CN111812025A - A kind of dynamic friction coefficient measuring device and measuring method - Google Patents
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Abstract
Description
技术领域technical field
本发明属于摩擦系数测定技术领域,尤其涉及一种动摩擦系数测定装置及测定方法。The invention belongs to the technical field of friction coefficient measurement, and in particular relates to a dynamic friction coefficient measurement device and a measurement method.
背景技术Background technique
摩擦系数是指两物体接触面之间的摩擦阻力和正向压力之间的比值,与表面的粗糙度有关,而与接触面积的大小无关。工程实际中,通常用静、动摩擦系数表征两接触面的相对力学关系。研究表明,动摩擦系数相对静摩擦系数要复杂得多,其通常并不为确定数值,而随两接触体之间的相对滑动速度发生非单调改变。此性质显著影响接触体之间的力学行为,并可能因忽略此性质导致测试结果的严重误差。现有测试设备和方法大都没有考虑滑动速度对动摩擦系数的影响,其多在近似匀速状态下进行,或在相对滑动发生后即迅速结束,未能全面考虑滑动速度及其幅值对动摩擦系数的影响机制和程度。在需要准确考虑摩擦系数变化的科研试验和精密工程中,现有测试设备和方法尚不全面和完善,无法满足对该参数精确参量的要求。本发明考虑速度对摩擦系数的影响下,提出一种动摩擦系数测定装置及测定方法。The coefficient of friction refers to the ratio between the frictional resistance and the normal pressure between the contact surfaces of two objects, which is related to the roughness of the surface and has nothing to do with the size of the contact area. In engineering practice, static and dynamic friction coefficients are usually used to characterize the relative mechanical relationship between two contact surfaces. Studies have shown that the coefficient of kinetic friction is much more complex than the coefficient of static friction, which is usually not a definite value, but changes non-monotically with the relative sliding speed between the two contact bodies. This property significantly affects the mechanical behavior between the contacting bodies, and ignoring this property can lead to serious errors in test results. Most of the existing test equipment and methods do not consider the influence of sliding speed on the coefficient of kinetic friction, and most of them are carried out in a state of approximately uniform speed, or end quickly after the occurrence of relative sliding, and fail to fully consider the effect of sliding speed and its amplitude on the coefficient of kinetic friction. Mechanism and degree of influence. In scientific research experiments and precision engineering that need to accurately consider the change of friction coefficient, the existing testing equipment and methods are not comprehensive and perfect, and cannot meet the requirements of the precise parameters of this parameter. Considering the influence of speed on the friction coefficient, the invention proposes a dynamic friction coefficient measuring device and a measuring method.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明考虑速度对动摩擦系数的影响下,提出一种动摩擦系数测定装置及测定方法。In order to solve the above technical problems, the present invention proposes a dynamic friction coefficient measuring device and a measuring method considering the influence of speed on the dynamic friction coefficient.
一种动摩擦系数测定装置,所述测定装置包括试块、滑道、工作平台、U型滑槽、顶升装置、传动装置、固定装置、缓冲装置、万向水准泡和数据采集与分析系统,所述工作平台依附于刚性地坪通过万向水准泡调平并用于固定顶升装置,所述滑道通过固定装置固定于所述U型滑槽内,所述顶升装置与所述U型滑槽一侧连接且通过传动装置驱动提升U型滑槽沿竖直方向移动,所述数据采集和分析系统包括加速度传感器、倾角传感器、动态采集仪和计算机终端,所述加速传感器固定于所述试块上部,所述倾角传感器固定于所述U形滑槽中部外侧,加速度传感器和倾角传感器分别通过信号线与动态采集系统连接,动态采集系统与计算机终端连接,所述计算机终端与所述顶升装置连接控制顶升装置的升降,计算机终端接收到加速度传感器数据开始大于零的时刻控制顶升装置停止动作,所述缓冲装置安装在U型滑槽的内侧底部。A dynamic friction coefficient measuring device, the measuring device includes a test block, a slideway, a working platform, a U-shaped chute, a jacking device, a transmission device, a fixing device, a buffer device, a universal level bubble and a data acquisition and analysis system, The working platform is attached to the rigid floor and is leveled by a universal level bubble and used to fix the jacking device. The slideway is fixed in the U-shaped chute by the fixing device. One side of the chute is connected and driven by a transmission device to lift the U-shaped chute to move in the vertical direction. The data acquisition and analysis system includes an acceleration sensor, an inclination sensor, a dynamic acquisition instrument and a computer terminal, and the acceleration sensor is fixed on the The upper part of the test block, the inclination sensor is fixed on the outer side of the middle part of the U-shaped chute, the acceleration sensor and the inclination sensor are respectively connected with the dynamic acquisition system through signal lines, the dynamic acquisition system is connected with the computer terminal, and the computer terminal is connected with the top. The lifting device is connected to control the lifting and lowering of the lifting device. The computer terminal controls the lifting device to stop when the acceleration sensor data is greater than zero. The buffer device is installed on the inner bottom of the U-shaped chute.
进一步地,所述试块无指定形状,试块与滑道所接触的面为受侧面,试块的材质为任何所需要的材料或具有相同的材料不同的表面特征;所述滑道可拆卸,滑道的材质为任何所需要的材料或具有相同的材料不同的表面特征,所述滑道与滑块的接触面均为平面。Further, the test block has no specified shape, the surface that the test block contacts with the slideway is the receiving side, and the material of the test block is any required material or has the same material with different surface features; the slideway is detachable. , the material of the slideway is any required material or has the same material with different surface features, and the contact surface between the slideway and the slider is flat.
进一步地,所述顶升装置的齿条通过螺栓固定在工作平台上,所述顶升装置由传动装置通过轮带传递动力。Further, the rack of the jacking device is fixed on the working platform by bolts, and the jacking device transmits power by the transmission device through the wheel belt.
进一步地,所述传动装置由电机驱动,通过轮带带动齿轮旋转,从而带动顶升装置沿竖直方向提升。Further, the transmission device is driven by a motor, and drives the gear to rotate through the wheel belt, thereby driving the jacking device to lift in the vertical direction.
进一步地,所述固定装置包括两个,分别安置在U型滑槽上下两端,所述固定装置通过手轮可进行调节,适应不同厚度和材料的滑道。Further, the fixing device includes two, which are respectively arranged at the upper and lower ends of the U-shaped chute, and the fixing device can be adjusted by a hand wheel to adapt to slideways of different thicknesses and materials.
进一步地,所述U型滑槽的宽度能够保证试块在初始位置和下滑的过程中与U型滑槽两侧均不发生接触。Further, the width of the U-shaped chute can ensure that the test block does not come into contact with both sides of the U-shaped chute at the initial position and during the sliding process.
一种动摩擦系数测定方法,所述方法包括以下步骤:A kind of dynamic friction coefficient determination method, described method comprises the following steps:
步骤1、准备测试所需材质的试块和滑道;
步骤2、搭建由工作平台、顶升装置、传动装置和U形滑槽组成的基本试验系统;
步骤3、在U形滑槽内布置滑道,并通过固定装置固定,在U形滑槽底端布置缓冲装置;
步骤4、将加速度传感器固定于测试试块的上部,用天平测量加速度传感器与试块总重量,将试块置于U形滑槽顶部,期间确保试块下表面与接触滑道上表面密切接触,将倾角传感器布置于U形滑槽中部外侧;
步骤5、将加速度传感器和倾角传感器经动态采集系统与计算机终端连接,将顶升装置与计算机终端的连接;
步骤6、通过计算机终端控制传动装置并牵引顶升装置进行缓慢上升,实时采集加速传感器采集的加速度时程a(t)和倾角传感器采集的倾角数据,试块开始滑动时刻,计算机终端控制传动装置停止动作,此时倾角传感器采集的倾角数据为θ,计算机终端根据所采集的实时数据进行拟合计算,建立试块的动摩擦系数与相对滑动速度时程的函数关系,通过滑动速度时程获取动摩擦系数。Step 6. Control the transmission through the computer terminal and pull the jacking device to ascend slowly, collect the acceleration time history a(t) collected by the acceleration sensor and the inclination data collected by the inclination sensor in real time, and the computer terminal controls the transmission at the moment when the test block starts to slide Stop the action. At this time, the inclination data collected by the inclination sensor is θ. The computer terminal performs fitting calculation according to the collected real-time data, and establishes the functional relationship between the kinetic friction coefficient of the test block and the relative sliding speed time history, and obtains the dynamic friction through the sliding speed time history. coefficient.
进一步地,所述步骤6中动摩擦系数与相对滑动速度时程的函数的计算方法为:Further, the calculation method of the function of the kinetic friction coefficient and the relative sliding velocity time history in the step 6 is:
步骤6.1、计算机终端将自动根据加速度时程a(t),判断相对滑动开始时刻ti及对应的倾角θ,其中,滑动开始时刻ti满足如下条件,Step 6.1, the computer terminal will automatically judge the relative sliding start time t i and the corresponding inclination angle θ according to the acceleration time course a(t), wherein the sliding start time t i satisfies the following conditions,
a(ti-1)=0and a(ti)≠0 (1)a(t i-1 )=0and a(t i )≠0 (1)
ti时刻对应倾角θ记为:The corresponding inclination angle θ at time t i is recorded as:
θ=θ(ti) (2)θ=θ(t i ) (2)
在ti时刻,滑道提升所转动的倾角为θ,在加速度开始出现的时候,也就代表了试块开始滑动,滑道提升也就停止,期间,滑道的角度也从0°到达θ;At time t i , the inclination angle rotated by the slide lift is θ. When the acceleration begins to appear, it means that the test block starts to slide, and the slide lift stops. During this period, the slide angle also reaches θ from 0°. ;
步骤6.2、计算机终端根据力学平衡原理,计算试块开始滑动时刻,试块与滑道之间的静摩擦系数μs,即:Step 6.2. According to the principle of mechanical balance, the computer terminal calculates the static friction coefficient μ s between the test block and the slideway when the test block starts to slide, namely:
μs=tanθ (3)μ s = tan θ (3)
步骤6.3、计算机终端获取动摩擦系数与静摩擦系数关联式:Step 6.3. The computer terminal obtains the correlation formula between the coefficient of kinetic friction and the coefficient of static friction:
根据牛顿第二定律,从试块开始下滑时刻开始,基于试块下滑过程加速度时程数据a(t)和试块滑动触发时刻对应倾角θ计算试块与滑道之间的动摩擦系数μd(t),即:According to Newton's second law, starting from the moment when the test block starts to slide, the kinetic friction coefficient μ d between the test block and the slideway is calculated based on the acceleration time history data a(t) of the test block sliding process and the corresponding inclination angle θ at the test block sliding trigger moment ( t), that is:
动摩擦系数μd与静摩擦系数μs之间存在如下关联式:There is the following correlation between the coefficient of dynamic friction μ d and the coefficient of static friction μ s :
式中,g为重力加速度,单位m/s2;θ为试块开始滑动时刻U型滑槽和水平工作台之间的夹角;μd(t)为动摩擦系数;μs(t)为试块开始下滑时刻的静摩擦系数;a(t)为加速度时程,单位为m/s2;In the formula, g is the acceleration of gravity, in m/s 2 ; θ is the angle between the U-shaped chute and the horizontal table when the test block starts to slide; μ d (t) is the coefficient of kinetic friction; μ s (t) is Static friction coefficient when the test block starts to slide down; a(t) is the acceleration time history, in m/s 2 ;
步骤6.4、获取动摩擦系数、静摩擦系数和相对滑动速度时程之间存的关联式:Step 6.4. Obtain the relationship between the kinetic friction coefficient, the static friction coefficient and the relative sliding velocity time history:
数值积分计算加速度时程得到试块与滑道两接触体的相对滑动速度时程V(t),即:Numerical integration calculates the acceleration time history to obtain the relative sliding velocity time history V(t) of the two contact bodies of the test block and the slideway, namely:
在时间坐标系内,建立动摩擦系数和静摩擦系数之比μd/μs与试块和滑道两接触体相对滑动速度时程V(t)之间的关联式:In the time coordinate system, the relationship between the ratio of the kinetic friction coefficient and the static friction coefficient μ d / μ s and the relative sliding velocity time history V(t) of the two contact bodies of the test block and the slideway is established:
μd(t)=μs·f(V(t)) (7)μ d (t) = μ s ·f(V(t)) (7)
步骤6.5、重复步骤6.1-6.4,取多次测量结果的平均值进行参数回归,得到试块与滑道两接触体之间的动摩擦系数与静摩擦系数和相对滑动速度时程之间的关系,即,Step 6.5, repeat steps 6.1-6.4, take the average value of multiple measurement results for parameter regression, and obtain the relationship between the kinetic friction coefficient, static friction coefficient and relative sliding velocity time history between the test block and the two contact bodies of the slideway, namely ,
其中,in,
根据函数图形特征,通过数值方法对测量结果进行参数回归,获得滑动摩擦系数计算公式:According to the feature of the function graph, the parameter regression is carried out on the measurement results by the numerical method, and the calculation formula of the sliding friction coefficient is obtained:
式中,a、b、c和d为通过拟合得到参数,不同的材料或相同的材料不同的表面特征所得到的试验数据不同。In the formula, a, b, c and d are parameters obtained by fitting, and the test data obtained by different materials or different surface characteristics of the same material are different.
有益效果:建立了相对滑动速度时程与动摩擦系数的联系,通过试验测试、数据采集、公式拟合,参数给定,能更加准确的计算出不同材料的静、动摩擦系数的取值,也就是说,根据所得公式,给定一个确切的速度V和已知静摩擦系数μs,然后将通过拟合得到的参数a、b、c、d,带入求解,可以便捷准确地求得一个确定的动摩擦系数μd,其中拟合参数为通过试验实测的数据,在软件中运用指数型函数拟合得到。Beneficial effects: The relationship between the relative sliding velocity time history and the coefficient of kinetic friction is established, and the values of the coefficients of static and dynamic friction of different materials can be calculated more accurately through experimental testing, data collection, formula fitting, and given parameters, that is, Said that, according to the obtained formula, given an exact speed V and a known static friction coefficient μ s , and then the parameters a, b, c, d obtained by fitting are brought into the solution, and a certain definite value can be easily and accurately obtained. The coefficient of kinetic friction μ d , in which the fitting parameter is the data measured by the test, and is obtained by fitting the exponential function in the software.
附图说明Description of drawings
图1为本发明的动摩擦系数测定方法的流程图;Fig. 1 is the flow chart of the dynamic friction coefficient measuring method of the present invention;
图2为本发明的动摩擦系数测定装置的结构示意图;Fig. 2 is the structural representation of the kinetic friction coefficient measuring device of the present invention;
图3为本发明的动摩擦系数测定装置的爆炸图;Fig. 3 is the exploded view of the kinetic friction coefficient measuring device of the present invention;
图4为本发明的动摩擦系数测定的受力分析图;Fig. 4 is the force analysis diagram of the dynamic friction coefficient measurement of the present invention;
图5为本发明的动摩擦系数测定的混凝土试块与平滑钢板滑道的数据拟合图;Fig. 5 is the data fitting diagram of the concrete test block and the smooth steel plate slideway that the kinetic friction coefficient of the present invention is measured;
图6为本发明的动摩擦系数测定的混凝土试块与粗糙钢板滑道的数据拟合图;6 is a data fitting diagram of a concrete test block and a rough steel plate slideway measured by the coefficient of kinetic friction of the present invention;
图7为本发明的动摩擦系数测定的砂浆试块与平滑钢板滑道的数据拟合图;Fig. 7 is the data fitting diagram of the mortar test block and the smooth steel plate slideway of the dynamic friction coefficient measurement of the present invention;
图8为本发明的动摩擦系数测定的砂浆试块与粗糙钢板滑道的数据拟合图。FIG. 8 is a data fitting diagram of a mortar test block and a rough steel plate slideway for the determination of the kinetic friction coefficient of the present invention.
图中:1、试块;2、滑道;3、工作平台;4、U型滑槽;5、顶升装置;6、传动装置;7、固定装置;8、缓冲装置;9、加速度传感器;10、倾角传感器;11、万向水准泡;12、动态采集仪;13、计算机终端;14、信号线。In the figure: 1, test block; 2, slideway; 3, working platform; 4, U-shaped chute; 5, jacking device; 6, transmission device; 7, fixing device; 8, buffer device; 9, acceleration sensor ; 10. Inclination sensor; 11. Universal level bubble; 12. Dynamic acquisition instrument; 13. Computer terminal; 14. Signal line.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明,即所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention, that is, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
一种动摩擦系数测定装置,所述测定装置包括试块1、滑道2、工作平台3、U型滑槽4、顶升装置5、传动装置6、固定装置7、缓冲装置8和数据采集与分析系统,为确保工作平台3水平与稳定,工作平台3依附于刚性地坪通过万向水准泡11调平并用于固定顶升装置5,顶升装置5的齿条通过螺栓固定在工作平台3上。顶升装置5通过传动装置6驱动,传动装置6由电机驱动,通过轮带带动齿轮旋转,从而使顶升装置5沿竖直方向提升。顶升装置5连接U型滑槽4一侧并提升其沿竖直方向移动,U型滑槽4内布置滑道2并通过固定装置7固定,所述数据采集和分析系统包括加速度传感器9、倾角传感器10、动态采集仪12和计算机终端13,顶升装置5由计算机终端13自动控制升降,固定装置7安装在U型滑槽4上,上下端部各安置一个,用于固定滑道2,滑道布置于U形滑槽4内,缓冲装置8安装在U型滑槽4底部,避免试块1撞击底部产生损坏并使其减速停止,所述加速度传感器9固定在试块1上,所述倾角传感器10固定在U型滑槽4凹槽的边台上,且都通过柔软的信号线14与计算机终端13关联。布置倾角传感器10于U形滑槽4中部外侧,加速度传感器9和倾角传感器10通过信号线14与经动态采集系统12连接,经动态采集系统12与计算机终端13连接。建立顶升装置5控制系统与计算机终端13的连接。计算机终端接收到加速度传感器数据大于零的时刻控制顶升装置停止动作。A kinetic friction coefficient measuring device, the measuring device includes a
所述试块无指定形状,试块与滑道所接触的面为受侧面,试块的材质为任何所需要的材料或具有相同的材料不同的表面特征;所述滑道可拆卸,滑道的材质为任何所需要的材料或具有相同的材料不同的表面特征,所述滑道与滑块的接触面均为平面。The test block has no specified shape, the contact surface of the test block and the slideway is the receiving side, and the material of the test block is any required material or has the same material with different surface features; the slideway is detachable, and the slideway is detachable. The material is any required material or has the same material with different surface features, and the contact surface between the slideway and the slider is flat.
所述顶升装置的齿条通过螺栓固定在工作平台上,所述顶升装置由传动装置通过轮带传递动力。The rack of the jacking device is fixed on the working platform by bolts, and the jacking device transmits power by the transmission device through the wheel belt.
所述传动装置由电机驱动,通过轮带带动齿轮旋转,从而带动顶升装置沿竖直方向提升。The transmission device is driven by the motor, and drives the gear to rotate through the wheel belt, thereby driving the jacking device to lift in the vertical direction.
所述固定装置包括两个,分别安置在U型滑槽上下两端,所述固定装置通过手轮可进行调节,适应不同厚度和材料的滑道。The fixing device includes two, which are respectively arranged at the upper and lower ends of the U-shaped chute, and the fixing device can be adjusted by a hand wheel to adapt to the slideways of different thicknesses and materials.
U型滑槽4的宽度较宽,保证试块1在初始位置和下滑的过程中与U型滑槽4两侧均不发生接触。The width of the
下面以混凝土试块1与平滑钢板滑道2为例,进行动摩擦系数测试:The following takes the
步骤1,准备好接触体为混凝土材质试块1和接触体为平滑钢板材质的滑道2。
步骤2,如图2所示,搭建由工作平台3、U形滑槽4、顶升装置5、传动装置6等部件组成的基本试验系统。
步骤3,在U形滑槽4内布置平滑钢板滑道2,并通过固定装置固定;在U形滑槽4底端布置缓冲装置8。In
步骤4,如图3所示,将加速度传感器9固定于混凝土试块1上部,用天平测量加速度传感器与试块总重量,后将其置于U形滑槽4顶部,确保混凝土试块1下表面与平滑钢板滑道2上表面密切接触;布置倾角传感器10于U形滑槽4中部外侧。
步骤5,将加速度传感器9、倾角传感器10经动态采集系统12与计算机终端13连接。建立顶升装置5控制系统与计算机终端13的连接。
步骤6,通过计算机终端控制传动装置并牵引顶升装置进行缓慢上升,实时采集加速传感器采集的加速度时程a(t)和倾角传感器采集的倾角数据,试块开始滑动时刻,计算机终端控制传动装置停止动作,此时倾角传感器采集的倾角数据为θ,计算机终端根据所采集的实时数据进行拟合计算,建立试块的动摩擦系数与相对滑动速度时程的函数关系,通过滑动速度时程获取动摩擦系数。Step 6: Control the transmission through the computer terminal and pull the jacking device to ascend slowly, collect the acceleration time history a(t) collected by the acceleration sensor and the inclination data collected by the inclination sensor in real time, and the computer terminal controls the transmission at the moment when the test block starts to slide Stop the action. At this time, the inclination data collected by the inclination sensor is θ. The computer terminal performs fitting calculation according to the collected real-time data, and establishes the functional relationship between the kinetic friction coefficient of the test block and the relative sliding speed time history, and obtains the dynamic friction through the sliding speed time history. coefficient.
所述步骤6中动摩擦系数与相对滑动速度时程的函数的计算方法为:The calculation method of the function of the kinetic friction coefficient and the relative sliding velocity time history in the step 6 is:
步骤6.1、通过计算机终端13控制传动装置6并牵引顶升装置5,期间,实时采集加速度数据a(t)与倾角数据,计算机终端13将自动根据加速度时程a(t),判断相对滑动开始时刻ti及对应的倾角θ。其中,时刻ti满足如下条件,Step 6.1. Control the transmission device 6 and pull the jacking
a(ti-1)=0and a(ti)≠0 (1)a(t i-1 )=0and a(t i )≠0 (1)
式中表示为,在ti时刻加速度出现数值,在这之前的时刻,就是ti-1的时刻,加速都为0数值。ti时刻对应倾角θ记为:In the formula, it is expressed that the acceleration value appears at the time t i , and the acceleration value is 0 at the time before this time, that is, the time t i-1 . The corresponding inclination angle θ at time t i is recorded as:
θ=θ(ti) (2)θ=θ(t i ) (2)
式中,在ti时刻,出现滑道提升所转动的倾角为θ。在加速度开始出现的时候,也就代表了试块开始滑动,滑道提升也就停止,其间,角度也从0°到达θ。In the formula, at time t i , the inclination angle at which the chute lift occurs is θ. When the acceleration begins to appear, it also means that the test block starts to slide, and the slide lift stops, during which the angle also reaches θ from 0°.
步骤6.2、计算机终端根据产生相对滑动时滑道对应的角度θ,根据图4所示的力学平衡原理mg·sinθ=μs·mg·cosθ,计算滑块与滑道之间的静摩擦系数μs,即:Step 6.2, the computer terminal calculates the static friction coefficient μ s between the slider and the slide according to the angle θ corresponding to the slide when the relative sliding occurs, and according to the mechanical balance principle mg sinθ = μ s mg cosθ shown in Figure 4 ,which is:
μs=tanθ (3)μ s = tan θ (3)
从公式可以看出,唯一的角度确定唯一的静摩擦系数μs。这里在下面为准确多次测量取平均值。It can be seen from the formula that a unique angle determines a unique static friction coefficient μ s . Here below the average is taken for accurate multiple measurements.
步骤6.3、计算机终端计算获取动摩擦系数与静摩擦系数关联式:Step 6.3, the computer terminal calculates and obtains the correlation formula between the coefficient of kinetic friction and the coefficient of static friction:
根据牛顿第二定律,从试块开始下滑时刻开始,基于试块下滑过程加速度时程数据a(t)和试块滑动触发时刻对应倾角θ计算试块与滑道之间的动摩擦系数μd(t),即:According to Newton's second law, starting from the moment when the test block starts to slide, the kinetic friction coefficient μ d between the test block and the slideway is calculated based on the acceleration time history data a(t) of the test block sliding process and the corresponding inclination angle θ at the test block sliding trigger moment ( t), that is:
确定的角度θ确定了该公式的参数,a(t)从ti时刻后开始出现数据,也是一段关于时间的历程曲线,进而μd(t)也是一段关于时间的历程曲线,为了保证数据准确,下面也有对曲线求平均值。The determined angle θ determines the parameters of the formula, a(t) begins to appear data after time t i , which is also a history curve about time, and μ d (t) is also a history curve about time, in order to ensure the accuracy of the data , and also average the curves below.
动摩擦系数μd与静摩擦系数μs之间存在如下关联式:There is the following correlation between the coefficient of dynamic friction μ d and the coefficient of static friction μ s :
式中,g为重力加速度,单位m/s2;θ为试块开始滑动时刻U型滑槽和水平工作台之间的夹角;μd(t)为动摩擦系数;μs(t)为试块开始下滑时刻的静摩擦系数;a(t)为加速度时程,单位为m/s2;In the formula, g is the acceleration of gravity, in m/s 2 ; θ is the angle between the U-shaped chute and the horizontal table when the test block starts to slide; μ d (t) is the coefficient of kinetic friction; μ s (t) is Static friction coefficient when the test block starts to slide down; a(t) is the acceleration time history, in m/s 2 ;
步骤6.4、获取动摩擦系数、静摩擦系数和相对滑动速度时程之间存的关联式:Step 6.4. Obtain the relationship between the kinetic friction coefficient, the static friction coefficient and the relative sliding velocity time history:
考虑到实际应用中,接触体的相对速度更容易计算或测得,在实际应用中也更为方便。因此,数值积分加速度时程得到两接触体的速度时程,数值积分计算加速度时程得到试块与滑道两接触体的相对滑动速度时程V(t),即:Considering the practical application, the relative velocity of the contact body is easier to calculate or measure, and it is also more convenient in practical application. Therefore, the velocity time history of the two contact bodies can be obtained by numerical integration of the acceleration time history, and the relative sliding velocity time history V(t) of the two contact bodies of the test block and the slideway can be obtained by numerical integration calculation of the acceleration time history, namely:
在时间坐标系内,建立动摩擦系数和静摩擦系数之比μd/μs与试块和滑道两接触体相对滑动速度时程V(t)之间的关联式:In the time coordinate system, the relationship between the ratio of the kinetic friction coefficient and the static friction coefficient μ d / μ s and the relative sliding velocity time history V(t) of the two contact bodies of the test block and the slideway is established:
μd(t)=μs·f(V(t)) (7)μ d (t) = μ s ·f(V(t)) (7)
即,表述动、静摩擦系数和速度之间存在一定关系。That is to say, there is a certain relationship between the dynamic and static friction coefficients and the speed.
步骤6.5、为了使得到的数据更加准确,采用多次测量去均值的方法进行,重复步骤6.1-6.4,取多次测量结果的平均值得到试块与滑道两接触体之间的动摩擦系数与静摩擦系数和相对滑动速度之间的关系,即,Step 6.5. In order to make the obtained data more accurate, the method of removing the average value is used for multiple measurements. Repeat steps 6.1-6.4, and take the average value of the multiple measurement results to obtain the coefficient of kinetic friction between the two contact bodies of the test block and the slideway. The relationship between the coefficient of static friction and the relative sliding velocity, namely,
其中,in,
根据实测的数据,每次可以直接求出一条μd的曲线,再将每条μd的曲线相加求平均,得出一个的值,According to the measured data, a μ d curve can be directly obtained each time, and then each μ d curve is added and averaged to obtain a the value of ,
许多ai(t)这个曲线积分相加取平均,得到一条平均过的速度曲线,The integrals of many a i (t) curves are added and averaged to obtain an averaged speed curve,
根据试验结果,绘制μd/μs与速度V的关系图,如图5,图6,图7,图8所示。According to the test results, plot the relationship between μd / μs and speed V, as shown in Figure 5, Figure 6, Figure 7, and Figure 8.
根据函数图形特征,通过数值方法对测量结果进行参数回归,获得滑动摩擦系数计算公式:According to the feature of the function graph, the parameter regression is carried out on the measurement results by the numerical method, and the calculation formula of the sliding friction coefficient is obtained:
式中,a、b、c和d为通过回归拟合得到的参数,不同的材料或相同的材料不同的表面特征所得到的试验数据不同。公式(13)用来表述最终的与V(t)之间的关系式。由实施例中,试验实测的数据,在软件中,运用指数型函数拟合,得到拟合式。In the formula, a, b, c and d are the parameters obtained by regression fitting, and the experimental data obtained from different materials or different surface characteristics of the same material are different. Equation (13) is used to express the final relationship with V(t). From the data measured in the test in the embodiment, in the software, the exponential function is used to fit, and the fitting formula is obtained.
下表参数为本实施例根据图5,图6,图7,图8的实测数据拟合所得的公式参数。The parameters in the table below are the formula parameters obtained by fitting the measured data of FIG. 5 , FIG. 6 , FIG. 7 , and FIG. 8 in this embodiment.
对于给定接触体,根据回归公式,对于实测静摩擦系数μs和相对滑动速度时程V(t),通过表中给定a、b、c、d参数,带入求解,可以便捷准确地求得确定的动摩擦系数时程μd(t)。For a given contact body, according to the regression formula, for the measured static friction coefficient μ s and the relative sliding velocity time history V(t), the parameters a, b, c, and d are given in the table and brought into the solution, which can be easily and accurately obtained. The time history μ d (t) of the coefficient of kinetic friction can be obtained.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。Of course, the above description is not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by those skilled in the art within the essential scope of the present invention should also belong to the present invention. The scope of protection of the invention.
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Application publication date: 20201023 |
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| RJ01 | Rejection of invention patent application after publication |