CN111730111A - Twist drill with alloy tool bit - Google Patents
Twist drill with alloy tool bit Download PDFInfo
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- CN111730111A CN111730111A CN202010428158.4A CN202010428158A CN111730111A CN 111730111 A CN111730111 A CN 111730111A CN 202010428158 A CN202010428158 A CN 202010428158A CN 111730111 A CN111730111 A CN 111730111A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
- B23B51/02—Twist drills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
- B23B51/06—Drills with lubricating or cooling equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2251/00—Details of tools for drilling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
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Abstract
本发明提供一种合金刀头麻花钻,主要涉及用于机械加工的钻孔刀具,该种刀具稳定性强,散热效率高,寿命长,且在钻削加工时容易定位,包括刀具柄和螺旋刀体和合金刀头,在材质相同的情况下,在合金刀头麻花钻进行具有毫米强度的应用,在毫米量级上合金刀头麻花钻的强度同比普通结构的麻花钻至少提高百分之五十以上,在毫米量级的合金刀头麻花钻切削面上平均承受的压强可提高百分之五十以上。
The invention provides an alloy cutter head twist drill, which mainly relates to a drilling cutter used for machining. In the case of the same material of the cutter body and the alloy cutter head, the alloy cutter head twist drill is applied with millimeter strength. On the millimeter scale, the strength of the alloy cutter head twist drill is at least % higher than that of the ordinary structure twist drill. More than 50, the average pressure on the cutting surface of the millimeter-sized alloy cutter head twist drill can be increased by more than 50%.
Description
技术领域:Technical field:
本发明涉及一种合金刀头麻花钻,该合金刀头麻花钻用于机械加工的钻铣工艺及钳工维修中,新的机械加工理论认为分段即阶梯状切削刃切削效率高,然而当阶梯状切削刃逐渐延长后就会发现其效果明显下降直至消失,因此该理论仍然不是真正正确的理论。The invention relates to an alloy cutter head twist drill. The alloy cutter head twist drill is used in the drilling and milling process of machining and in the maintenance of fitters. The new machining theory considers that the cutting efficiency of the segmented cutting edge is high. As the shape of the cutting edge is gradually lengthened, it is found that its effect decreases significantly until it disappears, so this theory is still not really correct.
背景技术:Background technique:
目前,机械加工中使用的钻孔刀具由横刃,切削刃,螺旋切削刃,侧刃构成,切削刃在一个螺旋切削面上,呈单一的同位切削结构,切削刃在旋转切削的离心力传导范围内,切削刃同时受到旋转切削力和中心向外的传导力,在双力作用下切削刃和螺旋切削刃相交处的刃口总是极易损坏,现有孔加工刀具在钻孔时由于结构并不绝对平衡而出现摆动现象,单纯靠螺旋切削面稳定刀具造成螺旋切削面和螺旋切削刃损坏,人们普遍的认识是表面越光滑强度越高,新的理论则是有微小间隙的面强度更高,都没有揭露物质的本质结构特性,因此,现有孔加工刀具效率低,易损坏,稳定性差,钻孔精度差。At present, the drilling tools used in machining are composed of a chisel edge, a cutting edge, a spiral cutting edge, and a side edge. Inside, the cutting edge is simultaneously subjected to the rotating cutting force and the center-outward conduction force. Under the action of the double force, the cutting edge at the intersection of the cutting edge and the helical cutting edge is always easily damaged. It is not absolutely balanced and the phenomenon of oscillation occurs. The helical cutting surface and the helical cutting edge are damaged simply by stabilizing the tool on the helical cutting surface. It is generally understood that the smoother the surface, the higher the strength. The new theory is that the surface with a small gap is stronger. However, the existing hole machining tools have low efficiency, are easily damaged, have poor stability and poor drilling accuracy.
发明内容:Invention content:
本发明就是鉴于上述的问题而提出的,以提供一种合金刀头麻花钻为目的,该种刀具具有阻断传导力的功能,散热效率高,强度大,寿命长,且在钻削加工时容易定位,钻孔精度高,人们普遍的认识是表面越光滑强度越高,最近几年的新的理论则是有微小间隙的面强度更高,都没有揭露物质的本质结构特性,在两个固体体积相同的情况下,其中分散成的小体积的固体的表面积大于整体的固体的表面积,固体的整体结构达到一定体积极限时即使是金刚石也会碎裂,按体积受力的情况下小体积的固体受力强度之和远大于整体的固体的受力强度,经过实验验证在常规物理状态下的切削工具上,毫米量级有最明显的高强度特性即毫米强度,本发明是在合金刀头麻花钻进行具有毫米强度的应用。The present invention is proposed in view of the above problems, and aims to provide an alloy cutter head twist drill, which has the function of blocking conduction force, has high heat dissipation efficiency, high strength, long life, and can be used in drilling processing. It is easy to locate and has high drilling accuracy. It is generally understood that the smoother the surface, the higher the strength. In recent years, the new theory is that the surface with small gaps has higher strength, but neither reveals the essential structural characteristics of the material. When the solid volume is the same, the surface area of the dispersed small-volume solid is larger than that of the overall solid. When the overall structure of the solid reaches a certain volume limit, even diamond will be broken. The sum of the mechanical strength of the solid is much greater than that of the whole solid. It has been verified by experiments that on the cutting tool in the conventional physical state, the millimeter level has the most obvious high-strength characteristic, that is, the millimeter strength. The invention is in the alloy knife. Head twist drills for applications with millimeter strength.
为达到上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:
合金刀头麻花钻,涉及用于机械加工的钻孔刀具,包括刀具柄,螺旋刀体和合金刀头,合金刀头麻花钻一体地设置有至少两个螺旋刀体,在每个螺旋刀体的朝向切削方向的面形成为螺旋切削面,旋转方向上向后的螺旋切削面外面侧的面为螺旋副切削面,螺旋切削面与螺旋副切削面相交形成有螺旋切削刃,螺旋切削面的轴向前端背面侧的面形成为后切削面,至少两侧的后切削面相交形成有横刃或尖刃,螺旋切削面与后切削面相交形成有切削刃,螺旋副切削面与后切削面相交形成有侧刃,Alloy cutter head twist drill, relates to a drilling tool for machining, including a tool holder, a helical cutter body and an alloy cutter head. The alloy cutter head twist drill is integrally provided with at least two helical cutter bodies, and each helical cutter body is provided with at least two helical cutter bodies. The surface facing the cutting direction is formed as a spiral cutting surface, and the surface on the outer side of the spiral cutting surface backward in the rotation direction is a spiral secondary cutting surface. The surface on the back side of the front end in the axial direction is formed as a rear cutting surface, at least the rear cutting surfaces on both sides intersect to form a chisel edge or a sharp edge, the helical cutting surface intersects with the rear cutting surface to form a cutting edge, and the helical secondary cutting surface and the rear cutting surface intersect. intersect to form a side edge,
其特征在于:所述的合金刀头麻花钻一体地由刀具柄和螺旋刀体组成,至少两个螺旋刀体的前端螺旋切削面上铣槽,并一体地或联接并形成为一体地设置有一个合金刀头,所述合金刀头沿合金刀头麻花钻的轴向中心一体地形成有朝向旋转方向的前端的两个切削面,一体地设置的两个螺旋刀体的两侧螺旋切削面与合金刀头一体地设置的两个切削面分别同槽设置,螺旋切削刃延伸至合金刀头上形成副切削刃,螺旋副切削面延伸至合金刀头上形成副切削面;It is characterized in that: the alloy cutter head twist drill is integrally composed of a cutter handle and a helical cutter body, and the front end helical cutting surfaces of at least two helical cutter bodies are milled grooves, which are integrally or connected and formed integrally provided with An alloy cutter head, the alloy cutter head is integrally formed with two cutting surfaces facing the front end of the rotating direction along the axial center of the alloy cutter head twist drill, and the two spiral cutter bodies are integrally provided on both sides of the helical cutting surfaces The two cutting surfaces integrally provided with the alloy cutter head are respectively arranged in the same groove, the spiral cutting edge extends to the alloy cutter head to form a secondary cutting edge, and the spiral secondary cutting surface extends to the alloy cutter head to form a secondary cutting surface;
和所述合金刀头麻花钻的合金刀头上沿合金刀头外周缘螺旋切削刃开始向轴向中心方向的合金刀头切削面上,凹陷的设置具有毫米强度的微切面;所述合金刀头麻花钻的合金刀头的微切面的内侧凸起的形成具有毫米强度的微强化应力延展台;所述的具有毫米强度的微切面与外周缘的副切削面相交形成具有毫米强度的微切刃;所述的具有毫米强度的微切面与后切削面相交形成具有毫米强度的切削微刃;所述的具有毫米强度的微强化应力延展台与后切削面相交形成具有毫米强度的侧微刃。and the alloy cutter head of the alloy cutter head twist drill along the outer peripheral edge of the alloy cutter head and the alloy cutter head cutting surface along the outer peripheral edge of the alloy cutter head toward the axial center direction, the micro-cut surface with millimeter strength is recessed; the alloy cutter The inner side of the micro-cut surface of the alloy cutter head of the head twist drill forms a micro-strengthened stress extension table with millimeter strength; the micro-cut surface with millimeter strength intersects with the secondary cutting surface of the outer peripheral edge to form a micro-cut with millimeter strength The micro-cut surface with millimeter strength intersects with the rear cutting surface to form a cutting micro-edge with millimeter strength; the micro-strengthened stress extension table with millimeter strength intersects with the rear cutting surface to form a side micro-edge with millimeter strength .
合金刀头麻花钻,涉及用于机械加工的钻孔刀具,包括刀具柄,螺旋刀体和合金刀头,合金刀头麻花钻一体地设置有至少两个螺旋刀体,在每个螺旋刀体的朝向切削方向的面形成为螺旋切削面,旋转方向上向后的螺旋切削面外面侧的面为螺旋副切削面,螺旋切削面与螺旋副切削面相交形成有螺旋切削刃,螺旋切削面的轴向前端背面侧的面形成为后切削面,至少两侧的后切削面相交形成有横刃,螺旋切削面与后切削面相交形成有切削刃,螺旋副切削面与后切削面相交形成有侧刃,Alloy cutter head twist drill, relates to a drilling tool for machining, including a tool holder, a helical cutter body and an alloy cutter head. The alloy cutter head twist drill is integrally provided with at least two helical cutter bodies, and each helical cutter body is provided with at least two helical cutter bodies. The surface facing the cutting direction is formed as a spiral cutting surface, and the surface on the outer side of the spiral cutting surface backward in the rotation direction is a spiral secondary cutting surface. The surface on the back side of the front end in the axial direction is formed as a rear cutting surface, at least the rear cutting surfaces on both sides intersect to form a chisel edge, the helical cutting surface intersects with the rear cutting surface to form a cutting edge, and the helical secondary cutting surface intersects with the rear cutting surface to form a cutting edge. side edge,
其特征在于:所述的合金刀头麻花钻一体地由刀具柄和螺旋刀体组成,至少两个螺旋刀体的前端螺旋切削面上铣槽并一体地或联接并形成为一体地设置有一个合金刀头,所述合金刀头沿合金刀头麻花钻的轴向中心一体地形成有朝向旋转方向的前端的两个切削面,一体地设置的两个螺旋刀体的两侧螺旋切削面与合金刀头一体地设置的两个切削面分别同槽设置,螺旋切削刃延伸至合金刀头上形成副切削刃,螺旋副切削面延伸至合金刀头上形成副切削面;It is characterized in that: the alloy cutter head twist drill is integrally composed of a cutter shank and a helical cutter body, and the front end helical cutting surfaces of at least two helical cutter bodies are grooved and integrally or connected and formed integrally provided with a Alloy cutter head, the alloy cutter head is integrally formed with two cutting surfaces facing the front end of the rotation direction along the axial center of the alloy cutter head twist drill, and the spiral cutting surfaces on both sides of the two integrally arranged helical cutter bodies and The two cutting surfaces integrally provided with the alloy cutter head are respectively arranged in the same groove, the spiral cutting edge extends to the alloy cutter head to form a secondary cutting edge, and the spiral secondary cutting surface extends to the alloy cutter head to form a secondary cutting surface;
和所述合金刀头麻花钻的合金刀头上,一体地或联接并形成为一体地进行以下技术方案的设置,在该合金刀头麻花钻的合金刀头切削面的内侧靠近轴向中心附近,切削面上立起的设置具有毫米强度的中心阶梯台;所述的具有毫米强度的中心阶梯台的内侧朝向旋转方向上凸起的设置中心阶梯面;所述的合金刀头麻花钻的合金刀头上具有毫米强度的中心阶梯台与后切削面相交形成具有毫米强度的侧微刃;所述的合金刀头上具有毫米强度的中心阶梯台与具有毫米强度的中心阶梯面相交形成有具有毫米强度的中心刃;所述的合金刀头上中心阶梯面的宽度小于等于合金刀头麻花钻半径的三分之一。On the alloy cutter head of the alloy cutter head twist drill, the following technical solutions are set integrally or connected and formed as a whole, and the inner side of the alloy cutter head cutting surface of the alloy cutter head twist drill is close to the axial center. , a central stepped platform with millimeter strength is erected on the cutting surface; the inner side of the central stepped platform with millimeter strength is set toward the central stepped surface raised in the direction of rotation; the alloy of the alloy cutter head twist drill The central stepped platform with millimeter strength on the cutter head intersects with the rear cutting surface to form a side micro-edge with millimeter strength; the center stepped platform with millimeter strength on the alloy cutter head intersects with the central stepped surface with millimeter strength to form a side micro-edge with millimeter strength. The center edge of millimeter strength; the width of the central stepped surface on the alloy cutter head is less than or equal to one third of the radius of the alloy cutter head twist drill.
合金刀头麻花钻,涉及用于机械加工的钻孔刀具,包括刀具柄,螺旋刀体和合金刀头,合金刀头麻花钻一体地设置有至少两个螺旋刀体,在每个螺旋刀体的朝向切削方向的面形成为螺旋切削面,旋转方向上向后的螺旋切削面外面侧的面为螺旋副切削面,螺旋切削面与螺旋副切削面相交形成有螺旋切削刃,螺旋切削面的轴向前端背面侧的面形成为后切削面,至少两侧的后切削面相交形成有横刃,螺旋切削面与后切削面相交形成有切削刃,螺旋副切削面与后切削面相交形成有侧刃,Alloy cutter head twist drill, relates to a drilling tool for machining, including a tool holder, a helical cutter body and an alloy cutter head. The alloy cutter head twist drill is integrally provided with at least two helical cutter bodies, and each helical cutter body is provided with at least two helical cutter bodies. The surface facing the cutting direction is formed as a spiral cutting surface, and the surface on the outer side of the spiral cutting surface backward in the rotation direction is a spiral secondary cutting surface. The surface on the back side of the front end in the axial direction is formed as a rear cutting surface, at least the rear cutting surfaces on both sides intersect to form a chisel edge, the helical cutting surface intersects with the rear cutting surface to form a cutting edge, and the helical secondary cutting surface intersects with the rear cutting surface to form a cutting edge. side edge,
其特征在于:所述的合金刀头麻花钻一体地由刀具柄和螺旋刀体组成,至少两个螺旋刀体的前端螺旋切削面上铣槽并一体地或联接并形成为一体地设置有一个合金刀头,所述合金刀头沿合金刀头麻花钻的轴向中心一体地形成有朝向旋转方向的前端的两个切削面,一体地设置的两个螺旋刀体的两侧螺旋切削面与合金刀头一体地设置的两个切削面分别同槽设置,螺旋切削刃延伸至合金刀头上形成副切削刃,螺旋副切削面延伸至合金刀头上形成副切削面;It is characterized in that: the alloy cutter head twist drill is integrally composed of a cutter shank and a helical cutter body, and the front end helical cutting surfaces of at least two helical cutter bodies are grooved and integrally or connected and formed integrally provided with a Alloy cutter head, the alloy cutter head is integrally formed with two cutting surfaces facing the front end of the rotation direction along the axial center of the alloy cutter head twist drill, and the spiral cutting surfaces on both sides of the two integrally arranged helical cutter bodies and The two cutting surfaces integrally provided with the alloy cutter head are respectively arranged in the same groove, the spiral cutting edge extends to the alloy cutter head to form a secondary cutting edge, and the spiral secondary cutting surface extends to the alloy cutter head to form a secondary cutting surface;
和所述合金刀头麻花钻的合金刀头上,一体地或联接并形成为一体地进行以下技术方案的设置,在合金刀头麻花钻的合金刀头上从轴向中心向外周缘的副切削刃的切削面上,阶梯状凹陷的设置具有毫米强度的分孔台;所述具有毫米强度的分孔台的内侧凸起的切削面为分切面,分切面与后切削面相交形成切削刃;所述的具有毫米强度的分孔台与后切削面相交形成具有毫米强度的侧微刃;所述合金刀头上具有毫米强度的分孔台的顶部与内侧凸起的切削面相交形成有具有毫米强度的分切刃;合金刀头的分切面的宽度大于等于合金刀头麻花钻半径的三分之一,小于等于合金刀头麻花钻半径的三分之二。On the alloy cutter head of the alloy cutter head twist drill, the following technical solutions are set integrally or connected and formed as a whole, on the alloy cutter head of the alloy cutter head twist drill from the axial center to the outer peripheral edge On the cutting surface of the cutting edge, a step-shaped depression is provided with a millimeter-strength splitting table; the inner convex cutting surface of the millimeter-strength splitting table is a splitting surface, and the splitting surface intersects with the rear cutting surface to form a cutting edge ; The said sub-hole table with millimeter strength intersects with the rear cutting surface to form a side micro-edge with millimeter strength; the top of the sub-hole table with millimeter strength on the alloy cutter head intersects with the inner convex cutting surface to form a A slitting edge with millimeter strength; the width of the slitting surface of the alloy cutter head is greater than or equal to one third of the radius of the alloy cutter head twist drill, and less than or equal to two thirds of the radius of the alloy cutter head twist drill.
优选地,在所述合金刀头麻花钻的合金刀头切削刃上设置有至少一个或多个凹口刃;所述的每个凹口刃向后切削面延伸形成有一个凹槽。Preferably, at least one or more notch edges are provided on the alloy tool tip cutting edge of the alloy tip twist drill; each of the notch edges extends to the rear cutting surface to form a groove.
优选地,和所述的合金刀头麻花钻的合金刀头所在的后切削面上从轴向中心开始以向外侧的侧刃方向的后切削面上高度降低的方式设置至少一级或多级立起的台阶和凸起的至少一级或多级后切削面,所述立起的台阶与旋转方向前端的切削面相交形成至少一级或多级立起的台阶刃,和凸起的至少一级或多级后切削面与旋转方向前端的切削面相交形成至少一级或多级凸起的切削刃。Preferably, at least one or more stages are arranged on the rear cutting surface where the alloy cutter head of the alloy cutter head is located from the axial center in such a manner that the height of the rear cutting surface in the direction of the outer side edge decreases. A raised step and a raised at least one or more rear cutting face, the raised step intersecting with the cutting face at the front end in the rotational direction to form at least one or more raised step edges, and a raised at least one step. The one or more levels of rear cutting surfaces intersect with the front cutting surfaces in the rotational direction to form at least one or more levels of raised cutting edges.
优选地,所述的合金刀头麻花钻的合金刀头所在的后切削面上从轴向中心开始以向外侧的侧刃方向的后切削面上高度降低的方式设置至少一级或多级立起的台阶和凸起的至少一级或多级后切削面,所述至少一级或多级立起的台阶与旋转方向前端的切削面相交形成至少一级或多级立起的台阶刃,和凸起的至少一级或多级后切削面与切削面相交形成至少一级或多级凸起的切削刃;和阶梯状的至少一级或多级合金刀头切削刃上设置有至少一个或多个凹口刃,每个凹口刃向后切削面延伸形成有一个凹槽。Preferably, the rear cutting surface on which the alloy cutter head of the alloy-tipped twist drill is located is provided with at least one or more vertical vertical surfaces starting from the axial center in such a manner that the height of the rear cutting surface in the direction of the outer side edge decreases. A raised step and at least one or more levels of raised rear cutting faces, the at least one or more raised steps intersecting with the cutting face at the front end of the rotation direction to form at least one or more raised step edges, At least one or more levels of rear cutting surfaces of the protrusions intersect with the cutting surfaces to form at least one or more levels of raised cutting edges; and the stepped at least one or more levels of alloy cutter head cutting edges are provided with at least one or a plurality of notch edges, each notch edge extending toward the rear cutting face to form a groove.
优选地,所述合金刀头麻花钻的合金刀头前端两侧的后切削面上,在轴向中心相交形成有倒角面,倒角刃和横刃;或所述合金刀头麻花钻的合金刀头前端两侧的后切削面上,在轴向中心相交形成有倒角面,倒角刃和无横刃的尖刃。Preferably, the rear cutting surfaces on both sides of the front end of the alloy cutter head of the alloy cutter head are intersected at the axial center to form a chamfered surface, a chamfered edge and a chisel edge; The back cutting surfaces on both sides of the front end of the alloy cutter head intersect at the axial center to form a chamfered surface, a chamfered edge and a sharp edge without a chisel edge.
优选地,在所述合金刀头麻花钻的刀具柄和螺旋刀体中一体地设置有冷却孔。Preferably, a cooling hole is integrally provided in the tool shank and the helical cutter body of the alloy cutter head twist drill.
优选地,在所述的合金刀头麻花钻的合金刀头最外侧的切削刃与螺旋副切削刃相交的夹角为锐角;或所述的合金刀头麻花钻的合金刀头最外侧的切削刃与螺旋副切削刃相交的夹角为直角;或所述的合金刀头麻花钻的合金刀头最外侧的切削刃与螺旋副切削刃相交的夹角为钝角。Preferably, the angle at which the outermost cutting edge of the alloy cutter head of the alloy cutter head and the helical secondary cutting edge intersect is an acute angle; or the outermost cutting edge of the alloy cutter head of the alloy cutter head twist drill The intersecting angle between the edge and the helical secondary cutting edge is a right angle; or the intersecting angle between the outermost cutting edge of the alloy cutter head of the alloy cutter head twist drill and the helical secondary cutting edge is an obtuse angle.
优选地,所述的合金刀头麻花钻的刀具柄为直柄;或所述的合金刀头麻花钻的刀具柄为锥柄。Preferably, the tool handle of the alloy cutter head twist drill is a straight handle; or the tool handle of the alloy cutter head twist drill is a tapered handle.
有益效果:Beneficial effects:
在钻床上进行的对比实验中,以直径10.15的麻花钻为实验,同为M35的含钴高速钢,同时热处理,同批次生产,钻孔对象为锻打调质的齿轮精车加工价,钻孔深度35mm,盲孔,普通结构的麻花钻转速和进刀量达到极限的情况下,合金刀头麻花钻还可以提高转速25%,提高进刀量25%,综合钻孔效率提高一倍以上,钻孔数量合金刀头麻花钻比普通结构的麻花钻多增加三倍多。In the comparative experiment carried out on the drilling machine, a twist drill with a diameter of 10.15 was used as the experiment. The same is M35 cobalt-containing high-speed steel, heat-treated at the same time, and produced in the same batch. The drilling object is forged and tempered gears. The drilling depth is 35mm, the blind hole, and the twist drill speed and feed amount of the ordinary structure reach the limit, the alloy cutter head twist drill can also increase the speed by 25%, increase the feed amount by 25%, and double the comprehensive drilling efficiency. Above, the number of holes drilled by alloy cutter head twist drill is more than three times more than that of twist drill with ordinary structure.
附图说明:Description of drawings:
本发明的技术方案和优点将通过结合附图进行详细的说明,在该附图中:The technical solutions and advantages of the present invention will be described in detail with reference to the accompanying drawings, in which:
图1是本发明的第一实施方式的合金刀头麻花钻的示意图。FIG. 1 is a schematic diagram of an alloy-tip twist drill according to a first embodiment of the present invention.
图2是本发明的第二实施方式的合金刀头麻花钻的示意图。FIG. 2 is a schematic diagram of an alloy cutter head twist drill according to a second embodiment of the present invention.
图3是本发明的第三实施方式的合金刀头麻花钻的示意图。FIG. 3 is a schematic diagram of an alloy cutter head twist drill according to a third embodiment of the present invention.
图4-5是本发明的第一-三实施方式的合金刀头麻花钻的组合应用示意图。4-5 are schematic diagrams of combined application of the alloy cutter head twist drills according to the first to third embodiments of the present invention.
具体实施方式:Detailed ways:
下面将结合附图详细地说明本发明的合金刀头麻花钻的优选实施方式,在实施方式1-3中主要以合金刀头麻花钻一体地具有两个螺旋刀体的刀具为例进行说明。The preferred embodiments of the alloy cutter head twist drill of the present invention will be described in detail below with reference to the accompanying drawings. In Embodiments 1-3, an alloy cutter head twist drill integrally provided with two helical cutter bodies is used as an example for illustration.
实施方式1:Embodiment 1:
如图1所示,本发明的第一实施方式的合金刀头麻花钻1,合金刀头麻花钻1,主要涉及用于机械加工的钻孔刀具,所述的合金刀头麻花钻一体的由刀具柄(未示出)包括锥柄或直柄,和螺旋刀体4组成,至少两个螺旋刀体4的前端螺旋切削面上铣槽并一体地或联接并形成为一体地设置有一个合金刀头31,所述合金刀头31沿合金刀头麻花钻1的轴向中心一体地形成有朝向旋转方向的前端的切削面13,一体地设置的两个螺旋刀体4的两侧螺旋切削面13分别与合金刀头31一体地设置的两个切削面13分别同槽设置;As shown in FIG. 1 , the alloy cutter
合金刀头麻花钻1一体地设置有两个螺旋刀体4,在每个螺旋刀体4的合金刀头31上朝向切削方向的面形成为切削面13,旋转方向上向后的切削面13外面侧的面为副切削面8,切削面13与副切削面8相交形成有螺旋切削刃,切削面13的轴向前端背面侧的面形成为后切削面5,至少两侧的后切削面相交形成有横刃,横刃的两端倒角形成有倒角面22和倒角刃2,切削面13与后切削面5相交形成有切削刃6,副切削面8与后切削面5相交形成有侧刃7,螺旋切削刃延伸至合金刀头31上形成副切削刃,螺旋副切削面8延伸至合金刀头31上形成合金刀头31的副切削面8,或与合金刀头31副切削面8凸出与螺旋副切削面8;The alloy cutter
所述合金刀头麻花钻1的上沿合金刀头31外周缘螺旋切削刃17开始向轴向中心方向的合金刀头31切削面13上凹陷的设置具有毫米强度的微切面18;所述合金刀头麻花钻1的合金刀头31微切面18的内侧立起的形成具有毫米强度的微强化应力延展台20;所述的具有毫米强度的微切面18与外周缘的副切削面8相交形成具有毫米强度的微切刃17;所述的合金刀头31上具有毫米强度的微切面18与后切削面5相交形成具有毫米强度的切削微刃16;所述的合金刀头31上具有毫米强度的微强化应力延展台20与后切削面5相交形成具有毫米强度的侧微刃19。The alloy cutter
通过上述设置相当于在钻孔过程中先打了工艺孔再进行钻削,由于设置了具有毫米强度的微强化应力延展台20增强了具有毫米强度的微切面18的强度,而具有毫米强度的微切面18本身由于面积变小复合小而强的特点,特点是相同的材质按其体积计算其一侧表面积毫米级的平均强度大于厘米级,而厘米级大于分米级,1立方厘米=1千立方毫米,而面积则是1立方厘米的表面积=6百平方毫米的表面积,1千个立方毫米的表面积是6千平方毫米,按体积平均施加的力在1立方厘米是1千个立方毫米的表面积计算的十分之一,因此毫米级承受压强极限远大于远大于厘米级,再加上螺旋具有毫米强度的微强化应力延展台20所延伸的力,具有支撑和加强具有毫米强度的微切面18强度的效果,因而是在同一刀具上的设置具有很高的强度和稳定性,相比普通扩孔钻具有更加耐用和强度刃度的稳定性的优势,因此具备高效率的优势,钻孔精度也更高。The above arrangement is equivalent to punching a process hole before drilling during the drilling process. Since the micro-strengthened stress extension table 20 with millimeter strength is provided to enhance the strength of the
根据上述结构,由于钻孔切削是圆周运动,在圆周运动的过程中产生了离心力,切削刃6形成了离心力的传导载体,切削面13与相邻的螺旋微强化应力延展台16和具有毫米强度的微切面18与后切削面相交形成的微切刃17、侧微刃19将切削刃6分开,侧微刃19和微强化应力延展台20形成复合定位功能,将切削力进行了分化,减小了整体切削力,最大限度的减小了外侧切削面即微切面18与后切削面相交的微切刃17和内侧切削刃6的受力作用,降低合金刀头3131的温度,分解刀具最易损坏的外端的切削刃的受力,使刀具使用寿命延长,并在加工过程中一直保持高强度。According to the above structure, since drilling and cutting is a circular motion, centrifugal force is generated in the process of circular motion. The
在钻床上进行的对比实验中,以直径10.5的麻花钻为实验,同为M35的含钴高速钢,同时热处理,同批次生产,钻孔对象为锻打调质的齿轮精车加工价,钻孔深度35mm,盲孔,合金刀头麻花钻1的微切面18宽1.5mm,微强化应力延展台20高0.6mm,在普通结构的麻花钻转速和进刀量达到极限的情况下,合金刀头麻花钻1还可以提高转速25%,提高进刀量25%,综合钻孔效率提高0.56倍,普通结构的合金麻花钻钻孔526个,合金刀头麻花钻1钻孔4316个,钻孔数量合金刀头麻花钻1比普通结构的麻花钻多增加七倍多。In the comparative experiment carried out on the drilling machine, a twist drill with a diameter of 10.5 is used as the experiment, and the same is M35 cobalt-containing high-speed steel, heat-treated at the same time, produced in the same batch, and the drilling object is forged and tempered gears. Drilling depth 35mm, blind hole, alloy cutter
根据上述实验结果麻花钻的使用效率和使用寿命明显大幅度提高,证明该种结构是延长使用寿命和提高效率的有效方式。According to the above experimental results, the use efficiency and service life of the twist drill are significantly improved, which proves that this structure is an effective way to prolong the service life and improve the efficiency.
实施方式2:Embodiment 2:
如图2所示,本发明的第二实施方式的合金刀头麻花钻1,本发明的实施方式实在第一实施方式的基础上进行综合运用,涉及用于机械加工的钻孔刀具,所述的合金刀头麻花钻一体的由刀具柄(未示出)包括锥柄或直柄,和螺旋刀体4组成,至少两个螺旋刀体4的前端螺旋切削面上铣槽并一体地或联接并形成为一体地设置有一个合金刀头31,所述合金刀头31沿合金刀头麻花钻1的轴向中心一体地形成有朝向旋转方向的前端的切削面13,一体地设置的两个螺旋刀体4的两侧螺旋切削面13分别与合金刀头31一体地设置的两个切削面13分别同槽设置;As shown in FIG. 2 , the alloy cutter
合金刀头麻花钻1一体地设置有两个螺旋刀体4,在每个螺旋刀体4的合金刀头31上朝向切削方向的面形成为切削面13,旋转方向上向后的切削面13外面侧的面为副切削面8,切削面13与副切削面8相交形成有螺旋切削刃,切削面13的轴向前端背面侧的面形成为后切削面5,至少两侧的后切削面相交形成有横刃,横刃的两端倒角形成有倒角面22和倒角刃2,切削面13与后切削面5相交形成有切削刃6,副切削面8与后切削面5相交形成有侧刃7,螺旋切削刃延伸至合金刀头31上形成副切削刃,螺旋副切削面8延伸至合金刀头31上形成合金刀头31的副切削面8;The alloy cutter
在该合金刀头麻花钻1的合金刀头31切削面13的内侧靠近轴向中心O附近,立起的设置具有毫米强度的中心阶梯台10和凸起的设置中心阶梯面12,合金刀头31的切削面13上立起的联接具有毫米强度的中心阶梯台10,合金刀头31上具有毫米强度的中心阶梯台10与相交的中心阶梯面12间形成有大于等于90°的夹角,合金刀头31上具有毫米强度的中心阶梯台10与相邻的切削面13相交形成有大于等于90°的夹角,合金刀头31上具有毫米强度的中心阶梯台10与中心阶梯面12相交形成有具有毫米强度的中心刃11,合金刀头31上具有毫米强度的中心阶梯台10和中心阶梯面12沿轴向延伸之前端与后切削面5相交形成有侧微刃19和切削中刃3;On the inner side of the cutting
所述的合金刀头31上具有毫米强度的中心阶梯台10的内侧朝向旋转方向上凸起的设置中心阶梯面12;所述的合金刀头31上中心阶梯面12的宽度小于等于合金刀头麻花钻1半径的三分之一。The inner side of the central stepped
通过上述设置相当于在钻孔过程中先打了工艺孔再进行钻削,由于是在同一刀具上的设置因此有很高的稳定性,相比普通扩孔钻具有更加稳定的优势,因此具备高效率的优势,钻孔精度也更高。The above setting is equivalent to punching a process hole before drilling during the drilling process. Because it is set on the same tool, it has high stability. Compared with ordinary reaming drills, it has a more stable advantage, so it has The advantage of high efficiency, the drilling accuracy is also higher.
在钻床上进行的对比实验中,以直径10.15的麻花钻为实验,同为M35的含高速钢,同时热处理,同批次生产,钻孔对象为锻打调质的齿轮精车加工价,钻孔深度35mm,盲孔,合金刀头麻花钻1的切削面13宽3.5mm,中心阶梯台10高0.6mm,在普通结构的麻花钻转速和进刀量达到极限的情况下,合金刀头麻花钻1还可以提高转速25%,提高进刀量25%,综合钻孔效率提高0.56倍,普通结构的合金刀头麻花钻1钻孔731个,合金刀头麻花钻1钻孔3698个,钻孔数量比分径移位麻花钻比普通结构的麻花钻多增加四倍多。In the comparative experiment carried out on the drilling machine, a twist drill with a diameter of 10.15 is used as the experiment, both of which are M35 containing high-speed steel, heat-treated at the same time, and produced in the same batch. The drilling object is forged and tempered gears. The hole depth is 35mm, blind hole, the cutting
实施方式3:Embodiment 3:
如图3所示,本发明的第三实施方式的合金刀头麻花钻1,本发明的实施方式实在第一——二实施方式的基础上进行综合运用,主要涉及用于机械加工的钻孔刀具,所述的合金刀头麻花钻一体的由刀具柄(未示出)包括锥柄或直柄,和螺旋刀体4组成,至少两个螺旋刀体4的前端螺旋切削面上铣槽并一体地或联接并形成为一体地设置有一个合金刀头31,所述合金刀头31沿合金刀头麻花钻1的轴向中心一体地形成有朝向旋转方向的前端的切削面13,一体地设置的两个螺旋刀体4的两侧螺旋切削面13分别与合金刀头31一体地设置的两个切削面13分别同槽设置;As shown in FIG. 3 , the alloy cutter
合金刀头麻花钻1一体地设置有两个螺旋刀体4,在每个螺旋刀体4的合金刀头31上朝向切削方向的面形成为切削面13,旋转方向上向后的切削面13外面侧的面为副切削面8,切削面13与副切削面8相交形成有螺旋切削刃,切削面13的轴向前端背面侧的面形成为后切削面5,至少两侧的后切削面相交形成有横刃,横刃的两端倒角形成有倒角面22和倒角刃2,切削面13与后切削面5相交形成有切削刃6,副切削面8与后切削面5相交形成有侧刃7,螺旋切削刃延伸至合金刀头31上形成副切削刃,螺旋副切削面8延伸至合金刀头31上形成合金刀头31的副切削面8;The alloy cutter
在该合金刀头麻花钻1的合金刀头31切削面13上从轴向中心附近到副切削面8的半径中心附近及以该半径的中心或附近沿螺旋切削刃平行延伸的螺旋线上,形成阶梯状凸起设置的具有毫米强度的分孔台23和分切面24,合金刀头31的切削面13上立起的联接具有毫米强度的分孔台23,合金刀头31上具有毫米强度的分孔台23与相邻的分切面24间形成有大于等于90°的夹角,合金刀头31上具有毫米强度的分孔台23与内侧凸起相邻的切削面13相交形成有大于等于90°的夹角,分切面24与具有毫米强度的分孔台23相交形成有分切刃26,分切面24和具有毫米强度的分孔台23与后切削面5相交形成有切削刃6和侧微刃19;On the cutting
所述的合金刀头31上具有毫米强度的分孔台23的上部内侧凸起的切削面13为分切面24,分切面24的宽度大于等于合金刀头麻花钻1半径的三分之一,小于等于合金刀头麻花钻1半径的三分之二。The upper inner
在钻床上进行的对比实验中,以直径10.5的麻花钻为实验,同为M35的含钴高速钢,同时热处理,同批次生产,钻孔对象为锻打调质的齿轮精车加工价,钻孔深度35mm,盲孔,合金刀头麻花钻1的分切面24宽2.5mm,分孔台23高0.8mm,在普通结构的麻花钻转速和进刀量达到极限的情况下,合金刀头麻花钻1还可以提高转速20%,提高进刀量20%,综合钻孔效率提高0.44倍,普通结构的麻花钻钻孔412个,合金刀头麻花钻1钻孔2676个,钻孔数量比合金刀头麻花钻1比普通结构的麻花钻多增加五倍多。In the comparative experiment carried out on the drilling machine, a twist drill with a diameter of 10.5 is used as the experiment, and the same is M35 cobalt-containing high-speed steel, heat-treated at the same time, produced in the same batch, and the drilling object is forged and tempered gears. Drilling depth 35mm, blind hole, alloy cutter
如图4-5所示,本发明的实施方式实在第一——三实施方式的基础上进行综合选择性运用,在合金刀头麻花钻1的合金刀头31切削刃6上设置至少一个凹口刃29,凹口刃29向后切削面延伸形成有一个凹槽30;As shown in FIGS. 4-5 , the embodiments of the present invention are comprehensively and selectively used on the basis of the first to third embodiments, and at least one recess is provided on the
或在所述的合金刀头麻花钻的合金刀头切削刃6上可以设置多个凹口刃29,每个凹口刃29向后切削面延伸形成有一个凹槽30。Alternatively, a plurality of notch edges 29 may be provided on the alloy cutter
或所述合金刀头麻花钻的合金刀头所在的后切削面5上从轴向中心开始以向外侧的侧刃7方向的后切削面5上高度降低的方式设置至少一级立起的台阶27和凸起的至少一级后切削面5,所述至少一级立起的台阶27与旋转方向前端的切削面13相交形成至少一级立起的台阶刃28,和凸起的至少一级后切削面5与旋转方向前端的切削面13相交形成至少一级凸起的切削刃6。Or on the
或在所述的合金刀头麻花钻的合金刀头所在的后切削面5上从轴向中心开始以向外侧的侧刃7方向的后切削面5上高度降低的方式设置多级立起的台阶27和凸起的多级后切削面5,所述多级立起的台阶27与旋转方向前端的切削面13相交形成多级立起的台阶刃28,和凸起的多级后切削面5与旋转方向前端的切削面13相交形成多级凸起的切削刃6;Or on the
或在所述的合金刀头麻花钻的合金刀头所在的后切削面5上从轴向中心开始以向外侧的侧刃7方向的后切削面5上高度降低的方式设置至少一级或多级立起的台阶27和凸起的至少一级或多级后切削面5,所述至少一级或多级立起的台阶27与旋转方向前端的切削面13相交形成至少一级或多级立起的台阶刃28,和凸起的至少一级或多级后切削面5与切削面13相交形成至少一级或多级凸起的切削刃6;和阶梯状的至少一级或多级切削刃6上设置有至少一个或多个凹口刃29,每个凹口刃向后切削面延伸形成有一个凹槽30。Or set at least one level or more on the
通过在合金刀头麻花钻1的合金刀头31切削刃6上设置断屑并分解切削力的凹口刃29向后切削面延伸形成凹槽30的组合设置可以最大限度的发挥合金刀头麻花钻1的切削效率和使用寿命。By setting the
通过在合金刀头麻花钻1的合金刀头31后切削面5上设置阶梯状凸起的台阶27有效地提高了合金刀头麻花钻1在钻削中的稳定性分解了切削阻力,提高了合金刀头麻花钻1的切削效率和使用寿命。By arranging the stepped raised
在第一-三实施方式的基础上进行综合选择性运用在所述的合金刀头麻花钻1最外侧的合金刀头31切削刃6与螺旋副切削刃14相交的夹角为锐角;或所述的合金刀头麻花钻最外侧的合金刀头31切削刃6与螺旋副切削刃14相交的夹角为直角;或所述的合金刀头麻花钻最外侧的合金刀头31切削刃6与螺旋副切削刃14相交的夹角为钝角。On the basis of the first to third embodiments, the included angle where the
所述合金刀头麻花钻1的合金刀头31前端两侧的后切削面5上,在轴向中心相交形成有倒角面22,倒角刃24和横刃3;或所述合金刀头麻花钻的合金刀头前端两侧的后切削面上,在轴向中心相交形成有倒角面22和无横刃的倒角面22,倒角刃24和尖刃O。On the rear cutting surfaces 5 on both sides of the front end of the
所述的合金刀头麻花钻1的刀具柄和螺旋刀体中一体地设置有冷却孔32。A cooling hole 32 is integrally provided in the tool shank and the helical cutter body of the alloy cutter
所述的合金刀头麻花钻1的刀具柄(未示出)为直柄;或所述的合金刀头麻花钻1的刀具柄(未示出)为锥柄。The tool shank (not shown) of the alloy cutter
根据上述实验结果麻花钻的使用效率和使用寿命明显大幅度提高,证明该种结构是延长使用寿命和提高效率的有效方式。According to the above experimental results, the use efficiency and service life of the twist drill are significantly improved, which proves that this structure is an effective way to prolong the service life and improve the efficiency.
以上虽然以具有两个螺旋刀体4的刀具为例进行了说明,但是本发明的刀具也可具有多个螺旋刀体4,在各螺旋刀体4上可以采用如所述实施方式的结构及其其它多种形式的组合。Although the tool with two
以上所述的优选实施方式是说明性的而不是限制性的,在不脱离本发明的主旨和基本特征的情况下,本发明还可以以其他方式进行实施和具体化,本发明的范围由权利要求进行限定,在权利要求限定范围内的所有变形都落入本发明的范围内。The preferred embodiments described above are illustrative rather than restrictive, and the present invention may be implemented and embodied in other ways without departing from the gist and essential characteristics of the present invention, and the scope of the present invention is determined by the rights The claims define, and all modifications within the scope of the claims fall within the scope of the invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010428158.4A CN111730111A (en) | 2020-05-17 | 2020-05-17 | Twist drill with alloy tool bit |
| EP21809185.8A EP4155016B1 (en) | 2020-05-17 | 2021-05-12 | Twist drill with alloy tool bit |
| PCT/CN2021/000099 WO2021232823A1 (en) | 2020-05-17 | 2021-05-12 | Alloy tool bit twist drill |
| US17/925,466 US20230191507A1 (en) | 2020-05-17 | 2021-05-12 | Alloy tool bit twist drill |
| ZA2022/12762A ZA202212762B (en) | 2020-05-17 | 2022-11-23 | Alloy tool bit twist drill |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010428158.4A CN111730111A (en) | 2020-05-17 | 2020-05-17 | Twist drill with alloy tool bit |
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| CN111730111A true CN111730111A (en) | 2020-10-02 |
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| CN202010428158.4A Pending CN111730111A (en) | 2020-05-17 | 2020-05-17 | Twist drill with alloy tool bit |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2021232823A1 (en) * | 2020-05-17 | 2021-11-25 | 李仕清 | Alloy tool bit twist drill |
| WO2022257891A1 (en) * | 2021-06-06 | 2022-12-15 | 山东至伟机械有限公司 | Micro-reinforced concentric twist drill |
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| WO2022257891A1 (en) * | 2021-06-06 | 2022-12-15 | 山东至伟机械有限公司 | Micro-reinforced concentric twist drill |
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