Powder shaking color fixing machine
Technical Field
The invention relates to the technical field of color fixing machines, in particular to a powder shaking color fixing machine.
Background
In the fields of clothing, artworks and the like, a plurality of attachments are often designed to be attached to the surface for decoration, the attachments can provide color protection, stereoscopic decoration and other purposes for specific areas of the clothing and the artworks, and meanwhile, the attachments generally have the characteristics of irregular and changeable shapes.
In the prior art, aiming at irregular and changeable ornaments, the ornaments are generally processed by adopting modes of manually cutting, machine carving or laser cutting, and then attachments are transferred to clothes and artworks by modes of thermal transfer printing and the like, so that the ornaments have the defects of low efficiency and high cost.
Therefore, there is a need to develop a high-efficiency and low-cost powder shaking color fixing machine, which is characterized in that firstly, a powder adsorbing material is printed or sprayed in a powder receiving area of a powder receiving medium in a previous process, then the powder receiving medium is led into the powder shaking color fixing machine, the powder shaking color fixing machine automatically adds and shakes powder to enable the powder to be controllably adsorbed in the designed powder receiving area, then the powder is melted by heating, and finally, the powder is cooled and solidified in the powder receiving area to form a fixed color block.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the powder shaking color fixing machine which has the functions of automatic powder adding, powder shaking and drying and has the characteristics of high efficiency, high precision and high flexibility.
The technical scheme adopted by the invention is as follows:
The powder shaking color fixing machine comprises a frame (10) and is characterized in that a first supporting plate (12) is arranged at one end of the frame (10), a second supporting plate (13) is arranged at the other end of the frame (10), a powder shaking cavity (11) is arranged between the first supporting plate (12) and the second supporting plate (13), and two sides of the upper end of the powder shaking cavity (11) are respectively connected with the first supporting plate (12) and the second supporting plate (13);
a powder adding component (30) is arranged above the first supporting plate (12);
The inner side of the powder shaking cavity (11) is provided with a powder shaking mechanism (60);
a drying assembly (40) is arranged above the second supporting plate (13);
a controller is arranged on one side of the frame (10).
Preferably, the powder adding assembly (30) comprises a powder storage cavity (31), wherein the powder storage cavity (31) is a structure body with four edges being continuously sealed and opened up and down, a powder adding screen (35) which completely covers the lower opening of the powder storage cavity (31) is arranged at the lower end of the powder storage cavity (31), an electromagnetic valve (37) is arranged between the powder adding screen (35) and the powder storage cavity (31), a powder isolation net (34) which completely covers the upper opening of the powder storage cavity (31) is arranged at the upper end of the powder storage cavity (31), a third heater (33) and a first fan (36) are arranged at the upper end of the powder isolation net (34), at least one second vibrator (32) is arranged at one side of the powder storage cavity (31), and the temperature of the powder storage cavity (31) is constant at 30-50 ℃.
Preferably, the powder shaking cavity (11) is a V-shaped structure body with a large upper part and a small lower part, the periphery of the powder shaking cavity is continuously sealed, a recovery powder box (20) is arranged below the powder shaking cavity (11), the recovery powder box (20) comprises a recovery screen (21) which completely covers the opening at the lower end of the powder shaking cavity (11), and a first vibrator (22) is arranged on one side of the recovery screen (21).
Preferably, a powder suction pipe (23) and a powder suction box (24) are arranged between the powder recovery box (20) and the powder storage cavity (31).
Preferably, the powder shaking mechanism (60) comprises a fixed end, a vibration generator and a vibration end, wherein the fixed end is fixed on the frame (10) or the powder shaking cavity (11), the vibration end is close to the back surface of the powder receiving medium (70), the powder receiving medium (70) is vibrated by the vibration end under the action of the vibration generator, and the vibration generator is any one or combination of an electric vibration generator, a pneumatic vibration generator, an electromagnetic vibration generator and an acoustic vibration generator.
The powder receiving medium (70) enters the inside of the frame (10) along the first supporting plate (12), then is led out of the frame (10) along the second supporting plate (13) under the action of traction force, and the powder receiving medium (70) forms a V-shaped free pituitary state in the powder shaking cavity (11) under the action of self gravity.
The powder shaking mechanism (60) is positioned at the outer middle or upper middle of the V-shaped free pituitary formed by the powder receiving medium (70), and the V-shaped free pituitary of the powder receiving medium (70) can generate shaking with controllable amplitude under the driving of the powder shaking mechanism (60).
Preferably, a static eliminator (14) is arranged in the powder shaking cavity (11) at a position close to the powder shaking mechanism (60).
Preferably, a powder brushing device (80) is arranged between the powder shaking mechanism (60) and the drying assembly (40), the powder brushing device (80) is fixed on the frame (10), the powder brushing device (80) comprises a driver and a brush, the brush is fixed on a powder receiving surface close to the powder receiving medium (70), and the driver enables the brush to continuously roll brush on the powder receiving surface of the powder receiving medium (70).
Preferably, the drying assembly (40) comprises a third heater (41) and a second fan (42), wherein the third heater (41) is used for heating and solidifying powder on the powder receiving medium (70), and the second fan (42) is used for intensively exhausting waste gas generated by heating.
Preferably, the second supporting plate (13) is an arc-shaped structure, the arc-shaped top is close to the drying assembly (40), and the arc-shaped bottom is far away from the drying assembly (40).
Preferably, a second heater (16) is arranged between the winding device (50) and the drying assembly (40), and the second heater (16) generates air flow with the temperature lower than that of the drying assembly (40) to cool the powder receiving medium (70) dried by the drying assembly (40).
Preferably, a heating plate (13 a) is arranged on the lower surface of the second supporting plate (13).
Preferably, a first heater (15) is arranged at one end of the frame (10) close to the first supporting plate (12).
Preferably, a winder (50) is arranged at one end of the frame (10) close to the second supporting plate (13).
Preferably, a rolling sensor (51) is arranged in the powder shaking cavity (11), and the rolling sensor (51) is used for detecting the length of a V-shaped free pituitary formed in the powder shaking cavity (11) by the powder receiving medium (70).
Preferably, the controller is electrically connected with the static eliminator (14), the first heater (15), the second heater (16), the recycling powder box (20), the powder adding component (30), the drying component (40), the winding device (50), the winding sensor (51), the powder shaking mechanism (60) and the powder brushing device (80) respectively.
Compared with the prior art, the invention has the beneficial effects that:
1. Has the functions of automatic powder adding, powder shaking and drying;
2. the method has the characteristics of high efficiency, high precision and high flexibility.
Drawings
FIG. 1 is an overall cross-sectional view of the present invention;
FIG. 2 is an enlarged view of part A of the present invention;
fig. 3 is a schematic view of a powder recovery structure according to the present invention.
Reference numerals illustrate:
the machine frame 10, the powder shaking cavity 11, the first support plate 12, the second support plate 13, the heating plate 13a, the static eliminator 14, the first heater 15, the second heater 16, the recovery powder box 20, the recovery screen 21, the first vibrator 22, the powder suction pipe 23, the powder suction box 24, the powder adding component 30, the powder storage cavity 31, the second vibrator 32, the third heater 33, the powder separating net 34, the powder adding screen 35, the first fan 36, the electromagnetic valve 37, the drying component 40, the third heater 41, the second fan 42, the winder 50, the winding sensor 51, the powder shaking mechanism 60, the powder receiving medium 70 and the powder brushing device 80.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," "up," "down," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The invention will be further described with reference to the accompanying drawings and detailed description below:
as shown in fig. 1,2 and 3, the powder shaking color fixing machine comprises a frame 10, wherein a first supporting plate 12 is arranged at one end of the frame 10, and a second supporting plate 13 is arranged at the other end of the frame 10, a powder shaking cavity 11 is arranged between the first supporting plate 12 and the second supporting plate 13, and two sides of the upper end of the powder shaking cavity 11 are respectively connected with the first supporting plate 12 and the second supporting plate 13;
A powder adding component 30 is arranged above the first supporting plate 12;
the inner side of the powder shaking cavity 11 is provided with a powder shaking mechanism 60;
A drying assembly 40 is arranged above the second supporting plate 13;
a controller is provided at one side of the frame 10.
Further, as shown in fig. 2, the powder adding assembly 30 includes a powder storage cavity 31, wherein the powder storage cavity 31 is a structure body with a continuously closed periphery and an upper opening and a lower opening, a powder adding screen 35 which completely covers the lower opening of the powder storage cavity 31 is arranged at the lower end of the powder storage cavity 31, an electromagnetic valve 37 is arranged between the powder adding screen 35 and the powder storage cavity 31, a powder separating net 34 which completely covers the upper opening of the powder storage cavity 31 is arranged at the upper end of the powder storage cavity 31, a third heater 33 and a first fan 36 are arranged at the upper end of the powder separating net 34, at least one second vibrator 32 is arranged at one side of the powder storage cavity 31, and the temperature of the powder storage cavity 31 is constant at 30-50 ℃.
During normal operation, the electromagnetic valve 37 is opened, powder in the powder storage cavity 31 falls onto the powder receiving medium 70 below after being screened by the powder adding screen 35 under the action of the second vibrator 32, and is selectively adsorbed on the powder receiving medium 70 according to the distribution of adsorption materials on the powder receiving medium 70. When the powder storage chamber 31 is not in operation, the electromagnetic valve 37 is closed to prevent the powder in the powder storage chamber 31 from being wetted, and according to the actual condition of the powder, the powder in the powder storage chamber 31 can be heated by the third heater 33 before, during or when the powder storage chamber 31 is not in operation, the first fan 36 is used for air circulation, and the powder separation net 34 is used for preventing the powder in the powder storage chamber 31 from escaping.
Further, the powder shaking cavity 11 is a V-shaped structure body with a large upper part and a small lower part, the periphery of the powder shaking cavity 11 is continuously closed, a recovery powder box 20 is arranged below the powder shaking cavity 11, the recovery powder box 20 comprises a recovery screen 21 which completely covers the opening at the lower end of the powder shaking cavity 11, and a first vibrator 22 is arranged on one side of the recovery screen 21. The shaken-off powder falls onto the recovery screen 21, and then under the action of the first vibrator 22, the powder enters the recovery powder box 20 after being screened by the recovery screen 21, and becomes reusable recovery powder.
The powder receiving medium 70 enters the inside of the frame 10 along the first supporting plate 12, then is led out of the frame 10 along the second supporting plate 13 under the action of traction force, and the powder receiving medium 70 forms a V-shaped free pituitary state in the powder shaking cavity 11 under the action of self gravity.
The powder shaking mechanism 60 is located at the outer middle or upper middle of the V-shaped free pituitary formed by the powder receiving medium 70, and the V-shaped free pituitary of the powder receiving medium 70 can generate shaking with controllable amplitude under the driving of the powder shaking mechanism 60.
Further, as shown in fig. 3, a powder suction pipe 23 and a powder suction box 24 are disposed between the recycling powder box 20 and the powder storage chamber 31. The recovered powder collected in the recovered powder box 20 is sent into the powder storage cavity 31 for reuse through the powder suction pipe 23 under the action of the powder suction box 24.
Further, the powder shaking mechanism 60 includes a fixed end, a vibration generator and a vibration end, the fixed end is fixed on the frame 10 or the powder shaking cavity 11, the vibration end is close to the back of the powder receiving surface of the powder receiving medium 70, and the vibration end vibrates the powder receiving medium 70 under the action of the vibration generator. The vibration generated by the powder shaking mechanism 60 can shake off excessive powder adsorbed by the excessive non-designed powder receiving area on the powder receiving medium 70.
In this embodiment, the vibration generator generates vibration by an electric method of mounting an eccentric block on a rotating shaft of the rotating motor, and in other embodiments, any one or a combination of other electric vibration generators, pneumatic vibration generators, electromagnetic vibration generators, and acoustic vibration generators may be used. And any device capable of generating mechanical vibration can be used as the vibration generator.
Further, the electrostatic eliminator 14 is disposed in the powder shaking chamber 11 near the powder shaking mechanism 60. The static eliminator 14 eliminates static electricity, so that the excessive powder on the powder receiving medium 70 can be more easily shaken off under the action of the powder shaking mechanism 60.
Further, a powder brushing device 80 is disposed between the powder shaking mechanism 60 and the drying component 40, the powder brushing device 80 is fixed on the frame 10, the powder brushing device 80 comprises a driver and a brush, the brush is fixed on the powder receiving surface close to the powder receiving medium 70, and the driver makes the brush roll continuously on the powder receiving surface of the powder receiving medium 70. Powder is further prevented from being adsorbed outside the designed powder receiving area by the powder brushing device 80.
Further, the drying assembly 40 includes a third heater 41 and a second fan 42, wherein the third heater 41 heats and solidifies the powder on the powder receiving medium 70, and the second fan 42 intensively discharges the waste gas generated by heating.
Further, the second support plate 13 is an arc-shaped structure, the top of the arc is close to the drying assembly 40, the bottom of the arc is far away from the drying assembly 40, and the heating plate 13a is arranged on the lower surface of the second support plate 13. The arc structure can uniformly heat the powder temperature on the powder receiving medium 70 from a low-high-low curve, so that the stability is improved, and the heating plate 13a can heat the powder receiving medium 70 from the back surface, so that the heating uniformity is improved.
Further, a second heater 16 is disposed between the winder 50 and the drying assembly 40, and the second heater 16 generates an air flow with a temperature lower than that of the drying assembly 40 to cool the powder-receiving medium 70 dried by the drying assembly 40.
Further, a first heater 15 is disposed at one end of the frame 10 near the first support plate 12. The first heater 15 preheats the powder receiving medium 70 so that it can receive powder in the designed powder receiving area more accurately.
Further, a winder 50 is disposed at one end of the frame 10 near the second support plate 13. The winder 50 is used for winding and storing the powder-bearing medium 70.
Further, a rolling sensor 51 is disposed in the powder shaking cavity 11, and the rolling sensor 51 is used for detecting the length of a V-shaped free pituitary formed in the powder shaking cavity 11 by the powder receiving medium 70.
Further, the controller is electrically connected to the static eliminator 14, the first heater 15, the second heater 16, the powder recycling box 20, the powder adding component 30, the drying component 40, the winder 50, the winding sensor 51, the powder shaking mechanism 60 and the powder brushing device 80, respectively.
While the foregoing is directed to the preferred embodiments of the present invention, it should be noted that modifications and variations could be made by those skilled in the art without departing from the principles of the present invention, and such modifications and variations are to be regarded as being within the scope of the invention.