CN111811691A - A kind of intelligent verification system and method of platinum resistance temperature sensor for meteorology - Google Patents
A kind of intelligent verification system and method of platinum resistance temperature sensor for meteorology Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及气象计量行业内温度检定领域,具体涉及一种气象用铂电阻温度传感器智能检定系统及方法。The invention relates to the field of temperature verification in the meteorological measurement industry, in particular to an intelligent verification system and method for a platinum resistance temperature sensor used in meteorology.
背景技术Background technique
气象检定规程《自动气象站铂电阻温度传感器JJG(气象)002-2015》规定,自动气象站温度传感器检定的主要技术要求是将被检温度传感器及标准温度计浸入恒温的水槽或酒精槽中,待标准温度计及被测温度传感器的温度数值稳定后对槽内的温度传感器和标准温度计进行四次读数。通过比较温度传感器和标准温度计的测量结果,即可计算温度传感器的测量误差,从而判定被检温度传感器是否符合气象计量性能要求。同时,规程还对温度检定点的选择作具体要求,分别是-30℃(-50℃)、0℃、20℃和50℃。Meteorological verification regulations "Platinum Resistance Temperature Sensor for Automatic Weather Station JJG (Weather) 002-2015" stipulates that the main technical requirement for the verification of temperature sensor of automatic weather station is to immerse the temperature sensor and standard thermometer to be tested in a constant temperature water tank or alcohol tank. After the temperature values of the standard thermometer and the measured temperature sensor are stable, take four readings on the temperature sensor and the standard thermometer in the tank. By comparing the measurement results of the temperature sensor and the standard thermometer, the measurement error of the temperature sensor can be calculated to determine whether the temperature sensor under test meets the performance requirements of meteorological measurement. At the same time, the regulations also make specific requirements for the selection of temperature verification points, which are -30 °C (-50 °C), 0 °C, 20 °C and 50 °C.
各级气象部门普遍使用的技术方案是在一个恒温槽内完成四个温度点的检定。具体流程是:The technical solution commonly used by meteorological departments at all levels is to complete the verification of four temperature points in a constant temperature tank. The specific process is:
(1)将被检传感器和标准温度计接入温度检定系统,设置恒温槽内的酒精温度稳定至0℃,将被检温度传感器及标准温度计浸入酒精内,待检定系统显示被检温度传感器和标准温度计的温度数值稳定后对其进行读数;(1) Connect the tested sensor and standard thermometer to the temperature verification system, set the temperature of the alcohol in the constant temperature tank to be stable to 0°C, and immerse the tested temperature sensor and standard thermometer in the alcohol, and the system to be verified displays the tested temperature sensor and standard After the temperature value of the thermometer is stable, read it;
(2)将设置恒温槽内的酒精温度稳定至-30℃(-50℃),待检定系统显示被检温度传感器和标准温度计的温度数值稳定后对其进行读数;(2) Stabilize the temperature of the alcohol in the constant temperature bath to -30°C (-50°C), and read it after the verification system shows that the temperature values of the tested temperature sensor and the standard thermometer are stable;
(3)将恒温槽内的酒精更换为纯水,设置恒温槽内的水温稳定至20℃,待检定系统显示被检温度传感器和标准温度计的温度数值稳定后对其进行读数;(3) Replace the alcohol in the constant temperature tank with pure water, set the water temperature in the constant temperature tank to be stable to 20°C, and read it after the verification system shows that the temperature values of the tested temperature sensor and the standard thermometer are stable;
(4)设置恒温槽内的水温稳定至50℃,待检定系统显示被检温度传感器和标准温度计的温度数值稳定后对其进行读数;(4) Set the water temperature in the constant temperature tank to be stable to 50 °C, and read it after the verification system shows that the temperature values of the tested temperature sensor and the standard thermometer are stable;
(5)比较被检传感器在四个温度点的读数与标准温度计对应点读数,得到被检传感器的测量误差等检定结果,判断被检传感器是否可在自动气象站内继续使用。(5) Compare the readings of the tested sensor at the four temperature points with the readings of the corresponding points of the standard thermometer, obtain the verification results such as the measurement error of the tested sensor, and judge whether the tested sensor can continue to be used in the automatic weather station.
检定人员通过各类温度检定系统可进行批量检定,并实现了检定过程中温度数据的自动采集和检定误差的自动处理,然而这种工作模式仍存在一定的局限性。首先是检定效率问题,随着自动气象站逐渐取代人工常规地面观测设备,截止2018年底部分省份温度传感器年检数量超过3000个,且这一数据仍在持续增长,在检定系统正常运行的条件下,每个工作日只能批量检定一批次温度传感器,检定系统的型号不同,每批次的检定数量也不同,每批次约20-32只。其次是人工等待时间长的问题,检定过程中,恒温槽内液体介质温度从一个检定点至下一个检定点的稳定时间较长,尤其是液体介质的降温过程需要几个小时,而且在检定过程中需要人工更换液体介质。最后是大数据、人工智能等新兴技术对气象计量提出更高要求的问题,现阶段相关规程规范要求的温度检定点为4个,而检定过程中只获取对应的4组数值已无法为数据融合、设备故障诊断等方法提供数据支持。上述分析表明,既有的技术方案无法满足业务增长的现状,温度检定过程费时费力,温度检定系统的自动化、智能化水平有待提高。Verifiers can perform batch verification through various temperature verification systems, and realize the automatic collection of temperature data and automatic processing of verification errors during the verification process. However, this working mode still has certain limitations. The first is the problem of verification efficiency. As automatic weather stations gradually replace manual conventional ground observation equipment, the number of annual inspections of temperature sensors in some provinces exceeded 3,000 by the end of 2018, and this data is still growing. Under the conditions of normal operation of the verification system, Only one batch of temperature sensors can be tested in batches per working day. The models of the test systems are different, and the number of testers for each batch is also different, about 20-32 per batch. The second is the problem of long manual waiting time. During the verification process, the temperature of the liquid medium in the constant temperature bath has a long stabilization time from one verification point to the next verification point, especially the cooling process of the liquid medium takes several hours, and in the verification process The liquid medium needs to be replaced manually. Finally, emerging technologies such as big data and artificial intelligence put forward higher requirements for meteorological measurement. At this stage, there are 4 temperature verification points required by relevant regulations and specifications, and only the corresponding 4 sets of values obtained during the verification process cannot be used for data fusion. , equipment fault diagnosis and other methods to provide data support. The above analysis shows that the existing technical solutions cannot meet the status quo of business growth, the temperature verification process is time-consuming and laborious, and the automation and intelligence level of the temperature verification system needs to be improved.
发明内容SUMMARY OF THE INVENTION
为了解决上述现有技术中存在的的缺陷,提供了一种气象用铂电阻温度传感器智能检定系统及方法。In order to solve the above-mentioned defects in the prior art, an intelligent verification system and method of a platinum resistance temperature sensor for meteorology are provided.
本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:
一种气象用铂电阻温度传感器智能检定系统,包括机械部分和软件控制部分,所述机械部分包括:An intelligent verification system for a platinum resistance temperature sensor for meteorology, comprising a mechanical part and a software control part, the mechanical part comprising:
行走轴,行走轴上设有沿该行走轴移动的机械臂;A walking axis, on which is provided a mechanical arm that moves along the walking axis;
至少两个沿行走轴轴向方向排列的恒温槽,恒温槽上设有第一位置识别模块,恒温槽内设置有标准温度计;At least two constant temperature baths arranged along the axial direction of the traveling shaft, the constant temperature bath is provided with a first position identification module, and the constant temperature bath is provided with a standard thermometer;
若干个传感器容器,传感器容器容纳有至少一支被测传感器,传感器容器上设有与所述机械臂相匹配的抓取盘和第二位置识别模块,所述传感器容器上还开设有若干排液孔;A number of sensor containers, the sensor container accommodates at least one sensor to be tested, the sensor container is provided with a grabbing plate and a second position recognition module matching the mechanical arm, and a plurality of drains are also opened on the sensor container hole;
若干个放置容器,所述放置容器分为第一类放置容器、第二类放置容器、第三类放置容器,所述第一类放置容器安装在第一个所述恒温槽的左侧,所述第二类放置容器安装在各恒温槽间隔处,所述第三类放置容器安装在最后一个恒温槽右侧;A number of placement containers, the placement containers are divided into a first type of placement container, a second type of placement container, and a third type of placement container, the first type of placement container is installed on the left side of the first said constant temperature tank, so The second type of placement container is installed at the interval of each constant temperature tank, and the third type of placement container is installed on the right side of the last constant temperature tank;
接线台,所述接线台设有接线端子,被测传感器的信号线与所述接线端子相连接;a terminal block, the terminal block is provided with a terminal, and the signal line of the sensor under test is connected with the terminal;
所述软件控制部分用来接收接线台采集的被测传感器实时温度数据并做出判断,所述软件控制部分与所述机械臂相连接,所述软件控制部分还连接有监控终端,所述标准温度计与所述软件控制部分相连。The software control part is used to receive the real-time temperature data of the measured sensor collected by the terminal block and make judgments. The software control part is connected with the robotic arm, and the software control part is also connected with a monitoring terminal. The standard A thermometer is connected to the software control section.
优选的,还包括防护网,所述防护网与所述软件控制部分相连。Preferably, a protective net is also included, and the protective net is connected with the software control part.
优选的,所述恒温槽的数量与温度检定点的要求相匹配。Preferably, the number of the constant temperature tanks matches the requirements of the temperature check points.
优选的,所述每个传感器容器容纳被测传感器的数量为20-32支。Preferably, each sensor container holds 20-32 sensors to be tested.
一种气象用铂电阻温度传感器智能检定方法,采用上述的气象用铂电阻温度传感器智能检定系统,包括以下步骤:A kind of meteorological platinum resistance temperature sensor intelligent verification method, adopts the above-mentioned meteorological platinum resistance temperature sensor intelligent verification system, comprises the following steps:
步骤1:将被测传感器信号线与接线台相连,接入气象用铂电阻温度传感器智能检定系统中的软件控制部分,使软件控制部分能实时读取被测传感器采集的温度数据,将被测传感器分为m个组,按照分组将每组被测传感器的铂电阻探头捆扎完毕后分别放入相对应的m个传感器容器内,然后将这m个传感器容器按分组顺序一一放入第一类放置容器内;Step 1: Connect the signal line of the sensor under test to the terminal, and connect it to the software control part of the intelligent verification system of the platinum resistance temperature sensor for meteorology, so that the software control part can read the temperature data collected by the sensor under test in real time, and then The sensors are divided into m groups, and the platinum resistance probes of each group of sensors to be tested are bundled and placed in the corresponding m sensor containers according to the grouping, and then the m sensor containers are placed in the first one in the order of grouping. The class is placed in the container;
步骤2:设定温度检测点的数量为n个,相应的恒温槽的数量也对应为n个,分别为第一恒温槽、第二恒温槽……第n恒温槽,各个恒温槽按照要求加入相应的液体介质;对第一恒温槽内液体介质按照要求进行升温或降温处理,同时启动机械臂,机械臂开始动作,通过第二位置识别模块将机械臂进行定位,抓取第一个传感器容器向第一恒温槽移动,通过第一位置识别模块,使第一个传感器容器进入第一恒温槽内,使槽内液体完全浸没该传感器容器内的铂电阻探头;当软件控制部分检测到第一恒温槽内标准温度计示值达到该恒温槽设定的温度检测点时停止加热或降温,并保持此温度不变,软件控制部分还不停接收接线台采集的被测传感器测得的实时温度数据并判断是否稳定,待被测传感器测得的实时温度稳定时则开始读取4次温度数据。Step 2: Set the number of temperature detection points to n, and the corresponding number of constant temperature baths to n, respectively, the first constant temperature bath, the second constant temperature bath...the nth constant temperature bath, and each constant temperature bath is added as required Corresponding liquid medium; the liquid medium in the first constant temperature tank is heated or cooled as required, and the robotic arm is activated at the same time, the robotic arm starts to move, the robotic arm is positioned by the second position recognition module, and the first sensor container is grabbed Move to the first constant temperature tank, through the first position recognition module, make the first sensor container enter the first constant temperature tank, so that the liquid in the tank completely immerses the platinum resistance probe in the sensor container; when the software control part detects the first When the indicated value of the standard thermometer in the constant temperature tank reaches the temperature detection point set by the constant temperature tank, the heating or cooling is stopped, and the temperature is kept unchanged. The software control part also continuously receives the real-time temperature data measured by the tested sensor collected by the terminal block. And judge whether it is stable. When the real-time temperature measured by the sensor to be tested is stable, it starts to read the
步骤3:读取完毕后向机械臂发送命令,控制机械臂将第一个传感器容器从第一恒温槽内搬运出来放入第二恒温槽内,同时对第二恒温槽内液体介质进行升温或降温处理,在升温或降温处理过程中,机械臂又将第二个传感器容器放入第一恒温槽内进行检测,此时第一恒温槽内和第二恒温槽内均放置有传感器容器,由于第一恒温槽内的第二个传感器容器和第二恒温槽内的第一个传感器容器到达对应的恒温槽内检测温度所需的时间不同,若当第一恒温槽内的第二个传感器容器内的被测传感器检测完毕后,此时位于第二恒温槽内的第一个传感器容器内的被测传感器还未检测完,则此时第二个传感器容器被机械臂取出暂时放在第一恒温槽和第二恒温槽之间的第二类放置容器中,并抓取第三个传感器容器放入第一恒温槽内开始检定;若当第二恒温槽内的第一个传感器容器内的被测传感器检测完毕时,位于第一恒温槽内的第二个传感器容器内的被测传感器还未检测完毕,此时,机械臂直接抓取第二恒温槽内的第一个传感器容器放入第三恒温槽中,等第一恒温槽内的第二个传感器容器内的被测传感器检测完毕后,机械臂再抓取第二个传感器容器放入第二恒温槽中,并抓取第三个传感器容器放入第一恒温槽内开始检定。Step 3: After reading, send a command to the robotic arm to control the robotic arm to transport the first sensor container from the first constant temperature bath and put it into the second constant temperature bath, and at the same time, the liquid medium in the second constant temperature bath is heated or In the cooling process, during the heating or cooling process, the robotic arm puts the second sensor container into the first constant temperature tank for detection. At this time, sensor containers are placed in the first constant temperature tank and the second constant temperature tank. The time required for the second sensor container in the first constant temperature bath and the first sensor container in the second constant temperature bath to reach the detected temperature in the corresponding constant temperature bath is different. After the detection of the sensor under test is completed, the sensor under test in the first sensor container located in the second constant temperature bath has not been detected, then the second sensor container is taken out by the robot arm and temporarily placed in the first sensor container. Place the container in the second type between the thermostat and the second thermostat, and grab the third sensor container and put it into the first thermostat to start the test; if the first sensor container in the second thermostat When the detection of the tested sensor is completed, the tested sensor in the second sensor container in the first thermostatic bath has not been detected yet. At this time, the robot arm directly grabs the first sensor container in the second thermostatic bath and puts it into the container. In the third thermostatic bath, after the detected sensor in the second sensor container in the first thermostatic bath is detected, the robotic arm grabs the second sensor container and puts it into the second thermostatic bath, and grabs the third sensor container. A sensor container is placed in the first constant temperature bath to start the verification.
步骤4:按照上述步骤,从第一个传感器容器不断向第n恒温槽移动的过程中,不断有新的传感器容器被放入第一恒温槽内,这样,m个传感器容器在第一恒温槽到第n恒温槽内形成流水性检定。检定完成后,m个传感器容器被一一放置在第三类放置容器内。Step 4: According to the above steps, in the process of continuously moving from the first sensor container to the nth constant temperature bath, new sensor containers are continuously put into the first constant temperature bath. In this way, m sensor containers are placed in the first constant temperature bath. To the nth constant temperature tank to form a water flow test. After the verification is completed, m sensor containers are placed one by one in the third type of placement container.
步骤5:气象用温度传感器分为气温传感器和地温传感器,其测量误差应满足相应的计量性能要求,比较被测传感器在n个温度点的读数与标准温度计对应点读数,得到被测传感器的测量误差等检定结果,判断被测传感器是否合格。Step 5: The meteorological temperature sensor is divided into an air temperature sensor and a ground temperature sensor. The measurement error should meet the corresponding measurement performance requirements. Compare the readings of the measured sensor at n temperature points with the readings of the corresponding points of the standard thermometer, and obtain the measurement of the measured sensor. Error and other verification results, to determine whether the tested sensor is qualified.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明将智能检定方法应用于气象计量行业的检定,可实现气象用铂电阻温度传感器的批量检定,检定过程中免去搬运传感器和更换液体介质等人工操作,提升了气象温度传感器检定的工作效率,减轻了工作人员的劳动强度;1. The present invention applies the intelligent verification method to the verification of the meteorological measurement industry, which can realize the batch verification of meteorological platinum resistance temperature sensors, and eliminates manual operations such as handling the sensor and replacing the liquid medium during the verification process, and improves the verification of the meteorological temperature sensor. Work efficiency, reduce the labor intensity of staff;
2.本发明针对检定过程中机械臂夹力不可控导致传感器探头损坏的问题,设计了专用的传感器容器,检定过程中机械臂的夹具或吸盘不直接接触传感器,而是通过抓取或吸附传感器容器就可实现对每组传感器的搬运,有效的保护了传感器不受损坏,降低在检测过程中出现不安全因素的概率,进而提高整体检测质量;2. The present invention designs a special sensor container for the problem that the clamping force of the mechanical arm is uncontrollable and causes damage to the sensor probe during the verification process. During the verification process, the clamp or suction cup of the mechanical arm does not directly contact the sensor, but grabs or adsorbs the sensor. The container can realize the handling of each group of sensors, effectively protect the sensors from damage, reduce the probability of unsafe factors during the detection process, and thus improve the overall detection quality;
3.本发明通过设置监控终端,工作人员可远程查看并控制检定系统,检定过程全程无需人员在现场操作,提升了检定系统的智能化水平;3. In the present invention, by setting up a monitoring terminal, the staff can remotely view and control the verification system, and the verification process does not require personnel to operate on site, which improves the intelligence level of the verification system;
4.本发明通过设置防护网,当检定过程中有人员接近或越过防护网进入工作区域时,防护网向软件控制部分发送指令,软件控制部分控制检定系统急停,实现智能自动化检测,减少人为因素干预,提高检测质量。4. In the present invention, by setting up a protective net, when a person approaches or crosses the protective net into the working area during the verification process, the protective net sends an instruction to the software control part, and the software control part controls the emergency stop of the verification system, realizes intelligent automatic detection, and reduces human labor. factor intervention to improve detection quality.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是本发明提出的一种气象用铂电阻温度传感器智能检定系统的结构示意图。FIG. 1 is a schematic structural diagram of an intelligent verification system for a platinum resistance temperature sensor for meteorology proposed by the present invention.
图2是图1中传感器容器的主视图。FIG. 2 is a front view of the sensor container of FIG. 1 .
图3是图1中传感器容器的侧视图。FIG. 3 is a side view of the sensor container of FIG. 1 .
图4是图1中传感器容器的俯视图。FIG. 4 is a top view of the sensor container of FIG. 1 .
图5是图1中软件控制部分控制连接图。FIG. 5 is a control connection diagram of the software control part in FIG. 1 .
附图标记说明:Explanation of reference numbers:
1机械臂;2行走轴;1 robot arm; 2 travel axis;
3第一恒温槽;4第二恒温槽;5第三恒温槽;6第四恒温槽;3 The first constant temperature tank; 4 The second constant temperature tank; 5 The third constant temperature tank; 6 The fourth constant temperature tank;
7防护网;8第一类放置容器;7 protective net; 8 the first type of placement container;
9传感器容器;91抓取盘;92第二位置识别模块;93壳体;94排液孔;95横板;9 sensor container; 91 grab plate; 92 second position recognition module; 93 shell; 94 drain hole; 95 horizontal plate;
10第二类放置容器;11第三类放置容器;10 The second type of placement container; 11 the third type of placement container;
12软件控制部分;13接线台;14被测传感器;15监控终端;12 software control part; 13 terminal block; 14 sensor under test; 15 monitoring terminal;
16标准温度计。16 standard thermometers.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
如图1-5所示,本实施例提出的一种气象用铂电阻温度传感器智能检定系统,它包括机械部分和软件控制部分12,其中机械部分包括:As shown in Figures 1-5, an intelligent verification system for a platinum resistance temperature sensor for meteorology proposed in this embodiment includes a mechanical part and a
行走轴2,行走轴2上设有沿该行走轴2移动的机械臂1,有利的,通过将机械臂1应用于气象计量行业的检定方法,可实现气象温度传感器的批量检定,检定过程中免去搬运传感器和更换液体介质等人工操作,提升了气象温度传感器检定的工作效率,减轻了工作人员的劳动强度。Traveling
根据目前气象检定规程对温度检定点的选择作出的具体要求,温度检定点可以分别是-30℃(-50℃)、0℃、20℃和50℃,恒温槽的数量与温度检定点的数量相匹配,则与之相对应的,恒温槽的数量设有四个,分别为第一恒温槽3、第二恒温槽4、第三恒温槽5、第四恒温槽6,更进一步的,各恒温槽内液体介质和温度分别为0℃酒精、-30℃(-50℃)酒精、20℃纯水和50℃纯水,在恒温槽上设有第一位置识别模块,机械臂1通过第一位置识别模块可以准确无误的将被测传感器14放入恒温槽内指定位置,恒温槽内设置有标准温度计16,标准温度计16与软件控制部分12相连,标准温度计16所测得的数据传输给软件控制部分12。According to the specific requirements for the selection of temperature verification points made by the current meteorological verification regulations, the temperature verification points can be -30°C (-50°C), 0°C, 20°C and 50°C, respectively. The number of constant temperature tanks and the number of temperature verification points If matched, correspondingly, the number of thermostatic tanks is set to four, namely the first
针对机械臂1夹力不可控导致传感器探头损坏的问题,本发明人设计了专用的传感器容器9,检定过程中机械臂1的夹具或吸盘不直接接触传感器,而是通过抓取或吸附传感器容器9就可实现对每组传感器的搬运,有效的保护了被测传感器14不受损坏,降低在检测过程中出现不安全因素的概率,进而提高整体检测质量。具体的,该传感器容器9容纳有至少一支被测传感器14,更进一步的,每个传感器容器9容纳被测传感器14的数量可以设为20-32支,传感器容器9包括壳体93,壳体93上固定连接有横板95,横板95上设置有有与机械臂1相匹配的抓取盘91和第二位置识别模块92,在横板95下方,壳体93外壁上还开设有若干排液孔94,更进一步的,排液孔94的形状可以设为长条状,为了便于液体能够快速从传感器容器9内流出,壳体93的的底部可以设为锥形状。Aiming at the problem that the clamping force of the
在不同设定温度下,各个恒温槽内的传感器容器9内的被测传感器14到达该恒温槽内的检定温度所需时间不同,有时需要等待温度调整到位,因此整个系统还设有放置容器,用来暂时存放传感器容器9,放置容器分为第一类放置容器8、第二类放置容器10、第三类放置容器11,第一类放置容器8安装在第一恒温槽3的左侧,用于检定开始前盛放按组划分的的全部传感器容器9,第二类放置容器10安装在各恒温槽间隔处,用于检定过程中按顺序盛放从前一个恒温槽取出的传感器容器9,第三类放置容器11安装在第四恒温槽6右侧,用于检定结束后盛放按组划分的全部传感器容器9。At different set temperatures, the time required for the measured
由于一批次被测传感器14数量较多,因此整个系统设有接线台13,接线台13设有接线端子,被测传感器14的信号线与接线端子相连接,有利的,接线台13可以设计为抽屉式,即工作人员在对一层接线端子进行被测传感器14信号线接线时,不会与其它层已接好线的被测传感器14信号线过度缠绕,从而起到良好的保护作用。Due to the large number of
上述的软件控制部分12用来接收接线台13采集的被测传感器14实时温度数据并做出判断,软件控制部分12与机械臂1相连接,向机械臂1发送命令,控制机械臂1完成搬运动作;软件控制部分12还连接有监控终端15,更进一步的,监控终端15包括但不限于现场控制面板或移动终端。The above-mentioned
整个系统还包括防护网7,更进一步的,防护网7环绕整个系统一周,防护网7与软件控制部分12相连,用于在检定过程中有人员接近或越过防护网7进入工作区域时,防护网7向软件控制部分12发送指令,软件控制部分12控制检定系统急停,实现智能自动化检测,减少人为因素干预,提高检测质量。The entire system also includes a
自动气象站铂电阻温度传感器智能检定方法,采用上述的一种气象用铂电阻温度传感器智能检定系统,包括以下步骤:The intelligent verification method of platinum resistance temperature sensor of automatic weather station adopts the above-mentioned intelligent verification system of platinum resistance temperature sensor for meteorology, comprising the following steps:
步骤1:将被测传感器信号线与接线台相连,接入一种气象用铂电阻温度传感器智能检定系统中的软件控制部分12,使软件控制部分12能实时读取被测传感器14采集的温度数据,将被测传感器14分为4个组,每组内的被测传感器14的数量可以为20-32支,按照分组将每组被测传感器14的铂电阻探头捆扎完毕后分别放入相对应的4个传感器容器9内,然后将这4个传感器容器按分组顺序一一放入第一类放置容器8内;Step 1: Connect the signal line of the sensor under test to the terminal, and connect to the
步骤2:设定温度检测点的数量为4个,则恒温槽的数量也对应为4个,分别为第一恒温槽3、第二恒温槽4、第三恒温槽5、第四恒温槽6,设定第一到第四恒温槽内液体介质和温度分别为0℃酒精、-30℃(-50℃)酒精、20℃纯水和50℃纯水,假定室温为25℃,每个恒温槽内放置一个浸没在液体介质中的标准温度计16,对第一恒温槽3内的酒精按照要求进行降温处理,同时启动机械臂1,机械臂1开始动作,通过第二位置识别模块92将机械臂1进行定位,抓取第一个传感器容器9向第一恒温槽3移动,通过第一位置识别模块,使第一个传感器容器9进入第一恒温槽3内,使槽内酒精完全浸没该传感器容器9内的铂电阻探头;当软件控制部分12检测到第一恒温槽3内标准温度计16示值达到0℃时停止加热或降温,并保持0℃不变,软件控制部分12还不停接收接线台13采集的第一个传感器容器9内的被测传感器14测得的实时温度数据并判断是否稳定,待第一个传感器容器9内的被测传感器14测得的实时温度稳定时则开始读取4次温度数据。Step 2: Set the number of temperature detection points to 4, then the number of thermostatic baths is also corresponding to 4, namely the first
步骤3:读取完毕后向机械臂1发送命令,控制机械臂1将第一个传感器容器9从第一恒温槽3内搬运出来放入第二恒温槽4内,同时对第二恒温槽4内酒精进行降温处理,在降温处理过程中,机械臂又将第二个传感器容器9放入第一恒温槽3内进行检测,此时第一恒温槽3内和第二恒温槽4内均放置有传感器容器9,由于第一恒温槽3内的第二个传感器容器9需要由室温25℃降到0℃,而第二恒温槽4内的第一个传感器容器9需要从0℃降到-30℃(-50℃),所以,两个传感器容器9达到对应的恒温槽内检测温度所需的时间不同,显然在此过程中,当第一恒温槽3内的第二个传感器容器9内的被测传感器14检测完毕后,此时位于第二恒温槽4内的第一个传感器容器9内的被测传感器14还未检测完,则此时第二个传感器容器9被机械臂1取出暂时放在第一恒温槽3和第二恒温槽4之间的第二类放置容器10内,然后抓取第三个传感器容器9放入第一恒温槽3内,待位于第二恒温槽4内的第一个传感器容器9内的被测传感器14检测完毕后,机械臂1抓取第一个传感器容器9移入第三恒温槽5内,并抓取第二类放置容器10内的第二个传感器容器9移到第二恒温槽4内。Step 3: After the reading is completed, send a command to the
步骤4:按照上述步骤,从第一个传感器容器9不断向第四恒温槽移动的过程中,不断有新的传感器容器9被放入第一恒温槽3内,这样,4个传感器容器在第一恒温槽3到第四恒温槽6内形成流水性检定。检定完成后,4个传感器容器9被一一放置在第三类放置容器11内。Step 4: According to the above steps, in the process of continuously moving from the first sensor container 9 to the fourth constant temperature bath, new sensor containers 9 are continuously put into the first
步骤5:气象用温度传感器分为气温传感器和地温传感器,其测量误差应满足相应的计量性能要求,比较被测传感器14在4个温度点的读数与标准温度计16对应点读数,得到被测传感器14的测量误差等检定结果,判断被测传感器14是否合格。Step 5: The meteorological temperature sensor is divided into an air temperature sensor and a ground temperature sensor. The measurement error should meet the corresponding measurement performance requirements. Compare the readings of the measured
为了避免被测传感器14在搬运过程出现磕碰等不安全因素,做到轻拿轻放,机械臂1动作过程及其在行走轴2上的移动速度应不大于0.3m/s。In order to avoid unsafe factors such as bumping of the
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.
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