CN111637036A - Pump body assemblies and reciprocating compressors for reciprocating compressors - Google Patents
Pump body assemblies and reciprocating compressors for reciprocating compressors Download PDFInfo
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- CN111637036A CN111637036A CN201910154607.8A CN201910154607A CN111637036A CN 111637036 A CN111637036 A CN 111637036A CN 201910154607 A CN201910154607 A CN 201910154607A CN 111637036 A CN111637036 A CN 111637036A
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- pump body
- reciprocating compressor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
- F04B39/0022—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons piston rods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0094—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 crankshaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0223—Lubrication characterised by the compressor type
- F04B39/0276—Lubrication characterised by the compressor type the pump being of the reciprocating piston type, e.g. oscillating, free-piston compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/128—Crankcases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/14—Provisions for readily assembling or disassembling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Abstract
Description
技术领域technical field
本发明涉及压缩机技术领域,尤其是涉及一种用于往复式压缩机的泵体组件和往复式压缩机。The present invention relates to the technical field of compressors, in particular to a pump body assembly for a reciprocating compressor and a reciprocating compressor.
背景技术Background technique
往复式压缩机通常包括机械部件和电气驱动部件,机械部件一般采用往复式曲柄连杆机构且包括曲轴、连杆、曲轴箱、活塞、气缸和阀组等部件,电气驱动部件包括定子和转子。往复式压缩机运行时,转子带动曲轴作旋转运动,并通过连杆带动活塞在气缸中作往复运动,从而带动阀组完成吸气、压缩和排气等过程。A reciprocating compressor usually includes mechanical parts and electrical drive parts. The mechanical parts generally use a reciprocating crank connecting rod mechanism and include crankshafts, connecting rods, crankcases, pistons, cylinders, and valve groups. The electrical drive parts include stators and rotors. When the reciprocating compressor is running, the rotor drives the crankshaft to rotate, and the connecting rod drives the piston to reciprocate in the cylinder, thereby driving the valve group to complete the processes of suction, compression and exhaust.
相关技术中,往复式压缩机的泵体组件在安装和运行过程中会产生较大的变形,从而影响往复式压缩机的可靠性和稳定性。In the related art, the pump body assembly of the reciprocating compressor is greatly deformed during installation and operation, thereby affecting the reliability and stability of the reciprocating compressor.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决相关技术中存在的技术问题之一。为此,本发明提出一种用于往复式压缩机的泵体组件,所述泵体组件结构稳定、运行可靠。The present invention aims to solve at least one of the technical problems existing in the related art. To this end, the present invention proposes a pump body assembly for a reciprocating compressor, the pump body assembly is stable in structure and reliable in operation.
本发明还提出一种具有上述泵体组件的往复式压缩机。The present invention also provides a reciprocating compressor with the above pump body assembly.
根据本发明第一方面实施例的用于往复式压缩机的泵体组件,包括:曲轴箱,所述曲轴箱包括本体部和气缸部,所述本体部上形成有轴线沿竖向延伸的曲轴孔,所述气缸部设在所述本体部的顶部且限定出轴线沿横向延伸的气缸孔;活塞,所述活塞设在所述气缸孔内且所述活塞上穿设有轴线沿竖向延伸的活塞销;曲轴,所述曲轴包括主轴部和副轴部,所述主轴部穿设于所述曲轴孔,所述副轴部与所述主轴部的上端相连,且所述副轴部与所述主轴部平行,所述副轴部位于所述本体部的上方;连杆,所述连杆设在所述本体部的上方且包括第一端部和第二端部,所述第一端部限定出套配在所述活塞销外的第一孔,所述第二端部限定出套配在所述副轴部外的第二孔,其中,所述曲轴箱具有第一平面,所述第一平面过所述气缸孔的中心轴线且与所述曲轴孔的中心轴线垂直,所述连杆具有第二平面,所述第二平面过所述第一孔的中心和所述第二孔的中心、且与所述第一孔的中心轴线和所述第二孔的中心轴线均垂直,所述第一平面与所述第二平面平行或重合。A pump body assembly for a reciprocating compressor according to an embodiment of the first aspect of the present invention includes: a crankcase, the crankcase includes a body part and a cylinder part, and a crankshaft whose axis extends vertically is formed on the body part a hole, the cylinder part is provided on the top of the body part and defines a cylinder hole with an axis extending laterally; a piston, the piston is provided in the cylinder hole and the piston is provided with an axis extending vertically The piston pin; the crankshaft, the crankshaft includes a main shaft part and an auxiliary shaft part, the main shaft part passes through the crankshaft hole, the auxiliary shaft part is connected with the upper end of the main shaft part, and the auxiliary shaft part is connected to the upper end of the main shaft part. The main shaft parts are parallel, the auxiliary shaft parts are located above the main body part; the connecting rod is arranged above the main body part and includes a first end part and a second end part, the first an end portion defines a first bore that fits over the piston pin, the second end portion defines a second bore that fits over the countershaft portion, wherein the crankcase has a first flat surface, The first plane passes through the center axis of the cylinder hole and is perpendicular to the center axis of the crankshaft hole, the connecting rod has a second plane, and the second plane passes through the center of the first hole and the third plane. The centers of the two holes are perpendicular to the central axis of the first hole and the central axis of the second hole, and the first plane and the second plane are parallel or coincident.
根据本发明实施例的用于往复式压缩机的泵体组件,通过设置曲轴箱的第一平面与连杆的第二平面平行或重合,并使得第一平面与第二平面之间的距离小于等于1mm,使得泵体组件配合紧密,有效提升了泵体组件在组装和运行过程中的结构稳定性和使用可靠性。According to the pump body assembly for the reciprocating compressor according to the embodiment of the present invention, the first plane of the crankcase and the second plane of the connecting rod are arranged to be parallel or coincident, and the distance between the first plane and the second plane is less than It is equal to 1mm, which makes the pump body components cooperate closely, which effectively improves the structural stability and use reliability of the pump body components during assembly and operation.
根据本发明的一些实施例,所述本体部包括位于所述曲轴孔直径两侧的第一部和第二部,所述气缸部设在所述第一部的顶部,所述第一部的底部具有两个第一定子安装脚,所述第二部的底部具有一个第二定子安装脚。According to some embodiments of the present invention, the body part includes a first part and a second part located on both sides of a diameter of the crankshaft hole, the cylinder part is provided on the top of the first part, and the first part is located at the top of the first part. The bottom has two first stator mounting feet, and the bottom of the second part has one second stator mounting foot.
根据本发明的一些实施例,当所述第一平面与所述第二平面平行时,所述第一平面与所述第二平面之间的距离小于等于1mm。According to some embodiments of the present invention, when the first plane and the second plane are parallel, the distance between the first plane and the second plane is less than or equal to 1 mm.
根据本发明的一些实施例,沿所述曲轴孔的轴线方向投影,两个所述第一定子安装脚的连线L1垂直于所述第二定子安装脚和所述曲轴孔的连线L2。According to some embodiments of the present invention, projected along the axis direction of the crankshaft hole, the connecting line L1 of the two first stator mounting feet is perpendicular to the connecting line L2 between the second stator mounting feet and the crankshaft hole .
根据本发明的一些实施例,沿所述曲轴孔的轴线方向投影,其中一个所述第一定子安装脚与所述曲轴孔的连线为L3,另一个所述第一定子安装脚与所述曲轴孔的连线为L4,所述L3和所述L4的夹角为锐角或直角。According to some embodiments of the present invention, in the projection along the axis direction of the crankshaft hole, a line connecting one of the first stator mounting feet and the crankshaft hole is L3, and the other first stator mounting foot is connected to the crankshaft hole. The connecting line of the crankshaft hole is L4, and the included angle between the L3 and the L4 is an acute angle or a right angle.
根据本发明的一些实施例,所述主轴部内形成有底部敞开的第一储油腔,所述主轴部的外周壁上形成有第一油槽,所述主轴部上形成有与所述第一储油腔连通的第一油孔和气泡孔,所述第一油孔向外贯通至与所述第一油槽连通,所述气泡孔向外贯通至所述主轴部的外周壁且与所述第一油槽间隔开。According to some embodiments of the present invention, a first oil storage cavity with an open bottom is formed in the main shaft portion, a first oil groove is formed on an outer peripheral wall of the main shaft portion, and a first oil storage chamber is formed on the main shaft portion. A first oil hole and a bubble hole communicated with the oil cavity, the first oil hole penetrates outward to communicate with the first oil groove, and the air bubble hole penetrates outward to the outer peripheral wall of the main shaft part and communicates with the first oil groove. An oil sump is spaced apart.
根据本发明的一些实施例,所述副轴部内形成有第二储油腔,所述曲轴内形成有连通所述第一储油腔和所述第二储油腔的连通通道,所述副轴部上形成有与所述第二储油腔连通的第二油孔,所述第二油孔向外贯通至所述副轴部的外周壁。According to some embodiments of the present invention, a second oil storage chamber is formed in the auxiliary shaft portion, and a communication channel that communicates with the first oil storage chamber and the second oil storage chamber is formed in the crankshaft. A second oil hole communicated with the second oil storage chamber is formed on the shaft portion, and the second oil hole penetrates outward to the outer peripheral wall of the auxiliary shaft portion.
根据本发明的一些实施例,所述副轴部的外周壁上形成有第二油槽,所述第二油槽与所述第二油孔连通。According to some embodiments of the present invention, a second oil groove is formed on an outer peripheral wall of the secondary shaft portion, and the second oil groove communicates with the second oil hole.
根据本发明的一些实施例,所述主轴部的直径为D1、所述副轴部的直径为d1,满足:1.1≤D1/d1≤1.5。According to some embodiments of the present invention, the diameter of the main shaft portion is D1, and the diameter of the secondary shaft portion is d1, which satisfy: 1.1≤D1/d1≤1.5.
根据本发明的一些实施例,所述第一孔的直径为d2、所述第二孔的直径为D2,满足:1.5≤D2/d2≤2.5。According to some embodiments of the present invention, the diameter of the first hole is d2, and the diameter of the second hole is D2, which satisfy: 1.5≤D2/d2≤2.5.
根据本发明的一些实施例,所述第一端部的高度h为所述第一孔的轴向长度,所述活塞上形成有用于容纳所述第一端部的配合槽,所述配合槽在所述活塞销的轴线方向上的高度为H,其中,h<H,且所述第一端部与所述配合槽的配合间隙y满足:0.2mm≤y≤0.6mm。According to some embodiments of the present invention, the height h of the first end portion is the axial length of the first hole, and a fitting groove for accommodating the first end portion is formed on the piston, and the fitting groove is formed on the piston. The height in the axial direction of the piston pin is H, wherein h<H, and the fitting clearance y between the first end and the fitting groove satisfies: 0.2mm≤y≤0.6mm.
根据本发明第二方面实施例的往复式压缩机,包括根据本发明上述第一方面实施例的用于往复式压缩机的泵体组件。The reciprocating compressor according to the embodiment of the second aspect of the present invention includes the pump body assembly for the reciprocating compressor according to the embodiment of the first aspect of the present invention.
根据本发明实施例的往复式压缩机,通过采用上述的泵体组件,提升了往复式压缩机组装和运行过程中的结构稳定性和可靠性。According to the reciprocating compressor of the embodiment of the present invention, by adopting the above-mentioned pump body assembly, the structural stability and reliability during the assembly and operation of the reciprocating compressor are improved.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1是根据本发明一个实施例的往复式压缩机的局部结构示意图;Fig. 1 is a partial structural schematic diagram of a reciprocating compressor according to an embodiment of the present invention;
图2是图1中所示的往复式压缩机的另一个局部结构示意图;Fig. 2 is another partial structure schematic diagram of the reciprocating compressor shown in Fig. 1;
图3是图2中所示的定子的结构示意图;Fig. 3 is the structural representation of the stator shown in Fig. 2;
图4是根据本发明一个实施例的用于往复式压缩机的泵体组件的结构示意图;4 is a schematic structural diagram of a pump body assembly for a reciprocating compressor according to an embodiment of the present invention;
图5是图4中所示的泵体组件的爆炸图;Figure 5 is an exploded view of the pump body assembly shown in Figure 4;
图6是图4中所示的泵体组件的剖视图;Figure 6 is a cross-sectional view of the pump body assembly shown in Figure 4;
图7是图4中所示的曲轴箱的结构示意图;Fig. 7 is the structural representation of the crankcase shown in Fig. 4;
图8是图7中所示的曲轴箱的另一个结构示意图;Fig. 8 is another structural schematic diagram of the crankcase shown in Fig. 7;
图9是图7中所示的曲轴箱的再一个结构示意图;Fig. 9 is another structural schematic diagram of the crankcase shown in Fig. 7;
图10是图4中所示的曲轴的结构示意图;Figure 10 is a schematic structural diagram of the crankshaft shown in Figure 4;
图11是图10中所示的曲轴的另一个结构示意图;Fig. 11 is another structural schematic diagram of the crankshaft shown in Fig. 10;
图12是图4中所示的连杆的剖视图。FIG. 12 is a cross-sectional view of the connecting rod shown in FIG. 4 .
附图标记:Reference number:
往复式压缩机200、Reciprocating
泵体组件100、定子101、定子安装孔1011、
曲轴箱1、第一平面10、本体部11、气缸部12、Crankcase 1,
曲轴孔110、曲轴孔的中心轴线110a、第一部111、第二部112、The
第一定子安装脚113、第二定子安装脚114、The first
气缸孔120、气缸孔的中心轴线120a、导油槽121、The
活塞2、活塞销20、环形凹槽21、第一穿孔22、配合槽23、第二穿孔24、Piston 2,
曲轴3、连通通道30、主轴部31、配合段310、副轴部32、平衡块33、
第一储油腔311、第一油槽312、第一油孔313、气泡孔314、The first
第二储油腔321、第二油孔322、第二油槽323、The second
连杆4、第二平面40、第一端部41、第二端部42、杆身43、connecting
第一孔411、第一孔的中心轴线411a、第二孔421、第二孔的中心轴线421a、限位件5。The
具体实施方式Detailed ways
下面详细描述本发明的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
下面参考附图描述根据本发明实施例的用于往复式压缩机200的泵体组件100。The
如图2和图4-图6所示,根据本发明实施例的用于往复式压缩机200的泵体组件100,包括曲轴箱1、活塞2、曲轴3和连杆4。As shown in FIGS. 2 and 4-6 , a
曲轴箱1包括本体部11和气缸部12,本体部11上形成有轴线沿竖向延伸的曲轴孔110,曲轴孔110可以沿竖向贯穿本体部11,气缸部12设在本体部11的顶部且气缸部12限定出轴线沿横向延伸的气缸孔120,气缸孔120的轴向与曲轴孔110的轴向垂直。The
活塞2设在气缸孔120内且活塞2上穿设有轴线沿竖向延伸的活塞销20,曲轴3包括主轴部31和副轴部32,主轴部31穿设于曲轴孔110,主轴部31可转动地配合于曲轴孔110,副轴部32与主轴部31的上端相连且副轴部32位于本体部11的上方,副轴部32与主轴部31平行,即副轴部32的中心轴线与主轴部31的中心轴线平行。The
连杆4设在本体部11的上方且连杆4包括第一端部41和第二端部42,第一端部41和第二端部42之间可以设有杆身43,第一端部41限定出套配在活塞销20外的第一孔411,则活塞销20穿设于活塞2和第一端部41以将活塞2和第一端部41相连,第二端部42限定出套配在副轴部32外的第二孔421,则副轴部32穿设于第二孔421。The connecting
其中,曲轴箱1具有第一平面10,第一平面10过气缸孔的中心轴线120a且第一平面10与曲轴孔的中心轴线110a垂直,则第一平面10可以形成为过气缸孔的中心轴线120a的水平面;连杆4具有第二平面40,第二平面40过第一孔411的中心和第二孔421的中心、且第二平面40与第一孔的中心轴线411a和第二孔的中心轴线421a均垂直,第一平面10与第二平面40平行或重合。由此,泵体组件100配合紧密、结构紧凑,减小了泵体组件100的体积,便于实现泵体组件100的小型化和轻量化设计,且相对于传统技术中,为保证曲轴3的动平衡而需要在曲轴3上另外铆接配重块、导致连杆4与气缸部12之间在曲轴3的轴向上偏离较大且具有连杆4水平中心面与气缸部12水平中心面存在交线的隐患,本申请的泵体组件100在运行过程中,连杆4与活塞2受力合理,避免活塞2受到较大的偏转作用力,有效减小了活塞2与气缸部12之间的作用力,从而进一步保证了泵体组件100运行过程中结构稳定,提升了泵体组件100的使用可靠性。Wherein, the
当第一平面10与第二平面40重合时,则可以理解为第一平面10与第二平面40之间的距离为零;当第一平面10与第二平面40平行时,第一平面10与第二平面40之间没有交线,此时第一平面10与第二平面40可以间隔设置,且在曲轴孔110的轴向(例如,图6中的上下方向)上、第一平面10可以位于第二平面40的远离主轴部31的一侧或靠近主轴部31的一侧,则第一平面10可以位于第二平面40的上方或下方。When the
这里,需要说明的是,“孔的中心”位于孔的中心轴线上且位于孔轴向的中心位置处,则“第一孔411的中心”位于第一孔的中心轴线411a上且位于第一孔411的轴向的中心位置处,“第二孔421的中心”位于第二孔的中心轴线421a上且位于第二孔421的轴向的中心位置处。Here, it should be noted that if the "center of the hole" is located on the center axis of the hole and is located at the center position in the axial direction of the hole, the "center of the
根据本发明实施例的用于往复式压缩机200的泵体组件100,通过曲轴箱1的第一平面10与连杆4的第二平面40平行或重合,使得泵体组件100配合紧密,有效提升了泵体组件100在组装和运行过程中的结构稳定性和使用可靠性。According to the
具体地,如图7-图9所示,本体部11包括位于曲轴孔110直径两侧的第一部111和第二部112,气缸部12设在第一部111的顶部,第一部111的底部具有两个第一定子安装脚113,两个第一定子安装脚113可以靠近气缸部12的远离连杆4的一端的端面,每个第一定子安装脚113可以自第一部111的底部向下延伸,第二部112的底部具有一个第二定子安装脚114,第二定子安装脚114可以远离气缸部12的远离连杆4的一端的端面,第二定子安装脚114可以自第二部112的底部向下延伸。由此,两个第一定子安装脚113和一个第二定子安装脚114可以呈三角形布置,提升了曲轴箱1的结构稳定性,避免泵体组件100在安装和运行过程中产生较大的变形,从而进一步提升了泵体组件100的结构稳定性和使用可靠性Specifically, as shown in FIGS. 7-9 , the
当泵体组件100应用于往复式压缩机200时,往复式压缩机200的定子101上可以形成有多个定子安装孔1011,多个定子安装孔1011可以分别与两个第一定子安装脚113、一个第二定子安装脚114对应设置,每个第一定子安装脚113与对应定子安装孔1011配合、且第二定子安装脚114与对应定子安装孔1011对应配合,以实现曲轴箱1与定子101之间的组装,且定子101与曲轴箱1之间可以通过紧固件例如螺栓等相连。由此,在保证曲轴箱1与定子101之间连接可靠的前提下,简化了曲轴箱1的结构,节省了曲轴箱1的用材量,降低了泵体组件100的成本,且提升了曲轴箱1与定子101之间的组装效率。When the
具体地,当第一平面10与第二平面40平行时,第一平面10与第二平面40之间的距离小于等于1mm,例如,第一平面10与第二平面40之间的距离可以为0.3mm、或0.5mm、或0.8mm、或1mm。由此,避免了第一平面10与第二平面40在曲轴3的轴向上偏离较大导致活塞2与气缸孔120之间的摩擦力较大而影响泵体组件100的运行效率、产生额外的噪音,保证泵体组件100运行稳定,同时使得泵体组件100具有良好的声品质。Specifically, when the
在本发明的一些实施例中,沿曲轴孔110的轴线方向投影,两个第一定子安装脚113的连线L1垂直于第二定子安装脚114和曲轴孔110的连线L2。例如,如图7-图9所示,在垂直于曲轴孔110的轴线的平面上,连线L1可以为两个第一定子安装脚113的中心的正投影之间的连线,连线L2可以为第二定子安装脚114的中心的正投影与曲轴孔110的中心的正投影之间的连线,连线L1垂直于连线L2,则两个第一定子安装脚113与第二定子安装脚114的布置较为规整,且第二定子安装脚114和每个第一定子安装脚113的受力较为均衡,In some embodiments of the present invention, projected along the axis direction of the
在本发明的一些实施例中,沿曲轴孔110的轴线方向投影,其中一个第一定子安装脚113与曲轴孔110的连线为L3,另一个第一定子安装脚113与曲轴孔110的连线为L4,L3和L4的夹角为锐角或直角。由此,在一定程度上,有利于实现往复式压缩机200的小型化设计。例如,在图7-图9的示例中,在垂直于曲轴孔的中心轴线110a的平面上,连线L3可以为两个第一定子安装脚113中的其中一个的中心的正投影与曲轴孔110的中心的正投影之间的连线,连线L4可以为两个第一定子安装脚113中的另一个的中心的正投影与曲轴孔110的中心的正投影之间的连线,连线L3与连线L4之间的夹角α为90°,方便了曲轴箱1的加工,简化了曲轴箱1的加工工艺,相对于将连线L3与连线L4之间的夹角设置为钝角的方式,本申请中的曲轴箱1制造方便,且便于保证两个第一定子安装脚113与气缸部12之间的相对位置,保证曲轴箱1的制造精度,从而进一步保证了曲轴箱1的结构稳定性。In some embodiments of the present invention, projected along the axis direction of the
当然,连线L3与连线L4之间的夹角α还可以为锐角,同样方便了曲轴箱1的制造,保证了曲轴箱1的制造精度和结构稳定性。Of course, the angle α between the connecting line L3 and the connecting line L4 can also be an acute angle, which also facilitates the manufacture of the
需要说明的是,连线L3与连线L4之间的夹角指在垂直于曲轴孔110的轴线的平面上、以曲轴孔110的中心的正投影为圆心,两个第一定子安装脚113对应的圆心角α。It should be noted that the angle between the connecting line L3 and the connecting line L4 refers to the plane perpendicular to the axis of the
可选地,在图9的示例中,连线L3与连线L4的长度相等,当泵体组件100应用于往复式压缩机200时,两个第一定子安装脚113的受力较为均衡,进一步保证了泵体组件100的结构稳定性和使用可靠性。当然,连线L3与连线L4的长度还可以不相等。连线L3的长度大于连线L2的长度,进一步使得曲轴箱1的结构紧凑,减小了曲轴箱1的体积,降低了曲轴箱1的重量,同时当泵体组件100应用于往复式压缩机200时,可以减小与曲轴箱1装配的定子101的体积,有利于实现往复式压缩机200的小型化和轻量化设计。Optionally, in the example of FIG. 9 , the lengths of the connecting line L3 and the connecting line L4 are equal. When the
在本发明的一些实施例中,主轴部31内形成有底部敞开的第一储油腔311,主轴部31的外周壁上形成有第一油槽312,主轴部31上形成有与第一储油腔311连通的第一油孔313和气泡孔314,第一油孔313向外贯通至与第一油槽312连通,气泡孔314向外贯通至主轴部31的外周壁且气泡孔314与第一油槽312间隔开。例如,如图6、图10和图11所示,第一储油腔311可以贯穿主轴部31的下端面,主轴部31可以具有与曲轴孔110配合的配合段310,气泡孔314位于配合段310的下方,且气泡孔314贯穿主轴部31的外周壁,从而当油通过第一储油腔311流至气泡孔314处时,因曲轴3搅拌产生的泡沫可以通过气泡孔314排出,并向下重新流至储油池,避免泡沫影响泵体组件100的润滑效果。第一油槽312可以形成在配合段310的外周壁上,第一油槽312螺旋延伸,且第一油槽312可以由配合段310的部分外周壁朝向主轴部31的中心轴线凹入形成,则第一油槽312可以在配合段310的外周壁上沿三维螺旋线延伸;第一油孔313可以位于第一油槽312的端部,第一储油腔311内的油可以通过第一油孔313流至第一油槽312内,以润滑配合段310与本体部11形成的转动副。当然,第一油槽312还可以沿其他曲线延伸,而不限于螺旋线。In some embodiments of the present invention, a first
当泵体组件100应用于往复式压缩机200时,往复式压缩机200的底部可以形成有储油池,储油池内可以存储一定量的油,第一储油腔311内可以设置泵油结构,泵油结构可以将储油池内的油输送至第一储油腔311;当油流至气泡孔314处时,油中的泡沫可以通过气泡孔314排出,且第一储油腔311内的油可以在曲轴3转动产生的离心力的作用下通过第一油孔313流至第一油槽312内、并沿第一油槽312流动,以润滑配合段310与本体部11形成的转动副。由此,实现了曲轴3与曲轴箱1之间的有效润滑,保证了泵体组件100的使用可靠性。When the
在本发明的一些具体实施例中,副轴部32内形成有第二储油腔321,曲轴3内形成有连通第一储油腔311和第二储油腔321的连通通道30,副轴部32上形成有与第二储油腔321连通的第二油孔322,第二油孔322向外贯通至副轴部32的外周壁。例如,如图6、图10和图11所示,主轴部31和副轴部32之间可以设有平衡块33,主轴部31可以连接在平衡块33的下端、副轴部32可以连接在平衡块33的上端,连通通道30可以贯穿平衡块33的上端面和下端面,且连通通道30的下端与第一储油腔311连通、连通通道30的上端与第二储油腔321连通,第二油孔322贯穿副轴部32的外周壁,则第一储油腔311内的油可以通过连通通道30流至第二储油腔321内,并通过第二油孔322流至第二端部42与副轴部32之间以润滑第二端部42与副轴部32形成的转动副。由此,实现了曲轴3与连杆4之间的有效润滑,进一步保证了泵体组件100的使用可靠性。In some specific embodiments of the present invention, the
例如,在图6、图10和图11的示例中,第一油孔313可以为两个,两个第一油孔313分别位于第一油槽312的轴向两端,每个第一油孔313分别贯穿主轴部31的外周壁,且每个第一油孔313分别与第一油槽312连通,位于第一油槽312下端的第一油孔313可以与第一储油腔311直接连通,位于第一油槽312上端的第一油孔313可以通过第一油槽312与第一储油腔311间接连通,且位于第一油槽312上端的第一油孔313与连通通道30连通。当泵体组件100应用于往复式压缩机200时,第一储油腔311内的油可以离心力的作用下通过下方的第一油孔313流至第一油槽312内、并沿第一油槽312流动,以润滑本体部11与主轴部31形成的转动副;而后第一油槽312内的油通过上方的第一油孔313流至连通通道30内,连通通道30内的油流至第二储油腔321内,并通过第二油孔322流至第二端部42与副轴部32之间。For example, in the examples of FIG. 6 , FIG. 10 and FIG. 11 , there may be two first oil holes 313 , and the two first oil holes 313 are respectively located at both axial ends of the
其中,第二储油腔321可以贯穿副轴部32的上端面,使得第二储油腔321内的一部分油通过第二油孔322流至第二端部42与副轴部32之间、且第二储油腔321内的另一部分油可以在离心力的作用下被甩出而洒至往复式压缩机200的其他部件例如气缸部12上以润滑其他部件。Wherein, the second
进一步地,如图6、图10和图11所示,副轴部32的外周壁上形成有第二油槽323,第二油槽323可以由副轴部32的部分外周壁朝向副轴部32的中心轴线凹入形成,第二油孔322可以位于第二油槽323的端部,且第二油孔322与第二油槽323连通,则自第二油孔322流至第二端部42与副轴部32之间的油可以沿第二油槽323流动,以更好地润滑第二端部42与副轴部32形成的转动副,同时在一定程度上、第二油槽323有利于将第二端部42与副轴部32之间多余的油甩至往复式压缩机200的其他部件例如气缸部12上以润滑其他部件。Further, as shown in FIGS. 6 , 10 and 11 , a second oil groove 323 is formed on the outer peripheral wall of the
可选地,在图5-图7的示例中,气缸部12上形成有导油槽121,导油槽121可以位于气缸部12的端部,且导油槽121可以贯穿气缸部12的内周壁和外周壁,使得导油槽121连通至气缸孔120,从而泵体组件100运转过程中、第二端部42与副轴部32之间多余的油可以洒至导油槽121处,以润滑气缸部12与活塞2形成的移动副;沿第二油槽323的延伸方向,第二油槽323的凹入深度逐渐减小,避免第二端部42与副轴部32之间积聚较多的油,便于将多余的油快速甩出,使得往复式压缩机200内具有良好的油循环,保证往复式压缩机200的润滑效果。Optionally, in the examples of FIGS. 5-7 , an
可以理解的是,第二油槽323可以沿曲线延伸,例如第二油槽323可以沿三维螺旋线延伸,也可以沿圆弧线延伸。It can be understood that, the second oil groove 323 may extend along a curve, for example, the second oil groove 323 may extend along a three-dimensional helix, or may extend along a circular arc.
在本发明的一些实施例中,如图5-图7所示,气缸部12上形成有导油槽121,导油槽121可以位于气缸部12的端部,导油槽121可以由气缸部12的靠近连杆4中心的一端的部分端面朝向远离连杆4中心的方向凹入形成,使得导油槽121可以大致形成为U型槽,且导油槽121可以贯穿气缸部12的内周壁和外周壁,使得导油槽121连通至气缸孔120,从而泵体组件100运转过程中、洒至导油槽121处的油可以流至气缸孔120内,而活塞2设在气缸孔120内,则导油槽121处的油可以流至气缸孔120与活塞2之间以润滑气缸部12与活塞2形成的移动副;活塞2的外周壁上形成有沿气缸孔120的周向延伸的环形凹槽21,环形凹槽21可以由活塞2的部分外周壁凹入形成,活塞2上的用于穿设活塞销20的第一穿孔22与环形凹槽21连通,从而泵体组件100运转过程中、活塞2在气缸孔120内往复移动,环形凹槽21可以移动至与导油槽121连通的位置,导油槽121处的油可以流至环形凹槽21内并随环形凹槽21移动至与气缸孔120配合的位置,有效提升了气缸部12与活塞2之间的润滑效果,同时环形凹槽21内的油可以流至第一穿孔22内以润滑活塞销20与第一端部41形成的转动副。In some embodiments of the present invention, as shown in FIG. 5 to FIG. 7 , an
如图4-图6所示,活塞2上还具有第二穿孔24,第二穿孔24与第一穿孔22垂直,即第二穿孔24的中心轴线与第一穿孔22的中心轴线垂直,第二穿孔24内穿设有限位件5,由于第二穿孔24与第一穿孔22连通设置,使得限位件5穿设于第二穿孔24时便于限位件5穿设于活塞销20以限制活塞销20的轴向移动,实现了活塞销20的限位,避免活塞销20脱离第一穿孔22导致第一端部41与活塞2脱离配合,进一步保证了泵体组件100的使用可靠性。As shown in FIGS. 4-6 , the
其中,活塞销20与第一穿孔22间隙配合,便于将活塞销20快速穿设于第一穿孔22,提升了泵体组件100的装配效率;限位件5可选为弹性销,但不限于此。Wherein, the
在本发明的一些具体实施例中,如图6所示,主轴部31的直径为D1、副轴部32的直径为d1,满足:1.1≤D1/d1≤1.5,主轴部31的直径与副轴部32的直径之间具有合适的比例关系,主轴部31和副轴部32均具有良好的使用可靠性,从而曲轴3结构稳定、使用可靠、设计灵活,且便于保证曲轴3的动平衡,且避免了D1/d1过大使得主轴部31与副轴部32相差较大导致曲轴3结构易变形、避免了D1/d1过小使得主轴部31与副轴部32相差较小而无法与曲轴箱1和连杆4更好地配合。In some specific embodiments of the present invention, as shown in FIG. 6 , the diameter of the
在本发明的一些具体实施例中,如图6和图12所示,第一孔411的直径为d2、第二孔421的直径为D2,满足:1.5≤D2/d2≤2.5,第一孔411的直径与第二孔421的直径之间具有合适的比例关系,便于保证连杆4结构稳定、使用可靠、设计灵活,且避免了D2/d2过大使得第一端部41和第二端部42相差较大而导致连杆4结构易变形、避免了D2/d2过小使得第一端部41和第二端部42相差过小而无法与活塞销20和副轴部32更好地配合。In some specific embodiments of the present invention, as shown in FIG. 6 and FIG. 12 , the diameter of the
在本发明的一些具体实施例中,如图5、图6和图12所示,第一端部41的高度h为第一孔411的轴向长度,即第一孔411贯穿第一端部41的高度方向的两端,活塞2上形成有用于容纳第一端部41的配合槽23,配合槽23可以由活塞2的靠近连杆4中心的一侧的部分表面朝向远离连杆4中心的方向凹入形成,配合槽23在活塞销20的轴线方向上的高度为H,其中,h<H,则第一端部41与配合槽23之间为间隙配合,从而便于将第一端部41快速配合于配合槽23,提升了泵体组件100的装配效率。In some specific embodiments of the present invention, as shown in FIG. 5 , FIG. 6 and FIG. 12 , the height h of the
其中,第一端部41与配合槽23的配合间隙y满足:0.2mm≤y≤0.6mm,则第一端部41与配合槽23之间具有合适的配合间隙,在保证第一端部41与配合槽23之间的组装效率的前提下,保证了配合槽23对第一端部41在活塞销20轴线方向上的限位作用,避免在曲轴3带动连杆4运转的过程中、第一端部41相对于活塞2产生较大的晃动,从而减小了泵体组件100的振动,降低了运行噪音。Wherein, if the fitting clearance y between the
如图5所示,在垂直于活塞销20的轴线方向上,配合槽23的最大宽度大于第一端部41的最大宽度,以避免泵体组件100在运行过程中,连杆4与活塞2发生干涉,保证泵体组件100的正常运转。As shown in FIG. 5 , in the direction perpendicular to the axis of the
根据本发明第二方面实施例的往复式压缩机200,包括根据本发明上述第一方面实施例的用于往复式压缩机200的泵体组件100。The
例如,如图1-图3所示,往复式压缩机200包括定子101和转子,转子套设于定子101内且转子与曲轴3过盈配合,曲轴箱1通过第一定子安装脚113和第二定子安装脚114安装于定子;往复式压缩机200运行时,转子带动曲轴3作旋转运动,通过连杆4带动活塞2在气缸部12中作往复运动,活塞2在气缸部12中的往复运动带动气缸部12端部的阀组完成吸气、压缩和排气等过程。For example, as shown in FIGS. 1-3 , the
根据本发明实施例的往复式压缩机200,通过采用上述的泵体组件100,提升了往复式压缩机200组装和运行过程中的结构稳定性和可靠性。According to the
根据本发明实施例的往复式压缩机200的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other structures and operations of the
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Axial, Radial, Circumferential The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, a specific orientation, and a specific orientation. The orientation configuration and operation are therefore not to be construed as limitations of the present invention. In the description of the present invention, "plurality" means two or more.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specific example," or "some examples", etc., is meant to incorporate the embodiments A particular feature, structure, material, or characteristic described by an example or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, The scope of the invention is defined by the claims and their equivalents.
Claims (12)
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| PCT/CN2020/074727 WO2020177507A1 (en) | 2019-03-01 | 2020-02-11 | Pump body assembly for reciprocating-type compressor, and reciprocating-type compressor |
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| CN119393315A (en) * | 2024-11-18 | 2025-02-07 | 珠海格力电器股份有限公司 | Pump assembly, compressor and refrigerator |
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