Disclosure of Invention
The invention aims to solve the problems that the strength of the existing concrete for high-rise buildings is difficult to reach more than 120MPa, the proportion of cement in the high-strength concrete is large, the production cost of the concrete is high, the building cost is high, cement ash in the production process of the concrete is large, the operator and the environment are adversely affected, and huge production pressure is generated for cement production plants.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a preparation method of ultra-high strength concrete comprises the following steps:
s1, preparation of reinforced compound: soaking the sea-island fiber in 0.5mol/L sodium hydroxide solution, heating to 80-90 ℃, treating for 20-30 min, taking out the sea-island fiber, washing with 50-60 ℃ water for 15-20 min, drying to obtain pretreated sea-island fiber, cutting the pretreated sea-island fiber into 3-4 mm pieces to obtain pretreated sea-island short fiber for later use, adding methyl paraben and dodecyl hepta-polyethylene glycol ether into the alcohol solution, mixing uniformly, adding the prepared pretreated sea-island short fiber, heating to 40-50 ℃, treating for 30min, taking out the pretreated sea-island fiber, and drying to obtain the reinforced composite;
s2, preparing concrete raw materials: weighing 230-252 parts of ordinary portland cement, 15-23 parts of reinforced compound, 20-30 parts of fly ash, 600-700 parts of standard sand, 50-70 parts of diatomite, 2-5 parts of water reducing agent, 0.8-1.6 parts of succinic acid monoglyceride and 180-200 parts of water for later use;
s3, uniformly stirring the ordinary portland cement, the reinforced compound and the water prepared in the step S2, adding the succinic acid monoglyceride and the fly ash prepared in the step S2, continuously stirring for 3-5 min, sequentially adding the diatomite, the standard sand and the water reducing agent, and continuously stirring for 3-5 min to obtain the ultrahigh-strength concrete.
Preferably, the sea component of the sea-island fiber is polyester, the island component is polytetrafluoroethylene, and the sea-island fiber is prepared by the following method: the sea component and the island component are mixed by a metering pump according to the mass ratio of 4: 4-5, performing melt spinning to obtain the island nascent fiber, and then cooling, drying, drafting, drying, networking, oiling and winding to obtain the island fiber.
Preferably, the alcohol solution is prepared from a mixture of 100: 3-6: 10-14 parts of ethanol, heptanol and water.
Preferably, the adding mass of the methyl paraben is 3-8% of the mass of the alcoholic solution, the adding mass of the dodecyl heptapoly glycol ether is 6-16% of the mass of the alcoholic solution, and further preferably, the adding mass of the methyl paraben is 5% of the mass of the alcoholic solution, and the adding mass of the dodecyl heptapoly glycol ether is 10% of the mass of the alcoholic solution.
Preferably, the concrete raw materials comprise 240 parts of ordinary portland cement, 18 parts of reinforced composite, 25 parts of fly ash, 640 parts of standard sand, 58 parts of diatomite, 4 parts of water reducing agent, 1.1 parts of succinic acid monoglyceride and 190 parts of water.
Preferably, the water reducing agent is one of sodium lignosulfonate, sodium dodecyl benzene sulfonate and sodium cocoyl methyl taurate.
Preferably, the stirring speed is 250-300 r/min.
Compared with the prior art, the adhesive provided by the invention has the advantages that:
1. the preparation method provided by the invention is simple to operate, cheap and easily-obtained ordinary portland cement, standard sand and water are used as main raw materials to endow the concrete with basic bonding characteristics, but the proportion of the portland cement in the components is low, and the comprehensive performance of the concrete is not ideal.
2. The ratio of the portland cement to water in the concrete formula provided by the invention is only 1.15-1.4: 1, far lower than the corresponding proportion in the traditional high-strength concrete, obviously reduces the using amount of cement, not only reduces the production pressure of a cement plant, but also reduces the harm of cement ash to operators and the environment, and is more environment-friendly.
3. The reinforced compound and the succinic acid monoglyceride are added, so that the strength of concrete is enhanced, a certain adsorption effect on cement ash of ordinary portland cement can be generated, further, the cement ash scattering in the production process is reduced, the production safety is further improved, the safety of operators is ensured, and the pollution to the environment is reduced.
4. The reinforced composite used by the invention takes sea island fibers as main materials, is treated by sodium hydroxide solution, and can be quickly combined with succinic acid monoglyceride and ordinary portland cement after being modified by methyl paraben and dodecyl heptaglycol ether, thereby achieving the effect of improving the compressive strength and the breaking strength of concrete.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Example 1
The invention provides a preparation method of ultra-high strength concrete, which comprises the following steps:
s1, preparation of reinforced compound: soaking the sea-island fiber in 0.5mol/L sodium hydroxide solution, heating to 80 ℃, treating for 30min, taking out the sea-island fiber, washing for 20min by using water at 50 ℃, drying to obtain pretreated sea-island fiber, cutting the pretreated sea-island fiber into 3-4 mm to obtain pretreated sea-island short fiber for later use, adding methyl paraben and dodecyl heptaglycol ether into an alcohol solution, wherein the mass of the methyl paraben is 3% of the mass of the alcohol solution, the mass of the dodecyl heptaglycol ether is 6% of the mass of the alcohol solution, and the volume ratio of the alcohol solution is 100: 3: 10, mixing uniformly, adding the standby pretreated island short fibers, heating to 40 ℃, treating for 30min, taking out the pretreated island fibers, and drying to obtain the reinforced composite;
the sea-island fiber is prepared from polyester as a sea component and polytetrafluoroethylene as an island component by the following method: the sea component and the island component are mixed by a metering pump according to the mass ratio of 4: 4, performing melt spinning to obtain island nascent fibers, and then cooling, drying, drafting, drying, networking, oiling and winding to obtain the island fibers;
s2, preparing concrete raw materials: weighing 230 parts of ordinary portland cement, 23 parts of reinforced composite, 30 parts of fly ash, 600 parts of standard sand, 70 parts of diatomite, 2 parts of water reducing agent, 1.6 parts of succinic acid monoglyceride and 200 parts of water, wherein the water reducing agent is sodium lignosulfonate for later use;
s3, uniformly stirring the ordinary portland cement, the reinforced compound and the water prepared in the step S2, adding the succinic acid monoglyceride and the fly ash prepared in the step S2, continuously stirring for 5min, sequentially adding the diatomite, the standard sand and the water reducing agent, and continuously stirring for 3min to obtain the ultrahigh-strength concrete.
In the present invention, the stirring speed is 250 r/min.
Example 2
The invention provides a preparation method of ultra-high strength concrete, which comprises the following steps:
s1, preparation of reinforced compound: soaking the sea-island fiber in 0.5mol/L sodium hydroxide solution, heating to 85 ℃, treating for 25min, taking out the sea-island fiber, washing for 20min with water at 55 ℃, drying to obtain pretreated sea-island fiber, cutting the pretreated sea-island fiber into 3-4 mm to obtain pretreated sea-island short fiber for later use, adding methyl paraben and dodecyl heptaglycol ether into an alcohol solution, wherein the adding mass of the methyl paraben is 5 percent of the mass of the alcohol solution, the adding mass of the dodecyl heptaglycol ether is 10 percent of the mass of the alcohol solution, and the volume ratio of the alcohol solution is 100: 5: 12, uniformly mixing, adding the standby pretreated sea-island short fibers, heating to 50 ℃, treating for 30min, taking out the pretreated sea-island fibers, and drying to obtain the reinforced composite;
the sea-island fiber is prepared from polyester as a sea component and polytetrafluoroethylene as an island component by the following method: the sea component and the island component are mixed by a metering pump according to the mass ratio of 4: 5, performing melt spinning to obtain island nascent fibers, and then cooling, drying, drafting, drying, networking, oiling and winding to obtain the island fibers;
s2, preparing concrete raw materials: weighing the raw materials according to 240 parts of ordinary portland cement, 18 parts of reinforced compound, 25 parts of fly ash, 640 parts of standard sand, 58 parts of diatomite, 4 parts of water reducing agent, 1.1 parts of succinic acid monoglyceride and 190 parts of water, wherein the water reducing agent is sodium cocoyl methyl taurate for later use;
s3, uniformly stirring the ordinary portland cement, the reinforced compound and the water prepared in the step S2, adding the succinic acid monoglyceride and the fly ash prepared in the step S2, continuously stirring for 5min, sequentially adding the diatomite, the standard sand and the water reducing agent, and continuously stirring for 5min to obtain the ultrahigh-strength concrete.
In the present invention, the stirring speed is 300 r/min.
Example 3
The invention provides a preparation method of ultra-high strength concrete, which comprises the following steps:
s1, preparation of reinforced compound: soaking the sea-island fiber in 0.5mol/L sodium hydroxide solution, heating to 90 ℃, treating for 20min, taking out the sea-island fiber, washing for 15min by using water at 60 ℃, drying to obtain pretreated sea-island fiber, cutting the pretreated sea-island fiber into 3-4 mm to obtain pretreated sea-island short fiber for later use, adding methyl paraben and dodecyl heptaglycol ether into an alcohol solution, wherein the mass of the methyl paraben is 8% of the mass of the alcohol solution, the mass of the dodecyl heptaglycol ether is 16% of the mass of the alcohol solution, and the volume ratio of the alcohol solution is 100: 6: 14, uniformly mixing, adding the standby pretreated sea-island short fibers, heating to 50 ℃, treating for 30min, taking out the pretreated sea-island fibers, and drying to obtain the reinforced composite;
the sea-island fiber is prepared from polyester as a sea component and polytetrafluoroethylene as an island component by the following method: the sea component and the island component are mixed by a metering pump according to the mass ratio of 4: 5, performing melt spinning to obtain island nascent fibers, and then cooling, drying, drafting, drying, networking, oiling and winding to obtain the island fibers;
s2, preparing concrete raw materials: weighing 252 parts of ordinary portland cement, 15 parts of reinforced composite, 20 parts of fly ash, 700 parts of standard sand, 50 parts of diatomite, 5 parts of water reducing agent, 0.8 part of succinic acid monoglyceride and 180 parts of water, wherein the water reducing agent is sodium dodecyl benzene sulfonate for later use;
s3, uniformly stirring the ordinary portland cement, the reinforced compound and the water prepared in the step S2, adding the succinic acid monoglyceride and the fly ash prepared in the step S2, continuously stirring for 3min, sequentially adding the diatomite, the standard sand and the water reducing agent, and continuously stirring for 5min to obtain the ultrahigh-strength concrete.
In the present invention, the stirring speed is 300 r/min.
Comparative example 1
The invention provides a preparation method of ultra-high strength concrete, which comprises the following steps:
s1, preparation of reinforced compound: soaking the sea-island fiber in 0.5mol/L sodium hydroxide solution, heating to 85 ℃, treating for 25min, taking out the sea-island fiber, washing with 55 ℃ water for 20min, drying to obtain pretreated sea-island fiber, cutting the pretreated sea-island fiber into 3-4 mm to obtain pretreated sea-island short fiber, adding the pretreated sea-island short fiber into an alcohol solution, wherein the volume ratio of the alcohol solution to the alcohol solution is 100: 5: 12, uniformly mixing, heating to 50 ℃, treating for 30min, taking out the pretreated sea-island fibers, and drying to obtain the reinforced composite;
wherein, the sea component of the sea-island fiber is polyester, the island component is polytetrafluoroethylene, and the sea-island fiber is prepared by the following method: the sea component and the island component are mixed by a metering pump according to the mass ratio of 4: 5, performing melt spinning to obtain island nascent fibers, and then cooling, drying, drafting, drying, networking, oiling and winding to obtain the island fibers;
s2, preparing concrete raw materials: weighing the raw materials according to 240 parts of ordinary portland cement, 18 parts of reinforced compound, 25 parts of fly ash, 640 parts of standard sand, 58 parts of diatomite, 4 parts of water reducing agent, 1.1 parts of succinic acid monoglyceride and 190 parts of water, wherein the water reducing agent is sodium cocoyl methyl taurate for later use;
s3, uniformly stirring the ordinary portland cement, the reinforced compound and the water prepared in the step S2, adding the succinic acid monoglyceride and the fly ash prepared in the step S2, continuously stirring for 5min, sequentially adding the diatomite, the standard sand and the water reducing agent, and continuously stirring for 5min to obtain the ultrahigh-strength concrete.
In the present invention, the stirring speed is 300 r/min.
Comparative example 2
The invention provides a preparation method of ultra-high strength concrete, which comprises the following steps:
s1, preparing concrete raw materials: weighing 240 parts of ordinary portland cement, 25 parts of fly ash, 640 parts of standard sand, 58 parts of diatomite, 4 parts of a water reducing agent and 190 parts of water, wherein the water reducing agent is sodium cocoyl methyl taurate for later use;
and S2, uniformly stirring the ordinary portland cement prepared in the step S1 and water, adding the fly ash prepared in the step S1, continuously stirring for 5min, sequentially adding the diatomite, the standard sand and the water reducing agent, and continuously stirring for 5min to obtain the ultrahigh-strength concrete.
In the present invention, the stirring speed is 300 r/min.
Comparative example 3
The invention provides a preparation method of ultra-high strength concrete, which comprises the following steps:
s1, preparing concrete raw materials: weighing the raw materials according to 240 parts of ordinary portland cement, 25 parts of fly ash, 640 parts of standard sand, 58 parts of diatomite, 4 parts of a water reducing agent, 1.1 parts of succinic acid monoglyceride and 190 parts of water, wherein the water reducing agent is sodium cocoyl methyl taurate for later use;
s2, uniformly stirring the ordinary portland cement prepared in the step S1 and water, adding the succinic acid monoglyceride and the fly ash prepared in the step S1, continuously stirring for 5min, sequentially adding the diatomite, the standard sand and the water reducing agent, and continuously stirring for 5min to obtain the ultra-high strength concrete.
In the present invention, the stirring speed is 300 r/min.
Comparative example 4
The invention provides a preparation method of ultra-high strength concrete, which comprises the following steps:
s1, preparation of reinforced compound: soaking the sea-island fiber in 0.5mol/L sodium hydroxide solution, heating to 85 ℃, treating for 25min, taking out the sea-island fiber, washing for 20min by using 55 ℃ water, drying to obtain pretreated sea-island fiber, cutting the pretreated sea-island fiber into 3-4 mm to obtain pretreated sea-island short fiber for later use, adding methyl paraben and dodecyl heptaglycol ether into an alcohol solution, wherein the mass of the methyl paraben is 5% of the mass of the alcohol solution, the mass of the dodecyl heptaglycol ether is 10% of the mass of the alcohol solution, and the volume ratio of the alcohol solution is 100: 5: 12, uniformly mixing, adding the standby pretreated sea-island short fibers, heating to 50 ℃, treating for 30min, taking out the pretreated sea-island fibers, and drying to obtain the reinforced composite;
wherein, the sea component of the sea-island fiber is polyester, the island component is polytetrafluoroethylene, and the sea-island fiber is prepared by the following method: the sea component and the island component are mixed by a metering pump according to the mass ratio of 4: 5, performing melt spinning to obtain island nascent fibers, and then cooling, drying, drafting, drying, networking, oiling and winding to obtain the island fibers;
s2, preparing concrete raw materials: weighing the raw materials according to 240 parts of ordinary portland cement, 18 parts of reinforced compound, 25 parts of fly ash, 640 parts of standard sand, 58 parts of diatomite, 4 parts of water reducing agent and 190 parts of water, wherein the water reducing agent is sodium cocoyl methyl taurate for later use;
s3, uniformly stirring the ordinary Portland cement, the reinforced compound and the water prepared in the step S2, adding the fly ash prepared in the step S2, continuously stirring for 5min, sequentially adding the diatomite, the standard sand and the water reducing agent, and continuously stirring for 5min to obtain the ultra-high-strength concrete.
In the present invention, the stirring speed is 300 r/min.
The performance of the concrete prepared in the examples 1-3 is detected by referring to JGJ/T281-.
Table 1:
table 1 the test results show: the concrete prepared in the embodiments 1 to 3 has the advantages that the expansion degree can reach more than 700mm, the emptying time of the inverted slump cone is 7 to 8s, the compressive strength can reach more than 120MPa after curing for 7d, the breaking strength can reach more than 15MPa, the compressive strength can reach more than 135MPa after curing for 28d, and the breaking strength can reach more than 20 MPa.
The concrete prepared in the comparative examples 1-4 is subjected to performance detection by referring to the GB/T50081-2019 standard, and the results are shown in Table 2.
Table 2:
| performance index
|
Comparative example 1
|
Comparative example 2
|
Comparative example 3
|
Comparative example 4
|
| 7d compressive strength/MPa
|
119.4
|
93.2
|
100.5
|
107.6
|
| 28d compressive strength/MPa
|
132.3
|
110.6
|
116.9
|
124.5
|
| 7d flexural strength/MPa
|
15.6
|
10.1
|
11.7
|
13.4
|
| 28d flexural strength/MPa
|
19.7
|
13.7
|
15.5
|
16.9 |
Table 2 comparing the test results with the results of example 2, the compressive strength and the flexural strength after curing for 7d and 28d of comparative examples are both significantly lower than those of example 2, which shows that the modification of sea island fiber by methylparaben and dodecylheptapolyglycol ether in the concrete of the present invention and the addition of the reinforced composite and succinic acid monoglyceride all promote the strength of the concrete, and the reinforced composite and succinic acid monoglyceride also have synergistic effect.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.