CN111792819A - glass furnace - Google Patents
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- CN111792819A CN111792819A CN202010766812.2A CN202010766812A CN111792819A CN 111792819 A CN111792819 A CN 111792819A CN 202010766812 A CN202010766812 A CN 202010766812A CN 111792819 A CN111792819 A CN 111792819A
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- 239000011521 glass Substances 0.000 title claims abstract description 33
- 239000007921 spray Substances 0.000 claims abstract description 136
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 239000011449 brick Substances 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 238000001816 cooling Methods 0.000 claims description 24
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 239000011819 refractory material Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims 2
- 239000000446 fuel Substances 0.000 abstract description 7
- 230000004048 modification Effects 0.000 abstract description 3
- 238000012986 modification Methods 0.000 abstract description 3
- 238000010344 co-firing Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 50
- 238000004519 manufacturing process Methods 0.000 description 15
- 238000002485 combustion reaction Methods 0.000 description 8
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 8
- 238000005457 optimization Methods 0.000 description 7
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000003345 natural gas Substances 0.000 description 4
- 230000009466 transformation Effects 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 239000006060 molten glass Substances 0.000 description 3
- 239000003209 petroleum derivative Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000011426 transformation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/235—Heating the glass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
- Nozzles (AREA)
Abstract
本发明提供了一种玻璃窑炉,包括小炉,其特征在于:还包括多个喷枪装置;所述小炉的底板砖上设置有多个通孔;喷枪装置包括喷枪、连接座和气缸;喷枪上端套装有喷枪帽;喷枪的下端与所述连接座的上端连接,连接座的下端与所述气缸的活塞杆的头部连接,气缸的缸体尾部端与玻璃窑炉的钢结构连接;当气缸的活塞杆伸出时,喷枪的喷嘴能穿过对应的通孔进入所述小炉的腔体内;当气缸的活塞杆缩回时,喷枪的喷嘴能退出小炉的腔体,喷枪帽能密封所述通孔。采用本发明的结构对窑炉的小炉改动小,改造成本低,本发明的玻璃窑炉即能采用发生炉煤气也可采用清洁燃气作为燃料,还可以采用上述两种燃气混燃,通用性好。
The invention provides a glass kiln, including a small furnace, and is characterized in that: it also includes a plurality of spray gun devices; a plurality of through holes are arranged on the floor bricks of the small furnace; the spray gun device includes a spray gun, a connecting seat and a cylinder; The upper end of the spray gun is covered with a spray gun cap; the lower end of the spray gun is connected with the upper end of the connecting seat, the lower end of the connecting seat is connected with the head of the piston rod of the cylinder, and the tail end of the cylinder is connected with the steel structure of the glass furnace; When the piston rod of the cylinder is extended, the nozzle of the spray gun can enter the cavity of the small furnace through the corresponding through hole; when the piston rod of the cylinder is retracted, the nozzle of the spray gun can exit the cavity of the small furnace, and the spray gun cap The through hole can be sealed. The structure of the present invention has little modification to the small furnace of the kiln, and the cost of the modification is low. The glass kiln of the present invention can use either the producer gas or the clean gas as the fuel, and can also use the above-mentioned two kinds of gas co-firing. it is good.
Description
技术领域technical field
本发明涉及玻璃制造技术领域,特别是一种玻璃窑炉。The invention relates to the technical field of glass manufacturing, in particular to a glass furnace.
背景技术Background technique
由于天然气或石油气的价格太高,同样大小的玻璃窑炉,烧发生炉煤气的成本比烧天然气或石油气的成本要低很多,所以目前国内以发生炉煤气为燃料的玻璃窑炉非常多。然而以发生炉煤气为原料的窑炉产生的烟气中有害物质较多,环境污染严重,这些窑炉亟待升级更新以便也能以天然气等清洁能源为燃料。如果直接将烧发生炉煤气的玻璃窑炉更换为烧清洁能源的玻璃窑炉,投资成本太高;如果对烧发生炉煤气的窑炉进行改造升级使其能烧清洁能源,即能降低污染又能降低投资成本,但现有技术存在较大困难。如附图1所示的烧发生炉煤气的玻璃窑炉结构示意图,由于发生炉煤气的特点是热值较低(<1500kcal/Nm3)、杂质较多,为满足窑炉燃烧温度,需要一个较大的通道将混合燃气输送到窑炉内使用,该通道即为小炉通道101,这种窑炉的小炉结构分为上下两层,上层是助燃风通道102,下层是发生炉煤气通道103,两种气体在小炉后端混合后进入窑炉104内燃烧。如附图2所示的烧天然气的玻璃窑炉结构示意图,燃料是通过管道105、喷枪106及喷嘴砖107喷入窑炉104内部的,这种窑炉的小炉结构只有一个助燃风通道102,喷枪为水平安装。如果按附图2所示的方式,将喷枪水平布置到烧发生炉煤气的窑炉的小炉下部,一方面会提高小炉通道的助燃风通道的高度,影响窑炉内的火焰辐射热的温度,从而影响对窑炉内物料的热熔效果,另一方面,上述改造方式,喷枪布置占用空间较大,布置较困难,改造的结构复杂,改造成本较高;同时,喷枪的喷嘴角度无法调整,不能满足多种生产工况的需要。Because the price of natural gas or petroleum gas is too high, the cost of burning furnace gas is much lower than that of burning natural gas or petroleum gas for the same size glass furnace. Therefore, there are currently many glass furnaces that use furnace gas as fuel in China. . However, the flue gas produced by kilns that use producer gas as a raw material contains many harmful substances and causes serious environmental pollution. These kilns are in urgent need of upgrading and updating so that they can also use clean energy such as natural gas as fuel. If the glass kiln that burns producer gas is directly replaced with one that burns clean energy, the investment cost is too high; The investment cost can be reduced, but the existing technology has great difficulties. As shown in the schematic diagram of the structure of the glass kiln for burning the producer gas as shown in the accompanying drawing, since the producer gas is characterized by low calorific value (<1500kcal/Nm3) and many impurities, in order to meet the combustion temperature of the kiln, a relatively high temperature is required. The large channel transports the mixed gas into the kiln for use. This channel is the
发明内容SUMMARY OF THE INVENTION
针对背景技术的问题,本发明提供一种玻璃窑炉,以解决现有技术中对烧发生炉煤气的玻璃窑炉进行改造存在喷枪布置困难、结构复杂、改造成本高的问题,同时还会影响燃料燃烧效果和产品质量的问题。In view of the problems of the background technology, the present invention provides a glass kiln to solve the problems of difficult lance arrangement, complicated structure and high transformation cost in the transformation of the glass kiln burning producer gas in the prior art, and also affects the The problem of fuel combustion effect and product quality.
为实现本发明的目的,本发明提供了一种玻璃窑炉,包括小炉,其创新点在于:还包括多个喷枪装置;所述小炉的底板砖上设置有多个通孔,所述通孔的轴向沿竖向设置,多个所述通孔与多个所述喷枪装置一一对应;所述喷枪装置包括喷枪、连接座和气缸;喷枪的外壳径向尺寸小于所述通孔的径向尺寸,喷枪的喷嘴设置在喷枪的上部,所述喷嘴的轴向沿喷枪的径向设置;所述喷枪上端套装有喷枪帽,所述喷枪帽包覆所述喷枪的上端,所述喷枪帽的外径尺寸与所述通孔的径向尺寸匹配;所述喷枪的下端与所述连接座的上端连接,所述连接座的下端与所述气缸的活塞杆的头部连接,所述气缸的缸体尾部端与玻璃窑炉的钢结构连接;单个所述喷枪与对应所述通孔的位置相对;当所述气缸的活塞杆伸出时,所述喷枪的上部能穿过对应的通孔使所述喷嘴进入所述小炉的腔体内;当所述气缸的活塞杆缩回时,所述喷枪的喷嘴能退出小炉的腔体,所述喷枪帽能填塞所述通孔;所述喷枪帽采用耐火材料制作。In order to achieve the purpose of the present invention, the present invention provides a glass furnace, including a small furnace, the innovative point of which is that it also includes a plurality of spray gun devices; The axial direction of the through holes is arranged vertically, and a plurality of the through holes correspond to a plurality of the spray gun devices one-to-one; the spray gun devices include a spray gun, a connecting seat and a cylinder; the radial dimension of the shell of the spray gun is smaller than the through holes The radial dimension of the spray gun is arranged on the upper part of the spray gun, and the axial direction of the nozzle is arranged along the radial direction of the spray gun; the upper end of the spray gun is covered with a spray gun cap, and the spray gun cap covers the upper end of the spray gun, The outer diameter of the spray gun cap matches the radial size of the through hole; the lower end of the spray gun is connected with the upper end of the connecting seat, and the lower end of the connecting seat is connected with the head of the piston rod of the cylinder, so The tail end of the cylinder body of the cylinder is connected with the steel structure of the glass furnace; the single spray gun is opposite to the position corresponding to the through hole; when the piston rod of the cylinder is extended, the upper part of the spray gun can pass through the corresponding The through hole of the spray gun allows the nozzle to enter the cavity of the small furnace; when the piston rod of the cylinder is retracted, the nozzle of the spray gun can exit the cavity of the small furnace, and the spray gun cap can fill the through hole ; The spray gun cap is made of refractory material.
作为优化,所述喷枪包括由内向外依次设置的第一进气管、第二进气管和水冷套管;所述第一进气管、第二进气管和水冷套管三者轴心重合;所述水冷套管的两端封闭;所述第一进气管的上端封闭,所述第一进气管的下端部从所述第二进气管的下端面伸出,所述第一进气管的下端设置有第一进气接头;所述第二进气管的两端封闭,所述第二进气管的下端部从水冷套管的下端面伸出,所述第二进气管下端部的管壁上设置有第二进气接头;As an optimization, the spray gun includes a first air intake pipe, a second air intake pipe and a water-cooled sleeve arranged in sequence from the inside to the outside; the axes of the first air intake pipe, the second air intake pipe and the water-cooled sleeve are coincident; the Both ends of the water-cooling sleeve are closed; the upper end of the first air inlet pipe is closed, the lower end of the first air inlet pipe protrudes from the lower end surface of the second air inlet pipe, and the lower end of the first air inlet pipe is provided with The first air inlet joint; the two ends of the second air inlet pipe are closed, the lower end of the second air inlet pipe protrudes from the lower end surface of the water-cooling sleeve, and the pipe wall of the lower end of the second air inlet pipe is provided with the second air inlet connector;
所述喷嘴包括第一喷嘴和第二喷嘴,所述第一喷嘴设置在所述第一进气管的上端部的管壁上,所述第一喷嘴的轴向沿所述第一进气管的径向设置;所述第二喷嘴设置在所述第二进气管的上端部的管壁上,所述第二喷嘴的轴向沿所述第二进气管的径向设置,所述第二喷嘴从所述水冷套管的管壁伸出,所述第二喷嘴的喷射腔将所述第二进气管的内腔与大气连通;所述第一喷嘴设置在所述第二喷嘴内,所述第一喷嘴与所述第二喷嘴的轴心重合,所述第一喷嘴的喷射腔将所述第一进气管的内腔与大气连通;The nozzle includes a first nozzle and a second nozzle, the first nozzle is arranged on the pipe wall of the upper end of the first intake pipe, and the axial direction of the first nozzle is along the diameter of the first intake pipe The second nozzle is arranged on the pipe wall of the upper end of the second air inlet pipe, the axial direction of the second nozzle is arranged along the radial direction of the second air inlet pipe, and the second nozzle is arranged from The pipe wall of the water-cooling sleeve protrudes, and the injection cavity of the second nozzle communicates the inner cavity of the second intake pipe with the atmosphere; the first nozzle is arranged in the second nozzle, and the first nozzle is arranged in the second nozzle. A nozzle coincides with the axis of the second nozzle, and the injection cavity of the first nozzle communicates the inner cavity of the first intake pipe with the atmosphere;
所述水冷套管的下端面上还设置有进水管和出水管,所述进水管的上端开口设置在所述水冷套管内腔的上端,所述进水管的下端从水冷套管的下端面伸出,所述进水管的下端设置有进水接头;所述出水管的上端开口设置在所述水冷套管内腔的下端,所述出水管的下端从所述水冷套管的下端面伸出,所述出水管的下端设置有出水接头。A water inlet pipe and a water outlet pipe are also arranged on the lower end surface of the water cooling sleeve, the upper end opening of the water inlet pipe is arranged at the upper end of the inner cavity of the water cooling sleeve, and the lower end of the water inlet pipe extends from the lower end surface of the water cooling sleeve. The lower end of the water inlet pipe is provided with a water inlet joint; the upper end opening of the water outlet pipe is arranged at the lower end of the inner cavity of the water cooling sleeve, and the lower end of the water outlet pipe protrudes from the lower end face of the water cooling sleeve, The lower end of the water outlet pipe is provided with a water outlet joint.
作为优化,所述通孔由上孔和下孔组成,所述上孔的下端口与所述下孔的上端口连接,所述上孔的孔径自下而上逐渐增大,所述下孔的孔径自上而下逐渐增大;所述气缸活塞杆的头部与所述连接座铰接,所述气缸缸体尾部端与玻璃窑炉的钢结构铰接;所述喷枪两侧的钢结构上分别设置有一个滑槽,两个所述滑槽沿小炉的轴向对称设置,所述喷枪的外周面上设置有两个导向件,两个所述导向件分别套装在两个所述滑槽内,两个导向件能在两个滑槽内上下来回滑动;所述滑槽的轴向与小炉的轴向之间的夹角能调整。As an optimization, the through hole is composed of an upper hole and a lower hole, the lower port of the upper hole is connected to the upper port of the lower hole, the diameter of the upper hole gradually increases from bottom to top, and the lower hole The aperture gradually increases from top to bottom; the head of the cylinder piston rod is hinged with the connecting seat, and the tail end of the cylinder block is hinged with the steel structure of the glass furnace; the steel structures on both sides of the spray gun are hinged A chute is respectively provided, two of the chute are symmetrically arranged along the axial direction of the small furnace, two guide pieces are provided on the outer peripheral surface of the spray gun, and the two guide pieces are respectively sleeved on the two slides. In the groove, the two guides can slide up and down in the two chute; the included angle between the axial direction of the chute and the axial direction of the small furnace can be adjusted.
作为优化,所述上孔为圆锥孔;所述下孔的上端为圆孔,所述下孔的下端为扁孔,所述扁孔的长轴方向沿所述小炉的轴向设置,所述扁孔的长轴尺寸大于所述圆孔的直径尺寸。As an optimization, the upper hole is a conical hole; the upper end of the lower hole is a round hole, the lower end of the lower hole is a flat hole, and the long axis direction of the flat hole is arranged along the axial direction of the small furnace, so The long axis of the flat hole is larger than the diameter of the circular hole.
作为优化,所述喷枪帽的外周面形状和尺寸均与所述上孔匹配。As an optimization, the shape and size of the outer peripheral surface of the spray gun cap are matched with the upper hole.
作为优化,所述喷枪帽为圆锥体,所述喷枪帽的外径自下而上逐渐增大。As an optimization, the spray gun cap is a cone, and the outer diameter of the spray gun cap gradually increases from bottom to top.
作为优化,多个所述通孔沿小炉的横向均布,多个所述喷枪装置沿小炉的横向均布。As an optimization, a plurality of the through holes are uniformly distributed along the transverse direction of the small furnace, and a plurality of the spray gun devices are uniformly distributed along the transverse direction of the small furnace.
作为优化,所述通孔有3个,所述喷枪装置有3个。As an optimization, there are three through holes and three spray gun devices.
本发明的原理如下:The principle of the present invention is as follows:
为了不影响窑炉的小炉通道的高度位置,尽量减少对小炉结构的改变,发明人创造性地提出:通过对小炉底部板砖开孔,将喷枪从小炉底部垂直升降的方式来达到将清洁燃气输送进小炉燃烧的目的,按上述方式,小炉底部板砖只需要开孔稍大于喷枪的外径尺寸,喷枪能穿过即可,对小炉的结构改造非常小,而且喷枪只需要气缸作为升降装置,结构简单,占用空间小,能满足小炉下方有限空间的布置要求,上述结构的实现成本也非常低。同时,由于对玻璃窑炉的小炉的变动很小,在加入新功能的基础上可完全保留原玻璃窑炉的功能,因此改造后的窑炉不仅可以烧清洁燃气,还可以烧发生炉煤气,还可以清洁燃气与发生炉煤气混烧,以满足各种生产工艺的需要,达到能耗、生产成本和环境保护的合理平衡。In order not to affect the height position of the small furnace passage of the kiln and minimize the changes to the structure of the small furnace, the inventor creatively proposes that: by opening holes in the slabs at the bottom of the small furnace, the spray gun is vertically lifted from the bottom of the small furnace to achieve the For the purpose of transporting clean gas into the small furnace for combustion, according to the above method, the bottom plate brick of the small furnace only needs to have a hole slightly larger than the outer diameter of the spray gun, and the spray gun can pass through it. The structural modification of the small furnace is very small, and the spray gun only needs to be A cylinder is required as a lifting device, the structure is simple, the space occupied is small, and the arrangement requirements of the limited space below the small furnace can be met, and the realization cost of the above structure is also very low. At the same time, due to the small change to the small furnace of the glass kiln, the functions of the original glass kiln can be completely retained on the basis of adding new functions, so the transformed kiln can not only burn clean gas, but also burn furnace gas It can also co-fire clean gas and producer gas to meet the needs of various production processes and achieve a reasonable balance of energy consumption, production costs and environmental protection.
另一方面,由于小炉底部开孔,当喷枪下降从小炉退出后,如果不封堵开孔,小炉内的高温气体和辐射热将从开孔逸出,从而造成小炉内温度降低,能源浪费。为解决上述问题,本发明在喷枪上端部套装采用耐火材料制作的喷枪帽,喷枪帽的外形和尺寸与小炉底部开孔的外形和尺寸均匹配,当喷枪下降退出小炉后,其喷枪帽正好能封堵开孔,以达到密封小炉气道的作用。同时,喷枪帽还对喷枪的上端部起到隔热及保护的作用。On the other hand, due to the opening at the bottom of the small furnace, when the lance descends and exits the small furnace, if the opening is not blocked, the high-temperature gas and radiant heat in the small furnace will escape from the opening, resulting in a decrease in the temperature in the small furnace. Energy waste. In order to solve the above-mentioned problems, the present invention sets a spray gun cap made of refractory material on the upper end of the spray gun. The shape and size of the spray gun cap are matched with the shape and size of the opening at the bottom of the small furnace. When the spray gun descends and exits the small furnace, the spray gun cap is It can just block the opening to achieve the effect of sealing the air passage of the small furnace. At the same time, the spray gun cap also plays the role of heat insulation and protection for the upper end of the spray gun.
同时,为了满足上述安装结构,且保证燃气的输送方向为朝向窑炉的方向,本发明所述的喷枪将喷嘴的喷射方向从喷枪的轴向改为喷枪的径向方向。另一方面,由于小炉内的温度通常高达1200-1400℃,喷枪伸入小炉内工作还需要适应高温的工作环境。本发明通过在喷枪内设置水冷套管,使水冷套管与第二进气管之间形成水冷通道,通过冷水循环,有效降低了喷枪的表面及内部结构的温度,使喷枪能在高温环境中持续工作。本发明的喷枪还有两个进气通道,两个进气通道均通入清洁燃气,分别从内外两个喷嘴(第一喷嘴和第二喷嘴)喷出,通过对第一进气管内燃气的流量调节,能调节喷入窑炉内火焰的长短,以满足不同生产工艺的要求。At the same time, in order to satisfy the above-mentioned installation structure and ensure that the gas conveying direction is toward the kiln, the spray gun of the present invention changes the spray direction of the nozzle from the axial direction of the spray gun to the radial direction of the spray gun. On the other hand, since the temperature in the small furnace is usually as high as 1200-1400 ℃, the lance extends into the small furnace and needs to adapt to the high temperature working environment. In the present invention, a water-cooled sleeve is arranged in the spray gun, so that a water-cooled channel is formed between the water-cooled sleeve and the second air inlet pipe, and the temperature of the surface and the internal structure of the spray gun is effectively reduced through the circulation of cold water, so that the spray gun can continue to operate in a high temperature environment. Work. The spray gun of the present invention also has two intake passages, both of which are fed with clean gas, which are sprayed from the inner and outer two nozzles (the first nozzle and the second nozzle) respectively. Flow adjustment can adjust the length of the flame injected into the kiln to meet the requirements of different production processes.
再一方面,喷枪在生产过程中,其喷出清洁燃气的流量会受多方面因素的影响:由于各种清洁燃气(天然气、石油气、瓦斯气等)的热值高低不同,为了达到要求的窑炉火焰温度,喷枪的燃气流量大小的需求不同,热值较高的燃气流量需求较低,热值较低的燃气流量需求较高;喷枪的燃气流量还与窑炉内玻璃液的体积大小有关,当窑炉内玻璃液较多时,喷枪的燃气流量需求较大,当要窑炉内玻璃液较少时,喷枪的燃气流量需求较小。发明人在生产实践中发现,喷枪的流量大小会影响影响小炉内清洁燃气与助燃风的混合效果,而上述混合两种气体混合不充分或不均匀都会影响窑炉内火焰的燃烧效果。发明人通过大量试验发现,当喷枪的流量较小时,通过将喷嘴的喷射角度上仰一定的角度,即可使两种气体混合更充分,火焰燃烧即能满足要求,相反地,当喷枪的流量较大时,通过将喷嘴的喷射角度向水平方向以下调整一定的角度,即能使两种气体混合更充分,从而使窑炉火焰达到生产要求。所以,本发明通过在喷枪的两侧设置滑槽,在喷枪的两侧设置导向件,使导向件能在滑槽内上下滑动,即喷枪的上下轨迹由滑槽的方向决定,由此可通过对滑槽倾斜角度的调整来达到对喷枪的倾角的调整,从而达到对喷嘴喷射角度的调整。On the other hand, in the production process of the spray gun, the flow rate of the clean gas sprayed by the spray gun will be affected by many factors: due to the different calorific values of various clean gas (natural gas, petroleum gas, gas gas, etc.), in order to achieve the required The flame temperature of the kiln and the gas flow of the lance have different requirements. The gas flow with a higher calorific value has a lower demand, and the gas flow with a lower calorific value has a higher demand; the gas flow of the lance is also related to the volume of the molten glass in the kiln. Relatedly, when there is a lot of molten glass in the kiln, the gas flow requirement of the lance is larger, and when there is less molten glass in the kiln, the gas flow requirement of the lance is smaller. The inventor found in the production practice that the flow rate of the spray gun will affect the mixing effect of the clean gas and the combustion-supporting air in the small furnace, and the insufficient or uneven mixing of the above two gases will affect the combustion effect of the flame in the furnace. The inventor found through a lot of experiments that when the flow rate of the spray gun is small, by raising the spray angle of the nozzle to a certain angle, the two gases can be mixed more fully, and the flame combustion can meet the requirements. When it is larger, by adjusting the injection angle of the nozzle to a certain angle below the horizontal direction, the two gases can be mixed more fully, so that the kiln flame can meet the production requirements. Therefore, in the present invention, by arranging chutes on both sides of the spray gun, and setting guides on both sides of the spray gun, the guides can slide up and down in the chutes, that is, the up and down trajectory of the spray gun is determined by the direction of the chutes. Adjust the inclination angle of the chute to achieve the adjustment of the inclination angle of the spray gun, so as to achieve the adjustment of the spray angle of the nozzle.
由此可见,本发明具有如下的有益效果:本发明对窑炉的结构改动较小,改造结构简单,改造成本较低,改造后的窑炉既能采用发生炉煤气生产,也能采用清洁燃气生产,还能采用上述两种气体混然生产,不仅通用性好,而且能达到生产成本、生产能耗和环境保护综合平衡的目的。本发明还能通过对喷枪的喷嘴喷射角度的调整,提高助燃气体与清洁燃气的混合效果,从而满足在各种产量需求和采用不同热值的燃气的情况下均能使窑炉内的火焰温度达到生产需要,从而保证产品质量。且本发明对小炉的开孔小,且喷枪退出后有喷枪帽填塞开孔,所以能量损耗少,从而进一步节约生产成本。It can be seen that the present invention has the following beneficial effects: the present invention makes less structural changes to the kiln, the reformed structure is simple, and the cost of reformation is low, and the reformed kiln can be produced by using both producer gas and clean gas. In the production, the above two kinds of gas can also be used for mixed production, which not only has good versatility, but also achieves the purpose of comprehensively balancing production cost, production energy consumption and environmental protection. The invention can also improve the mixing effect of the combustion-supporting gas and the clean gas by adjusting the injection angle of the nozzle of the spray gun, so as to meet the requirements of various output and the use of gas with different calorific values. To meet production needs, so as to ensure product quality. Moreover, the invention has small openings for the small furnace, and after the spray gun is withdrawn, the openings are filled with the spray gun cap, so the energy loss is less, and the production cost is further saved.
附图说明Description of drawings
本发明的附图说明如下。The accompanying drawings of the present invention are described below.
附图1为现有技术中发生炉煤气玻璃窑炉的结构示意图;Accompanying drawing 1 is the structural representation of producer gas glass furnace in the prior art;
附图2为现有技术中清洁燃气玻璃窑炉的结构示意图;Accompanying drawing 2 is the structural representation of clean gas glass kiln in the prior art;
附图3为本发明的结构示意图;Accompanying drawing 3 is the structural representation of the present invention;
附图4为图3的A-A剖视图;Accompanying drawing 4 is A-A sectional view of FIG. 3;
附图5为喷枪的结构示意图;Accompanying drawing 5 is the structural representation of spray gun;
附图6为图5的右视图;Accompanying drawing 6 is the right side view of FIG. 5;
附图7为喷枪的连接结构示意图;Accompanying drawing 7 is the connection structure schematic diagram of spray gun;
附图8为图7的剖视图;Accompanying drawing 8 is the sectional view of FIG. 7;
附图9为喷枪角度调整示意图;Accompanying drawing 9 is the spray gun angle adjustment schematic diagram;
附图10为附图8的B-B剖视图;Accompanying drawing 10 is the B-B sectional view of accompanying drawing 8;
附图11为配置2个小炉的玻璃窑炉结构示意图;Accompanying drawing 11 is the structure schematic diagram of the glass kiln that configures 2 small furnaces;
附图12为图11的俯视图。FIG. 12 is a top view of FIG. 11 .
图中:1、小炉;2、喷枪;3、连接座;4、气缸;5、喷枪帽;6、滑槽;11、通孔;21、第一进气管;22、第二进气管;23、水冷套管;24、第一喷嘴;25、第二喷嘴;26、进水管;27、出水管;28、导向件;101、小炉通道;102、助燃风通道;103、发生炉煤气通道;104、窑炉;105、管道;106、喷枪;107、喷嘴砖;111、上孔;112、下孔;211、第一进气接头;221、第二进气接头;261、进水接头;271、出水接头;601、第一螺栓;602、圆弧条孔;603、第二螺栓;1121、圆孔;1122、扁孔;1-1、左侧小炉;1-2、右侧小炉。In the figure: 1, small furnace; 2, spray gun; 3, connecting seat; 4, cylinder; 5, spray gun cap; 6, chute; 11, through hole; 21, first air inlet pipe; 22, second air inlet pipe; 23. Water cooling casing; 24. The first nozzle; 25. The second nozzle; 26. The water inlet pipe; 27, the water outlet pipe; channel; 104, kiln; 105, pipeline; 106, spray gun; 107, nozzle brick; 111, upper hole; 112, lower hole; 211, first air inlet connector; 221, second air inlet connector; 261, water inlet Joint; 271, outlet joint; 601, first bolt; 602, arc strip hole; 603, second bolt; 1121, round hole; 1122, flat hole; 1-1, left small furnace; 1-2, right Side small stove.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the examples.
如附图3和附图4所示的玻璃窑炉,包括小炉1,还包括3个喷枪装置;所述小炉1的底板砖上设置有3个通孔11,所述通孔11的轴向沿竖向设置,3个所述通孔11与3个所述喷枪装置一一对应;3个所述通孔11沿小炉1的横向均布,3个所述喷枪装置沿小炉1的横向均布。喷枪装置和通孔11的个数根据小炉1的大小配置,也可以是其他数量,布置方式按小炉1横向均布,主要是为了使喷枪喷出的清洁燃气与蓄热室过来的助燃空气混合更均匀、更充分。As shown in Fig. 3 and Fig. 4, the glass kiln includes a small furnace 1 and three spray gun devices; the floor bricks of the small furnace 1 are provided with three through
所述喷枪装置包括喷枪2、连接座3和气缸4;喷枪2的外壳径向尺寸小于所述通孔11的径向尺寸,喷枪2的喷嘴设置在喷枪2的上部,所述喷嘴的轴向沿喷枪2的径向设置;喷枪的具体结构如附图5和附图6所示,所述喷枪2包括由内向外依次设置的第一进气管21、第二进气管22和水冷套管23;所述第一进气管21、第二进气管22和水冷套管23三者轴心重合;所述水冷套管23的两端封闭;所述第一进气管21的上端封闭,所述第一进气管21的下端部从所述第二进气管22的下端面伸出,所述第一进气管21的下端设置有第一进气接头211;所述第二进气管22的两端封闭,所述第二进气管22的下端部从水冷套管23的下端面伸出,所述第二进气管22下端部的管壁上设置有第二进气接头221;The spray gun device includes a
所述喷嘴包括第一喷嘴24和第二喷嘴25,所述第一喷嘴24设置在所述第一进气管21的上端部的管壁上,所述第一喷嘴24的轴向沿所述第一进气管21的径向设置;所述第二喷嘴25设置在所述第二进气管22的上端部的管壁上,所述第二喷嘴25的轴向沿所述第二进气管22的径向设置,所述第二喷嘴25从所述水冷套管23的管壁伸出,所述第二喷嘴25的喷射腔将所述第二进气管22的内腔与大气连通;所述第一喷嘴24设置在所述第二喷嘴25内,所述第一喷嘴24与所述第二喷嘴25的轴心重合,所述第一喷嘴24的喷射腔将所述第一进气管21的内腔与大气连通;The nozzle includes a
所述水冷套管23的下端面上还设置有进水管26和出水管27,所述进水管26的上端开口设置在所述水冷套管23内腔的上端,所述进水管26的下端从水冷套管23的下端面伸出,所述进水管26的下端设置有进水接头261;所述出水管27的上端开口设置在所述水冷套管23内腔的下端,所述出水管27的下端从所述水冷套管23的下端面伸出,所述出水管27的下端设置有出水接头271。A
如附图8和附图10所示,所述通孔11由上孔111和下孔112组成,所述上孔111的下端口与所述下孔112的上端口连接,所述上孔111的孔径自下而上逐渐增大,所述下孔112的孔径自上而下逐渐增大;所述上孔111为圆锥孔;所述下孔112的上端为圆孔1121,所述下孔112的下端为扁孔1122,所述扁孔的长轴方向沿所述小炉1的轴向设置,所述扁孔的长轴尺寸大于所述圆孔的直径尺寸。本发明中所述小炉1的轴向是指水平方向上从小炉的助燃空气入口端到出口端的方向。As shown in FIG. 8 and FIG. 10 , the through
如附图5和附图8所示,所述喷枪2上端套装有喷枪帽5,所述喷枪帽5包覆所述喷枪2的上端;所述喷枪帽5为圆锥体,所述喷枪帽5的外径自下而上逐渐增大。所述喷枪帽5的外周面形状和尺寸均与所述上孔111匹配,所述喷枪帽5采用耐火材料制作。As shown in FIG. 5 and FIG. 8 , the upper end of the
如附图7和附图8所示,所述喷枪2的下端与所述连接座3的上端连接,所述连接座3的下端与所述气缸4的活塞杆的头部铰接,所述气缸4的缸体尾部端与玻璃窑炉的钢结构铰接;所述喷枪2两侧的钢结构上分别设置有一个滑槽6,两个所述滑槽6沿小炉1的轴向对称设置。As shown in FIG. 7 and FIG. 8 , the lower end of the
如附图6和附图7所示,所述喷枪2的外周面上设置有两个导向件28,两个所述导向件28分别套装在两个所述滑槽6内,两个导向件28能在两个滑槽6内上下来回滑动;所述滑槽6的轴向与小炉1的轴向之间的夹角能调整。事实上,由于小炉1的轴向不变,对滑槽6与小炉1的轴向夹角的调整就是对滑槽6倾斜角度的调整,上述调整的结构和方法可以采用现有技术中常见的技术手段即可实现,附图8为本实施例的一种调整结构,滑槽6的下端通过第一螺栓601与钢结构铰接,滑槽6的上端设置有圆弧形条孔602,滑槽6通过圆弧条孔602采用第二螺栓603与钢结构连接,如附图9所示,当需要调整滑槽6的倾斜角度时,只需要松开第一螺栓601和第二螺栓603,然后摆动滑槽6的上端到所需角度,然后拧紧第一螺栓601和第二螺栓603即可,此时当气缸活塞杆伸出时,导向件28即可沿滑槽6倾斜的方向上升直到喷枪到达工作位。As shown in FIG. 6 and FIG. 7 , two
如附图3所示,单个所述喷枪2与对应所述通孔11的位置相对;当所述气缸4的活塞杆伸出时,所述喷枪2的上部能穿过对应的通孔11使所述喷嘴进入所述小炉1的腔体内;当所述气缸4的活塞杆缩回时,所述喷枪2的喷嘴能退出小炉1的腔体,当喷枪2退出小炉1的腔体后,所述喷枪帽5能填塞所述通孔11。As shown in FIG. 3 , a
如附图11和附图12所示,实际生产中,通常一个窑炉配置2个小炉分别与2个蓄热室连接,当一侧的蓄热室通过对应小炉向窑炉输送助燃空气时,另一侧的蓄热室则通过对应的小炉接收来自窑炉内排出的高温烟气来加热蓄热室。如附图11所示,这是仅仅采用清洁燃气作为燃料或者清洁燃气与发生炉煤气混燃的情形,当左侧蓄热室预热完毕开始工作并向小炉输送助燃空气时,左侧小炉1-1的3个喷枪升入小炉内输送清洁燃气,此时,右侧小炉1-2的3个喷枪下降退出小炉,右侧小炉1-2的3个喷枪的喷枪帽封堵小炉底部的通孔,此时右侧小炉将窑炉内排出的高温烟气输送至右侧的蓄热室进行预热;当右侧蓄热室预热完毕后,左、右蓄热室交换工作状态,右侧的蓄热室向小炉输送助燃空气,右侧小炉1-2的3个喷枪升入小炉内输送清洁燃气,此时,左侧小炉1-1的3个喷枪下降退出小炉,且左侧小炉1-1的3个喷枪的喷枪帽封堵小炉底部的通孔,此时左侧小炉将窑炉内排出的高温烟气输送至左侧的蓄热室进行预热。如果仅仅采用发生炉煤气无需清洁燃气作为燃料时,则两侧的喷枪全部退出小炉,此时两个小炉底部的通孔都被喷枪帽封堵,防止小炉内的高温气体外逸,以减少能量损耗。As shown in Figures 11 and 12, in actual production, usually a kiln is equipped with two small furnaces and connected to two regenerators respectively. When the regenerator on one side sends combustion-supporting air to the kiln through the corresponding small furnaces At the same time, the regenerator on the other side receives the high-temperature flue gas discharged from the kiln through the corresponding small furnace to heat the regenerator. As shown in Figure 11, this is the case where only clean gas is used as fuel or the clean gas is mixed with generator gas. The 3 lances of the furnace 1-1 are lifted into the small furnace to deliver clean gas. At this time, the 3 lances of the small furnace 1-2 on the right side descend and exit the small furnace, and the lance caps of the 3 lances of the small furnace 1-2 on the right Block the through hole at the bottom of the small furnace. At this time, the small furnace on the right transports the high temperature flue gas discharged from the furnace to the regenerator on the right for preheating; when the regenerator on the right is preheated, the left and right The regenerators exchange working states, the regenerator on the right sends combustion-supporting air to the small furnace, and the three lances of the small furnace 1-2 on the right are lifted into the small furnace to deliver clean gas. At this time, the small furnace 1-1 on the left The three lances of the kiln descend and exit the small furnace, and the lance caps of the three lances of the small furnace 1-1 on the left block the through holes at the bottom of the small furnace. The left regenerator is preheated. If only the generator gas is used and no clean gas is used as the fuel, the lances on both sides will all exit the small furnace. At this time, the through holes at the bottom of the two small furnaces are blocked by the lance caps to prevent the high temperature gas in the small furnace from escaping. to reduce energy loss.
Claims (8)
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