CN111703801B

CN111703801B - Full-automatic pharmaceutical control system and method for material transfer, butt joint and production

Info

Publication number: CN111703801B
Application number: CN202010586548.4A
Authority: CN
Inventors: 殷文平; 于航; 王辉
Original assignee: Shandong Sma Pharmatech Co ltd
Current assignee: Shandong Sma Pharmatech Co ltd
Priority date: 2020-06-24
Filing date: 2020-06-24
Publication date: 2022-06-10
Anticipated expiration: 2040-06-24
Also published as: CN111703801A

Abstract

The invention relates to a full-automatic pharmaceutical control system and method for material transfer, butt joint and production, belonging to the technical field of pharmaceutical production; the system comprises an MES management module, an SCADA module, an AGV transport vehicle, a storage bin and production equipment, wherein the MES management module is used for providing planned execution and tracking for managers and the current state of resources; the method applies the pharmaceutical control system for full-automatic material transfer, butt joint and production to realize full-automatic material transfer, butt joint and production, reduces dependence on production operators, improves production efficiency and improves accuracy and consistency of operation butt joint.

Description

Full-automatic pharmaceutical control system and method for material transfer, butt joint and production

Technical Field

The invention relates to a full-automatic pharmaceutical control system and method for material transfer, butt joint and production, and belongs to the technical field of pharmaceutical production.

Background

At present, the integral production of medicines in the pharmaceutical industry still depends on the operation modes of manual transfer, butt joint and production of operators, because of the particularity of high standards and high requirements on products in the pharmaceutical industry, the dependence on manpower, financial resources and the like of companies is very large, and the fault on the operation is easy to occur due to too many factors of manual participation in the whole butt joint process, so that the delay on the integral production flow is caused.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the system and the method overcome the defects of the prior art, and provide the pharmacy control system and the pharmacy control method for full-automatic material transfer, butt joint and production, so that the full-automatic material transfer, butt joint and production are realized, the dependence on production operators is reduced, the production efficiency is improved, and the accuracy and the consistency of operation butt joint are improved.

The invention relates to a full-automatic pharmaceutical control system for material transfer, butt joint and production, which comprises an MES management module, an SCADA module, an AGV transport vehicle, a storage bin and production equipment, wherein the MES management module is used for providing planned execution, tracking and the current state of resources for managers, the SCADA module is communicated with the MES management module and used for data acquisition and monitoring control, the AGV transport vehicle is communicated with the SCADA module and used for executing material transport, the production equipment is communicated with the SCADA module and used for executing production, the storage bin is communicated with the SCADA module and used for storing a material bucket, and the storage bin and the production equipment are in butt joint with the AGV transport vehicle through the material bucket.

The full-automatic material transfer and butt joint are realized through the AGV transport vehicle, and the automatic production is carried out on the material transfer and butt joint to the production equipment.

Preferably, the production equipment comprises a first granulation device and a second granulation device, the AGV transporting vehicle is used for executing the command issued by the SCADA module to transport materials from the storage bin to the first granulation device or the second granulation device, and the AGV transporting vehicle is also used for executing the command issued by the SCADA module to transport materials from the first granulation device or the second granulation device to the storage bin.

Preferably, the production equipment comprises a first granulating device, a second granulating device, a capsule filling device, a tablet pressing device, a coating device and a packaging device, the AGV transporting vehicle is used for carrying out instructions given by the SCADA module to transport materials from the storage bin to the first granulating device or the second granulating device or the capsule filling device or the tablet pressing device or the coating device or the packaging device, and the AGV transporting vehicle is also used for carrying out instructions given by the SCADA module to transport materials from the first granulating device or the second granulating device or the capsule filling device or the tablet pressing device or the coating device or the packaging device to the storage bin.

Preferably, the storage bin is provided with a limiting guide block, the material barrel is placed above the limiting guide block, the lower end of the material barrel is provided with a limiting block, the upper surface of the limiting guide block is provided with a first positioning block matched with the limiting block at the lower end of the material barrel, and a positioning mechanism is arranged between the lower end of the material barrel and an inserting frame of the AGV transport vehicle; the production equipment is provided with a rotary lifting device, the rotary lifting device comprises a rotary lifting mechanism and a lifting inserting frame fixed on the rotary lifting mechanism, and a second positioning block matched with a limiting block at the lower end of the material barrel is arranged on the lifting inserting frame; the upper end of the material barrel is provided with a feed port matched with the discharge port of the production equipment, the lower end of the material barrel is provided with a discharge port matched with the feed port of the production equipment, and the discharge port is provided with a pneumatic butterfly valve.

When the AGV transport vechicle carries out the material transportation, when production facility has the material loading request, the AGV transport vechicle moves to spacing guide block, fix a position through positioning mechanism between material bucket lower extreme and the AGV transport vechicle inserted frame, the AGV transport vechicle transports material bucket to second locating piece, rotatory hoisting device promotes the material bucket to corresponding high position, it is rotatory to dividing the material position, rotatory hoisting device descends, the butt joint is accomplished with production facility to the discharge gate of material bucket, the pneumatic butterfly valve of the ejection of compact of material bucket is opened in rotatory hoisting device control, required material unloading gets into production facility production, accomplish once to go up, the unloading action.

Here, the positioning mechanism that sets up between material bucket lower extreme and the AGV transport vechicle inserted the frame can be for the locating pin of material bucket lower extreme and with the locating pin location pinhole that matches, the locating pin hole is located the AGV transport vechicle and inserts the frame. The power source of the rotary lifting device is a compressed air source, and the rotary lifting device controls the opening and closing of a discharge pneumatic butterfly valve of the material barrel through the on-off control of the compressed air source.

Preferably, the system further comprises a charging station, the AGV transport vehicle is a battery-powered AGV transport vehicle, and the charging station is used for charging the AGV transport vehicle.

Preferably, the MES management module and the SCADA module communicate by adopting a TCP/IP network protocol, and the SCADA module and the AGV transport vehicle, the storage bin and the production equipment communicate by adopting an MODBUS protocol.

The invention relates to a full-automatic pharmaceutical control method for material transfer, butt joint and production, which applies the pharmaceutical control system for full-automatic material transfer, butt joint and production, and a first granulation production method comprises the following steps:

step S1, a manager issues a production instruction of the first granulation equipment to the SCADA module through the MES management module;

step S2, the SCADA module issues an instruction of conveying materials required by granulation to a first granulation device to the AGV;

step S3, the AGV transports the materials needed by granulation from the storage bin to the first granulation equipment and automatically butt joints the first granulation equipment;

step S4, the SCADA module monitors that the first granulation equipment and the AGV transport vehicle are completely butted, issues a production instruction to the first granulation equipment and simultaneously issues a return instruction to the AGV transport vehicle;

step S5, granulating by the first granulating equipment, and returning the AGV to wait for ordering;

step S6, the SCADA module monitors that the granulation production of the first granulation equipment is finished, and issues a command of conveying the granulated production materials to a storage bin to the AGV transport vehicle;

and step S7, the AGV transports the granulated production material from the first granulating equipment to the storage bin.

The second granulation production method is as follows:

step S1, the manager sends a production instruction of the second granulation equipment to the SCADA module through the MES management module;

step S2, the SCADA module issues an instruction of transporting the materials required by granulation to a second granulation device to the AGV transport vehicle;

step S3, the AGV transports the materials needed by granulation from the storage bin to a second granulation device and automatically butt joints the materials;

step S4, the SCADA module monitors that the second granulation equipment and the AGV transport vehicle are in butt joint completion, issues a production instruction to the second granulation equipment, and issues a return instruction to the AGV transport vehicle;

step S5, granulating by using second granulating equipment, and returning the AGV to wait for ordering;

step S6, the SCADA module monitors that the granulation production of the second granulation equipment is finished, and issues a command of conveying the granulated production materials to a storage bin to the AGV transport vehicle;

and step S7, the AGV transports the granulated production material from the second granulating equipment to the storage bin.

Preferably, when the SCADA module monitors that the electric quantity of the AGV transport vehicle is not enough, a charging instruction is issued to the AGV transport vehicle, the AGV transport vehicle automatically charges to the charging station, when the SCADA module monitors that the electric quantity of the AGV transport vehicle is full, a returning instruction is issued to the AGV transport vehicle, and the AGV transport vehicle returns to wait to make an order.

Compared with the prior art, the invention has the following beneficial effects:

the full-automatic material transfer, butt joint and production are realized, the dependence on production operators is reduced, the production efficiency is improved, and the accuracy and consistency of operation butt joint are improved.

Drawings

FIG. 1 is a block diagram of a fully automated material transfer, docking, and production pharmaceutical control system according to the present invention;

FIG. 2 is a schematic diagram of a front view of a storage bin according to the present invention;

FIG. 3 is a schematic diagram of a right-view structure of a storage bin according to the present invention;

FIG. 4 is a schematic view of the structure of the position-limiting guide block according to the present invention;

FIG. 5 is a schematic front view of the rotary lifting device of the present invention;

fig. 6 is a schematic top view of the rotary lifting device of the present invention.

Wherein: 1. an MES management module; 2. an SCADA module; 3. an AGV transport vehicle; 4. a first granulation device; 5. a second granulation device; 6. a capsule filling device; 7. tabletting equipment; 8. coating equipment; 9. a packaging device; 10. positioning pins; 11. a limiting guide block; 12. a limiting block; 13. a rotary lifting mechanism; 14. lifting the inserting frame; 15. a first positioning block; 16. a second positioning block; 17. a feed inlet; 18. a discharge port; 19. pneumatic butterfly valve.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Example 1

As shown in fig. 1-6, the pharmaceutical control system for full-automatic material transfer, butt joint and production according to the present invention includes an MES management module 1, an SCADA module 2, an AGV transporter 3, a storage bay, and production equipment, where the MES management module 1 is used to provide planned execution, tracking, and current state of resources for managers, the SCADA module 2 is in communication with the MES management module 1 and used for data acquisition and monitoring control, the AGV transporter 3 is in communication with the SCADA module 2 and used to execute material transportation, the production equipment is in communication with the SCADA module 2 and used to execute production, the storage bay is in communication with the SCADA module 2 and used to store a material bucket, and the storage bay and the production equipment are in communication with the AGV transporter 3 through the material bucket.

Realize full-automatic material transfer, dock to production facility through AGV transport vechicle 3 and carry out automated production.

A limiting guide block 11 is arranged on the storage bin, the material barrel is placed above the limiting guide block 11, a limiting block 12 is arranged at the lower end of the material barrel, a first positioning block 15 matched with the limiting block 12 at the lower end of the material barrel is arranged on the upper surface of the limiting guide block 11, and a positioning mechanism is arranged between the lower end of the material barrel and an inserting frame of the AGV transport vehicle 3; the production equipment is provided with a rotary lifting device, the rotary lifting device comprises a rotary lifting mechanism 13 and a lifting inserting frame 14 fixed on the rotary lifting mechanism 13, and a second positioning block 16 matched with a limiting block 12 at the lower end of the material barrel is arranged on the lifting inserting frame 14; the upper end of the material barrel is provided with a feed inlet 17 which is matched with the feed outlet of the production equipment, the lower end of the material barrel is provided with a feed outlet 18 which is matched with the feed inlet of the production equipment, and the feed outlet 18 discharges a pneumatic butterfly valve 19.

When AGV transporting vehicle 3 carries out the material transportation, when the production facility has the material loading request, AGV transporting vehicle 3 moves to spacing guide block 11, fix a position through positioning mechanism between material bucket lower extreme and 3 insertion framves of AGV transporting vehicle, AGV transporting vehicle transports material bucket to second locating piece 16, rotatory hoisting device promotes the material bucket to corresponding high position, it is rotatory to dividing the material position, rotatory hoisting device descends, the butt joint is accomplished with the production facility to the discharge gate 18 of material bucket, rotatory hoisting device control opens the pneumatic butterfly valve 19 of ejection of compact of material bucket, required material unloading gets into the production facility production, accomplish once to go up, the unloading action.

The current state of the resource comprises the current states of equipment, materials and customer requirements, and the manager issues instructions according to the execution and tracking of the plan provided by the MES management module 1 and the current state of the resource.

The production equipment comprises a first granulating device 4, a second granulating device 5, a capsule filling device 6, a tabletting device 7, a coating device 8 and a packaging device 9, wherein the AGV transport vehicle 3 is used for executing the command issued by the SCADA module 2 to transport materials from the storage bin to the first granulating device 4, the second granulating device 5, the capsule filling device 6, the tabletting device 7, the coating device 8 or the packaging device 9, and the AGV transport vehicle 3 is also used for executing the command issued by the SCADA module 2 to transport materials from the first granulating device 4, the second granulating device 5, the capsule filling device 6, the tabletting device 7, the coating device 8 or the packaging device 9 to the storage bin.

Still including the charging station, AGV transport vechicle 3 is battery power AGV transport vechicle 3, and the charging station is used for charging for AGV transport vechicle 3.

The MES management module 1 and the SCADA module 2 adopt a TCP/IP network protocol for communication, and the SCADA module 2 and the AGV transport vehicle 3, the storage bin and the production equipment adopt an MODBUS protocol for communication.

The working process is as follows:

the first granulation production method is as follows:

step S1, the manager sends a production instruction of the first granulation equipment 4 to the SCADA module 2 through the MES management module 1;

step S2, the SCADA module 2 issues an instruction of conveying materials required for granulation to the first granulation equipment 4 to the AGV transport vehicle 3;

step S3, the AGV transporting vehicle 3 transports the materials needed by granulation from the storage bin to the first granulation equipment 4 and automatically butts;

step S4, the SCADA module 2 monitors that the first granulation device 4 and the AGV transport vehicle 3 are completely butted, issues a production instruction to the first granulation device 4, and simultaneously issues a return instruction to the AGV transport vehicle 3;

step S5, granulating by the first granulating equipment 4, and returning the AGV transporting vehicle 3 to be ordered;

step S6, the SCADA module 2 monitors that the granulation production of the first granulation equipment 4 is finished, and issues a command of conveying the granulated production materials to a storage bin to the AGV transporting vehicle 3;

in step S7, the AGV transport vehicle 3 transports the granulated production material from the first granulation device 4 to the storage bin.

Here, in steps S3 and S4, when the AGV transport vechicle 3 performs material transportation, when the production equipment has a material loading request, the AGV transport vechicle 3 moves to the limiting guide block 11, the lower end of the material barrel and the insertion frame of the AGV transport vechicle 3 are positioned by the positioning mechanism, the AGV transport vechicle transports the material barrel to the second positioning block 16, the rotary lifting device lifts the material barrel to a corresponding height position, rotates to a material distributing position, the rotary lifting device descends, the material outlet 18 of the material barrel is in butt joint with the production equipment, the rotary lifting device controls to open the material outlet pneumatic butterfly valve 19 of the material barrel, the required material is discharged to enter the production equipment for production, and one time of loading and unloading actions is completed. In steps S6 and S7, the SCADA module 2 monitors the current state of the storage bay, and the AGV transport vehicle 3 transports the granulated production material from the first granulation device 4 to the empty bay of the storage bay.

The second granulation production method is as follows:

step S1, the manager sends a production instruction of the second granulation equipment 5 to the SCADA module 2 through the MES management module 1;

step S2, the SCADA module 2 issues an instruction to the AGV transporting vehicle 3 to transport the materials required by granulation to the second granulation equipment 5;

step S3, the AGV transporting vehicle 3 transports the materials needed by granulation from the storage bin to the second granulation equipment 5 and automatically butts;

step S4, the SCADA module 2 monitors that the second granulation device 5 and the AGV transport vehicle 3 are completely butted, issues a production instruction to the second granulation device 5, and simultaneously issues a return instruction to the AGV transport vehicle 3;

step S5, granulating by the second granulating equipment 5, and returning the AGV transporting vehicle 3 to wait for ordering;

step S6, the SCADA module 2 monitors that the granulation production of the second granulation equipment 5 is finished, and issues a command of conveying the granulated production materials to a storage bin to the AGV transporting vehicle 3;

in step S7, the AGV transport vehicle 3 transports the granulated production material from the second granulation device 5 to the storage bin.

Here, in steps S3 and S4, when the AGV transport vechicle 3 executes material transportation, when the production equipment has a material loading request, the AGV transport vechicle 3 moves to the limiting guide block 11, the lower end of the material barrel is positioned with the insertion frame of the AGV transport vechicle 3 by the positioning mechanism, the AGV transport vechicle transports the material barrel to the second positioning block 16, the rotary lifting device lifts the material barrel to a corresponding height position, rotates to a material distributing position, the rotary lifting device descends, the material outlet 18 of the material barrel is in butt joint with the production equipment, the rotary lifting device controls to open the material discharging pneumatic butterfly valve 19 of the material barrel, the required material is discharged to enter the production equipment for production, and one time of loading and unloading actions is completed. In steps S6 and S7, the SCADA module 2 monitors the current state of the storage bay, and the AGV transport vehicle 3 transports the granulated production material from the second granulation device 5 to the empty bay of the storage bay.

It should be noted that, the production methods of the capsule filling device 6, the tablet compressing device 7, the coating device 8 and the packaging device 9 refer to the granulation production method, and all the production instructions of the corresponding devices are sent by the manager, the AGV transporting vehicle 3 automatically transfers and butts materials, the corresponding devices automatically produce, and after the production is finished, the AGV transporting vehicle 3 automatically transfers and butts materials again.

When 3 electric quantities of AGV transport vechicle are not enough monitored by SCADA module 2, assign the instruction of charging to AGV transport vechicle 3, AGV transport vechicle 3 goes to the automatic charging of charging station, and when SCADA module 2 monitored 3 electric quantities of AGV transport vechicle full of, assign the instruction of returning to AGV transport vechicle 3, AGV transport vechicle 3 returns and treats the order.

Claims

1. The utility model provides a full-automatic material shifts, butt joint, pharmacy control system of production which characterized in that: the system comprises an MES management module (1), an SCADA module (2), an AGV transport vehicle (3), a storage bin position and production equipment, wherein the MES management module (1) is used for providing planned execution, tracking and the current state of resources for managers, the SCADA module (2) is communicated with the MES management module (1) and used for data acquisition and monitoring control, the AGV transport vehicle (3) is communicated with the SCADA module (2), the production equipment is communicated with the SCADA module (2), the storage bin position is communicated with the SCADA module (2), a material barrel is stored in the storage bin position, and the storage bin position and the production equipment are butted with the AGV transport vehicle (3) through the material barrel;

a limiting guide block (11) is arranged at the storage bin position, the material barrel is placed above the limiting guide block (11), a limiting block (12) is arranged at the lower end of the material barrel, a first positioning block (15) matched with the limiting block (12) at the lower end of the material barrel is arranged on the upper surface of the limiting guide block (11), and a positioning mechanism is arranged between the lower end of the material barrel and an inserting frame of the AGV transport vehicle (3); the production equipment is provided with a rotary lifting device, the rotary lifting device comprises a rotary lifting mechanism (13) and a rotary lifting inserting frame (14) fixed on the rotary lifting mechanism (13), and a second positioning block (16) matched with a limiting block (12) at the lower end of the material barrel is arranged on the rotary lifting inserting frame (14); the upper end of the material barrel is provided with a feed inlet (17) which is matched with the feed inlet of the production equipment, the lower end of the material barrel is provided with a feed outlet (18) which is matched with the feed inlet of the production equipment, and the feed outlet (18) is provided with a pneumatic butterfly valve (19).

2. The fully automated material handling, docking, and production pharmaceutical control system of claim 1, wherein: the production equipment comprises a first granulating device (4) and a second granulating device (5), the AGV transport vehicle (3) is used for executing an instruction issued by the SCADA module (2) to transport materials from a storage bin to the first granulating device (4) or the second granulating device (5), and the AGV transport vehicle (3) is also used for executing an instruction issued by the SCADA module (2) to transport the materials from the first granulating device (4) or the second granulating device (5) to the storage bin.

3. The fully automated material transfer, docking, and production pharmaceutical control system of claim 1 or 2, wherein: the production equipment comprises a first granulating device (4), a second granulating device (5), a capsule filling device (6), a tabletting device (7), a coating device (8) and a packaging device (9), wherein the AGV transport vehicle (3) is used for executing an instruction issued by the SCADA module (2) to convey materials from a storage bin to the first granulating device (4), the second granulating device (5), the capsule filling device (6), the tabletting device (7), the coating device (8) or the packaging device (9), and the AGV transport vehicle (3) is also used for executing the instruction issued by the SCADA module (2) to convey materials from the first granulating device (4), the second granulating device (5), the capsule filling device (6), the tabletting device (7), the coating device (8) or the packaging device (9) to the storage bin.

4. The fully automated material handling, docking, and production pharmaceutical control system of claim 3, wherein: still include the charging station, AGV transport vechicle (3) are battery power AGV transport vechicle (3), and the charging station is used for charging for AGV transport vechicle (3).

5. The fully automated material handling, docking, and manufacturing pharmaceutical control system of claim 4, wherein: the MES management module (1) and the SCADA module (2) adopt a TCP/IP network protocol for communication, and the SCADA module (2) and the AGV transport vehicle (3), the storage bin position and the production equipment adopt an MODBUS protocol for communication.

6. A full-automatic material transfer, docking and production pharmaceutical control method is applied to the full-automatic material transfer, docking and production pharmaceutical control system of claim 2, and is characterized in that: the granulation production method comprises the following steps:

step S1, the manager issues a production instruction of the first granulation equipment (4) to the SCADA module (2) through the MES management module (1);

step S2, the SCADA module (2) gives an instruction to the AGV transport vehicle (3) to transport the materials required for granulation to the first granulation equipment (4);

step S3, the AGV transporting vehicle (3) transports materials needed by granulation from the storage bin to the first granulating equipment (4) and automatically butts the materials;

step S4, the SCADA module (2) monitors that the first granulation device (4) and the AGV transporting vehicle (3) are completely butted, issues a production instruction to the first granulation device (4), and issues a return instruction to the AGV transporting vehicle (3);

step S5, granulating by the first granulating equipment (4), and returning the AGV (3) to wait for ordering;

step S6, the SCADA module (2) monitors that the granulation production of the first granulation equipment (4) is finished, and issues a command of conveying the granulated production materials to a storage bin to the AGV (3);

and step S7, the AGV transporting vehicle (3) transports the granulated production material from the first granulating equipment (4) to a storage bin.

7. A full-automatic material transfer, docking and production pharmaceutical control method is applied to the full-automatic material transfer, docking and production pharmaceutical control system of claim 2, and is characterized in that: the granulation production method comprises the following steps:

step S1, the manager issues a production instruction of the second granulation equipment (5) to the SCADA module (2) through the MES management module (1);

step S2, the SCADA module (2) gives an instruction to the AGV transporting vehicle (3) to transport the materials required for granulation to the second granulation equipment (5);

step S3, the AGV transporting vehicle (3) transports the materials needed by granulation from the storage bin to the second granulation equipment (5) and automatically butt joints the materials;

step S4, the SCADA module (2) monitors that the second granulation equipment (5) and the AGV transport vehicle (3) are completely butted, issues a production instruction to the second granulation equipment (5), and issues a return instruction to the AGV transport vehicle (3);

step S5, granulating by using second granulating equipment (5), and returning the AGV (3) to wait for ordering;

step S6, the SCADA module (2) monitors that the granulation production of the second granulation equipment (5) is finished, and issues a command of conveying the granulated production materials to a storage bin to the AGV (3);

and step S7, the AGV transporting vehicle (3) transports the granulated production material from the second granulating equipment (5) to a storage bin.

8. The fully automated pharmaceutical control method for material transfer, docking and production according to claim 6 or 7, wherein: when SCADA module (2) monitored AGV transport vechicle (3) electric quantity was not enough, assign the instruction of charging to AGV transport vechicle (3), AGV transport vechicle (3) go to the automatic charging of charging station, when SCADA module (2) monitored AGV transport vechicle (3) electric quantity and was full of, assign the instruction of returning to AGV transport vechicle (3), AGV transport vechicle (3) are returned and are waited to make.