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CN111693900A - Power line testing device - Google Patents

Power line testing device Download PDF

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Publication number
CN111693900A
CN111693900A CN202010719027.1A CN202010719027A CN111693900A CN 111693900 A CN111693900 A CN 111693900A CN 202010719027 A CN202010719027 A CN 202010719027A CN 111693900 A CN111693900 A CN 111693900A
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guide rail
power cord
needle
test
mentioned
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山海建
余崇威
李岸
鲁遥
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Zhejiang Haining Hejin Electronic Technology Co ltd
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Zhejiang Haining Hejin Electronic Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/54Testing for continuity
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • G01R1/0408Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G01R1/0416Connectors, terminals

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Abstract

本发明提供了一种电源线的测试装置,属于机械技术领域。它解决了现有技术存在着稳定性差的问题。本电源线的测试装置包括机架,还包括连接板、测试线、插座、分针组件和驱动件,上述连接板固连在机架上,上述插座和测试线均固连在连接板上,所述分针组件连接在机架上且分针组件能将电源线的内部电缆夹持,上述驱动件能带动测试线移动并使测试线与移动至分针组件处。本电源线的测试装置稳定性高。

Figure 202010719027

The invention provides a test device for a power cord, which belongs to the technical field of machinery. It solves the problem of poor stability in the prior art. The test device of the power cord includes a frame, and also includes a connecting plate, a test wire, a socket, a minute hand assembly and a driver. The minute hand assembly is connected to the frame, and the minute hand assembly can clamp the inner cable of the power cord, and the driving member can drive the test wire to move and move the test wire to the minute hand assembly. The test device of this power cord has high stability.

Figure 202010719027

Description

电源线的测试装置Test device for power cord

技术领域technical field

本发明属于机械技术领域,涉及一种电源线的测试装置。The invention belongs to the technical field of machinery, and relates to a testing device for a power cord.

背景技术Background technique

电源线生产作业过程中,检测是一道重要工序。In the production process of power cord, inspection is an important process.

通过检测能得知电源线中的各条内部电缆是否能正常通电。现有的检测作业通常是人工操作,人工操作对作业人员的要求比较高,检测准确性完全由操作者经验决定,导致其检测稳定性不高,而且检测作业劳动强度比较大。Through the detection, it can be known whether each internal cable in the power cord can be powered on normally. Existing detection operations are usually manual operations, which require relatively high operators, and the detection accuracy is completely determined by the operator's experience, resulting in low detection stability and relatively high labor intensity of detection operations.

也就是说,传统测试方法,需要测试人员有很强的责任心,否则很容易造成漏检、误检等现象,从而容易造成不合格品出厂。That is to say, the traditional test method requires the tester to have a strong sense of responsibility, otherwise it is easy to cause missed detection, false detection and other phenomena, which will easily cause unqualified products to leave the factory.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对现有技术存在的上述问题,提供一种作业效率高且结构紧凑的电源线的测试装置。The purpose of the present invention is to provide a power cord testing device with high operating efficiency and compact structure in view of the above problems existing in the prior art.

本发明的目的可通过下列技术方案来实现:The object of the present invention can be realized through the following technical solutions:

一种电源线的测试装置,包括机架,其特征在于,还包括连接板、测试线、插座、分针组件和驱动件,上述连接板固连在机架上,上述插座和测试线均固连在连接板上,所述分针组件连接在机架上且分针组件能将电源线的内部电缆夹持,上述驱动件能带动测试线移动并使测试线与移动至分针组件处。A power cord testing device, comprising a frame, characterized in that it also includes a connecting plate, a test wire, a socket, a minute hand assembly and a driver, wherein the connecting plate is fixedly connected to the frame, and the socket and the test wire are both fixedly connected On the connecting board, the minute hand assembly is connected to the frame, and the minute hand assembly can clamp the internal cable of the power cord, and the above-mentioned driving member can drive the test wire to move and move the test wire to the minute hand assembly.

本测试装置创造性的通过分针组件将电源线内部的各条电缆夹持,然后通过驱动件将被夹持的各条电缆送入测试线处,并使被夹持的电缆线与测试线接触。The test device creatively clamps each cable inside the power cord through the minute hand assembly, and then sends each clamped cable into the test line through the driving element, and makes the clamped cable contact with the test line.

由于电源线的插头是插入插座处的,本装置通电后就能准确的检测电源线的各条电缆是否能正常导电。当然,本测试装置主要是解决如何使电缆线与测试线接触,至测试线与电缆线如何通电形成回路则不是本专利需要解决的问题,而且该技术问题是很普通的现有技术,因此,在说明书中不再赘述。Since the plug of the power cord is inserted into the socket, the device can accurately detect whether each cable of the power cord can conduct electricity normally after being powered on. Of course, this test device mainly solves the problem of how to make the cable contact with the test line, and how to energize the test line and the cable to form a loop is not the problem that needs to be solved in this patent, and the technical problem is a very common prior art, therefore, It will not be repeated in the specification.

在上述的电源线的测试装置中,所述驱动组件包括固连在机架上的气缸一、气缸二和气缸三,上述测试线的数量为三根,且三根测试线的端部分别连接在气缸一、气缸二和气缸三的活塞杆端部处。In the above-mentioned testing device for power cords, the drive assembly includes cylinder 1, cylinder 2 and cylinder 3 fixed on the frame, the number of the above-mentioned test wires is three, and the ends of the three test wires are respectively connected to the cylinders 1. At the end of the piston rod of the second and third cylinders.

三个气缸分别对应三根电缆线。这样的结构能将电缆线稳定的送入测试线处。The three cylinders correspond to three cables respectively. Such a structure can stably feed the cable into the test line.

在上述的电源线的测试装置中,所述分针组件包括定位块、导轨一、导轨二、导轨三、分线针一、分线针二和分线针三,上述定位块连接在机架上,上述导轨一和导轨三分别固连在定位块两侧处,上述导轨二固连在定位块上部处,上述分线针一连接在导轨一上且分线针一能沿导轨一平移,上述分线针二连接在导轨二上且分线针二能沿导轨二平移,上述分线针三连接在导轨三上且分线针三能沿导轨三平移。In the above-mentioned power cord testing device, the minute hand assembly includes a positioning block, a guide rail, a guide rail 2, a guide rail 3, a branch pin 1, a branch pin 2, and a branch pin 3, and the positioning block is connected to the rack. , the above-mentioned guide rail one and the guide rail three are respectively fixed on both sides of the positioning block, the above-mentioned guide rail two is fixed on the upper part of the positioning block, the above-mentioned dividing needle one is connected on the guide rail one and the dividing needle one can be translated along the guide rail one, the above-mentioned The second needle is connected to the second guide rail and can translate along the second guide rail.

这样的结构能使电缆线的位置得到调整,从而提高本测试装置的适用性。Such a structure enables the position of the cable to be adjusted, thereby improving the applicability of the testing device.

在上述的电源线的测试装置中,所述分线针一端部处具有呈L形的卡条一,上述卡条一与分线针一端部之间形成U形的卡持部一。In the above-mentioned power cord testing device, an L-shaped clip 1 is provided at one end of the distribution pin, and a U-shaped retaining portion 1 is formed between the clip 1 and one end of the distribution pin.

卡持部一与电缆线外径相匹配,这样能将电缆线端部稳定的定位在卡持部一处。The first clamping part is matched with the outer diameter of the cable, so that the end of the cable can be stably positioned at the clamping part.

在上述的电源线的测试装置中,所述分线针二端部处具有呈U形的卡条二。In the above-mentioned testing device for power cords, two U-shaped clip bars are provided at two ends of the branch pin.

卡条二与电缆线外径相匹配,这样能将电缆线端部稳定的定位在卡条二处。The second clip is matched with the outer diameter of the cable, so that the end of the cable can be stably positioned at the second clip.

在上述的电源线的测试装置中,所述分线针三端部处具有呈L形的卡条三,上述卡条三与分线针三端部之间形成U形的卡持部三。In the above-mentioned power cord testing device, three L-shaped clamping strips are provided at three ends of the distribution pin, and a U-shaped clamping part 3 is formed between the clamping strips three and the three ends of the distribution pin.

卡持部三与电缆线外径相匹配,这样能将电缆线端部稳定的定位在卡持部三处。The three clamping parts are matched with the outer diameter of the cable, so that the end of the cable can be stably positioned at the three clamping parts.

在上述的电源线的测试装置中,所述机架上具有机械手一,上述机械手一能将电源线插头插入插座。In the above-mentioned power cord testing device, the frame has a first manipulator, and the first manipulator can insert the plug of the power cord into the socket.

通过机械手一能使电源线的插入稳定的与插座直线实现拔插。Through the manipulator, the power cord can be inserted stably in a straight line with the socket to realize unplugging.

在上述的电源线的测试装置中,所述机架上还具有机械手二,上述机械手二能将定位块推送至测试线处。In the above-mentioned power cord testing device, the rack further has a second manipulator, and the second manipulator can push the positioning block to the test line.

通过机械手二能使电缆线端部稳定的位于测试线处,或者由测试线处脱离。The end of the cable can be stably positioned at the test line or separated from the test line by the second manipulator.

当然,定位块由测试线处脱离后,能方便的将电缆线装入分针组件处。Of course, after the positioning block is detached from the test wire, the cable can be easily installed at the minute hand assembly.

与现有技术相比,本电源线的测试装置由于电源线能快速的装入本装置中,测试快速且准确性高,因此,测试作业不仅效率而且准确性高。Compared with the prior art, because the power cord can be quickly installed in the device for testing the power cord, the test is fast and the accuracy is high. Therefore, the test operation is not only efficient but also high in accuracy.

同时,连接板、测试线、插座、分针组件和驱动件均连接在机架上,因此,其结构还比较紧凑,具有很高的实用价值。At the same time, the connecting board, the test wire, the socket, the minute hand assembly and the driving part are all connected to the frame, so the structure is relatively compact and has high practical value.

附图说明Description of drawings

图1是本电源线的测试装置的结构示意图。FIG. 1 is a schematic diagram of the structure of the testing device of the power cord.

图2是本电源线的测试装置中分线针一处的结构示意图。FIG. 2 is a schematic structural diagram of a branch pin in the testing device of the power cord.

图3是本电源线的测试装置中分线针二处的结构示意图。FIG. 3 is a schematic diagram of the structure of the second branch pin in the test device of the power cord.

图4是本电源线的测试装置中分线针三处的结构示意图。FIG. 4 is a schematic diagram of the structure of the three branch pins in the testing device of the power cord.

图中,1、机架;2、连接板;3、测试线;4、插座;5、气缸一;6、气缸二;7、气缸三;8、定位块;9、导轨一;10、导轨二;11、导轨三;12、分线针一;12a、卡条一;13、分线针二;13a、卡条二;14、分线针三;14a、卡条三;15、机械手一;16、机械手二;17、气缸四;18、气缸五。In the figure, 1. frame; 2. connecting plate; 3. test line; 4. socket; 5. cylinder 1; 6. cylinder 2; 7. cylinder 3; 8. positioning block; 9. guide rail 1; 10. guide rail 2; 11, guide rail 3; 12, split needle one; 12a, clip one; 13, split needle two; 13a, clip two; 14, split needle three; 14a, clip three; 15, manipulator one ; 16, manipulator two; 17, cylinder four; 18, cylinder five.

具体实施方式Detailed ways

如图1和图2和图3和图4所示,本电源线的测试装置包括机架1,还包括连接板2、测试线3、插座4、分针组件和驱动件,上述连接板2固连在机架1上,上述插座4和测试线3均固连在连接板2上,所述分针组件连接在机架1上且分针组件能将电源线的内部电缆夹持,上述驱动件能带动测试线移动并使测试线与移动至分针组件处。As shown in Figure 1 and Figure 2 and Figure 3 and Figure 4, the test device for the power cord includes a rack 1, a connection board 2, a test wire 3, a socket 4, a minute hand assembly and a driver. The connection board 2 is fixed Connected to the frame 1, the above-mentioned socket 4 and the test wire 3 are fixedly connected to the connecting plate 2, the minute hand assembly is connected to the frame 1, and the minute hand assembly can clamp the internal cable of the power cord, and the above-mentioned driver can Drive the test line to move and move the test line to the minute hand assembly.

所述驱动组件包括固连在机架1上的气缸一5、气缸二6和气缸三7,上述测试线3的数量为三根,且三根测试线3的端部分别连接在气缸一5、气缸二6和气缸三7的活塞杆端部处。The drive assembly includes a cylinder one 5, a cylinder two 6 and a cylinder three 7 that are fixed on the frame 1. The number of the above-mentioned test wires 3 is three, and the ends of the three test wires 3 are respectively connected to the cylinder one 5, the cylinder. Two 6 and cylinder three 7 at the end of the piston rod.

所述分针组件包括定位块8、导轨一9、导轨二10、导轨三11、分线针一12、分线针二13和分线针三14,上述定位块8连接在机架1上,上述导轨一9和导轨三11分别固连在定位块8两侧处,上述导轨二10固连在定位块8上部处,上述分线针一12连接在导轨一9上且分线针一12能沿导轨一9平移,上述分线针二13连接在导轨二10上且分线针二13能沿导轨二10平移,上述分线针三14连接在导轨三11上且分线针三14能沿导轨三11平移。The minute hand assembly includes a positioning block 8, guide rail one 9, guide rail two 10, guide rail three 11, branch needle one 12, branch needle two 13 and branch needle three 14. The above-mentioned positioning block 8 is connected to the frame 1, The above-mentioned guide rail one 9 and the three guide rails 11 are respectively fixed on both sides of the positioning block 8, the above-mentioned guide rail two 10 is fixed on the upper part of the positioning block 8, the above-mentioned branching needle one 12 is connected on the guide rail one 9 and the branching needle one 12 Can translate along the guide rail one 9, the above-mentioned dividing needle 2 13 is connected to the guide rail two 10 and the dividing needle 2 13 can translate along the guide rail two 10, the above-mentioned dividing needle 3 14 is connected to the guide rail three 11 and the dividing needle three 14 Can translate along the guide rail three 11.

所述分线针一12端部处具有呈L形的卡条一12a,上述卡条一12a与分线针一1端部之间形成U形的卡持部一。An L-shaped clip 1 12 a is provided at the end of the thread-separating needle 1 1 , and a U-shaped clamping part 1 is formed between the clip-strip 1 12 a and the end of the thread-dividing needle 1 1 .

所述分线针二13端部处具有呈U形的卡条二13a。Two U-shaped clip bars 13a are provided at the end of the second thread-splitting needle 13 .

所述分线针三14端部处具有呈L形的卡条三14a,上述卡条三与分线针三端部之间形成U形的卡持部三。An L-shaped clamping strip 14a is provided at the end of the thread-separating needle 3 14 , and a U-shaped clamping part 3 is formed between the clamping strip 3 and the three ends of the thread-splitting needle.

所述机架上具有机械手一15,上述机械手一能将电源线插头插入插座。The frame is provided with a robot arm 15, and the first robot arm can insert the power cord plug into the socket.

所述机架上还具有机械手二16,上述机械手二能将定位块推送至测试线处。There is also a second manipulator 16 on the rack, and the second manipulator can push the positioning block to the test line.

为了将插头稳定定位,在机架上还具有气缸四17和气缸五18,当插头插入插座后,气缸四和气缸五的活塞杆能分别抵靠在插头两侧,最终使插头稳定的插接在插座处。In order to stably locate the plug, there are also cylinder four 17 and cylinder five 18 on the frame. When the plug is inserted into the socket, the piston rods of cylinder four and cylinder five can abut on both sides of the plug respectively, so that the plug can be inserted stably. at the socket.

本测试装置创造性的通过分针组件将电源线内部的各条电缆夹持,然后通过驱动件将被夹持的各条电缆送入测试线处,并使被夹持的电缆线与测试线接触。The test device creatively clamps each cable inside the power cord through the minute hand assembly, and then sends each clamped cable into the test line through the driving element, and makes the clamped cable contact with the test line.

由于电源线的插头是插入插座处的,本装置通电后就能准确的检测电源线的各条电缆是否能正常导电。当然,本测试装置主要是解决如何使电缆线与测试线接触,至测试线与电缆线如何通电形成回路则不是本专利需要解决的问题,而且该技术问题是很普通的现有技术,因此,在说明书中不再赘述。Since the plug of the power cord is inserted into the socket, the device can accurately detect whether each cable of the power cord can conduct electricity normally after being powered on. Of course, this test device mainly solves the problem of how to make the cable contact with the test line, and how to energize the test line and the cable to form a loop is not the problem that needs to be solved in this patent, and the technical problem is a very common prior art, therefore, It will not be repeated in the specification.

Claims (8)

1.一种电源线的测试装置,包括机架,其特征在于,还包括连接板、测试线、插座、分针组件和驱动件,上述连接板固连在机架上,上述插座和测试线均固连在连接板上,所述分针组件连接在机架上且分针组件能将电源线的内部电缆夹持,上述驱动件能带动测试线移动并使测试线与移动至分针组件处。1. a test device of a power cord, comprising a frame, is characterized in that, also comprising a connecting plate, a test wire, a socket, a minute hand assembly and a driver, the above-mentioned connecting plate is fixed on the frame, and the above-mentioned socket and the test wire are both. Fixed on the connection board, the minute hand assembly is connected to the frame and the minute hand assembly can clamp the inner cable of the power cord, and the driving member can drive the test wire to move and move the test wire to the minute hand assembly. 2.根据权利要求1所述的电源线的测试装置,其特征在于,所述驱动组件包括固连在机架上的气缸一、气缸二和气缸三,上述测试线的数量为三根,且三根测试线的端部分别连接在气缸一、气缸二和气缸三的活塞杆端部处。2 . The test device for power cords according to claim 1 , wherein the drive assembly comprises a cylinder 1, a cylinder 2 and a cylinder 3 that are fixed on the frame, and the number of the above-mentioned test wires is three, and the three are 3. 3 . The ends of the test wires are connected to the ends of the piston rods of cylinder one, cylinder two and cylinder three, respectively. 3.根据权利要求2所述的电源线的测试装置,其特征在于,所述分针组件包括定位块、导轨一、导轨二、导轨三、分线针一、分线针二和分线针三,上述定位块连接在机架上,上述导轨一和导轨三分别固连在定位块两侧处,上述导轨二固连在定位块上部处,上述分线针一连接在导轨一上且分线针一能沿导轨一平移,上述分线针二连接在导轨二上且分线针二能沿导轨二平移,上述分线针三连接在导轨三上且分线针三能沿导轨三平移。3 . The testing device of the power cord according to claim 2 , wherein the minute hand assembly comprises a positioning block, a guide rail, a guide rail two, a guide rail three, a branching needle 1, a branching needle 2 and a branching needle 3 . 4 . , the above-mentioned positioning block is connected on the frame, the above-mentioned guide rail one and the guide rail three are respectively fixed on both sides of the positioning block, the above-mentioned guide rail two is fixed at the upper part of the positioning block, and the above-mentioned line needle one is connected on the guide rail one and the line is divided Needle 1 can translate along guide rail 1, the line dividing needle 2 is connected to the guide rail 2 and the line dividing needle 2 can translate along the guide rail 2, the line dividing needle 3 is connected to the guide rail 3, and the line dividing needle 3 can translate along the guide rail 3. 4.根据权利要求3所述的电源线的测试装置,其特征在于,所述分线针一端部处具有呈L形的卡条一,上述卡条一与分线针一端部之间形成U形的卡持部一。4 . The power cord testing device according to claim 3 , wherein an L-shaped clip 1 is provided at one end of the distribution pin, and a U is formed between the clip 1 and one end of the distribution pin. 5 . Shaped holding part one. 5.根据权利要求4所述的电源线的测试装置,其特征在于,所述分线针二端部处具有呈U形的卡条二。5 . The testing device for power cords according to claim 4 , wherein two U-shaped clamping bars are provided at two ends of the branching pin. 6 . 6.根据权利要求5所述的电源线的测试装置,其特征在于,所述分线针三端部处具有呈L形的卡条三,上述卡条三与分线针三端部之间形成U形的卡持部三。6 . The power cord testing device according to claim 5 , wherein three L-shaped clamping strips are arranged at three ends of the branching pin, and between the three clamping strips and the three ends of the branching needle. 7 . A U-shaped holding part 3 is formed. 7.根据权利要求6所述的电源线的测试装置,其特征在于,所述机架上具有机械手一,上述机械手一能将电源线插头插入插座。7 . The power cord testing device according to claim 6 , wherein the rack has a first manipulator, and the first manipulator can insert the plug of the power cord into the socket. 8 . 8.根据权利要求7所述的电源线的测试装置,其特征在于,所述机架上还具有机械手二,上述机械手二能将定位块推送至测试线处。8 . The power cord testing device according to claim 7 , wherein the rack further has a second manipulator, and the second manipulator can push the positioning block to the test line. 9 .
CN202010719027.1A 2020-07-23 2020-07-23 Power line testing device Pending CN111693900A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203519814U (en) * 2013-10-18 2014-04-02 国家电网公司 Multipurpose junction box for secondary voltage drop test line
KR20150106705A (en) * 2014-03-12 2015-09-22 (주)동산전자 A Zig for automatic assembly progress of Cable Harness
CN105680281A (en) * 2016-03-31 2016-06-15 东莞市森佳机械有限公司 A double-head automatic end-typing machine for power cords
CN110045198A (en) * 2019-03-13 2019-07-23 宁波公牛精密制造有限公司 A kind of tin plating formula power cord plug detection device in tail portion
CN212723278U (en) * 2020-07-23 2021-03-16 浙江海宁和金电子科技有限公司 Power line testing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203519814U (en) * 2013-10-18 2014-04-02 国家电网公司 Multipurpose junction box for secondary voltage drop test line
KR20150106705A (en) * 2014-03-12 2015-09-22 (주)동산전자 A Zig for automatic assembly progress of Cable Harness
CN105680281A (en) * 2016-03-31 2016-06-15 东莞市森佳机械有限公司 A double-head automatic end-typing machine for power cords
CN110045198A (en) * 2019-03-13 2019-07-23 宁波公牛精密制造有限公司 A kind of tin plating formula power cord plug detection device in tail portion
CN212723278U (en) * 2020-07-23 2021-03-16 浙江海宁和金电子科技有限公司 Power line testing device

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Application publication date: 20200922