CN111604002A - A dispersant for shale gas oil-based drilling cuttings degreasing - Google Patents
A dispersant for shale gas oil-based drilling cuttings degreasing Download PDFInfo
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Abstract
本发明涉及一种页岩气油基钻屑除油用的分散剂,分散剂原料按质量份数计由无机碱10~40份、有机碱0.01~2份、表面活性剂0.01~2份、消泡剂0.01~0.5份、六偏磷酸钠5~30份组成。将油基钻屑和本发明的分散剂在室温下混合处理后油份和岩屑固相得到很好的分离,再分层分离后进行分别回收,油水相进一步通过加酸匀质、乳化处理,最后油水分离可回收油相。该分散剂成分易得,无毒害,可产业化应用于页岩气油基钻屑油相处理,变废为宝。
This invention relates to a dispersant for oil removal from shale gas and oil-based drill cuttings. The dispersant raw materials, by mass, consist of 10-40 parts inorganic alkali, 0.01-2 parts organic alkali, 0.01-2 parts surfactant, 0.01-0.5 parts defoamer, and 5-30 parts sodium hexametaphosphate. After mixing the oil-based drill cuttings with the dispersant of this invention at room temperature, the oil and rock cuttings solid phases are well separated. Following further separation, the oil and water phases are recovered separately. The oil and water phases are further homogenized with acid and emulsified, and finally, the oil phase can be recovered through oil-water separation. This dispersant is readily available, non-toxic, and can be industrially applied to the treatment of the oil phase in shale gas and oil-based drill cuttings, turning waste into a valuable resource.
Description
技术领域technical field
本发明属于页岩气钻井中油基钻屑处理技术领域,涉及环保技术领域,具体涉及一种页岩气油基钻屑除油用的分散剂,还涉及其具体的应用。The invention belongs to the technical field of oil-based drilling cuttings processing in shale gas drilling, relates to the technical field of environmental protection, and particularly relates to a dispersant for oil-removing oil-based drilling cuttings in shale gas, and its specific application.
背景技术Background technique
油基钻屑是在油气田钻井过程中因采用油基钻井液,在钻井过程中,钻屑随钻井液被带出油井,并与油基钻井液均匀混合,钻井液附着在岩屑表面,就形成了危害环境的黑色黏稠状油基钻屑。是一种含有矿物油、烷烃以及其衍生物及多种重金属的复杂多相体系,若长期堆放,随着降雨或降雪的浸润,会逐步将油基钻屑中的有害物质带入土壤或渗透到地下水中,会污染周围土质和水资源,抑制动植物的生长、生存,更甚者会威胁到人类的健康和耐以生存的环境。随着全球页岩气的非常规能源开发力度的不断加大,同时钻井产生的钻屑量日渐增加,据统计我国每年产生的钻屑体积高达230000m3左右。到20世纪80年代开始,全球环保意识不断加强,油气工业及其监管者开始了解并重视钻屑对生态环境及人类健康潜在的影响。油基钻屑因其含有石油烃类、重金属和有机物等污染物,已被列入国家危险废弃物(国家危险废物名录,HW08),如何对废弃油基钻屑进行处理,研究和开发其无害化处理方法成为各专业人员的研究目的。Oil-based drilling cuttings are oil-based drilling fluids used in the drilling process of oil and gas fields. During the drilling process, the drilling cuttings are taken out of the oil well with the drilling fluid, and are evenly mixed with the oil-based drilling fluid. Environmentally hazardous black viscous oil-based cuttings formed. It is a complex multiphase system containing mineral oil, alkanes and their derivatives and various heavy metals. If they are stacked for a long time, with the infiltration of rainfall or snowfall, the harmful substances in the oil-based drilling cuttings will gradually be brought into the soil or penetrated. Into the groundwater, it will pollute the surrounding soil and water resources, inhibit the growth and survival of animals and plants, and even threaten human health and the environment that can survive. With the increasing development of unconventional energy sources for shale gas around the world, the amount of drill cuttings produced by drilling is increasing day by day. Beginning in the 1980s, the global awareness of environmental protection continued to increase, and the oil and gas industry and its regulators began to understand and pay attention to the potential impact of drilling cuttings on the ecological environment and human health. Oil-based drilling cuttings have been included in the National Hazardous Waste (National Hazardous Waste List, HW08) because they contain pollutants such as petroleum hydrocarbons, heavy metals and organics. The method of detoxification has become the research purpose of various professionals.
目前,处理油基钻屑的主要方法包括:萃取、焚烧、填埋、热解、固化、回注、生物处理等。At present, the main methods of treating oil-based drill cuttings include: extraction, incineration, landfill, pyrolysis, solidification, reinjection, biological treatment, etc.
萃取法是利用石油类物质在不同溶剂中溶解度不同,使石油类物质从钻屑表面转移到有机溶剂中,并根据石油烃与有机溶剂沸点的不同,借助蒸馏的方法达到石油烃与溶剂分离的目的,分离后的石油烃可以回用重新配置油基泥浆,而萃取剂也可以用于二次萃取;但是萃取剂价格昂贵、处理过程中有一定的损失、成本较高,且存在安全隐患及二次污染问题。The extraction method uses the different solubility of petroleum substances in different solvents to transfer the petroleum substances from the surface of the drill cuttings to the organic solvent, and according to the different boiling points of petroleum hydrocarbons and organic solvents, the separation of petroleum hydrocarbons and solvents is achieved by means of distillation. The purpose is that the separated petroleum hydrocarbons can be reused to reconfigure oil-based mud, and the extractant can also be used for secondary extraction; however, the extractant is expensive, there is a certain loss in the treatment process, the cost is high, and there are potential safety hazards and Secondary pollution problem.
焚烧法是利用油基钻屑的有机成分较高、具有一定热值的特点处置油基钻屑,是一种直接简单的固体废弃物处理方法;但是油基钻屑一般含有大量水分,须先做脱水预处理使其达到燃烧要求,焚烧设备投资和操作费用较高,焚烧过程中会有复杂有毒气体产生,且产生的飞灰、炉渣和烟气达标处理具有一定的难度。Incineration method is to dispose of oil-based drilling cuttings by using the characteristics of high organic content and certain calorific value of oil-based drilling cuttings, which is a direct and simple solid waste treatment method; To do dehydration pretreatment to make it meet the combustion requirements, the investment and operating costs of incineration equipment are high, complex toxic gases will be generated during the incineration process, and the generated fly ash, slag and flue gas will be difficult to meet the standard treatment.
填埋法是在陆地上选择合适的天然场所或人工改造的合适场所,用土层将油基钻屑覆盖的方法;但是场地建设和钻屑运输费用较高、占地面积较大、且钻屑中的石油烃类和化学药剂短时间内无法分解,对地下水造成污染等。The landfill method is a method of selecting a suitable natural site or a suitable site for artificial transformation on land, and covering the oil-based drilling cuttings with soil layers; however, the site construction and drilling cuttings transportation costs are high, the area is large, and the drilling cuttings The petroleum hydrocarbons and chemical agents in it cannot be decomposed in a short time, causing pollution to groundwater.
热解法是将油基钻屑在无氧条件下加热到一定温度使烃类及有机物解吸,与钻屑分离,实现烃组分的回收利用,热解出的烃类可以冷凝成为回收油回用,不可凝气体可作为燃气使用;但是该工艺一般在高温下进行,能耗及反应条件要求较高,操作比较复杂。The pyrolysis method is to heat oil-based drilling cuttings to a certain temperature under anaerobic conditions to desorb hydrocarbons and organic matter, separate them from the drilling cuttings, and realize the recycling of hydrocarbon components. The hydrocarbons obtained by pyrolysis can be condensed into recovered oil. The non-condensable gas can be used as fuel gas; but the process is generally carried out at high temperature, the energy consumption and reaction conditions are relatively high, and the operation is relatively complicated.
固化法是通过物理化学方法将油基钻屑固化或包容在惰性固化基材中的用一种无害化处理过程;但是该方法对油基钻屑的含油量、含盐量等要求较高,含油量、含盐量过高会大幅度降低固化强度。The curing method is a harmless treatment process in which the oil-based drilling cuttings are cured or contained in an inert curing substrate by physical and chemical methods; however, this method has higher requirements on the oil content and salt content of the oil-based drilling cuttings. , too high oil content and salt content will greatly reduce the curing strength.
回注法是通过剪切、破碎与分选过程处理油基钻屑,将剩余物回注到地层中。但该方法受管道与设备的影响较大,注入管道长时间承受高压与腐蚀作用,很容易受到损坏,一旦注入管道破损,就会造成污染;另外该方法处理速度有限。Reinjection is the process of processing oil-based drill cuttings through shearing, crushing and sorting, and reinjecting the remainder into the formation. However, this method is greatly affected by pipelines and equipment. The injection pipelines are subjected to high pressure and corrosion for a long time, and are easily damaged. Once the injection pipelines are damaged, pollution will be caused; in addition, the processing speed of this method is limited.
生物处理借助微生物将油基钻屑中的石油烃类和有机物降解,转化为无害的CO2、H2O,同时增加土壤腐殖质含量。但该方法耗时较长,处理时需要严格控制pH、湿度、温度等条件,对操作人员也有较高的技术要求。Biological treatment uses microorganisms to degrade petroleum hydrocarbons and organic matter in oil-based drilling cuttings, convert them into harmless CO 2 and H 2 O, and increase soil humus content at the same time. However, this method takes a long time, requires strict control of pH, humidity, temperature and other conditions during processing, and also has high technical requirements for operators.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种高效油水相分离的页岩气油基钻屑除油用的分散剂及其应用。In view of this, the purpose of the present invention is to provide a dispersant for oil-removing oil-based drilling cuttings in shale gas with high-efficiency oil-water phase separation and its application.
为达到上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
1.一种页岩气油基钻屑除油用的分散剂,所述分散剂原料按质量份数计,由以下组分组成:无机碱10~40份、有机碱0.01~2份、表面活性剂0.01~2份、消泡剂0.01~0.5份、六偏磷酸钠5~30份。1. A dispersant for shale gas oil-based drilling cuttings degreasing, the dispersant raw material is composed of the following components in parts by mass: 10-40 parts of inorganic bases, 0.01-2 parts of organic bases, surface 0.01-2 parts of active agent, 0.01-0.5 part of defoamer, and 5-30 parts of sodium hexametaphosphate.
进一步,所述分散剂原料按质量份数计,由以下组分组成:无机碱15~35份、有机碱0.05~2份、表面活性剂0.5~2份、消泡剂0.1~0.5份、六偏磷酸钠10~25份。Further, the raw material of the dispersant is composed of the following components in parts by mass: 15-35 parts of inorganic base, 0.05-2 parts of organic base, 0.5-2 parts of surfactant, 0.1-0.5 part of defoamer, six parts 10 to 25 parts of sodium metaphosphate.
进一步,所述分散剂原料按质量份数计,由以下组分组成:无机碱30份、有机碱2份、表面活性剂2份、消泡剂0.4份、六偏磷酸钠25份。Further, the dispersant raw material is composed of the following components in parts by mass: 30 parts of inorganic base, 2 parts of organic base, 2 parts of surfactant, 0.4 part of defoamer, and 25 parts of sodium hexametaphosphate.
进一步,所述无机碱为碳酸钠、氢氧化钠中的任一种;所述有机碱为三乙胺、三乙烯二胺、四甲基乙二胺中的任一种;表面活性剂为阳离子型表面活性剂和非离子型表面活性剂混合物;所述消泡剂为磷酸三丁酯。Further, the inorganic base is any one of sodium carbonate and sodium hydroxide; the organic base is any one of triethylamine, triethylenediamine, tetramethylethylenediamine; the surfactant is a cation A mixture of surfactant and nonionic surfactant; the defoamer is tributyl phosphate.
进一步,表面活性剂中阳离子型表面活性剂和非离子型表面活性剂质量比为1:1~3。Further, the mass ratio of the cationic surfactant and the nonionic surfactant in the surfactant is 1:1-3.
进一步,表面活性剂中阳离子型表面活性剂和非离子型表面活性剂质量比为1:1。Further, the mass ratio of the cationic surfactant and the nonionic surfactant in the surfactant is 1:1.
2、以上任一项分散剂在处理油基钻屑的除油中的应用。2. The application of any one of the above dispersants in the degreasing of oil-based drill cuttings.
进一步,应用的方法为将油基钻屑加入所述的分散剂,在室温下进行搅拌,静置分层即可。Further, the applied method is to add oil-based drill cuttings to the dispersant, stir at room temperature, and stand for stratification.
进一步,搅拌转速为150rpm~450rpm,搅拌时间为40-90min。Further, the stirring speed is 150rpm to 450rpm, and the stirring time is 40-90min.
进一步,其特征在于,油基钻屑和分散剂的体积比为1:1~3,分散剂质量分数为5-35%。Further, it is characterized in that the volume ratio of the oil-based drill cuttings and the dispersant is 1:1-3, and the mass fraction of the dispersant is 5-35%.
进一步,其特征在于,油基钻屑和分散剂的体积比为1:2,分散剂质量分数为10-20%。Further, it is characterized in that the volume ratio of the oil-based drill cuttings and the dispersant is 1:2, and the mass fraction of the dispersant is 10-20%.
本发明的有益效果在于:提供了一种有效油水分离的分散剂,可用于油基钻屑中油份和岩屑固相的分离,且具有普适性,不受油基钻屑的组成和性质影响;将油基钻屑和本发明的分散剂在室温下混合处理后油份和岩屑固相得到很好的分离,再分层分离后进行分别回收,油水相进一步通过加酸匀质、乳化处理,最后油水分离可回收油相。该分散剂成分易得,无毒害,可产业化应用于页岩气油基钻屑油相处理,变废为宝。利用本发明的分散剂处理油基钻屑,处理方法简单,所用设备简单、处理条件温和、药剂用量少、能耗低、成本低、不存在安全隐患;除油彻底,脱油渣的残油率低于0.5%,达到国家规定标准,可用于制备免烧砖、烧结砖、道路材料等,减少土地占用;油组分回收率高,返回油基钻井液,实现资源循环利用,减少环境污染。The beneficial effects of the present invention are as follows: a dispersant for effective oil-water separation is provided, which can be used for the separation of oil content and solid phase of cuttings in oil-based drilling cuttings, and has universality and is not affected by the composition and properties of oil-based drilling cuttings After the oil-based drilling cuttings and the dispersant of the present invention are mixed and processed at room temperature, the oil content and the solid phase of the cuttings are well separated, and then separated into layers and recovered respectively, and the oil-water phase is further homogenized by adding acid, Emulsification treatment, and finally the oil-water separation can recover the oil phase. The components of the dispersant are easy to obtain, non-toxic, and can be industrially applied to the oil phase treatment of shale gas oil-based drilling cuttings, turning waste into treasure. Using the dispersant of the present invention to treat oil-based drilling cuttings has the advantages of simple treatment method, simple equipment, mild treatment conditions, less dosage of chemicals, low energy consumption, low cost, and no potential safety hazard; The oil rate is less than 0.5%, which meets the national standard. It can be used to prepare non-burning bricks, sintered bricks, road materials, etc. to reduce land occupation; the oil component recovery rate is high, and it can be returned to oil-based drilling fluid to realize resource recycling and reduce environmental protection. Pollution.
附图说明Description of drawings
为了使本发明的目的、技术方案和有益效果更加清楚,本发明提供如下附图进行说明:In order to make the purpose, technical solutions and beneficial effects of the present invention clearer, the present invention provides the following drawings for description:
图1为本发明页岩气油基钻屑的除油方法流程图;Fig. 1 is the flow chart of the oil removal method of shale gas oil-based drill cuttings of the present invention;
图2为对比例和实施例的经过三种不同的处理方式得到的最终油水相的效果。Figure 2 shows the effect of the final oil-water phase obtained by three different treatment methods in the comparative example and the embodiment.
具体实施方式Detailed ways
下面将结合附图,对本发明的优选实施例进行详细的描述。实施例中未注明具体条件的实验方法,通常按照常规条件或按照制造厂商所建议的条件。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The experimental methods for which specific conditions are not indicated in the examples are usually in accordance with conventional conditions or in accordance with the conditions suggested by the manufacturer.
一种页岩气油基钻屑用的分散剂A dispersant for shale gas oil-based drill cuttings
原料按照质量份数为:无机碱10~40份、有机碱0.01~2份、表面活性剂0.01~2份、消泡剂0.01~0.5份、六偏磷酸钠5~30份。The raw materials are: 10-40 parts of inorganic base, 0.01-2 parts of organic base, 0.01-2 parts of surfactant, 0.01-0.5 part of defoamer, and 5-30 parts of sodium hexametaphosphate.
优选的原料按照质量份数为:无机碱15~35份、有机碱0.05~2份、表面活性剂0.5~2份、消泡剂0.1~0.5份、六偏磷酸钠10~25份。The preferred raw materials are: 15-35 parts of inorganic base, 0.05-2 parts of organic base, 0.5-2 parts of surfactant, 0.1-0.5 part of defoamer, and 10-25 parts of sodium hexametaphosphate.
其中,无机碱为碳酸钠、氢氧化钠中的任一种;有机碱为三乙胺、三乙烯二胺、四甲基乙二胺中的任一种;表面活性剂为阳离子型(十八烷基三甲基氯化铵、十六烷基三甲基溴化铵)和非离子型(吐温、司盘、单月桂基磷酸酯)混用,二者质量比为1:1-3,优选1:1;消泡剂为磷酸三丁酯。使用时配制成质量分数1%~35%,优选为10-20%。Wherein, the inorganic base is any one of sodium carbonate and sodium hydroxide; the organic base is any one of triethylamine, triethylenediamine, tetramethylethylenediamine; the surfactant is a cationic (octadecane) Alkyl trimethyl ammonium chloride, cetyl trimethyl ammonium bromide) and non-ionic (Tween, Span, monolauryl phosphate) are mixed, the mass ratio of the two is 1:1-3, 1:1 is preferred; the defoamer is tributyl phosphate. When used, it is formulated into a mass fraction of 1% to 35%, preferably 10 to 20%.
本发明分散剂中加入无机碱及表面活性剂协同作用,降低油水界面张力,增强除油效果;阳离子型和非离子型表面活性剂协同作用,强化破乳功能和增溶作用;有机碱作用是不易使其再次乳化,六偏磷酸钠作用是分散、润湿;在分散过程中会出现大量泡沫,影响分散效果,磷酸三丁酯作用是降低表面张力使泡沫破裂。The dispersant of the invention is added with inorganic base and surfactant to synergistically reduce the interfacial tension of oil and water and enhance the degreasing effect; the synergistic effect of the cationic and nonionic surfactants enhances the demulsification function and the solubilization effect; the organic base acts as a It is not easy to emulsify it again. The function of sodium hexametaphosphate is to disperse and wet; a large amount of foam will appear during the dispersion process, which affects the dispersion effect. The function of tributyl phosphate is to reduce the surface tension and make the foam burst.
一种页岩气油基钻屑的除油方法,图1为本发明页岩气油基钻屑的除油方法流程图,具体步骤为:A method for removing oil from shale gas oil-based drill cuttings, Fig. 1 is a flow chart of the method for removing oil from shale gas oil-based drill cuttings according to the present invention, and the specific steps are:
1)在容器1中将油基钻屑加入按体积比1:1~3加入上述分散剂,在室温下进行搅拌,搅拌转速为150rpm~450rpm,搅拌时间为40-90min,静置分层;将油水相倒出置于容器2中,余下固相置于的50~90℃热水,热水用量和固相的体积比为1.5~3.0:1,继续搅拌40~90min,再次将油水相倒入容器2中,余下固相过滤、烘干。1) in container 1, add oil-based drill cuttings by volume ratio of 1:1~3, add above-mentioned dispersant, stir at room temperature, stirring speed is 150rpm~450rpm, stirring time is 40-90min, stand for stratification; Pour out the oil-water phase and place it in the container 2. The remaining solid phase is placed in 50-90 ℃ hot water, and the volume ratio of the amount of hot water to the solid phase is 1.5-3.0: 1. Continue stirring for 40-90 minutes, and the oil-water phase is again heated. Poured into container 2, the remaining solid phase was filtered and dried.
其中油基钻屑和分散剂的体积比优选为1:2,分散剂质量分数为10-20%。The volume ratio of oil-based drill cuttings and dispersant is preferably 1:2, and the mass fraction of dispersant is 10-20%.
2)容器2中加入质量分数为0.1%~10%的硫酸溶液,将pH调至3-4,搅拌5~30min;搅拌完成以后进行离心分离,离心转速为5000~12000rpm,时间为8~20min,回收上层油相。2) Add a sulfuric acid solution with a mass fraction of 0.1% to 10% in container 2, adjust the pH to 3-4, and stir for 5 to 30 minutes; after the stirring is completed, perform centrifugal separation, and the centrifugal speed is 5000 to 12000 rpm and the time is 8 to 20 minutes. , the upper oil phase was recovered.
本发明的油基钻屑的除油方法1.具有普适性,不受油基钻屑的组成和性质影响,如两种典型的油基钻屑:水平井(钻井液基质为白油)和垂直井(钻井液基质为柴油)都可以使用。The oil-removing method for oil-based cuttings of the present invention 1. has universality and is not affected by the composition and properties of oil-based cuttings, such as two typical oil-based cuttings: horizontal well (drilling fluid matrix is white oil) And vertical wells (drilling fluid matrix is diesel) can be used.
2.工艺、设备简单、处理条件温和、药剂用量少、能耗低、成本低、不存在安全隐患。2. The process and equipment are simple, the treatment conditions are mild, the dosage of chemicals is small, the energy consumption is low, the cost is low, and there is no potential safety hazard.
3.除油彻底,脱油渣的残油率低于0.5%,达到国家规定标准,可用于制备免烧砖、烧结砖、道路材料等,减少土地占用。3. The oil removal is thorough, and the residual oil rate of the deoiled residue is less than 0.5%, which meets the national standard. It can be used to prepare non-burning bricks, sintered bricks, road materials, etc., and reduce land occupation.
4.油组分回收率高,返回油基钻井液,实现资源循环利用,减少环境污染。4. The recovery rate of oil components is high, and the oil-based drilling fluid is returned to realize resource recycling and reduce environmental pollution.
实施例1Example 1
一种页岩气油基钻屑除油用的分散剂及其除油方法,具体为:A dispersant for oil removal from shale gas oil-based drilling cuttings and a method for removing oil, specifically:
a.页岩气油基钻屑的除油分散剂:无机碱氢氧化钠20份、有机碱三乙烯二胺1份、表面活性剂2份、消泡剂磷酸三丁酯0.3份、六偏磷酸钠10份;表面活性剂为阳离子表面活性剂和非离子型表面活性剂混合物,十八烷基三甲基氯化铵1份和吐温1份;再加水将分散剂配制成质量分数10%溶剂;a. Degreasing and dispersing agent for shale gas oil-based drilling cuttings: 20 parts of inorganic alkali sodium hydroxide, 1 part of organic alkali triethylenediamine, 2 parts of surfactant, 0.3 part of defoamer tributyl phosphate, hexametaphosphoric acid 10 parts of sodium; the surfactant is a mixture of cationic surfactant and non-ionic surfactant, 1 part of octadecyltrimethylammonium chloride and 1 part of Tween; add water to prepare the dispersant to a mass fraction of 10% solvent;
b.在烧杯1中称量油基钻屑400g,再加入除油分散剂600g,在室温下进行搅拌,搅拌转速为150rpm~450rpm,搅拌时间为50min,静置分层;将油水相倒出置于烧杯2中,余下固相置于的50~90℃热水,热水用量和固相的体积比为1.5:1,继续搅拌40~90min,再次将油水相倒入烧杯2中,余下固相过滤、烘干、检测;b. Weigh 400g of oil-based drill cuttings in beaker 1, then add 600g of degreasing dispersant, and stir at room temperature. The stirring speed is 150rpm to 450rpm, and the stirring time is 50min. Let stand for stratification; pour out the oil-water phase In beaker 2, the remaining solid phase is placed in 50-90 ℃ hot water, and the volume ratio of the amount of hot water to the solid phase is 1.5:1. Continue stirring for 40-90 min, and pour the oil-water phase into beaker 2 again. Phase filtration, drying, detection;
c.烧杯2中加入质量分数为5%的硫酸溶液,将pH调至3-4,搅拌5~30min;搅拌完成以后进行离心分离,离心转速为5000~12000rpm,时间为8~20min,回收上层油相。c. Add sulfuric acid solution with a mass fraction of 5% in beaker 2, adjust the pH to 3-4, and stir for 5-30 minutes; after the stirring is completed, perform centrifugal separation, the centrifugal speed is 5000-12000rpm, and the time is 8-20min, and the upper layer is recovered oil phase.
实施例2Example 2
一种页岩气油基钻屑除油用的分散剂及其除油方法,具体为:A dispersant for oil removal from shale gas oil-based drilling cuttings and a method for removing oil, specifically:
a.页岩气油基钻屑的除油分散剂:无机碱碳酸钠40份、有机碱三乙胺0.5份、表面活性剂2份、消泡剂磷酸三丁酯0.5份、六偏磷酸钠20份;表面活性剂为阳离子表面活性剂和非离子型表面活性剂混合物,十八烷基三甲基氯化铵1份和司盘1份;再加水将分散剂配制成质量分数5%溶剂;a. Degreasing and dispersing agent for shale gas oil-based drilling cuttings: 40 parts of inorganic alkali sodium carbonate, 0.5 parts of organic alkali triethylamine, 2 parts of surfactant, 0.5 part of defoamer tributyl phosphate, 20 parts of sodium hexametaphosphate The surfactant is a mixture of cationic surfactant and non-ionic surfactant, 1 part of octadecyltrimethyl ammonium chloride and 1 part of Span; add water to prepare the dispersant into a solvent with a mass fraction of 5%;
b.在烧杯1中称量油基钻屑500g,再加入除油分散剂1000g,在室温下进行搅拌,搅拌转速为150rpm~450rpm,搅拌时间为50min,静置分层;将油水相倒出置于烧杯2中,余下固相置于的50~90℃热水,热水用量和固相的体积比为2:1,继续搅拌40~90min,再次将油水相倒入烧杯2中,余下固相过滤、烘干、检测。b. Weigh 500g of oil-based drill cuttings in beaker 1, then add 1000g of degreasing dispersant, and stir at room temperature. The stirring speed is 150rpm to 450rpm, and the stirring time is 50min. Let stand for stratification; In beaker 2, the remaining solid phase is placed in 50-90 ℃ hot water, and the volume ratio of the amount of hot water to the solid phase is 2:1, continue stirring for 40-90 min, and pour the oil-water phase into beaker 2 again, and the remaining solid Phase filtration, drying, and detection.
c.烧杯2中加入质量分数为10%的硫酸溶液,将pH调至3-4,搅拌5~30min;搅拌完成以后进行离心分离,离心转速为5000~12000rpm,时间为8~20min,回收上层油相。c. Add a sulfuric acid solution with a mass fraction of 10% in beaker 2, adjust the pH to 3-4, and stir for 5-30 minutes; after the stirring is completed, perform centrifugal separation, the centrifugal speed is 5000-12000rpm, and the time is 8-20min, and the upper layer is recovered oil phase.
实施例3Example 3
一种页岩气油基钻屑除油用的分散剂及其除油方法,具体为:A dispersant for oil removal from shale gas oil-based drilling cuttings and a method for removing oil, specifically:
a.页岩气油基钻屑的除油分散剂:无机碱氢氧化钠30份、有机碱三乙烯二胺1.5份、表面活性剂1.5份、消泡剂磷酸三丁酯0.3份、六偏磷酸钠20份;表面活性剂为阳离子表面活性剂和非离子型表面活性剂混合物,十六烷基三甲基溴化铵0.75份和司盘0.75份;再加水将分散剂配制成质量分数15%溶剂;a. Degreasing and dispersing agent for shale gas oil-based drilling cuttings: 30 parts of inorganic alkali sodium hydroxide, 1.5 parts of organic alkali triethylenediamine, 1.5 parts of surfactant, 0.3 part of defoamer tributyl phosphate, hexametaphosphoric acid 20 parts of sodium; the surfactant is a mixture of cationic surfactant and non-ionic surfactant, 0.75 part of cetyl trimethyl ammonium bromide and 0.75 part of Span; add water to prepare the dispersant to a mass fraction of 15% solvent;
b.在烧杯1中称量油基钻屑400g,再加入除油分散剂600g,在50℃的温度下进行搅拌,搅拌转速为150rpm~450rpm,搅拌时间为50min,静置分层;将油水相倒出置于烧杯2中,余下固相置于的50~90℃热水,热水用量和固相的体积比为2:1,继续搅拌40~90min,再次将油水相倒入烧杯2中,余下固相过滤、烘干、检测。b. Weigh 400g of oil-based drill cuttings in beaker 1, then add 600g of degreasing dispersant, and stir at a temperature of 50°C. The stirring speed is 150rpm-450rpm, and the stirring time is 50min. Pour it out and place it in beaker 2. The remaining solid phase is placed in 50-90 ℃ hot water. The volume ratio of hot water and solid phase is 2:1. Continue stirring for 40-90 minutes. Pour the oil-water phase into beaker 2 again. , and the remaining solid phase is filtered, dried and detected.
c.烧杯2中加入质量分数5%的硫酸溶液,将pH调至3-4,搅拌5~30min;搅拌完成以后进行离心分离,离心转速为5000~12000rpm,时间为8~20min,回收上层油相。c. Add a sulfuric acid solution with a mass fraction of 5% in the beaker 2, adjust the pH to 3-4, and stir for 5-30 minutes; after the stirring is completed, perform centrifugation. Mutually.
实施例4Example 4
一种页岩气油基钻屑除油用的分散剂及其除油方法,具体为:A dispersant for oil removal from shale gas oil-based drilling cuttings and a method for removing oil, specifically:
a.页岩气油基钻屑的除油分散剂:无机碱氢氧化钠25份、有机碱四甲基乙二胺1.5份、表面活性剂1份、消泡剂磷酸三丁酯0.3份、六偏磷酸钠25份;表面活性剂为阳离子表面活性剂和非离子型表面活性剂混合物,十八烷基三甲基氯化铵0.4份和吐温0.6份;再加水将分散剂配制成质量分数10%溶剂;a. Degreasing and dispersing agent for shale gas oil-based drilling cuttings: 25 parts of inorganic alkali sodium hydroxide, 1.5 parts of organic alkali tetramethylethylenediamine, 1 part of surfactant, 0.3 part of defoamer tributyl phosphate, six parts 25 parts of sodium metaphosphate; the surfactant is a mixture of cationic surfactant and non-ionic surfactant, 0.4 part of octadecyl trimethyl ammonium chloride and 0.6 part of Tween; add water to prepare the dispersant to the mass fraction 10% solvent;
b.在烧杯1中称量油基钻屑500g,再加入除油分散剂1000g,在50℃的温度下进行搅拌,搅拌转速为150rpm~450rpm,搅拌时间为50min,静置分层;将油水相倒出置于烧杯2中,余下固相置于的50~90℃热水,热水用量和固相的体积比为3:1,继续搅拌40~90min,再次将油水相倒入烧杯2中,余下固相过滤、烘干、检测。b. Weigh 500g of oil-based drill cuttings in beaker 1, then add 1000g of degreasing dispersant, and stir at a temperature of 50°C. The stirring speed is 150rpm to 450rpm, and the stirring time is 50min. Pour it out and place it in beaker 2. The remaining solid phase is placed in 50-90 ℃ hot water, and the volume ratio of the amount of hot water to the solid phase is 3:1. Continue stirring for 40-90 minutes, and pour the oil-water phase into beaker 2 again. , and the remaining solid phase is filtered, dried and detected.
c.烧杯2中加入质量分数3%的硫酸溶液,将pH调至3-4,搅拌5~30min;搅拌完成以后进行离心分离,离心转速为5000~12000rpm,时间为8~20min,回收上层油相。c. Add sulfuric acid solution with a mass fraction of 3% in the beaker 2, adjust the pH to 3-4, and stir for 5-30 minutes; after the stirring is completed, perform centrifugation. Mutually.
实施例5Example 5
一种页岩气油基钻屑除油用的分散剂及其除油方法,具体为:A dispersant for oil removal from shale gas oil-based drilling cuttings and a method for removing oil, specifically:
a.页岩气油基钻屑的除油分散剂:无机碱氢氧化钠30份、有机碱三乙烯二胺2份、表面活性剂0.5份、消泡剂磷酸三丁酯0.5份、六偏磷酸钠15份;表面活性剂为阳离子表面活性剂和非离子型表面活性剂混合物,十六烷基三甲基溴化铵0.2份和单月桂基磷酸酯0.3份;再加水将分散剂配制成质量分数5%溶剂;a. Degreasing and dispersing agent for shale gas oil-based drilling cuttings: 30 parts of inorganic alkali sodium hydroxide, 2 parts of organic alkali triethylenediamine, 0.5 part of surfactant, 0.5 part of defoamer tributyl phosphate, hexametaphosphoric acid 15 parts of sodium; the surfactant is a mixture of cationic surfactant and non-ionic surfactant, 0.2 part of cetyl trimethyl ammonium bromide and 0.3 part of monolauryl phosphate; add water to prepare the dispersant to a mass Fraction 5% solvent;
b.在烧杯1中称量油基钻屑500g,再加入除油分散剂1000g,在50℃的温度下进行搅拌,搅拌转速为150rpm~450rpm,搅拌时间为50min,静置分层;将油水相倒出置于烧杯2中,余下固相置于的50~90℃热水,热水用量和固相的体积比为3:1,继续搅拌40~90min,再次将油水相倒入烧杯2中,余下固相过滤、烘干、测量。b. Weigh 500g of oil-based drill cuttings in beaker 1, then add 1000g of degreasing dispersant, and stir at a temperature of 50°C. The stirring speed is 150rpm to 450rpm, and the stirring time is 50min. Pour it out and place it in beaker 2. The remaining solid phase is placed in 50-90 ℃ hot water, and the volume ratio of the amount of hot water to the solid phase is 3:1. Continue stirring for 40-90 minutes, and pour the oil-water phase into beaker 2 again. , and the remaining solid phase is filtered, dried and measured.
c.烧杯2中加入质量分数10%的硫酸溶液,将pH调至3-4,搅拌5~30min;搅拌完成以后进行离心分离,离心转速为5000~12000rpm,时间为8~20min,回收上层油相。c. Add a sulfuric acid solution with a mass fraction of 10% in the beaker 2, adjust the pH to 3-4, and stir for 5-30 minutes; after the stirring is completed, perform centrifugation. Mutually.
实施例6Example 6
一种页岩气油基钻屑除油用的分散剂及其除油方法,具体为:A dispersant for oil removal from shale gas oil-based drilling cuttings and a method for removing oil, specifically:
a.页岩气油基钻屑的除油分散剂:无机碱碳酸钠30份、有机碱三乙胺2份、表面活性剂2份、消泡剂磷酸三丁酯0.4份、六偏磷酸钠25份;表面活性剂为阳离子表面活性剂和非离子型表面活性剂混合物,十八烷基三甲基氯化铵1份和司盘1份;再加水将分散剂配制成质量分数10%溶剂;a. Degreasing and dispersing agent for shale gas oil-based drilling cuttings: 30 parts of inorganic alkali sodium carbonate, 2 parts of organic alkali triethylamine, 2 parts of surfactant, 0.4 part of defoamer tributyl phosphate, 25 parts of sodium hexametaphosphate The surfactant is a mixture of cationic surfactant and non-ionic surfactant, 1 part of octadecyltrimethyl ammonium chloride and 1 part of Span; add water to prepare the dispersant into a solvent with a mass fraction of 10%;
b.在烧杯1中称量油基钻屑500g,再加入除油分散剂1000g,在50℃的温度下进行搅拌,搅拌转速为150rpm~450rpm,搅拌时间为50min,静置分层;将油水相倒出置于烧杯2中,余下固相置于的50~90℃热水,热水用量和油基钻屑的体积比为2.5:1,继续搅拌40~90min,再次将油水相倒入烧杯2中,余下固相过滤、烘干、测量。b. Weigh 500g of oil-based drill cuttings in beaker 1, then add 1000g of degreasing dispersant, and stir at a temperature of 50°C. The stirring speed is 150rpm to 450rpm, and the stirring time is 50min. Pour it out and put it in beaker 2. The remaining solid phase is placed in 50-90 ℃ hot water. The volume ratio of the amount of hot water to the oil-based drill cuttings is 2.5:1. Continue stirring for 40-90 minutes, and pour the oil-water phase into the beaker again. In 2, the remaining solid phase was filtered, dried and measured.
c.烧杯2中加入质量分数10%的硫酸溶液,将pH调至3-4,搅拌5~30min;搅拌完成以后进行离心分离,离心转速为5000~12000rpm,时间为8~20min,回收上层油相。c. Add a sulfuric acid solution with a mass fraction of 10% in the beaker 2, adjust the pH to 3-4, and stir for 5-30 minutes; after the stirring is completed, perform centrifugation. Mutually.
对比例1Comparative Example 1
分散剂:将40份的碳酸钠和2份的司盘配制成10%水溶液。Dispersant: 40 parts of sodium carbonate and 2 parts of spanner were formulated into a 10% aqueous solution.
其余处理方法同实施例6。The rest of the treatment methods are the same as in Example 6.
对比例2Comparative Example 2
分散剂:将40份的碳酸钠配制成10%水溶液。Dispersant: 40 parts of sodium carbonate are formulated into a 10% aqueous solution.
其余处理方法同实施例6。The rest of the treatment methods are the same as in Example 6.
对比例3Comparative Example 3
分散剂:将2份的司盘配制成10%水溶液。Dispersant: 2 parts of the spanner were formulated into a 10% aqueous solution.
其余处理方法同实施例6。The rest of the treatment methods are the same as in Example 6.
含油率测定:使用OIL460型红外分光测油仪测定油基钻屑油含量,四氯化碳作为萃取剂:Determination of oil content: use OIL460 infrared spectroscopic oil meter to determine the oil content of oil-based drilling cuttings, carbon tetrachloride as extraction agent:
1.称取一定质量(m)的油基钻屑(干基),(精确至0.0001g);1. Weigh a certain mass (m) of oil-based drill cuttings (dry basis), (accurate to 0.0001g);
2.量取25mL四氯化碳与油基钻屑混合搅拌30min,静置20min;2. Measure 25mL of carbon tetrachloride and oil-based drill cuttings, mix and stir for 30min, and let stand for 20min;
3.取5mL上步中静置后的萃取液,加入到25mL比色管中,用四氯化碳稀释至刻度线,摇晃混合均匀,测定含油量(C,单位:mg/L);3. Take 5mL of the extract after standing in the previous step, add it to a 25mL colorimetric tube, dilute it to the mark with carbon tetrachloride, shake and mix evenly, and measure the oil content (C, unit: mg/L);
4.将所测数据根据稀释倍数换算成油基钻屑(干基)中的含油量,残油率计算公式为:4. Convert the measured data into the oil content in oil-based drill cuttings (dry basis) according to the dilution ratio. The formula for calculating the residual oil rate is:
烧失量的测定:Determination of loss on ignition:
1.将通过分散所得的固相烘干、粉碎,称取固体粉末1g(M)均匀地摊平在灰皿中,(精确至0.0001g);1. Dry and pulverize the solid phase obtained by dispersing, weigh 1g (M) of solid powder and spread it evenly in the ash dish (accurate to 0.0001g);
2.将灰皿送入温度不超过100℃的马弗炉中,关上炉门并使炉门留有15mm左右的缝隙。2. Put the ash dish into the muffle furnace whose temperature does not exceed 100℃, close the furnace door and leave a gap of about 15mm in the furnace door.
3.在不少于30min的时间内将炉温缓慢升至500℃,并在此温度下保持30min。继续升到815-10℃,并在此温度下灼烧1h。3. Slowly raise the furnace temperature to 500°C within a period of not less than 30min, and keep it at this temperature for 30min. Continue to rise to 815-10 ° C, and burn at this temperature for 1 h.
4.从炉中取出灰皿,放在耐热板或石棉板上,在空气中冷却5min左右,移入干燥器中,冷却至室温(约20min)后,称重(m)。4. Take out the ash dish from the furnace, put it on a heat-resistant plate or asbestos plate, cool it in the air for about 5 minutes, move it into a desiccator, cool it to room temperature (about 20 minutes), and weigh it (m).
5.进行检查性灼烧每次20min直到连续两次干燥煤样的质量不超过0.001g,用最后一次灼烧的质量为计算依据。灰分低于15%时不需要进行检查性灼烧。5. Carry out inspection burning for 20 min each time until the mass of the coal sample dried twice in succession does not exceed 0.001g, and use the mass of the last burning as the basis for calculation. An inspection burn is not required when the ash content is less than 15%.
烧失量的计算公式:(M-m)/M。Calculation formula of loss on ignition: (M-m)/M.
将实施例1~实施例6及各对比例的油基钻屑处理方法中各处理数据进行检测,其结果如表1所示。Each processing data in the oil-based drill cuttings processing methods of Examples 1 to 6 and each comparative example was tested, and the results are shown in Table 1.
表1各实施例数据Table 1 Data of each example
图2为对比例和本发明经过三种不同的处理方式得到的最终油水相的效果。左边为对比例1处理后最终油水相的效果,中间为对比例3处理后最终油水相的效果,右边为本发明实施例6处理后最终油水相的效果。由图2可以看出,经过不同分散剂处理后分层分相再通过离心处理后的油相,可以发现对比例中存在脱油效果较差,分散分层效果不明显的情况,严重影响了脱油的效率,但是经过本发明的分散剂处理后,再通过一系列的处理得到的第三组效果有了明显的提高,脱油效率高,分散效果明显,说明本发明的分散剂和除油方法对于处理页岩气油基钻屑的脱油具有较好的效果。Figure 2 shows the effect of the final oil-water phase obtained by the comparative example and the present invention through three different treatment methods. The left side is the effect of the final oil-water phase after the treatment of Comparative Example 1, the middle is the effect of the final oil-water phase after the treatment of Comparative Example 3, and the right side is the effect of the final oil-water phase after the treatment of Example 6 of the present invention. It can be seen from Figure 2 that the oil phase is separated into layers after treatment with different dispersants and then passed through the oil phase after centrifugation. It can be found that in the comparative example, the deoiling effect is poor and the dispersion and stratification effect is not obvious, which seriously affects the The efficiency of deoiling, but after being treated with the dispersant of the present invention, the third group of effects obtained through a series of treatments has been significantly improved, the deoiling efficiency is high, and the dispersion effect is obvious. The oil method has a good effect on the deoiling of shale gas oil-based drill cuttings.
最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should Various changes may be made in details without departing from the scope of the invention as defined by the claims.
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| CN113046111A (en) * | 2021-03-25 | 2021-06-29 | 成都得道实业有限公司 | Leaching agent for diesel oil-based or/and white oil-based oil-containing drilling cuttings, and preparation method and application thereof |
| CN115318809A (en) * | 2022-08-24 | 2022-11-11 | 中南大学 | Cooperative grinding and flotation deashing and upgrading method of coal gasification fine slag-oil-based drill cuttings |
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| CN104529103A (en) * | 2014-12-30 | 2015-04-22 | 成都科衡环保技术有限公司 | Oil-base mud detergent and preparation method thereof |
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