CN111718665B - Adhesive film for packaging photovoltaic module with multilayer structure and preparation method thereof - Google Patents
Adhesive film for packaging photovoltaic module with multilayer structure and preparation method thereof Download PDFInfo
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- CN111718665B CN111718665B CN202010648661.0A CN202010648661A CN111718665B CN 111718665 B CN111718665 B CN 111718665B CN 202010648661 A CN202010648661 A CN 202010648661A CN 111718665 B CN111718665 B CN 111718665B
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- Prior art keywords
- layer
- adhesive film
- photovoltaic module
- module encapsulation
- encapsulation according
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- 239000002313 adhesive film Substances 0.000 title claims abstract description 76
- 238000004806 packaging method and process Methods 0.000 title abstract description 8
- 238000002360 preparation method Methods 0.000 title description 8
- 238000005187 foaming Methods 0.000 claims abstract description 34
- 150000002978 peroxides Chemical class 0.000 claims abstract description 11
- 239000010410 layer Substances 0.000 claims description 98
- 239000012790 adhesive layer Substances 0.000 claims description 47
- 238000005538 encapsulation Methods 0.000 claims description 40
- 239000000463 material Substances 0.000 claims description 36
- 239000006260 foam Substances 0.000 claims description 33
- 239000004088 foaming agent Substances 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 18
- 239000012752 auxiliary agent Substances 0.000 claims description 17
- -1 trimethylol propyl Chemical group 0.000 claims description 14
- 239000003431 cross linking reagent Substances 0.000 claims description 12
- 239000011521 glass Substances 0.000 claims description 11
- 239000003963 antioxidant agent Substances 0.000 claims description 10
- 230000003078 antioxidant effect Effects 0.000 claims description 10
- 239000002808 molecular sieve Substances 0.000 claims description 10
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 10
- 239000000945 filler Substances 0.000 claims description 8
- 239000004005 microsphere Substances 0.000 claims description 8
- 239000011358 absorbing material Substances 0.000 claims description 7
- 239000007822 coupling agent Substances 0.000 claims description 7
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000004132 cross linking Methods 0.000 claims description 5
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical group C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 claims description 4
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 239000011258 core-shell material Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 claims description 4
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 claims description 3
- DCQBZYNUSLHVJC-UHFFFAOYSA-N 3-triethoxysilylpropane-1-thiol Chemical compound CCO[Si](OCC)(OCC)CCCS DCQBZYNUSLHVJC-UHFFFAOYSA-N 0.000 claims description 3
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 claims description 3
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 3
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000292 calcium oxide Substances 0.000 claims description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 3
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 claims description 3
- UMXXGDJOCQSQBV-UHFFFAOYSA-N n-ethyl-n-(triethoxysilylmethyl)ethanamine Chemical compound CCO[Si](OCC)(OCC)CN(CC)CC UMXXGDJOCQSQBV-UHFFFAOYSA-N 0.000 claims description 3
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 claims description 3
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- AGKBXKFWMQLFGZ-UHFFFAOYSA-N (4-methylbenzoyl) 4-methylbenzenecarboperoxoate Chemical compound C1=CC(C)=CC=C1C(=O)OOC(=O)C1=CC=C(C)C=C1 AGKBXKFWMQLFGZ-UHFFFAOYSA-N 0.000 claims description 2
- RIPYNJLMMFGZSX-UHFFFAOYSA-N (5-benzoylperoxy-2,5-dimethylhexan-2-yl) benzenecarboperoxoate Chemical compound C=1C=CC=CC=1C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C1=CC=CC=C1 RIPYNJLMMFGZSX-UHFFFAOYSA-N 0.000 claims description 2
- IMYCVFRTNVMHAD-UHFFFAOYSA-N 1,1-bis(2-methylbutan-2-ylperoxy)cyclohexane Chemical compound CCC(C)(C)OOC1(OOC(C)(C)CC)CCCCC1 IMYCVFRTNVMHAD-UHFFFAOYSA-N 0.000 claims description 2
- HSLFISVKRDQEBY-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)cyclohexane Chemical compound CC(C)(C)OOC1(OOC(C)(C)C)CCCCC1 HSLFISVKRDQEBY-UHFFFAOYSA-N 0.000 claims description 2
- HQOVXPHOJANJBR-UHFFFAOYSA-N 2,2-bis(tert-butylperoxy)butane Chemical compound CC(C)(C)OOC(C)(CC)OOC(C)(C)C HQOVXPHOJANJBR-UHFFFAOYSA-N 0.000 claims description 2
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 claims description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 2
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 claims description 2
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 claims description 2
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 2
- 239000004604 Blowing Agent Substances 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 2
- CFXCGWWYIDZIMU-UHFFFAOYSA-N Octyl-3,5-di-tert-butyl-4-hydroxy-hydrocinnamate Chemical compound CCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 CFXCGWWYIDZIMU-UHFFFAOYSA-N 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical group [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 150000008360 acrylonitriles Chemical class 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 239000001099 ammonium carbonate Substances 0.000 claims description 2
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 2
- 239000012965 benzophenone Substances 0.000 claims description 2
- 150000008366 benzophenones Chemical class 0.000 claims description 2
- 150000001565 benzotriazoles Chemical class 0.000 claims description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 2
- 238000009835 boiling Methods 0.000 claims description 2
- 239000006229 carbon black Substances 0.000 claims description 2
- IXQMGECVDWVOFK-UHFFFAOYSA-N dichloromethyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C(Cl)Cl IXQMGECVDWVOFK-UHFFFAOYSA-N 0.000 claims description 2
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 239000000395 magnesium oxide Substances 0.000 claims description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 150000003873 salicylate salts Chemical group 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- 235000017550 sodium carbonate Nutrition 0.000 claims description 2
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 239000002994 raw material Substances 0.000 claims 3
- PVEIFVPBYAUTAB-UHFFFAOYSA-N C(OCC(CCCC)CC)(O)=O.C(C)(C)(CC)OOC(C)(C)CC Chemical compound C(OCC(CCCC)CC)(O)=O.C(C)(C)(CC)OOC(C)(C)CC PVEIFVPBYAUTAB-UHFFFAOYSA-N 0.000 claims 1
- RBWQAVDPQVDKBO-UHFFFAOYSA-N CC(CC(=O)OC(C)(C)C)(CC(C)C)C Chemical compound CC(CC(=O)OC(C)(C)C)(CC(C)C)C RBWQAVDPQVDKBO-UHFFFAOYSA-N 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 claims 1
- MQWFLKHKWJMCEN-UHFFFAOYSA-N n'-[3-[dimethoxy(methyl)silyl]propyl]ethane-1,2-diamine Chemical compound CO[Si](C)(OC)CCCNCCN MQWFLKHKWJMCEN-UHFFFAOYSA-N 0.000 claims 1
- 150000002828 nitro derivatives Chemical class 0.000 claims 1
- 150000004893 oxazines Chemical class 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- UZVPIXBMGPDIIQ-UHFFFAOYSA-N tert-butyl propan-2-yloxy carbonate Chemical compound CC(C)OOC(=O)OC(C)(C)C UZVPIXBMGPDIIQ-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 239000012634 fragment Substances 0.000 abstract 1
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- 238000010894 electron beam technology Methods 0.000 description 5
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- 238000013467 fragmentation Methods 0.000 description 3
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- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000005022 packaging material Substances 0.000 description 3
- 238000002310 reflectometry Methods 0.000 description 3
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- 238000010998 test method Methods 0.000 description 2
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- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 1
- VMJIDDGLSSJEFK-UHFFFAOYSA-N 1,1,5-trimethyl-3,3-bis(2-methylbutan-2-ylperoxy)cyclohexane Chemical compound CCC(C)(C)OOC1(OOC(C)(C)CC)CC(C)CC(C)(C)C1 VMJIDDGLSSJEFK-UHFFFAOYSA-N 0.000 description 1
- NOSXUFXBUISMPR-UHFFFAOYSA-N 1-tert-butylperoxyhexane Chemical compound CCCCCCOOC(C)(C)C NOSXUFXBUISMPR-UHFFFAOYSA-N 0.000 description 1
- DZRUNSUYJCQUIG-UHFFFAOYSA-N 2-methylbutan-2-yl hydrogen carbonate Chemical compound CCC(C)(C)OC(O)=O DZRUNSUYJCQUIG-UHFFFAOYSA-N 0.000 description 1
- YLIMKCOAPSUANH-UHFFFAOYSA-N 3-(2-ethylhexylperoxymethyl)heptane 2-methylbutan-2-yl hydrogen carbonate Chemical compound CCCCC(CC)COOCC(CC)CCCC.CCC(C)(C)OC(=O)O YLIMKCOAPSUANH-UHFFFAOYSA-N 0.000 description 1
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 1
- 101001073212 Arabidopsis thaliana Peroxidase 33 Proteins 0.000 description 1
- 101001123325 Homo sapiens Peroxisome proliferator-activated receptor gamma coactivator 1-beta Proteins 0.000 description 1
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- 229950002372 aminopropylone Drugs 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
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- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 1
- ARYZCSRUUPFYMY-UHFFFAOYSA-N methoxysilane Chemical compound CO[SiH3] ARYZCSRUUPFYMY-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/26—Porous or cellular plastics
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/123—Treatment by wave energy or particle radiation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0014—Use of organic additives
- C08J9/0023—Use of organic additives containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0014—Use of organic additives
- C08J9/0028—Use of organic additives containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
- C08J9/102—Azo-compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/32—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof from compositions containing microballoons, e.g. syntactic foams
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/804—Materials of encapsulations
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Abstract
Description
本申请是基于申请日为2017年8月11日、申请号为201710684937.9、发明创造名称为“一种多层结构光伏组件封装用胶膜及其制备方法”的专利申请的分案申请。This application is a divisional application based on a patent application with an application date of August 11, 2017, an application number of 201710684937.9, and an invention titled "An adhesive film for encapsulating photovoltaic modules with a multilayer structure and its preparation method".
技术领域technical field
本发明属于光伏应用领域,涉及一种多层结构光伏组件封装用胶膜及其制备方法。The invention belongs to the field of photovoltaic applications, and relates to an adhesive film for encapsulating a photovoltaic module with a multilayer structure and a preparation method thereof.
背景技术Background technique
随着能源以及环境问题的日益严峻,清洁可再生能源的利用刻不容缓,其中光伏发电技术已飞跃发展、日益成熟,光伏电池的应用也逐渐普及。为了进一步提高光伏电池的转换效率、降低制备成本,以实现平价上网,新的电池与组件技术不断发展。例如PERC电池的转换效率明显高于普通电池,市场占有率也逐年提升。多主栅、无主栅、半片、叠瓦等新型组件技术的发展,使得组件的功率相较于普通光伏组件也有较大提升。随着技术的发展,电池片的厚度也在逐渐降低。然而运用以上电池技术与组件技术的光伏组件,相较于普通光伏组件,其在服役过程中电池片破片、隐裂、断栅等风险明显提升,甚至在电池片或组件生产过程中出现的概率亦较大。With the increasingly severe energy and environmental problems, the utilization of clean and renewable energy is urgent. Among them, photovoltaic power generation technology has developed rapidly and become increasingly mature, and the application of photovoltaic cells is gradually becoming popular. In order to further improve the conversion efficiency of photovoltaic cells, reduce preparation costs, and achieve grid parity, new cell and module technologies are constantly being developed. For example, the conversion efficiency of PERC batteries is significantly higher than that of ordinary batteries, and the market share is also increasing year by year. The development of new module technologies such as multi-busbar, busbar-free, half-cell, and shingled tiles has greatly improved the power of modules compared with ordinary photovoltaic modules. With the development of technology, the thickness of the battery sheet is gradually reduced. However, compared with ordinary photovoltaic modules, photovoltaic modules using the above cell technology and module technology have significantly increased risks of cell fragmentation, hidden cracks, and broken grids during service, and even the probability of occurrence during the production process of cells or modules Also larger.
封装材料在组件中起到粘接保护等作用,常规封装材料如EVA胶膜能够在一定程度上增加组件的可靠性。但对于常规封装的高效新型电池及组件,可靠性问题不容忽视,其中对于封装材料提出了更严苛的要求。The packaging material plays the role of bonding protection in the module, and conventional packaging materials such as EVA film can increase the reliability of the module to a certain extent. However, for high-efficiency new batteries and components that are conventionally packaged, reliability issues cannot be ignored, and more stringent requirements are put forward for packaging materials.
发明内容Contents of the invention
针对现有技术的不足,本发明提出一种多层结构光伏组件封装用胶膜,该胶膜相较于普通胶膜具有较低的模量,大幅降低电池片在封装、使用过程中出现破片、隐裂、断栅等风险,同时有效解决泡孔结构所带来的吸水严重、粘结性下降等问题。Aiming at the deficiencies of the existing technology, the present invention proposes a multi-layer structure photovoltaic module packaging adhesive film, which has a lower modulus than ordinary adhesive films, and greatly reduces the fragmentation of the battery sheet during packaging and use. , Hidden cracks, grid breaks and other risks, and effectively solve the problems of severe water absorption and reduced cohesion caused by the cell structure.
一种多层结构光伏组件封装用胶膜,其特征在于,所述封装用胶膜包含上粘结层、发泡层以及下粘结层等三层结构,所述的发泡层位于所述的上粘结层与所述的下粘结层中间;所述的上粘结层、下粘结层均由100重量份的粘结层主体材料和0.1~15重量份的助剂组成,所述的发泡层由100重量份的发泡层主体材料、0.1~15重量份的助剂、0.1~10重量份的发泡剂组成;所述三层结构中至少一层的助剂中含有0.01~3重量份的过氧化物。A multi-layer structure photovoltaic module encapsulation adhesive film is characterized in that the encapsulation adhesive film comprises a three-layer structure such as an upper bonding layer, a foaming layer and a lower bonding layer, and the foaming layer is located in the Between the upper adhesive layer and the lower adhesive layer; the upper adhesive layer and the lower adhesive layer are both composed of 100 parts by weight of the main material of the adhesive layer and 0.1 to 15 parts by weight of auxiliary agents, so The foam layer is composed of 100 parts by weight of the main material of the foam layer, 0.1 to 15 parts by weight of an auxiliary agent, and 0.1 to 10 parts by weight of a foaming agent; at least one layer of the auxiliary agent in the three-layer structure contains 0.01-3 parts by weight of peroxide.
进一步地,所述的助剂为:0.1~5份助交联剂、0.1~3份紫外吸收剂、0.1~3份抗氧剂、0.1~5份偶联剂中的一种或多种混合物;Further, the auxiliary agent is: one or more mixtures of 0.1 to 5 parts of auxiliary crosslinking agent, 0.1 to 3 parts of ultraviolet absorber, 0.1 to 3 parts of antioxidant, and 0.1 to 5 parts of coupling agent ;
所述助交联剂为多官能团的丙烯酸酯或甲基丙烯酸酯类,优选为异氨酸三烯丙酯、氰脲酸三烯丙酯、三甲基丙烯酸三羟甲基丙酯、双甲基丙烯酸乙二醇酯中一种或几种混合物;The auxiliary cross-linking agent is polyfunctional acrylate or methacrylate, preferably triallyl isosulfate, triallyl cyanurate, trimethylolpropyl trimethacrylate, bismethacrylic acid One or more mixtures of ethylene glycol acrylate;
所述紫外吸收剂为水杨酸酯类、苯酮类、苯并三唑类、取代丙烯腈类、三嗪类和受阻胺类中的一种或多种按任意配比混合组成,优选由2-(2’-羟基-5’-甲基苯基)苯并三氮唑、2-羟基-4-甲氧基二苯甲酮、2-羟基-4-正辛氧基二苯甲酮中的一种或多种按任意配比混合组成;The ultraviolet absorber is composed of one or more of salicylates, benzophenones, benzotriazoles, substituted acrylonitriles, triazines and hindered amines mixed in any proportion, preferably composed of 2-(2'-Hydroxy-5'-methylphenyl)benzotriazole, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octyloxybenzophenone One or more of them are mixed in any proportion;
所述抗氧剂由抗氧剂245、抗氧剂1010、抗氧剂1035、抗氧剂1076、抗氧剂1098、抗氧剂1135和抗氧剂3114中的一种或多种按任意配比混合组成;Described antioxidant is by one or more in antioxidant 245, antioxidant 1010, antioxidant 1035, antioxidant 1076, antioxidant 1098, antioxidant 1135 and antioxidant 3114 according to arbitrary formulating than mixed composition;
所述偶联剂为硅烷偶联剂,由γ-氨丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、3-氨丙基三甲氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、γ-巯丙基三乙氧基硅烷、N-β-氨乙基-γ-氨丙基甲基二甲氧基硅烷、二乙胺基代甲基三乙氧基硅烷、二氯甲基三乙氧基硅烷、乙烯基三甲氧基硅烷的一种或几种按任意比例混合组成。Described coupling agent is silane coupling agent, by γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, γ-(2,3- Glycidoxy)propyltrimethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane, N-β-aminoethyl-γ-aminopropyl One or more of methyldimethoxysilane, diethylaminomethyltriethoxysilane, dichloromethyltriethoxysilane and vinyltrimethoxysilane are mixed in any proportion.
助交联剂能够加快交联速度,减少过氧化物气泡;紫外吸收剂能够增加耐侯特性;硅烷偶联剂能够增加粘合强度。Auxiliary crosslinking agent can speed up crosslinking speed and reduce peroxide bubbles; UV absorber can increase weather resistance; silane coupling agent can increase adhesive strength.
进一步地,所述三层结构中至少一层掺有0.1~10重量份的分子筛材料或吸水材料,所述的分子筛材料优选为3A、4A、5A型分子筛,所述的吸水材料优选为氧化钙、氧化镁、氧化锌中的一种或多种混合物。Further, at least one layer of the three-layer structure is doped with 0.1 to 10 parts by weight of molecular sieve material or water-absorbing material, the molecular sieve material is preferably 3A, 4A, 5A type molecular sieve, and the water-absorbing material is preferably calcium oxide , magnesium oxide, zinc oxide in one or more mixtures.
进一步地,所述的发泡层厚度为20~800μm,泡孔直径为5~500μm,泡孔率为10%~80%,发泡层的预交联度为5%-80%,上粘结层的预交联度为10%-60%。Further, the thickness of the foam layer is 20-800 μm, the cell diameter is 5-500 μm, the cell rate is 10%-80%, the pre-crosslinking degree of the foam layer is 5%-80%, and the adhesive The degree of pre-crosslinking of the junction layer is 10%-60%.
进一步地,所述的粘结层主体材料由EVA、POE、聚丙烯酸酯的一种或多种按任意配比混合得到,所述的发泡层的主体材料由EVA、POE、PP、PE、聚酯、聚氨酯、聚酰胺的一种或多种按任意配比混合得到。Further, the main material of the adhesive layer is obtained by mixing one or more of EVA, POE, polyacrylate in any proportion, and the main material of the foam layer is made of EVA, POE, PP, PE, It is obtained by mixing one or more of polyester, polyurethane and polyamide in any proportion.
进一步地,所述的过氧化物由二(4-甲基苯甲酰)过氧化物、叔丁基过氧化碳酸异丙酯、2,5-二甲基-2,5双(叔丁过氧基)己烷、1-双(过氧化叔丁基)-3,3,5-三甲基环己烷、叔丁基过氧化碳酸-2-乙基己酯、2,5-二甲基-2,5-二(叔丁基过氧化)己烷、1,1-双(叔丁基过氧)-3,3,5三甲基环己烷、1,1双(叔戊基过氧)-3,3,5三甲基环己烷、1,1-双(叔戊基过氧)环己烷、1,1-双(叔丁基过氧)环己烷、2,2-双(叔丁基过氧)丁烷、过氧化2-乙基己基碳酸叔戊酯、2,5-二甲基2,5-双(苯甲酰过氧)-己烷、过氧化碳酸叔戊酯、过氧化3,3,5三甲基己酸叔丁酯、过氧化二异丙苯、过氧化二苯甲酰一种或多种按任意配比混合得到;所述的发泡剂为物理发泡剂或化学发泡剂,所述的物理发泡剂为惰性气体、低沸点液体、核-壳微球发泡剂或中空玻璃微球的一种或多种按任意配比混合得到;所述的化学发泡剂为碳酸氢钠、碳酸钠、碳酸铵、偶氮化合物、磺酰肼类化合物或亚硝基化合物的一种或多种按任意配比混合得到。Further, the peroxide is composed of two (4-methylbenzoyl) peroxide, tert-butyl peroxyisopropyl carbonate, 2,5-dimethyl-2,5 bis(tert-butyl peroxide) Oxy)hexane, 1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, tert-butyl peroxycarbonate-2-ethylhexyl, 2,5-dimethyl Base-2,5-bis(tert-butylperoxy)hexane, 1,1-bis(tert-butylperoxy)-3,3,5 trimethylcyclohexane, 1,1 bis(tert-amyl Peroxy)-3,3,5 trimethylcyclohexane, 1,1-bis(tert-amylperoxy)cyclohexane, 1,1-bis(tert-butylperoxy)cyclohexane, 2, 2-bis(tert-butylperoxy)butane, 2-ethylhexyl peroxide tert-amyl carbonate, 2,5-dimethyl 2,5-bis(benzoylperoxy)-hexane, peroxide One or more of tert-amyl carbonate, 3,3,5-trimethylhexanoate tert-butyl peroxide, dicumyl peroxide, and dibenzoyl peroxide are mixed in any proportion; The foaming agent is a physical foaming agent or a chemical foaming agent, and the physical foaming agent is one or more of an inert gas, a low boiling point liquid, a core-shell microsphere foaming agent or a hollow glass microsphere according to any configuration. The chemical blowing agent is obtained by mixing one or more of sodium bicarbonate, sodium carbonate, ammonium carbonate, azo compound, sulfonyl hydrazine compound or nitroso compound in any proportion.
进一步地,所述上粘结层的上表面为平面或具有规则凹凸结构,所述的规则凹凸结构为圆球凸起、锥形凸起、棱台凸起或微棱镜结构凸起。Further, the upper surface of the upper adhesive layer is flat or has a regular concave-convex structure, and the regular concave-convex structure is spherical protrusions, conical protrusions, prism protrusions or micro-prism structure protrusions.
进一步地,所述上粘结层为有色胶膜,其通过在所述的上粘结层主体材料中添加有色填料实现,所述的有色填料为钛白粉、高光硫酸钡、中空玻璃微珠、炭黑或其他彩色填料;所述填料的添加量为1~10重量份。Further, the upper bonding layer is a colored adhesive film, which is realized by adding colored fillers to the main material of the upper bonding layer, and the colored fillers are titanium dioxide, high-gloss barium sulfate, hollow glass microspheres, Carbon black or other colored fillers; the added amount of the fillers is 1-10 parts by weight.
一种上述多层结构光伏组件封装用胶膜的制备方法,具体步骤如下:A method for preparing the adhesive film for encapsulating the above-mentioned multilayer structure photovoltaic module, the specific steps are as follows:
(1)将100重量份的发泡层主体材料、0.1~15重量份的助剂、0.1~10重量份的发泡剂混合均匀,熔融挤出发泡层,挤出温度75~120℃;(1) Mix 100 parts by weight of the main material of the foam layer, 0.1 to 15 parts by weight of additives, and 0.1 to 10 parts by weight of a foaming agent, and melt and extrude the foam layer at a temperature of 75 to 120°C;
(2)在挤出流延模头出口处或流延成膜后设置高温发泡腔,发泡腔加热温度为90~150℃,发泡时间0.5~10min,使发泡层内产生泡孔结构;(2) Set a high-temperature foaming chamber at the exit of the extrusion casting die or after casting into a film. The heating temperature of the foaming chamber is 90-150°C, and the foaming time is 0.5-10 minutes, so that cells are formed in the foaming layer structure;
(3)将100重量份的粘结层主体材料、0.1~15重量份助剂混合均匀,通过喷涂、刮涂、辊涂等方式涂布于发泡层两侧形成上下粘结层;(3) Mix 100 parts by weight of the main material of the adhesive layer and 0.1 to 15 parts by weight of additives evenly, and apply them on both sides of the foam layer by spraying, scraping, roller coating, etc. to form the upper and lower adhesive layers;
(4)采用UV辐照或电子束辐照或红外辐照使发泡层主体材料、上粘结层主体材料产生预交联,辐照时间1~15min,辐照剂量0.01~0.1kWh/m2,得到多层结构光伏组件封装用胶膜。(4) Pre-crosslink the main material of the foam layer and the main material of the upper adhesive layer by UV irradiation, electron beam irradiation or infrared irradiation, the irradiation time is 1-15min, and the irradiation dose is 0.01-0.1kWh/m 2. Obtain an adhesive film for encapsulating a multilayer structure photovoltaic module.
一种上述多层结构光伏组件封装用胶膜的制备方法,具体步骤如下:A method for preparing the adhesive film for encapsulating the above-mentioned multilayer structure photovoltaic module, the specific steps are as follows:
(1)将100重量份的发泡层主体材料、0.1~15重量份的助剂、0.1~10重量份的发泡剂混合均匀,将100重量份的粘结层主体材料、0.1~15重量份的助剂混合均匀,通过三层共挤方式制备包括上粘结层、发泡层、下粘结层三层结构的胶膜;(1) Mix 100 parts by weight of the foam layer main material, 0.1 to 15 parts by weight of auxiliary agents, and 0.1 to 10 parts by weight of foaming agent, and mix 100 parts by weight of the main material of the adhesive layer, 0.1 to 15 parts by weight Mix the additives in one part evenly, and prepare a film with a three-layer structure including an upper adhesive layer, a foaming layer, and a lower adhesive layer by three-layer co-extrusion;
(2)在挤出流延模头出口处或流延成膜后设置高温发泡腔,发泡腔加热温度为90~150℃,发泡时间0.5~10min,使发泡层内产生泡孔结构;(2) Set a high-temperature foaming chamber at the exit of the extrusion casting die or after casting into a film. The heating temperature of the foaming chamber is 90-150°C, and the foaming time is 0.5-10 minutes, so that cells are formed in the foaming layer structure;
(3)采用UV辐照或电子束辐照或红外辐照使发泡层主体材料、上粘结层主体材料产生预交联,辐照时间1~15min,辐照剂量0.01~0.1kWh/m2,得到多层结构光伏组件封装用胶膜。(3) Pre-crosslink the main material of the foam layer and the main material of the upper adhesive layer by UV irradiation, electron beam irradiation or infrared irradiation, the irradiation time is 1-15min, and the irradiation dose is 0.01-0.1kWh/m 2. Obtain an adhesive film for encapsulating a multilayer structure photovoltaic module.
进一步地,所述的制备方法中,还可以在辐射工艺之前,采用经过雕有所需微结构的花辊,在上粘结层上表面制备出所需微结构。Furthermore, in the above preparation method, before the radiation process, the desired microstructure can be prepared on the upper surface of the upper adhesive layer by using a patterned roller engraved with the desired microstructure.
本发明提供的多层结构光伏组件封装用胶膜,可应用于光伏组件封装的背层。胶膜铺设、组件层压工艺与使用现有常规封装胶膜时相同。The adhesive film for encapsulating a photovoltaic module with a multilayer structure provided by the invention can be applied to the back layer of the photovoltaic module encapsulation. The film laying and component lamination process are the same as when using the existing conventional encapsulation film.
本发明的有益效果体现在:1)具有发泡结构的封装胶膜,其较低的弹性模量能够增强胶膜的缓冲能力,降低在组件生产以及服役过程中电池片破片、隐裂、断栅等力学性破坏的风险;2)胶膜上表面规则的凹凸结构能够增强光的多角度反射,使入射至电池片间隙处的光能够重新利用,提高组件功率;3)上下粘结层能够增强胶膜与电池片、背板(聚合物或玻璃)以及上层胶膜的粘接强度,有效解决发泡胶膜粘结力问题;4)封装胶膜中掺有吸水材料或分子筛,能够有效消除发泡层的吸水问题,防止电池元件受水气破坏。5)三层结构设计,有效防止单一发泡层胶膜在组件层压时上溢、褶皱等外观缺陷;6)增加定型工艺,保证发泡层中泡孔结构、上粘结层中表面微观结构在光伏组件层压后仍保持原有结构,发挥有益效果。The beneficial effects of the present invention are reflected in: 1) the encapsulation adhesive film with a foam structure, its lower elastic modulus can enhance the cushioning capacity of the adhesive film, and reduce the fragmentation, hidden cracks, and fractures of the battery sheet during the production and service of the module; The risk of mechanical damage such as the grid; 2) The regular concave-convex structure on the upper surface of the adhesive film can enhance the multi-angle reflection of light, so that the light incident on the gap between the cells can be reused and the power of the module can be improved; 3) The upper and lower adhesive layers can Enhance the bonding strength of the adhesive film to the cell, the back plate (polymer or glass) and the upper layer of the adhesive film, and effectively solve the problem of the adhesive force of the foamed adhesive film; 4) The packaging adhesive film is mixed with water-absorbing materials or molecular sieves, which can effectively Eliminate the water absorption problem of the foam layer and prevent the battery components from being damaged by water vapor. 5) The three-layer structure design effectively prevents appearance defects such as overflow and wrinkles of the single foam layer film during component lamination; 6) Adds a shaping process to ensure the cell structure in the foam layer and the microscopic surface in the upper adhesive layer The structure still maintains the original structure after the photovoltaic module is laminated, and exerts beneficial effects.
附图说明Description of drawings
图1是本发明优选实施例中多层结构光伏组件封装用胶膜截面结构示意图;Fig. 1 is a schematic cross-sectional structural view of the adhesive film used for encapsulation of a multi-layer structure photovoltaic module in a preferred embodiment of the present invention;
图2是本发明优选实施例中多层结构光伏组件封装用胶膜上粘结层截面结构示意图;Fig. 2 is a schematic diagram of the cross-sectional structure of the bonding layer on the adhesive film for encapsulating the multi-layer structure photovoltaic module in the preferred embodiment of the present invention;
图中,100-光伏组件封装胶膜,110-上粘结层,120-发泡层,130-下粘结层,111-上粘结层表面微结构,112-上粘结层主体。In the figure, 100-photovoltaic module packaging adhesive film, 110-upper adhesive layer, 120-foaming layer, 130-lower adhesive layer, 111-surface microstructure of upper adhesive layer, 112-main body of upper adhesive layer.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明提供的多层结构光伏组件封装用胶膜作进一步的详细说明。需要指出的是,所描述的实施例仅旨在便于对本发明的理解,而对其不起任何限定作用。The adhesive film for encapsulating multi-layer photovoltaic modules provided by the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be pointed out that the described embodiments are only intended to facilitate the understanding of the present invention, rather than limiting it in any way.
实施例1Example 1
将100重量份的发泡层主体材料POE、6.1重量份的助剂(包括0.1份助交联剂异氨酸三烯丙酯、3份紫外吸收剂2-(2’-羟基-5’-甲基苯基)苯并三氮唑、3份抗氧剂1035)、10重量份的核-壳微球发泡剂混合均匀,熔融挤出发泡层,挤出温度90℃;100 parts by weight of the foam layer main material POE, 6.1 parts by weight of auxiliary agents (including 0.1 parts of co-crosslinking agent isoamyl triallyl ester, 3 parts of ultraviolet absorber 2-(2'-hydroxyl-5'- Methylphenyl) benzotriazole, 3 parts of antioxidant 1035), 10 parts by weight of the core-shell microsphere foaming agent are mixed evenly, and the foaming layer is melted and extruded, and the extrusion temperature is 90 ° C;
在流延成膜后设置高温发泡腔,发泡腔加热温度为发泡剂最佳发泡温度130℃,发泡时间10min,制备得到具有泡孔结构的发泡层120;A high-temperature foaming chamber is set up after tape-casting to form a film. The heating temperature of the foaming chamber is 130° C., the optimum foaming temperature of the foaming agent, and the foaming time is 10 minutes to prepare a
将100重量份的透明EVA、12.1重量份助剂(包括3份助交联剂氰脲酸三烯丙酯、2份紫外吸收剂2-羟基-4-甲氧基二苯甲酮、0.1份抗氧剂1010、2份偶联剂γ-(2,3-环氧丙氧)丙基兰甲氧基硅烷,5份过氧化物2,5-二甲基-2,5双(叔丁过氧基)己烷)、10重量份5A型分子筛混合均匀,通过喷涂方式涂布于发泡层一侧形成下粘结层120,再将100重量份的白色EVA、12.1重量份与下粘结层相同的助剂、10重量份钛白粉混合均匀,通过喷涂方式涂布于发泡层另一侧形成上粘结层110,后经过雕有所需微结构的花辊,在上粘结层上表面制备出所需微结构111;100 parts by weight of transparent EVA, 12.1 parts by weight of auxiliary agents (including 3 parts of auxiliary crosslinking agent triallyl cyanurate, 2 parts of UV absorber 2-hydroxyl-4-methoxybenzophenone, 0.1 parts Antioxidant 1010, 2 parts of coupling agent γ-(2,3-epoxypropoxy)propyl blue methoxysilane, 5 parts of peroxide 2,5-dimethyl-2,5 bis(tert-butyl peroxy) hexane), 10 parts by weight of 5A molecular sieves are mixed evenly, and are coated on one side of the foam layer by spraying to form the lower
采用电子束辐射使发泡层主体材料、上粘结层主体材料产生预交联,辐照时间1min,辐照剂量0.05kWh/m2,得到多层结构光伏组件封装用胶膜100。The main material of the foam layer and the main material of the upper adhesive layer are pre-crosslinked by electron beam radiation, the irradiation time is 1min, and the irradiation dose is 0.05kWh/m 2 , to obtain the
实施例2Example 2
将100重量份的EVA、4.1重量份的助剂(包括3份助交联剂双甲基丙烯酸乙二醇酯、0.1份紫外吸收剂2-羟基-4-甲氧基二苯甲酮、1份抗氧剂1135)、0.5重量份的偶氮化合物类化学发泡剂混合均匀,熔融挤出发泡层,挤出温度75℃;With the EVA of 100 parts by weight, the auxiliary agent of 4.1 parts by weight (comprising 3 parts of co-crosslinking agent ethylene glycol dimethacrylate, 0.1 part of ultraviolet absorber 2-hydroxyl-4-methoxybenzophenone, 1 part 1135 parts of antioxidant), 0.5 parts by weight of the azo compound chemical foaming agent are mixed evenly, and the foaming layer is melted and extruded, and the extrusion temperature is 75 ° C;
在挤出流延模头出口处设置高温发泡腔,发泡腔加热温度为150℃,发泡时间0.5min,制备得到具有泡孔结构的发泡层120;A high-temperature foaming chamber is set at the exit of the extrusion casting die, the heating temperature of the foaming chamber is 150° C., and the foaming time is 0.5 min, to prepare a
将100重量份的透明EVA、9.1重量份助剂(包括1份助交联剂氰脲酸三烯丙酯、2份紫外吸收剂2-羟基-4-甲氧基二苯甲酮、3份抗氧剂1076、0.1份偶联剂二乙胺基代甲基三乙氧基硅烷,3份过氧化物1,1-双(叔丁基过氧)-3,3,5三甲基环己烷)、0.1重量份的氧化钙混合均匀,通过喷涂方式涂布于发泡层一侧形成下粘结层120,再将100重量份的白色EVA、9.1重量份和下粘结层相同的助剂、5重量份高光钡混合均匀,通过喷涂方式涂布于发泡层另一侧形成上粘结层110,后经过雕有所需微结构的花辊,在上粘结层上表面制备出所需微结构111;With 100 parts by weight of transparent EVA, 9.1 parts by weight of auxiliary agents (including 1 part of auxiliary crosslinking agent triallyl cyanurate, 2 parts of UV absorber 2-hydroxyl-4-methoxybenzophenone, 3 parts Antioxidant 1076, 0.1 part of coupling agent diethylaminomethyltriethoxysilane, 3 parts of peroxide 1,1-bis(tert-butylperoxy)-3,3,5 trimethylcyclo hexane), 0.1 parts by weight of calcium oxide are mixed evenly, and are coated on one side of the foam layer by spraying to form the lower
采用电子束辐照使发泡层主体材料、上粘结层主体材料产生预交联,辐照时间15min,辐照剂量0.1kWh/m2,得到多层结构光伏组件封装用胶膜100。The main material of the foam layer and the main material of the upper adhesive layer are pre-crosslinked by electron beam irradiation, the irradiation time is 15min, and the irradiation dose is 0.1kWh/m 2 , so as to obtain the
实施例3Example 3
将100重量份POE、9.1重量份助剂(包括5份助交联剂三甲基丙烯酸三羟甲基丙酯、3份紫外吸收剂2-羟基-4-正辛氧基二苯甲酮、0.1份抗氧剂1010、1份过氧化物2,5-二甲基-2,5双(叔丁过氧基)己烷)、10重量份核-壳微球发泡剂混合均匀,将100重量份的透明EVA、9重量份助剂(包括1份助交联剂三甲基丙烯酸三羟甲基丙酯、2份紫外吸收剂2-(2’-羟基-5’-甲基苯基)苯并三氮唑、3份抗氧剂1098、5份偶联剂γ-巯丙基三乙氧基硅烷,3份过氧化物叔丁基过氧化碳酸-2-乙基己酯)、0.5重量份的4A型分子筛混合均匀,将100重量份的透明EVA、9重量份助剂混合均匀;100 parts by weight of POE, 9.1 parts by weight of auxiliary agents (comprising 5 parts of co-crosslinking agent trimethylol propyl trimethacrylate, 3 parts of UV absorber 2-hydroxyl-4-n-octyloxybenzophenone, 0.1 part of antioxidant 1010, 1 part of peroxide 2,5-dimethyl-2,5 two (tert-butyl peroxy) hexane), 10 parts by weight of core-shell microsphere blowing agent mix homogeneously, will 100 parts by weight of transparent EVA, 9 parts by weight of auxiliary agents (comprising 1 part of co-crosslinking agent trimethylol propyl trimethacrylate, 2 parts of UV absorber 2-(2'-hydroxyl-5'-methylbenzene base) benzotriazole, 3 parts of antioxidant 1098, 5 parts of coupling agent γ-mercaptopropyl triethoxysilane, 3 parts of peroxide tert-butyl peroxycarbonate-2-ethylhexyl) , 0.5 parts by weight of the 4A molecular sieve are mixed evenly, and the transparent EVA of 100 parts by weight and 9 parts by weight of auxiliary agents are mixed uniformly;
通过三层共挤的方式流延出包含上粘结层110、发泡层120、下粘结层130三层结构的胶膜,挤出温度120℃,流延后经过雕有所需微结构的花辊,在上粘结层上表面制备出所需微结构111;Through three-layer co-extrusion, a three-layer film consisting of an
在流延成膜后设置高温发泡腔,发泡腔加热温度为发泡剂最佳发泡温度90℃,发泡时间3min,使三层结构中的发泡层120产生泡孔;Set up a high-temperature foaming chamber after film casting, the heating temperature of the foaming chamber is 90°C, the optimum foaming temperature of the foaming agent, and the foaming time is 3 minutes, so that the
(4)采用红外辐照使发泡层主体材料、上粘结层主体材料产生预交联,辐照时间15min,辐照剂量0.03kWh/m2,得到多层结构光伏组件封装用胶膜100;(4) Pre-crosslink the main material of the foam layer and the main material of the upper adhesive layer by infrared irradiation, the irradiation time is 15min, and the irradiation dose is 0.03kWh/m 2 , to obtain a multilayer structure photovoltaic module
比较例1Comparative example 1
一种多层结构光伏组件封装用胶膜,其结构与材料同实施例1一致,制备工艺中不经过电子束辐照定型。An adhesive film for encapsulating photovoltaic modules with a multilayer structure, the structure and materials of which are consistent with those in Example 1, and are not shaped by electron beam irradiation during the preparation process.
比较例2Comparative example 2
一种光伏组件封装用胶膜,由单一发泡层组成,发泡层配方、主体材料与实施例2一致,发泡层制备工艺为化学发泡剂、主体材料、助剂混合均匀,在90℃下挤出流延并经过130℃的高温发泡腔完成发泡。An adhesive film for photovoltaic module encapsulation, consisting of a single foam layer, the formulation of the foam layer and the main material are consistent with Example 2, and the preparation process of the foam layer is that a chemical foaming agent, a main material, and an auxiliary agent are mixed uniformly, at 90 Extrude and cast at 130°C and complete foaming through a high-temperature foaming chamber at 130°C.
比较例3Comparative example 3
一种光伏组件封装用胶膜,其结构与材料同实施例2一致,但下粘结层中未添加吸水材料。制备工艺与实施例2一致。An adhesive film for encapsulating photovoltaic modules, the structure and materials of which are the same as in Example 2, but no water-absorbing material is added to the lower adhesive layer. The preparation process is consistent with Example 2.
通过上述实施例得到的多层结构光伏组件封装用胶膜(下称本发明胶膜)应用于太阳能电池组件的封装,经下述测试方法进行评价:The multilayer structure photovoltaic module encapsulation adhesive film (hereinafter referred to as the adhesive film of the present invention) that obtains by above-mentioned embodiment is applied to the encapsulation of solar cell assembly, evaluates through following test method:
1、玻璃/封装胶膜粘结强度1. Bond strength of glass/encapsulation film
测试方法参考国家标准GB/T2790《胶粘剂180°剥离强度试验方法挠性材料对刚性材料》。The test method refers to the national standard GB/T2790 "Adhesive 180° peel strength test method for flexible materials versus rigid materials".
样品制作:取3mm厚玻璃、本发明胶膜、EVA胶膜、TPT背板,按玻璃/EVA胶膜/本发明胶膜/背板次序放入真空层压机内,在145℃,层压固化15分钟。Sample making: get 3mm thick glass, adhesive film of the present invention, EVA adhesive film, TPT backboard, put into vacuum laminator by glass/EVA adhesive film/adhesive film of the present invention/backboard order, at 145 ℃, laminate Cure for 15 minutes.
在拉力机上进行测试,剥离速度为100mm/min,记录拉伸强度数值。Test on the tensile machine, the peeling speed is 100mm/min, record the tensile strength value.
2、封装胶膜反射率2. Packaging film reflectivity
样品制作:取封装胶膜,按离形膜/本发明胶膜/离形膜次序放入真空层压机内,在145℃,层压固化15分钟。将层压后的胶膜取出测试。Sample making: Take the encapsulating adhesive film, put it into a vacuum laminator in the order of release film/adhesive film of the present invention/release film, and laminate and cure for 15 minutes at 145°C. Take out the laminated film for testing.
用紫外可见分光光度计测定胶膜400-700nm处的反射率。Measure the reflectance at 400-700nm of the adhesive film with a UV-Vis spectrophotometer.
3、封装胶膜水汽透过率3. Water vapor transmission rate of packaging film
样品制作:取封装胶膜,按离形膜/本发明胶膜/离形膜次序放入真空层压机内,在145℃,层压固化15分钟。将层压后的胶膜取出测试。Sample making: Take the encapsulating adhesive film, put it into a vacuum laminator in the order of release film/adhesive film of the present invention/release film, and laminate and cure for 15 minutes at 145°C. Take out the laminated film for testing.
用水汽透过率测定仪进行测量。Measured with a water vapor transmission rate meter.
4、老化测试4. Aging test
将玻璃/封装胶膜粘结强度测试用样品放入湿热老化箱内,85℃,85%湿度,时间1000h后取出,进行玻璃/封装胶膜粘结强度以及黄变测量。黄变测量采用分光测色仪,玻璃面朝光源。Put the sample for glass/encapsulation film bonding strength test into the humid heat aging box, 85°C, 85% humidity, take it out after 1000h, and measure the glass/encapsulation film bonding strength and yellowing. Yellowing was measured using a spectrophotometer with the glass side facing the light source.
5、发泡情况观测5. Observation of foaming situation
样品制作:样品制作:取封装胶膜,按离形膜/本发明胶膜/离形膜次序放入真空层压机内,在145℃,层压固化15分钟。将层压后的胶膜取出测试。Sample making: Sample making: take the encapsulating adhesive film, put it into the vacuum laminator in the order of release film/adhesive film of the present invention/release film, and laminate and cure for 15 minutes at 145°C. Take out the laminated film for testing.
观测方法:采用强光手电置于胶膜背侧,从胶膜正面进行观测。Observation method: Use a strong light flashlight to place on the back of the film, and observe from the front of the film.
实施例与比较例制得的胶膜封装性能对比如表1所示。从表中数据可知实施例所得到的光伏组件封装用胶膜同时具有较高的反射率、较大的剥离强度、较低的水汽透过率,优异的老化性能以及在组件层压后能够保持原有泡孔结构。而比较例1中的胶膜虽具有相近的性能,但是无法在组件层压后保持原有泡孔结构,比较例2中的胶膜反射率较低、剥离强度较小、水汽透过率大,老化后黄变很大,综合性能较差。比较例3中的胶膜水汽透过率较大。Table 1 shows the comparison of the encapsulation properties of the adhesive film prepared in the embodiment and the comparative example. From the data in the table, it can be seen that the adhesive film for photovoltaic module encapsulation obtained in the embodiment has higher reflectivity, larger peel strength, lower water vapor transmission rate, excellent aging performance and ability to maintain after module lamination. The original cell structure. Although the adhesive film in Comparative Example 1 has similar properties, it cannot maintain the original cell structure after the module is laminated. The adhesive film in Comparative Example 2 has low reflectivity, low peel strength, and high water vapor transmission rate. , After aging, the yellowing is very large, and the overall performance is poor. The water vapor transmission rate of the adhesive film in Comparative Example 3 is relatively high.
表1实施例与比较例制得的封装性能比较The encapsulation property comparison that table 1 embodiment and comparative example make
另外,本领域技术人员还可在本发明精神内做其他变化,当然,这些依据本发明精神所做的变化,都应包含在本发明所要求保护的范围之内。In addition, those skilled in the art can also make other changes within the spirit of the present invention. Of course, these changes made according to the spirit of the present invention should be included within the scope of protection claimed by the present invention.
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