CN111818759A - An integrated cabinet for realizing intelligent full hot air exchange and its control method - Google Patents
An integrated cabinet for realizing intelligent full hot air exchange and its control method Download PDFInfo
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20009—Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
- H05K7/20209—Thermal management, e.g. fan control
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- H—ELECTRICITY
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20536—Modifications to facilitate cooling, ventilating, or heating for racks or cabinets of standardised dimensions, e.g. electronic racks for aircraft or telecommunication equipment
- H05K7/20554—Forced ventilation of a gaseous coolant
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Abstract
Description
技术领域technical field
本发明涉及一体化机柜领域,特别涉及一种实现智能全热气流交换的一体化机柜及其控制方法。The invention relates to the field of integrated cabinets, in particular to an integrated cabinet for realizing intelligent full hot air exchange and a control method thereof.
背景技术Background technique
现有技术中,机柜柜内的制冷及散热的方式通常采用自然散热、风扇散热、空调散热等技术。自然散热、风扇散热均存在制冷量不足,散热不充分等问题,且柜体无法密封,柜内容易受外部机房环境影响(积累灰尘、异物干扰),柜内设备运行环境较差,设备安全无法得到有效保障;采用空调散热方式因其自身成本昂贵,对现场安装部署环境要求较高,且安装施工工期较长,运行能耗较高,无法得到有效的应用。In the prior art, technologies such as natural heat dissipation, fan heat dissipation, and air conditioner heat dissipation are generally used for cooling and heat dissipation in the cabinet. Natural heat dissipation and fan heat dissipation all have problems such as insufficient cooling capacity and insufficient heat dissipation, and the cabinet body cannot be sealed. The cabinet is easily affected by the external equipment room environment (accumulation of dust, interference from foreign objects), and the operating environment of the equipment in the cabinet is poor. It is effectively guaranteed; the use of air-conditioning heat dissipation is expensive because of its high cost, high requirements for on-site installation and deployment environment, long installation and construction period, high operating energy consumption, and cannot be effectively applied.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是:提供一种实现智能全热气流交换的一体化机柜,通过设置多个位置的温度传感器对柜体内不同位置的温度进行实时监控,进而控制整个一体化机柜的送风装置和排风装置运行功率。The technical problem to be solved by the present invention is: to provide an integrated cabinet that realizes intelligent full hot air exchange, by setting temperature sensors at multiple positions to monitor the temperature at different positions in the cabinet in real time, and then to control the transmission of the entire integrated cabinet. Fan unit and exhaust unit operating power.
本发明解决上述问题所采用的技术方案为:一种实现智能全热气流交换的一体化机柜,包括柜体框架,所述柜体框架上设有一智能软件管理系统和多个温度传感器,多个所述温度传感器设置于柜体框架侧边,并与智能软件管理系统连接,所述柜体框架上还设有送风装置和排风装置,所述送风装置与排风装置均与智能软件管理系统连接。The technical solution adopted by the present invention to solve the above problems is: an integrated cabinet for realizing intelligent full hot air exchange, including a cabinet frame, and an intelligent software management system and a plurality of temperature sensors are arranged on the cabinet frame. The temperature sensor is arranged on the side of the cabinet frame and is connected with the intelligent software management system. The cabinet frame is also provided with an air supply device and an air exhaust device, and the air supply device and the air exhaust device are connected with the intelligent software. Manage system connections.
与现有技术相比,本发明的优点在于:采用柜内智能软件管控装置实现智能控制及远程信息反馈及监控,通过柜内温度传感器进行柜内温度的实时监测,并实时反馈给与温度传感器联动的送风装置及排风装置,使机柜内气流同机柜外气流进行实时的按需交换,引导柜外冷源实现柜内设备制冷的效果。Compared with the prior art, the present invention has the advantages that: the intelligent software control device in the cabinet is used to realize intelligent control and remote information feedback and monitoring; The linked air supply device and exhaust device make the air flow inside the cabinet exchange with the air flow outside the cabinet in real time on demand, and guide the cooling source outside the cabinet to achieve the effect of cooling the equipment in the cabinet.
优选的,所述柜体框架上还设有一冷通道和一热通道,所述送风装置与冷通道上端连接贯通,所述排风装置与热通道连接贯通。这样,通过设置专用的冷通道和热通道,方便实现柜内气流的冷热隔离,实现了在单个一体化柜内部空间冷热区域的集中隔离,优化了柜内气流组织,有效提高一体化机柜的冷量管理。这样,柜内采用冷热通道技术进行柜内冷热气流的隔离,优化柜内气流组织,防止冷热混流,大大降低机房设备的能耗,有效降低PUE值。Preferably, the cabinet frame is further provided with a cold aisle and a hot aisle, the air supply device is connected and penetrated with the upper end of the cold aisle, and the air exhaust device is connected and penetrated with the hot aisle. In this way, by setting up dedicated cold aisles and hot aisles, it is convenient to realize the cold and heat isolation of the airflow in the cabinet, realize the centralized isolation of the hot and cold areas in the interior space of a single integrated cabinet, optimize the airflow organization in the cabinet, and effectively improve the integrated cabinet. cooling management. In this way, the cold and hot aisle technology is used in the cabinet to isolate the cold and hot air flow in the cabinet, optimize the air flow organization in the cabinet, prevent the mixed flow of cold and heat, greatly reduce the energy consumption of the equipment in the equipment room, and effectively reduce the PUE value.
优选的,所述温度传感器包括设置于冷通道上端的第一温度传感器、设置于冷通道中段的第二温度传感器、设置于冷通道末端的第三温度传感器和设置于热通道的第四温度传感器。这样,通过设置四个不同位置的温度传感器,对冷热通道内的温度进行实时的监控,各个点位的温度传感器实时采集柜内冷热通道内的温度变化情况,并将检测温度数据实时反馈至智能软件管控系统,智能软件管控系统通过数据分析,来管控气流交换装置,实现按需精准制冷及散热。Preferably, the temperature sensor includes a first temperature sensor disposed at the upper end of the cold aisle, a second temperature sensor disposed in the middle of the cold aisle, a third temperature sensor disposed at the end of the cold aisle, and a fourth temperature sensor disposed in the hot aisle . In this way, by setting four temperature sensors at different positions, the temperature in the hot and cold aisles can be monitored in real time. The temperature sensors at each point collect the temperature changes in the cold and hot aisles in the cabinet in real time, and the detected temperature data is fed back in real time. To the intelligent software management and control system, the intelligent software management and control system controls the airflow exchange device through data analysis to achieve precise cooling and heat dissipation on demand.
优选的,所述智能软件管理系统包括数据采集模块、数据处理模块和系统控制模块,所述数据采集模块采集多个温度传感器的实时温度,所述数据处理模块对数据采集模块采集的实时温度数据进行分析判断,并将处理后的信号发送至系统控制模块。Preferably, the intelligent software management system includes a data acquisition module, a data processing module and a system control module, the data acquisition module collects real-time temperatures of multiple temperature sensors, and the data processing module collects the real-time temperature data collected by the data acquisition module. Analyze and judge, and send the processed signal to the system control module.
优选的,所述送风装置通过机架式安装结构设置于柜体框架顶端。这样,安装在柜体框架顶端方便送风。Preferably, the air supply device is arranged on the top of the cabinet frame through a rack-type installation structure. In this way, it is installed at the top of the cabinet frame to facilitate air supply.
优选的,所述送风装置的送风口还设有一防尘装置,所述防尘装置包括防尘网罩和过滤器,所述防尘装置通过磁吸式结构设置于柜体框架顶端。这样,通过防尘装置有效避免灰尘等颗粒物进入柜体内。Preferably, the air supply port of the air supply device is further provided with a dust-proof device, the dust-proof device includes a dust-proof mesh cover and a filter, and the dust-proof device is arranged on the top of the cabinet frame through a magnetic suction structure. In this way, particles such as dust can be effectively prevented from entering the cabinet through the dust-proof device.
优选的,所述排风装置通过内挂式安装结构设置于远离送风装置一侧的柜体框架上。Preferably, the air exhaust device is arranged on the cabinet frame on the side away from the air supply device through an in-hanging installation structure.
优选的,所述排风装置上还设有吸热装置,所述吸热装置包括吸热翅片,所述吸热翅片设置于热通道内。这样,通过设置的吸热翅片,将柜体内热量有效吸收,在通过排风装置高效率的将热量排出柜体外。Preferably, the exhaust device is further provided with a heat absorption device, and the heat absorption device includes a heat absorption fin, and the heat absorption fin is arranged in the heat channel. In this way, the heat in the cabinet is effectively absorbed by the heat-absorbing fins provided, and the heat is efficiently discharged from the cabinet through the exhaust device.
本发明还包括一种实现智能全热气流交换的一体化机柜的控制方法,包括如下步骤:The present invention also includes a control method of an integrated cabinet for realizing intelligent full hot air exchange, comprising the following steps:
S1、数据处理模块设置第一温度传感器对应的第一设定温度,设置第二温度传感器对应的第二设定温度,设置第三温度传感器对应的第三设定温度,设置第四温度传感器对应的第四设定温度;S1. The data processing module sets the first set temperature corresponding to the first temperature sensor, sets the second set temperature corresponding to the second temperature sensor, sets the third set temperature corresponding to the third temperature sensor, and sets the fourth temperature sensor corresponding to the fourth set temperature;
S2、数据采集模块采集第一温度传感器的实时温度T1,采集第二温度传感器的实时温度T2,采集第三温度传感器的实时温度T3,采集第四温度传感器的实时温度T4,并将所有采集到的温度数据传递至数据处理模块;S2. The data acquisition module collects the real-time temperature T1 of the first temperature sensor, collects the real-time temperature T2 of the second temperature sensor, collects the real-time temperature T3 of the third temperature sensor, collects the real-time temperature T4 of the fourth temperature sensor, and collects all the collected data. The temperature data is transmitted to the data processing module;
S3、数据处理模块对数据采集模块采集的实时温度进行处理和分析以下条件:S3. The data processing module processes and analyzes the real-time temperature collected by the data acquisition module under the following conditions:
A、T1大于第一设定温度;B、T2大于第二设定温度;C、T3大于第三设定温度;D、T4大于第四设定温度;A, T1 are greater than the first set temperature; B, T2 are greater than the second set temperature; C, T3 are greater than the third set temperature; D, T4 are greater than the fourth set temperature;
当满足1种条件时,输出1挡信号至系统控制模块;当同时满足2种条件时,输出2挡信号至系统控制模块;当同时满足3种条件时,输出3挡信号至系统控制模块;当同时满足4种条件时,输出4挡信号至系统控制模块;When 1 condition is satisfied,
S4、系统控制模块接收数据采集模块传递的信号,并根据信号控制输出对应的电压信号至排风装置和送风装置:S4. The system control module receives the signal transmitted by the data acquisition module, and controls and outputs the corresponding voltage signal to the exhaust device and the air supply device according to the signal control:
当接收1档信号时,输出1档转速的电压;当接收2档信号时,输出2档转速的电压;当接收3档信号时,输出3档转速的电压;当接收4档信号时,输出4档转速的电压;当没有接收信号时,不输出电压;When receiving the 1st gear signal, output the voltage of the 1st gear speed; when receiving the 2nd gear signal, output the voltage of the 2nd gear speed; when receiving the 3rd gear signal, output the voltage of the 3rd gear speed; when receiving the 4th gear signal, output The voltage of the 4th gear speed; when no signal is received, no voltage is output;
S5、排风装置和送风装置根据不同档位的电压信号,输出相应的转速。S5, the exhaust device and the air supply device output the corresponding rotational speed according to the voltage signals of different gears.
附图说明Description of drawings
图1本发明一种实现智能全热气流交换的一体化机柜结构爆炸图;1 is an exploded view of the structure of an integrated cabinet that realizes intelligent full hot air exchange according to the present invention;
图2本发明一种实现智能全热气流交换的一体化机柜结构示意图;2 is a schematic structural diagram of an integrated cabinet for realizing intelligent full hot air exchange according to the present invention;
图3本发明一种实现智能全热气流交换的一体化机柜整体结构示意图;3 is a schematic diagram of the overall structure of an integrated cabinet for realizing intelligent full hot air exchange according to the present invention;
图4本发明一种实现智能全热气流交换的一体化机柜整体结构侧视图。4 is a side view of the overall structure of an integrated cabinet for realizing intelligent full hot air exchange according to the present invention.
图中标号说明:1、顶板,2、防尘装置,3、送风装置,4、第一温度传感器,5、第二温度传感器,6、第三温度传感器,7、磁性密封条,8、排风装置,9、吸热装置,10、智能软件管理系统,11、前门,12、底板,13、柜体框架,14、侧门,15、第四温度传感器,16、后门,17,冷通道,18、热通道。Description of symbols in the figure: 1, top plate, 2, dustproof device, 3, air supply device, 4, first temperature sensor, 5, second temperature sensor, 6, third temperature sensor, 7, magnetic sealing strip, 8, Exhaust device, 9, Heat absorption device, 10, Intelligent software management system, 11, Front door, 12, Bottom plate, 13, Cabinet frame, 14, Side door, 15, Fourth temperature sensor, 16, Back door, 17, Cold aisle , 18, hot channel.
具体实施方式Detailed ways
下面结合附图对本发明的实施例作进一步描述。The embodiments of the present invention will be further described below with reference to the accompanying drawings.
实施例一Example 1
如图1-4所示,本实施例涉及一种实现智能全热气流交换的一体化机柜,包括柜体框架13。其中,柜体框架13分别通过前门11、后门16、侧门14、顶板1和底板12进行环绕固定。在前门11侧边上还设有磁性密封条7,整个一体化机柜可以通过前门11上的磁性密封条7实现前门11与侧门14的开启和关闭。通过磁性密封条7结构,方便开启和关闭,且其密封性良好。As shown in FIGS. 1-4 , this embodiment relates to an integrated cabinet for realizing intelligent full hot air exchange, including a
在本实施例中,柜体框架13上设有一智能软件管理系统10和多个温度传感器,多个温度传感器设置于柜体框架13侧边,并与智能软件管理系统10连接。柜体框架13上还设有送风装置3和排风装置8,送风装置3与排风装置8均与智能软件管理系统10连接。In this embodiment, an intelligent
为了使一体化柜体内气流的冷热隔离,在本实施例中,柜体框架13上还设有一冷通道17和一热通道18,送风装置3与冷通道17上端连接贯通,排风装置8与热通道18连接贯通。在本实施例中,柜内设备安装面至前门120mm空间的为密闭冷通道,冷通道17实现送风装置将柜体外部冷气流送入至冷通道17内,冷通道17空间储存设备所需的冷量。柜体后部空间为热通道18,热通道18主要为设备散热的汇集区,实现柜内热气流排至柜外。In order to isolate the cold and heat of the airflow in the integrated cabinet, in this embodiment, a
通过设置专用的冷通道17和热通道18,实现了在单个一体化柜内部空间冷热区域的集中隔离,优化了柜内气流组织,有效提高一体化机柜的冷量管理。这样,柜内采用冷热通道技术进行柜内冷热气流的隔离,优化柜内气流组织,防止冷热混流,大大降低机房设备的能耗,有效降低PUE值。By setting the dedicated
其中,温度传感器包括设置于冷通道17上端的第一温度传感器4、设置于冷通道17中段的第二温度传感器5、设置于冷通道17末端的第三温度传感器6和设置于热通道18的第四温度传感器15。这样,通过设置四个不同位置的温度传感器,对冷热通道内的温度进行实时的监控,各个点位的温度传感器实时采集柜内冷热通道内的温度变化情况,并将检测温度数据实时反馈至智能软件管控系统,智能软件管控系统通过数据分析,来管控气流交换装置,实现按需精准制冷及散热。The temperature sensors include a
在本实施例中,智能软件管理系统10包括数据采集模块、数据处理模块和系统控制模块,数据采集模块采集多个温度传感器的实时温度,数据处理模块对数据采集模块采集的实时温度数据进行分析判断,并将处理后的信号发送至系统控制模块。In this embodiment, the intelligent
在本实施例中,送风装置3通过机架式安装结构设置于柜体框架13顶端。其中,作为一种优选方案,本实施例采用的送风装置3外形尺寸为450*445*175(mm);电压/频率AC220V/50HZ,额定功率(Max/Min)25W/21.5w,送风装置3与柜内封闭冷通道17贯通。送风装置3采用无级贯流风机,根据智能软件管控系统10发出的信号进行工作,送风装置3根据柜内设备所需的制冷量进行按需送风。In this embodiment, the
送风装置3的送风口还设有一防尘装置2,防尘装置2包括防尘网罩和过滤器,防尘装置2通过磁吸式结构设置于柜体框架13顶端。本实施例采用的防尘装置2为磁吸式防尘装置,设在柜体顶部前端同送风装置风口匹配,避免灰尘等不良颗粒物在日常工作中进行柜内带入柜内冷通道17。同时,在排风装置上也设有磁吸式防尘装置,其设在柜体后端和排风装置风口匹配,避免灰尘等不良颗粒物进行柜内带入柜内热通道18。The air supply port of the
在本实施例中,排风装置8通过内挂式安装结构设置于远离送风装置3一侧的柜体框架上。其排风装置8的外形尺寸为648*328*105(mm),电压/频率:AC220V/50HZ,额定功率(Max/Min):49w/42w,与柜内热通道贯通,排风装置8采用无级贯流风机,根据智能软件管控系统10发出的信号进行工作,与送风装置3联动工作。In this embodiment, the
排风装置8回风口上还设有吸热装置9,吸热装置9包括吸热翅片,吸热翅片设置于热通道18内。吸热装置9将将柜内热量有效吸收,通过设在出风口的无级贯流等级,高效率的将热量排出柜外。吸热装置9也可以为散热铝翅片,通过设置大面积吸热铝翅片与柜内热通道相互贯通,能有效将热通道内的热气流吸收至散热铝翅片体,铝翅片体通过设在出风口的无级贯流风机,实现冷却,从而高效率的将热量排出柜外。A
实施例二
一种实现智能全热气流交换的一体化机柜的控制方法,包括如下步骤:A control method of an integrated cabinet for realizing intelligent full hot air exchange, comprising the following steps:
S1、数据处理模块设置第一温度传感器4对应的第一设定温度,设置第二温度传感器5对应的第二设定温度,设置第三温度传感器6对应的第三设定温度,设置第四温度传感器15对应的第四设定温度;S1. The data processing module sets the first set temperature corresponding to the
S2、数据采集模块采集第一温度传感器4的实时温度T1,采集第二温度传感器5的实时温度T2,采集第三温度传感器6的实时温度T3,采集第四温度传感器15的实时温度T4,并将所有采集到的温度数据传递至数据处理模块;S2, the data acquisition module collects the real-time temperature T1 of the
S3、数据处理模块对数据采集模块采集的实时温度进行处理和分析以下条件:S3. The data processing module processes and analyzes the real-time temperature collected by the data acquisition module under the following conditions:
A、T1大于第一设定温度;B、T2大于第二设定温度;C、T3大于第三设定温度;D、T4大于第四设定温度;A, T1 are greater than the first set temperature; B, T2 are greater than the second set temperature; C, T3 are greater than the third set temperature; D, T4 are greater than the fourth set temperature;
当满足1种条件时,输出1挡信号至系统控制模块;当同时满足2种条件时,输出2挡信号至系统控制模块;当同时满足3种条件时,输出3挡信号至系统控制模块;当同时满足4种条件时,输出4挡信号至系统控制模块;When 1 condition is satisfied,
S4、系统控制模块接收数据采集模块传递的信号,并根据信号控制输出对应的电压信号至排风装置和送风装置:S4. The system control module receives the signal transmitted by the data acquisition module, and controls and outputs the corresponding voltage signal to the exhaust device and the air supply device according to the signal control:
当接收1档信号时,输出1档转速的电压;当接收2档信号时,输出2档转速的电压;当接收3档信号时,输出3档转速的电压;当接收4档信号时,输出4档转速的电压;当没有接收信号时,不输出电压;When receiving the 1st gear signal, output the voltage of the 1st gear speed; when receiving the 2nd gear signal, output the voltage of the 2nd gear speed; when receiving the 3rd gear signal, output the voltage of the 3rd gear speed; when receiving the 4th gear signal, output The voltage of the 4th gear speed; when no signal is received, no voltage is output;
S5、排风装置和送风装置根据不同档位的电压信号,输出相应的转速。S5, the exhaust device and the air supply device output the corresponding rotational speed according to the voltage signals of different gears.
本发明的有益效果为:采用柜内智能软件管控装置实现智能控制及远程信息反馈及监控,通过柜内温度传感器进行柜内温度的实时监测,并实时反馈给与温度传感器联动的送风装置及排风装置,使机柜内气流同机柜外气流进行实时的按需交换,引导柜外冷源实现柜内设备制冷的效果。The beneficial effects of the invention are as follows: the intelligent software control device in the cabinet is used to realize intelligent control and remote information feedback and monitoring; The exhaust device enables real-time on-demand exchange between the airflow inside the cabinet and the airflow outside the cabinet, and guides the cooling source outside the cabinet to achieve the effect of cooling the equipment inside the cabinet.
上述说明示出并描述了本发明的若干优选实施例,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing description shows and describes several preferred embodiments of the present invention, but as previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein, and should not be construed as an exclusion of other embodiments, but may be used in various and other combinations, modifications and environments, and can be modified within the scope of the inventive concepts described herein, from the above teachings or from skill or knowledge in the relevant art. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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