolet rays of 100 mJ/cm 2 were irradiated with a high-pressure mercury lamp with a wavelength of 365 nm and an illuminance of 30 mW/cm 2 to perform a photohardening reaction of the photosensitive portion.
接着,使用23℃的0.05%氢氧化钾水溶液或0.2%碳酸钠水溶液,在0.1MPa的压力下将所述曝光完毕的硬化膜(涂膜)显影60秒,进而进行水洗,将硬化膜(涂膜)的未曝光部去除。然后,使用热风干燥机在230℃下进行30分钟加热硬化处理,获得实施例11~实施例16及比较例11~比较例13的硬化膜(图案)。Next, using a 0.05% potassium hydroxide aqueous solution or a 0.2% sodium carbonate aqueous solution at 23° C., the exposed cured film (coating film) was developed under a pressure of 0.1 MPa for 60 seconds, further washed with water, and the cured film (coating film) was The unexposed portion of the film) is removed. Then, the heat-hardening process was performed at 230 degreeC for 30 minutes using a hot air dryer, and the cured film (pattern) of Example 11 - Example 16 and Comparative Example 11 - Comparative Example 13 was obtained.
(评价方法及评价基准)(Evaluation Method and Evaluation Criteria)
利用光学显微镜确认所获得的图案的细线形成情况,按照以下三个阶段进行评价。The formation of thin lines in the obtained pattern was confirmed with an optical microscope, and the evaluation was performed in the following three stages.
○:无残渣地形成了L/S为15μm/15μm以上的图案○: A pattern with an L/S of 15 μm/15 μm or more was formed without residue
△:无残渣地形成了L/S为30μm/30μm以上的图案△: A pattern with L/S of 30 μm/30 μm or more was formed without residue
×:未形成L/S小于50μm/50μm的图案、或明显存在图案的卷边或残渣×: No pattern with L/S less than 50 μm/50 μm formed, or there is obvious curling or residue of the pattern
本发明可获得一种能够提供遮光性及绝缘性高;与基板的密合性也优异;弹性模数、变形量、及弹性恢复率也优异的硬化膜的感光性树脂组合物。The present invention can provide a photosensitive resin composition capable of providing a cured film having high light-shielding properties and insulating properties; excellent adhesion to a substrate; and excellent elastic modulus, deformation, and elastic recovery rate.
[工业上的可利用性][Industrial Availability]
本发明的感光性树脂组合物的硬化膜可极其有效地用作包含有机EL元件、量子点显示器、TFT阵列及波长变换元件等的彩色滤光片的构成要素。另外,具有双萘酚芴骨架的树脂组合物中具有作为将特定范围的紫外光截止的光透过控制层的功能,故而有用。The cured film of the photosensitive resin composition of this invention can be used very effectively as a component of the color filter containing an organic electroluminescent element, a quantum dot display, a TFT array, a wavelength conversion element, etc.. Moreover, the resin composition which has a bisnaphthol fluorene skeleton has a function as a light transmission control layer which cut|disconnects the ultraviolet light of a specific range, and is useful.
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| JP7560991B2 (en) * | 2020-10-15 | 2024-10-03 | 日鉄ケミカル&マテリアル株式会社 | Composition for forming adhesive layer, and manufacturing method and processing method for laminate |
| JP2025106759A (en) * | 2024-01-04 | 2025-07-16 | 住友化学株式会社 | Cured film and display device |
| WO2025243930A1 (en) * | 2024-05-23 | 2025-11-27 | 株式会社レゾナック | Photosensitive resin composition, photosensitive coloring composition, and color filter |
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| CN106488941B (en) * | 2014-07-04 | 2019-12-10 | 三菱化学株式会社 | Resin, photosensitive resin composition, cured product, color filter, and image display device |
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- 2020-03-26 JP JP2020056205A patent/JP7568413B2/en active Active
- 2020-04-07 CN CN202010265711.7A patent/CN111812942B/en active Active
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| TW201043647A (en) * | 2009-03-25 | 2010-12-16 | Nippon Steel Chemical Co | Alkali-soluble resin, method for producing the same, and photosensitive resin composition using the same |
| CN104950577A (en) * | 2014-03-31 | 2015-09-30 | 新日铁住金化学株式会社 | Photosensitive resin composition for light-shielding film, hardened light-shielding film and color filter |
| CN106918994A (en) * | 2015-12-24 | 2017-07-04 | 奇美实业股份有限公司 | Photosensitive resin composition for black matrix and application thereof |
| CN107400198A (en) * | 2016-05-20 | 2017-11-28 | 新日铁住金化学株式会社 | Composition epoxy resin and its hardening thing |
| CN108693704A (en) * | 2017-03-31 | 2018-10-23 | 新日铁住金化学株式会社 | The manufacturing method of photosensitive polymer combination, photomask, liquid crystal display device and photomask and liquid crystal display device |
Also Published As
| Publication number | Publication date |
|---|---|
| JP7568413B2 (en) | 2024-10-16 |
| TW202105061A (en) | 2021-02-01 |
| CN111812942B (en) | 2025-09-23 |
| JP2020173433A (en) | 2020-10-22 |
| KR20200120536A (en) | 2020-10-21 |
| TWI830897B (en) | 2024-02-01 |
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