CN111766135A - A test device and method for testing rolling load of anti-static raised floor - Google Patents
A test device and method for testing rolling load of anti-static raised floor Download PDFInfo
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Abstract
本申请公开一种用于测试防静电活动地板滚动荷载的试验装置及方法,包括:试验台、导轨、滑动支架、加载装置、固定梁和控制装置;导轨固定于试验台上,导轨的长度方向两端分别设有至少一个限位装置;滑动支架与导轨滑动连接,滑动支架与电机连接;加载装置通过固定梁固定于滑动支架上方,加载装置上设有压力传感器,加载装置底部连接有滚动轮;滑动支架上还设置有位移传感器和用于固定试验板块的固定装置;电机、加载装置、限位装置、压力传感器和位移传感器均与控制装置连接。滑动支架能够在导轨上平稳运行,保证测试结果的准确性;控制装置可以根据限位装置、压力传感器和位移传感器采集的数据,实现对防静电活动地板滚动荷载的全自动测试。
The application discloses a test device and method for testing the rolling load of an anti-static raised floor, including: a test bench, a guide rail, a sliding bracket, a loading device, a fixed beam and a control device; the guide rail is fixed on the test bench, and the length direction of the guide rail is The two ends are respectively provided with at least one limiting device; the sliding bracket is slidably connected to the guide rail, and the sliding bracket is connected to the motor; ; The sliding bracket is also provided with a displacement sensor and a fixing device for fixing the test plate; the motor, the loading device, the limit device, the pressure sensor and the displacement sensor are all connected with the control device. The sliding bracket can run smoothly on the guide rail to ensure the accuracy of the test results; the control device can realize the automatic test of the rolling load of the anti-static raised floor according to the data collected by the limit device, the pressure sensor and the displacement sensor.
Description
技术领域technical field
本申请涉及地板测试技术领域,尤其涉及一种用于测试防静电活动地板滚动荷载的试验装置及方法。The application relates to the technical field of floor testing, and in particular, to a test device and method for testing the rolling load of an anti-static raised floor.
背景技术Background technique
防静电活动地板指用支架和横梁连结后架空的防静电地板,防静电活动地板与基层地面或楼面之间所形成的架空空间,不仅可以满足敷设纵横交错的电缆和各种管线的需要,而且通过设计,在架空地板适当部位设置通风口,还可以满足静压送风等空调方面的要求。因此,防静电活动地板被广泛应用于计算机机房、程控交换机房、电化教室、电力调度室、弱电机房、洁净厂房等有防尘、防静电、架空的场合。Anti-static raised floor refers to an overhead anti-static floor that is connected with brackets and beams. The overhead space formed between the anti-static raised floor and the ground or floor of the base layer can not only meet the needs of laying crisscrossed cables and various pipelines, but also Moreover, through design, ventilation openings are arranged in appropriate parts of the raised floor, which can also meet the requirements of air conditioning such as static pressure air supply. Therefore, anti-static raised floors are widely used in computer rooms, program-controlled switch rooms, electrification classrooms, power dispatching rooms, weak current rooms, clean workshops and other places with dust-proof, anti-static, and overhead.
防静电活动地板是由地板板块和地板支撑系统组成的,如图1所示,防静电活动地板包括地板板块01、横梁02、缓冲垫03、锁紧装置04和可调支撑05。国家标准GB/T36340-2018《防静电活动地板通用规范》中规范了防静电活动地板的地板板块的承重荷载需要满足对应的标准,并提供了对防静电活动地板的地板板块滚动荷载进行测试的试验方法。例如,对于普通型防静电活动地板的地板板块滚动荷载按荷载值(10次)检测,荷载值在3560N下,挠度要小于等于2mm,残余变形要小于等于0.5mm。Anti-static raised floor is composed of floor board and floor support system. As shown in Figure 1, the anti-static raised floor includes
但是,参见国家标准GB/T36340-2018《防静电活动地板通用规范》可知,并未提供可行的用于测试防静电活动地板滚动荷载的试验装置,因此,提供一种能够用于测试防静电活动地板滚动荷载的试验装置是本领域亟需解决的问题。However, referring to the national standard GB/T36340-2018 "General Specification for Anti-static Raised Floors", it can be seen that a feasible test device for testing the rolling load of anti-static raised floors is not provided. The test device for floor rolling load is an urgent problem to be solved in this field.
发明内容SUMMARY OF THE INVENTION
为解决上述技术问题,本申请提供一种用于测试防静电活动地板滚动荷载的试验装置及方法。In order to solve the above technical problems, the present application provides a test device and method for testing the rolling load of an anti-static raised floor.
第一方面,本申请提供一种用于测试防静电活动地板滚动荷载的试验装置,包括:试验台、导轨、滑动支架、加载装置、固定梁和控制装置;所述导轨固定于所述试验台上,所述导轨的长度方向两端分别设有至少一个限位装置;所述滑动支架与所述导轨滑动连接,所述滑动支架与电机连接,其中,所述限位装置和所述电机控制所述滑动支架在所述导轨上往复运动;所述加载装置通过固定梁固定于所述滑动支架上方,所述加载装置上设有压力传感器,所述加载装置底部连接有滚动轮;所述滑动支架上还设置有位移传感器和用于固定试验板块的固定装置,其中,所述位移传感器位于所述滚动轮的径向中轴线上、且位于安装的所述试验板块下方;所述电机、加载装置、限位装置、压力传感器和位移传感器均与所述控制装置连接。In a first aspect, the present application provides a test device for testing the rolling load of an anti-static raised floor, comprising: a test bench, a guide rail, a sliding bracket, a loading device, a fixed beam and a control device; the guide rail is fixed on the test bench On both ends of the guide rail in the length direction are respectively provided with at least one limit device; the sliding bracket is slidably connected with the guide rail, and the sliding bracket is connected with the motor, wherein the limit device and the motor control The sliding bracket reciprocates on the guide rail; the loading device is fixed above the sliding bracket through a fixed beam, a pressure sensor is arranged on the loading device, and a rolling wheel is connected to the bottom of the loading device; the sliding The bracket is also provided with a displacement sensor and a fixing device for fixing the test plate, wherein the displacement sensor is located on the radial center axis of the rolling wheel and below the installed test plate; the motor, loading The device, the limit device, the pressure sensor and the displacement sensor are all connected with the control device.
进一步地,所述固定装置包括至少两个平行设置的工型钢结构,所述工型钢结构的长度方向与所述导轨的长度方向垂直;所述工型钢结构其中一侧面与所述滑动支架固定连接,使相邻两个工型钢结构的凹槽相对设置;所述相邻两个工型钢结构的间距与所述试验板块的尺寸相适配,使所述试验板块相对的两端卡接在所述相邻两个工型钢结构的凹槽内。Further, the fixing device includes at least two I-shaped steel structures arranged in parallel, and the length direction of the I-shaped steel structures is perpendicular to the length direction of the guide rail; one side surface of the I-shaped steel structure is fixedly connected to the sliding bracket. , so that the grooves of two adjacent I-shaped steel structures are arranged oppositely; the spacing between the two adjacent I-shaped steel structures is adapted to the size of the test plate, so that the opposite ends of the test plate are clamped at the into the grooves of the two adjacent I-shaped steel structures.
进一步地,所述滑动支架包括两条相对设置的U型槽钢;所述两条相对设置的U型槽钢的U型槽分别套接于所述导轨的两条轨道上。Further, the sliding support comprises two U-shaped channel steels arranged oppositely; the U-shaped grooves of the two oppositely arranged U-shaped channel steels are respectively sleeved on the two rails of the guide rail.
进一步地,所述固定梁包括两组间距设置的第一固定梁和第二固定梁,第一固定梁和第二固定梁的结构相同;所述第一固定梁包括两根第一竖梁和一根第一横梁,所述第二固定梁包括两根第二竖梁和一根第二横梁;所述两根第一竖梁分别位于所述滑动支架的两侧、且垂直固定于所述试验台两端,所述两根第一竖梁顶端与所述第一横梁连接;所述两根第二竖梁分别位于所述滑动支架的两侧、且垂直固定于所述试验台两端,所述两根第二竖梁顶端与所述第二横梁连接;所述第一横梁和第二横梁均与所述导轨的长度方向垂直;所述加载装置的顶部固定于所述第一横梁和第二横梁之间,所述滚动轮的轴向与所述第一横梁或第二横梁平行。Further, the fixed beam includes two sets of first fixed beams and second fixed beams arranged at intervals, and the structures of the first fixed beam and the second fixed beam are the same; the first fixed beam includes two first vertical beams and A first beam, the second fixed beam includes two second vertical beams and a second beam; the two first vertical beams are respectively located on both sides of the sliding bracket and are vertically fixed to the At both ends of the test bench, the top ends of the two first vertical beams are connected to the first transverse beams; the two second vertical beams are respectively located on both sides of the sliding bracket and are vertically fixed to both ends of the test bench , the top ends of the two second vertical beams are connected with the second beam; the first beam and the second beam are both perpendicular to the length direction of the guide rail; the top of the loading device is fixed to the first beam and the second beam, the axial direction of the rolling wheel is parallel to the first beam or the second beam.
进一步地,还包括与所述第一固定梁和第二固定梁连接的至少一个加固件;所述加固件位于所述固定梁下侧;所述加固件包括两个第一加固件和一个第二加固件,其中,所述两个第一加固件分别用于连接位于所述滑动支架同一侧的第一竖梁和第二竖梁,所述第二加固件与两个第一加固件垂直连接;所述第一固定梁上侧连接有第一三角固定件,所述第二固定梁上侧连接有第二三角固定件。Further, it also includes at least one reinforcement member connected with the first fixed beam and the second fixed beam; the reinforcement member is located on the lower side of the fixed beam; the reinforcement member includes two first reinforcement members and a first reinforcement member. Two reinforcements, wherein the two first reinforcements are respectively used to connect the first vertical beam and the second vertical beam on the same side of the sliding bracket, and the second reinforcement is perpendicular to the two first reinforcements connection; the upper side of the first fixing beam is connected with a first triangular fixing piece, and the upper side of the second fixing beam is connected with a second triangular fixing piece.
进一步地,所述加载装置位于所述导轨长度方向的中间位置。Further, the loading device is located at a middle position in the length direction of the guide rail.
进一步地,还包括操作显示界面,所述操作显示界面与所述控制装置连接。Further, an operation display interface is also included, and the operation display interface is connected with the control device.
进一步地,所述限位装置、压力传感器和位移传感器均与所述控制装置通过有线通讯连接。Further, the limiting device, the pressure sensor and the displacement sensor are all connected with the control device through wired communication.
进一步地,包括三种规格的滚动轮。Further, three sizes of scroll wheels are included.
第二方面,本申请提供一种用于测试防静电活动地板滚动荷载的试验方法,所述方法应用于第一方面所述防静电活动地板滚动荷载试验装置,所述方法包括:In a second aspect, the present application provides a test method for testing the rolling load of an anti-static raised floor. The method is applied to the anti-static raised floor rolling load test device of the first aspect, and the method includes:
将试验板块安装于固定装置,以及,根据所述试验板块型号安装对应型号的滚动轮;Install the test plate on the fixture, and install the corresponding type of rolling wheel according to the test plate model;
控制装置控制滚动轮与所述试验板块接触,并控制加载装置加载至预设滚动荷载值;The control device controls the rolling wheel to contact the test plate, and controls the loading device to load to a preset rolling load value;
调整位移传感器的位移值为零;Adjust the displacement value of the displacement sensor to zero;
控制装置控制滑动支架带动所述试验板块在导轨上往复运动;The control device controls the sliding bracket to drive the test plate to reciprocate on the guide rail;
控制装置接收所述位移传感器和限位装置采集的数据,并对所述数据处理;The control device receives the data collected by the displacement sensor and the limiting device, and processes the data;
如果位移传感器采集的最大位移值超过预设位移值,或者,限位装置采集的循环次数达到预设循环次数,则所述控制装置控制所述滑动支架停止运动;其中,如果位移传感器采集的最大位移值超过预设位移值,则记录限位装置采集的循环次数;如果限位装置采集的循环次数达到预设循环次数,则记录所述位移传感器采集的最大位移值。If the maximum displacement value collected by the displacement sensor exceeds the preset displacement value, or the number of cycles collected by the limiting device reaches the preset number of cycles, the control device controls the sliding bracket to stop moving; If the displacement value exceeds the preset displacement value, the number of cycles collected by the limiting device is recorded; if the number of cycles collected by the limiting device reaches the preset number of cycles, the maximum displacement value collected by the displacement sensor is recorded.
本申请提供的一种用于测试防静电活动地板滚动荷载的试验装置及方法,滑动支架能够在导轨上平稳运行,保证测试结果的准确性;控制装置可以根据限位装置、压力传感器和位移传感器采集的数据,实现对防静电活动地板滚动荷载的全自动测试。The application provides a test device and method for testing the rolling load of an anti-static raised floor. The sliding bracket can run smoothly on the guide rail to ensure the accuracy of the test results; the control device can be based on the limit device, the pressure sensor and the displacement sensor. The collected data realizes the fully automatic test of the rolling load of the anti-static raised floor.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1是现有技术中一种防静电活动地板的结构示意图;Fig. 1 is the structural representation of a kind of anti-static raised floor in the prior art;
图2是本申请实施例提供的一种用于测试防静电活动地板滚动荷载的试验装置的结构示意图;2 is a schematic structural diagram of a test device for testing the rolling load of an anti-static raised floor provided by an embodiment of the present application;
图3是本申请实施例提供的一种安装试验板块后的用于测试防静电活动地板滚动荷载的试验装置的结构示意图;3 is a schematic structural diagram of a test device for testing the rolling load of an anti-static raised floor provided with a test plate installed in an embodiment of the present application;
图4是本申请实施例提供的一种用于测试防静电活动地板滚动荷载的试验装置的侧视图;4 is a side view of a test device for testing the rolling load of an anti-static raised floor provided by an embodiment of the present application;
图5是本申请实施例提供的一种用于测试防静电活动地板滚动荷载的试验装置的正视图;5 is a front view of a test device for testing the rolling load of an anti-static raised floor provided by an embodiment of the present application;
图6是本申请实施例提供的一种用于测试防静电活动地板滚动荷载的试验装置的俯视图;6 is a top view of a test device for testing the rolling load of an anti-static raised floor provided by an embodiment of the present application;
图7是本申请实施例提供的一种用于测试防静电活动地板滚动荷载的试验方法的工作流程示意图。FIG. 7 is a schematic workflow diagram of a test method for testing the rolling load of an anti-static raised floor provided by an embodiment of the present application.
附图标记说明Description of reference numerals
1-试验台,2-导轨,3-滑动支架,4-加载装置,5-固定梁,6-控制装置,7-试验板块,8-操作显示界面,21-限位装置,31-电机,32-位移传感器,33-固定装置,34-U型槽钢,41-滚动轮,51-第一固定梁,52-第二固定梁,53-加固件,511-第一竖梁,512-第一横梁,513-第一三角固定件,521-第二竖梁,522-第二横梁,523-第二三角固定件,531-第一加固件,532-第二加固件。1-Test bench, 2-Guide rail, 3-Sliding bracket, 4-Loading device, 5-Fixed beam, 6-Control device, 7-Test plate, 8-Operation display interface, 21-Limiting device, 31-Motor, 32-Displacement sensor, 33-Fixing device, 34-U-shaped channel steel, 41-Rolling wheel, 51-First fixed beam, 52-Second fixed beam, 53-Reinforcement member, 511-First vertical beam, 512- The first beam, 513 - the first triangular fixing part, 521 - the second vertical beam, 522 - the second beam, 523 - the second triangular fixing part, 531 - the first reinforcement part, 532 - the second reinforcement part.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make those skilled in the art better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present invention.
在本申请的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“前”、“后”、“左”和“右”等指示的方位或位置关系为基于本申请工作状态下的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”和“第四”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "left" and "right" indicate the orientation or position The relationship is based on the orientation or position relationship in the working state of the application, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation on this application. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
本申请实施例提供一种用于测试防静电活动地板滚动荷载的试验装置,包括:试验台1、导轨2、滑动支架3、加载装置4、固定梁5和控制装置6;所述导轨2固定于所述试验台1上;所述滑动支架3与所述导轨2滑动连接,所述导轨2的长度方向两端分别设有至少一个限位装置21,所述滑动支架3与电机31连接,其中,所述限位装置21和所述电机31控制所述滑动支架3在所述导轨2上往复运动;所述加载装置4通过固定梁5固定于所述滑动支架3上方,所述加载装置4上设有压力传感器,所述加载装置4底部连接有滚动轮41;所述滑动支架3上还设置有位移传感器32和用于固定试验板块7的固定装置33,其中,所述位移传感器32位于所述滚动轮41的径向中轴线上、且位于安装的所述试验板块7下方;所述电机31、加载装置4、限位装置21、压力传感器和位移传感器32均与所述控制装置6连接。The embodiment of the present application provides a test device for testing the rolling load of an anti-static raised floor, including: a test bench 1, a
图2是本申请实施例中用于测试防静电活动地板滚动荷载的试验装置的结构示意图。图3是本申请实施例中安装试验板块后用于测试防静电活动地板滚动荷载的试验装置的结构示意图。FIG. 2 is a schematic structural diagram of a test device for testing the rolling load of an anti-static raised floor in an embodiment of the present application. 3 is a schematic structural diagram of a test device for testing the rolling load of an anti-static raised floor after installing a test plate in an embodiment of the present application.
本申请实施例提供的用于测试防静电活动地板滚动荷载的试验装置,如图1和图2所示,在测试防静电活动地板的地板板块时,将试验板块7安装在固定装置33上,其中,本申请实施例中所述的试验板块7是指需要进行测试的防静电活动地板的地板板块。根据试验板块7的承重类型,设置加载装置4对应的荷载值,以及安装对应型号的滚动轮41,加载装置4上设置有升降装置,升降装置能够控制滚动轮41与试验板块7之间的距离。电机31为滑动支架3运动提供动力,使滑动支架3带动试验板块7在导轨2上运动,在导轨2的两端分别设置一个限位装置21,两个限位装置21安装的位置,使滑动支架3在导轨上的运动行程满足《防静电活动地板通用规范》中要求。限位装置21和电机31共同控制滑动支架3在导轨2上往复运动,当控制滑动支架3运动至导轨2一端的预设位置后,触发安装在导轨2端部的限位装置21,电机31带动滑动支架3反向运动至导轨2另一端的预设位置,再次触发安装在导轨2另一端部的限位装置21,电机31再次带动滑动支架3反向运动,如此实现往复运动。在滑动支架3往复运动的过程中,滚动轮41在试验板块7上滚动,实现对试验板块7的滚动荷载测试。其中,位于试验板块7下方的位移传感器32实时采集滚动轮41在试验板块7上滚动过程中产生的位移值,以用于计算试验板块的挠度和残余变形。还需要说明的是,本申请实施例中的限位装置21不仅用于限制滑动支架3的运动行程,还用于记录滑动支架3在导轨上往复运动的次数,即试验板块7经过滚动轮41滚动的次数。The test device for testing the rolling load of the anti-static raised floor provided in the embodiment of the present application, as shown in Figures 1 and 2, when testing the floor plate of the anti-static raised floor, the
其中,电机31、加载装置4、限位装置21、压力传感器和位移传感器32均可以与所述控制装置6连接,控制装置6可以根据限位装置21、压力传感器和位移传感器32采集的数据,实现对防静电活动地板滚动荷载的全自动测试。具体的,将试验板块7安装在固定装置33后,通过控制装置6控制加载装置4的升降以及通过压力传感器控制加载装置4加载的荷载值,控制电机31带动滑动支架3在导轨2上往复运动,控制装置6能够根据位移传感器32采集的位移值,控制滑动支架3停止运动,例如:如果位移传感器32采集的最大位移值超过预设位移值,则控制装置6控制所述滑动支架3停止运动,并记录限位装置21采集的循环次数。控制装置6还能够根据限位装置21采集的循环次数,控制滑动支架3停止运动,例如:如果限位装置21采集的循环次数达到预设循环次数,则控制滑动支架3停止运动,并记录所述位移传感器32采集的最大位移值。The
在一具体实施例中,所述限位装置21、压力传感器和位移传感器32均可以与所述控制装置6通过有线通讯连接。在又一个实施例中,所述限位装置21、压力传感器和位移传感器32也可以与所述控制装置6通过无线通讯连接,例如,限位装置21、压力传感器、位移传感器32和控制装置6中均设置有用于无线通讯连接的蓝牙模块,限位装置21、压力传感器、位移传感器32与控制装置6通过蓝牙模块通讯连接。In a specific embodiment, the limiting
在另一具体实施例中,如图4所示,本申请实施例所述的用于测试防静电活动地板滚动荷载的试验装置还包括操作显示界面8,所述操作显示界面8与所述控制装置6连接。其中,操作显示界面8可以是与所述控制装置6连接的电子设备的显示屏,也可以是单独的用于操作的操作显示界面8,其中,电子设备可以是电脑、Ipad或手机终端等。限位装置21、压力传感器、位移传感器32采集的数据可以实时在操作显示界面8显示,例如,操作显示界面8可以同时显示当前位移值、当前加载荷载值以及当前循环次数;并且用户可以通过操作显示界面8控制各执行机构的运行,例如,操作显示界面8上设有启动和停止按钮,或者,操作显示界面8为触摸显示屏,触摸显示屏上设有各种操作按键,用户可以直接在触摸显示屏上控制操作按键。In another specific embodiment, as shown in FIG. 4 , the test device for testing the rolling load of the anti-static raised floor according to the embodiment of the present application further includes an
以下详细介绍本申请实施提供的用于测试防静电活动地板滚动荷载的试验装置的各个部件。The following describes in detail the various components of the test device for testing the rolling load of an anti-static raised floor provided by the implementation of the present application.
试验台1,用于承接导轨2以及固定梁5,试验台1可以包括一平面框架以及用于支撑所述平面框架的支撑腿,其中,支撑腿可以采用可调节支撑腿,以使试验台1的高度可以根据操作需要进行调整。The test bench 1 is used to receive the
滑动支架3,用于带动固定装置33,以及固定在固定装置33上的试验板块7在导轨2上往复运动。滑动支架3连接有电机31,电机31为滑动支架3的运动提供动力。本申请对滑动支架3的具体结构不进行限定,只要能够在导轨上往复运行即可。The sliding
在一具体例子中,滑动支架3包括与导轨2的两条轨道相配合的滑道,滑动支架3的两条滑道采用两条相对设置的U型槽钢34,所述两条相对设置的U型槽钢34的U型槽分别套接于所述导轨2的两条轨道上,U型槽钢34可以沿着导轨2的两条轨道运行。由两个U型槽钢34组成的滑道,在运行过程中,能够保证固定装置33上的试验板块7不发生颠簸,从而保证试验结果的准确性。In a specific example, the sliding
固定装置33,用于测试时固定试验板块7,本申请对固定装置33的结构不进行限定,只要能够将试验板块7固定住即可,例如可以使用夹具将试验板块7夹住。The fixing
在一具体实施例中,如图2所示,固定装置33包括至少两个平行设置的工型钢结构,所述工型钢结构的长度方向与所述导轨2的长度方向垂直;所述工型钢结构其中一侧面与所述滑动支架3固定连接,使相邻两个工型钢结构的凹槽相对设置;所述相邻两个工型钢结构的间距与所述试验板块7的尺寸相适配,使所述试验板块7相对的两端卡接在所述相邻两个工型钢结构的凹槽内。In a specific embodiment, as shown in FIG. 2 , the fixing
由于工型钢结构自身带有两个相对的凹槽,因此间隔设置的两个工型钢结构的凹槽刚好能够将试验板块7卡在两个工型钢结构之间,由工型钢结构组成的固定装置33结构简单,易于安装试验板块7。另外,根据国家标准GB/T36340-2018《防静电活动地板通用规范》可知,每次试验时需要安装三块试验板块7,因此,固定装置33可以由四根等距间隔设置的工型钢结构形成。Since the I-shaped steel structure itself has two opposite grooves, the grooves of the two I-shaped steel structures arranged at intervals are just enough to clamp the
进一步的,工型钢结构还可以起到连接两个U型槽钢34的作用,即如果采用工型钢结构形成固定装置33,则不需要其他结构连接两个U型槽钢34,工型钢结构便可充当连接两个U型槽钢34的作用。Further, the I-shaped steel structure can also play the role of connecting two U-shaped channel steels 34, that is, if the I-shaped steel structure is used to form the fixing
限位装置21,可以采用接触式限位开关,也可以采用非接触式限位开关,本申请对此不进行限定。另外,限位装置21可以安装在导轨2的两端,也可以安装在试验台1两端与滑动支架3相对的位置处,本申请对此不进行限定。The
位移传感器32,可以采用百分表或X-Y函数记录仪等,本申请对此不进行限定。其中,位移传感器32可以预先安装在滑动支架3上,也可以试验时安装在试验板块7底面,本申请对此不进行限定。The
固定梁5,横跨在试验台1上方,位于导轨(2)的长度方向中间位置,用于固定加载装置4,使加载装置4悬于滑动支架3上方,本申请对固定梁5的结构不进行限定。The fixed
在一具体实施例中,所述固定梁5包括两组间距设置的第一固定梁51和第二固定梁52,第一固定梁51和第二固定梁52的结构相同;所述第一固定梁51包括两根第一竖梁511和一根第一横梁512,所述第二固定梁52包括两根第二竖梁521和一根第二横梁522;所述两根第一竖梁511分别位于所述滑动支架3的两侧、且垂直固定于所述试验台1两端,所述两根第一竖梁511顶端与所述第一横梁512连接;所述两根第二竖梁521分别位于所述滑动支架3的两侧、且垂直固定于所述试验台1两端,所述两根第二竖梁521顶端与所述第二横梁522连接;所述第一横梁512和第二横梁522均与所述导轨2的长度方向垂直;所述加载装置4的顶部固定于所述第一横梁512和第二横梁522之间,所述滚动轮41的轴向与所述第一横梁512或第二横梁522平行。In a specific embodiment, the fixed
本申请实施例中,采用平行间距设置的第一固定梁51和第二固定梁52共同固定加载装置4,将加载装置4悬挂于滑动支架3上方,能够保证加载装置4的稳定性。更重要的是,即使在滚动轮41运动过程中,也能够保证加载装置4的稳定性,从而保证在整个试验过程中,向试验板块7施加荷载的一致性。In the embodiment of the present application, the first fixed
在另一具体实施例中,为了保证固定梁5整体的稳定性,在固定梁5的上侧设置三角固定件,在固定梁5的下侧设置加固件。具体的,如图2和图5所示,在第一固定梁51和第二固定梁52之间连接至少一个加固件53;所述加固件53位于所述固定梁5下侧;所述加固件53包括两个第一加固件531和一个第二加固件532,其中,所述两个第一加固件531分别用于连接位于所述滑动支架3同一侧的第一竖梁511和第二竖梁521,所述第二加固件532与两个第一加固件531垂直连接。如图2所示,第一加固件531用于连接位于滑动支架3同一侧的两个竖梁,第二加固件532用将两个第一加固件531连接在一起,加固件53使两个独立的第一固定梁51和第二固定梁52固定在一起,保证了固定梁5下侧的稳定性。In another specific embodiment, in order to ensure the overall stability of the
所述第一固定梁51上侧连接有第一三角固定件513,所述第二固定梁52上侧连接有第二三角固定件523。如图5所示,第一三角固定件513可以包括两个倾斜加固肋条,其中一个倾斜加固肋条用于连接第一竖梁511与第一横梁512,该倾斜加固肋条与第一竖梁511和第一横梁512构成一稳定的三角结构;另一个倾斜加固肋条用于连接另一个第一竖梁511与第一横梁512,该倾斜加固肋条与所述的另一个第一竖梁511和第一横梁512构成另一个稳定的三角结构。第二三角固定件523与第一三角固定件513相同,此处不再赘述。第一三角固定件513和第二三角固定件523能够保证单独的第一固定梁51和第二固定梁52的稳定性。A first
综上,加固件53、第一三角固定件513和第二三角固定件523的配合,保证了固定梁5整体的稳定性。In conclusion, the cooperation of the reinforcing
加载装置4,用于向试验板块7施加荷载,加载装置4可以采用液压、气压或机械加载等方式,本申请对此不进行限定。加载装置4的顶部设有与固定梁5连接的连接件,加载装置4的底部连接有滚动轮41,所述滚动轮41与加载装置4的升降装置连接,加载装置4的升降装置能够带动滚动轮41在垂直于所述导轨2所在平面的方向上伸缩。The
在一具体实施例中,如图2和图6所示,加载装置4的顶部的连接件与第一横梁512和第二横梁522可拆卸连接,安装后的加载装置4位于第一固定梁51和第二固定梁52之间,加载装置4根据试验需要,可以调整在第一横梁512和第二横梁522长度方向的位置。本申请对加载装置4的顶部的连接件与第一横梁512和第二横梁522可拆卸连接的方式不进行限定,例如,可以通过螺纹连接。In a specific embodiment, as shown in FIGS. 2 and 6 , the top connector of the
还需要说明的是,为了满足国家标准GB/T36340-2018《防静电活动地板通用规范》中的试验标准,本申请实施例中的用于测试防静电活动地板滚动荷载的试验装置至少配置有三种规格的滚动轮41,所述三种规格的滚动轮41尺寸不同。其中,第一种规格的滚动轮41的直径为76.2mm,轮宽为46.0mm,滚动轮冠用硬质橡胶或酚醛材料包裹,邵氏硬度为90±5;第二种规格的滚动轮41的直径为152mm,轮宽为50.8mm,滚动轮冠用聚氨酯材料包裹,邵氏硬度为80±5;第三种规格的滚动轮41的直径为254mm,轮宽为102mm,滚动轮冠用聚氨酯材料包裹,邵氏硬度为80±5。It should also be noted that, in order to meet the test standards in the national standard GB/T36340-2018 "General Specification for Anti-static Raised Floors", the test devices for testing the rolling load of anti-static raised floors in the embodiments of the present application are configured with at least three types. The rolling
综上,本申请实施例提供的用于测试防静电活动地板滚动荷载的试验装置,滑动支架3能够在导轨2上平稳运行,保证测试结果的准确性;控制装置6可以根据限位装置21、压力传感器和位移传感器32采集的数据,实现对防静电活动地板滚动荷载的全自动测试。To sum up, in the test device for testing the rolling load of the anti-static raised floor provided by the embodiment of the application, the sliding
本申请实施例还提供一种用于测试防静电活动地板滚动荷载的试验方法,所述方法基于上述实施例任一所述防静电活动地板滚动荷载试验装置实现,如图7所示,包括以下步骤:An embodiment of the present application also provides a test method for testing the rolling load of an anti-static raised floor, the method is implemented based on the anti-static raised floor rolling load test device described in any of the above embodiments, as shown in FIG. 7 , including the following step:
步骤S1、将试验板块7安装于固定装置33,以及,根据所述试验板块7型号安装对应型号的滚动轮41。Step S1 , install the
例如,试验板块7按承重类型可以分为超轻型、轻型、普通型、标准型、重型和超重型。其中,第二种规格的滚动轮41可以用于测试除超重型外的其他型号的试验板块7,第三种规格的滚动轮41可以用于测试超重型的试验板块7。For example, the
步骤S2、控制装置6控制滚动轮41与所述试验板块7接触,并控制加载装置4加载至预设滚动荷载值。Step S2, the
加载装置4上设有压力传感器,压力传感器与控制装置6连接,压力传感器可以实时向控制装置6传输采集到的压力数据。当压力传感器采集到的当前荷载值达到预设滚动荷载值时,控制装置6可以根据接收到的压力传感器传输的压力数据,控制加载装置4加载的滚动荷载。The
步骤S3、调整位移传感器32的位移值为零。Step S3, adjust the displacement value of the
位移传感器32用于实时采集,试验过程中位于位移传感器32上方的试验板块7底面的位移变化,以用于计算试验板块的挠度和残余变形。The
位移传感器32也可以与控制装置6连接,控制装置6可以实时接收位移传感器32采集的位移数据,并可以对所述位移数据进行数据处理,例如可以根据位移数据,计算试验板块7底面的最大变形量(即挠度),以及计算试验板块7的残余变形量。The
步骤S4、控制装置6控制滑动支架3带动所述试验板块7在导轨2上往复运动。Step S4 , the
完成上述步骤1-3后,控制装置6启动与所述滑动支架3连接的电机31,以及限位装置21,使滑动支架3带动所述试验板块7在导轨2上往复运动。After the above steps 1-3 are completed, the
步骤S5、控制装置6接收所述位移传感器32和限位装置21采集的数据,并对所述数据处理。Step S5, the
其中,位移传感器32采集的数据为试验板块7底面的位移变化数据,限位装置21具有计数功能,其采集的数据是滑动支架3在导轨2上往复运动的次数,即试验板块7经过滚动轮41滚动的次数。Among them, the data collected by the
步骤S6、如果位移传感器32采集的最大位移值超过预设位移值,或者,限位装置21采集的循环次数达到预设循环次数,则所述控制装置6控制所述滑动支架3停止运动;其中,如果位移传感器32采集的最大位移值超过预设位移值,则记录限位装置21采集的循环次数;如果限位装置21采集的循环次数达到预设循环次数,则记录所述位移传感器32采集的最大位移值。Step S6, if the maximum displacement value collected by the
上述步骤6中所述的循环次数是指滑动支架3在导轨2上往复运动的次数。The number of cycles described in the
本说明书中各个实施例之间相同相似的部分互相参见即可。尤其,对于用于测试防静电活动地板滚动荷载的试验方法实施例而言,由于其基于装置实施例,所以描述的比较简单,相关之处参见装置实施例中的说明即可。It is sufficient to refer to each other for the same and similar parts among the various embodiments in this specification. Especially, for the embodiment of the test method for testing the rolling load of the anti-static raised floor, since it is based on the device embodiment, the description is relatively simple, and the relevant parts can be referred to the description in the device embodiment.
以上结合具体实施方式和范例性实例对本申请进行了详细说明,不过这些说明并不能理解为对本申请的限制。本领域技术人员理解,在不偏离本申请精神和范围的情况下,可以对本申请技术方案及其实施方式进行多种等价替换、修饰或改进,这些均落入本申请的范围内。本申请的保护范围以所附权利要求为准。The present application has been described in detail above with reference to specific embodiments and exemplary examples, but these descriptions should not be construed as a limitation on the present application. Those skilled in the art understand that, without departing from the spirit and scope of the present application, various equivalent replacements, modifications or improvements can be made to the technical solutions of the present application and the embodiments thereof, which all fall within the scope of the present application. The scope of protection of the present application is determined by the appended claims.
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