CN111586907A - heater assembly and ptc heater - Google Patents
heater assembly and ptc heater Download PDFInfo
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- CN111586907A CN111586907A CN202010613832.6A CN202010613832A CN111586907A CN 111586907 A CN111586907 A CN 111586907A CN 202010613832 A CN202010613832 A CN 202010613832A CN 111586907 A CN111586907 A CN 111586907A
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- 239000000919 ceramic Substances 0.000 claims abstract description 61
- 238000009434 installation Methods 0.000 abstract description 20
- 238000010438 heat treatment Methods 0.000 abstract description 11
- 238000004134 energy conservation Methods 0.000 abstract 1
- 230000004888 barrier function Effects 0.000 description 22
- 239000012530 fluid Substances 0.000 description 14
- 238000010586 diagram Methods 0.000 description 7
- 238000004378 air conditioning Methods 0.000 description 5
- 239000000110 cooling liquid Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000004891 communication Methods 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 239000003292 glue Substances 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H7/00—Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release
- F24H7/02—Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release the released heat being conveyed to a transfer fluid
- F24H7/0208—Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release the released heat being conveyed to a transfer fluid using electrical energy supply
- F24H7/0233—Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release the released heat being conveyed to a transfer fluid using electrical energy supply the transfer fluid being water
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
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Abstract
Description
技术领域technical field
本发明涉及加热设备领域,具体而言,涉及一种加热器组件和ptc加热器。The present invention relates to the field of heating equipment, in particular, to a heater assembly and a ptc heater.
背景技术Background technique
目前,车载空调系统包括ptc(Positive Temperature Coefficient正温系数热敏电阻)加热器,车载空调系统制热时,ptc加热器是通过陶瓷片在高电压或者低电压下产生热量,热量传递给车载系统冷却液,冷却液通过空调箱的加热器,使乘员仓加热。At present, the on-board air conditioning system includes a ptc (Positive Temperature Coefficient thermistor) heater. When the on-board air-conditioning system is heating, the ptc heater generates heat under high voltage or low voltage through a ceramic sheet, and the heat is transferred to the on-board system. Coolant, the coolant passes through the heater of the air conditioning box to heat the passenger compartment.
经研究发现,现有的ptc加热器存在如下缺点:After research, it is found that the existing ptc heater has the following shortcomings:
加热效率低。Heating efficiency is low.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种加热器组件和ptc加热器,其能够提高加热效率。An object of the present invention is to provide a heater assembly and a ptc heater capable of improving heating efficiency.
本发明的实施例是这样实现的:Embodiments of the present invention are implemented as follows:
第一方面,本发明实施例提供一种加热器组件,包括:In a first aspect, an embodiment of the present invention provides a heater assembly, including:
第一电极片、第二电极片、陶瓷片组以及两个导热绝缘板,陶瓷片组被夹持于第一电极片和第二电极片之间,两个导热绝缘板分别与第一电极片的外侧和第二电极片的外侧贴合,至少一个所述导热绝缘板用于与待加热件直接接触,从而将热量传导至所述待加热件上。A first electrode sheet, a second electrode sheet, a ceramic sheet group and two thermally conductive insulating plates, the ceramic sheet group is clamped between the first electrode sheet and the second electrode sheet, and the two thermally conductive insulating plates are respectively connected to the first electrode sheet The outer side of the second electrode sheet is bonded to the outer side of the second electrode sheet, and at least one of the thermally conductive insulating plates is used for direct contact with the to-be-heated element, so as to conduct heat to the to-be-heated element.
在可选的实施方式中,导热绝缘板为陶瓷绝缘板。In an optional embodiment, the thermally conductive insulating plate is a ceramic insulating plate.
在可选的实施方式中,陶瓷片组包括多个依次排列的陶瓷片,同一组中相邻的陶瓷片贴合,每个陶瓷片相对的两侧分别与第一电极片和第二电极片贴合。In an optional embodiment, the ceramic sheet group includes a plurality of ceramic sheets arranged in sequence, adjacent ceramic sheets in the same group are bonded together, and opposite sides of each ceramic sheet are respectively connected to the first electrode sheet and the second electrode sheet fit.
在可选的实施方式中,陶瓷片组的数量为多个,多个陶瓷片组间隔排布;第一电极片的数量与陶瓷片组的数量相同,多个陶瓷片组与多个第一电极片一一对应贴合。In an optional embodiment, the number of ceramic sheet groups is multiple, and the multiple ceramic sheet groups are arranged at intervals; the number of first electrode sheets is the same as the number of ceramic sheet groups, and the multiple ceramic sheet groups are connected to The electrode sheets are attached one by one.
在可选的实施方式中,第一电极片以及第二电极片均与陶瓷片组粘接。In an optional embodiment, both the first electrode sheet and the second electrode sheet are bonded to the ceramic sheet group.
在可选的实施方式中,第一电极片以及第二电极片均与导热绝缘板粘接。In an optional embodiment, both the first electrode sheet and the second electrode sheet are bonded to the thermally conductive insulating plate.
第二方面,本发明实施例提供一种ptc加热器,ptc加热器包括:In a second aspect, an embodiment of the present invention provides a ptc heater, where the ptc heater includes:
前述实施方式中任一项的加热器组件。The heater assembly of any of the preceding embodiments.
在可选的实施方式中,ptc加热器还包括第一流道板和第二流道板,第一流道板与第二流道板连接,加热器组件被夹持于第一流道板与第二流道板之间,且加热器组件的两个导热绝缘板分别与第一流道板和第二流道板直接接触。In an optional embodiment, the ptc heater further includes a first flow channel plate and a second flow channel plate, the first flow channel plate is connected to the second flow channel plate, and the heater assembly is clamped between the first flow channel plate and the second flow channel plate. between the flow channel plates, and the two thermally conductive insulating plates of the heater assembly are in direct contact with the first flow channel plate and the second flow channel plate respectively.
在可选的实施方式中,第一流道板上设有第一流动通道,第一流动通道在其延伸方向上具有至少一个弯折段。In an optional embodiment, the first flow channel plate is provided with a first flow channel, and the first flow channel has at least one bent section in its extending direction.
在可选的实施方式中,第二流道板上设有第二流动通道,第二流动通道在其延伸方向上具有至少一个弯折段。In an optional embodiment, the second flow channel plate is provided with a second flow channel, and the second flow channel has at least one bent section in its extending direction.
本发明实施例的有益效果是:The beneficial effects of the embodiments of the present invention are:
综上所述,本实施例提供一种加热器组件,包括陶瓷片组、两个电极片和两个导热绝缘板,两个电极片贴合在陶瓷片组相对的两侧,两个导热绝缘板贴合在两个电极片外侧。使用时,将加热器组件与待加热件配合,具体的,将加热器组件的导热绝缘板直接与待加热件接触,将两个电极片分别与电源正极和负极电连接,陶瓷片组发热,将热量通过导热绝缘板直接传导至待加热件上。由于导热绝缘板与待加热件直接接触,二者之间的热阻小,传热效率高,从而使得加热器组件的加热效率高,节省能源。同时,加热器组件的结构简单,相比传统的加热器组件重量更轻,便于运输和装配。To sum up, this embodiment provides a heater assembly, which includes a ceramic sheet group, two electrode sheets, and two thermally conductive insulating plates. The plate is attached to the outside of the two electrode sheets. When in use, the heater assembly is matched with the part to be heated. Specifically, the thermally conductive insulating plate of the heater assembly is directly contacted with the part to be heated, and the two electrode sheets are electrically connected to the positive electrode and the negative electrode of the power supply respectively, and the ceramic sheet group generates heat. The heat is conducted directly to the object to be heated through the thermally conductive insulating plate. Since the thermally conductive insulating plate is in direct contact with the object to be heated, the thermal resistance between the two is small and the heat transfer efficiency is high, so that the heating efficiency of the heater assembly is high and energy is saved. At the same time, the heater assembly has a simple structure, is lighter in weight than conventional heater assemblies, and is easy to transport and assemble.
本实施例还提供了一种ptc加热器,包括上述的加热器组件,重量轻,加热效率高,节能环保。This embodiment also provides a ptc heater, including the above heater assembly, which is light in weight, high in heating efficiency, energy-saving and environmentally friendly.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例的加热器组件的分解结构示意图;1 is a schematic diagram of an exploded structure of a heater assembly according to an embodiment of the present invention;
图2为本发明实施例的加热器组件的一变形结构的结构示意图(未示出导热绝缘板);2 is a schematic structural diagram of a modified structure of the heater assembly according to the embodiment of the present invention (the thermally conductive insulating plate is not shown);
图3为本发明实施例的加热器组件的另一变形结构的结构示意图(未示出导热绝缘板);3 is a schematic structural diagram of another modified structure of the heater assembly according to the embodiment of the present invention (the thermally conductive insulating plate is not shown);
图4为本发明实施例的ptc加热器的结构示意图;4 is a schematic structural diagram of a ptc heater according to an embodiment of the present invention;
图5为本发明实施例的ptc加热器的分解结构示意图;Fig. 5 is the exploded structure schematic diagram of the ptc heater of the embodiment of the present invention;
图6为本发明实施例的第一流道板的结构示意图;6 is a schematic structural diagram of a first flow channel plate according to an embodiment of the present invention;
图7为本发明实施例的第二流道板的结构示意图。FIG. 7 is a schematic structural diagram of a second flow channel plate according to an embodiment of the present invention.
图标:icon:
001-ptc加热器;100-加热器组件;110-第一电极片;120-第二电极片;130-陶瓷片组;140-导热绝缘板;150-插头;200-安装壳;210-第一安装凸耳;220-第二安装凸耳;300-盖体;310-第三安装凸耳;400-电路板;500-第一流道板;510-第一流动通道;520-进口;521-进水管;530-出口;531-出水管;540-第一阻隔条;550-第一分流条;551-第一子流道;560-第一安装侧;570-第二安装侧;580-第一连接孔;590-第二连接孔;591-安装凸部;600-第二流道板;610-第二流动通道;620-第二阻隔条;630-第三连接孔;640-第四连接孔;650-第四安装凸耳;660-第五安装凸耳;670-第三安装侧;680-第四安装侧;700-流道盖板;710-第六安装凸耳;800-密封圈。001-ptc heater; 100-heater assembly; 110-first electrode sheet; 120-second electrode sheet; 130-ceramic sheet group; 140-thermal insulating plate; 150-plug; 200-installation shell; 1 mounting lug; 220 - second mounting lug; 300 - cover body; 310 - third mounting lug; 400 - circuit board; 500 - first flow channel plate; 510 - first flow channel; 520 - inlet; 521 -water inlet pipe; 530-outlet; 531-outlet pipe; 540-first barrier strip; 550-first shunt strip; 551-first sub-channel; 560-first installation side; 570-second installation side; 580 - first connecting hole; 590 - second connecting hole; 591 - mounting protrusion; 600 - second flow channel plate; 610 - second flow channel; 620 - second barrier strip; 630 - third connecting hole; 640 - Fourth connection hole; 650-fourth mounting lug; 660-fifth mounting lug; 670-third mounting side; 680-fourth mounting side; 700-flow channel cover plate; 710-sixth mounting lug; 800-Seal.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the product of the invention is usually placed in use, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.
此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical" and the like do not imply that a component is required to be absolutely horizontal or overhang, but rather may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
请参阅图1-图3,本实施例提供了一种加热器组件100,可以适用于车载空调系统,为车载空调系统的冷却液加热,显然,加热器组件100还可以适用于其他需要加热的环境中,本实施例中不作一一列举。该加热器组件100加热效率高,重量轻,制造成本低。Referring to FIGS. 1 to 3 , this embodiment provides a
请参阅图1,本实施例中,加热器组件100包括第一电极片110、第二电极片120、陶瓷片组130以及两个导热绝缘板140,陶瓷片组130被夹持于第一电极片110和第二电极片120之间,两个导热绝缘板140分别与第一电极片110的外侧和第二电极片120的外侧贴合,至少一个导热绝缘板140用于与待加热件直接接触,从而将热量传导至待加热件上。Referring to FIG. 1 , in this embodiment, the
本实施例提供的加热器组件100,在使用时,将加热器组件100与待加热件配合,具体的,将加热器组件100的导热绝缘板140直接与待加热件接触,将两个电极片分别与电源正极和负极电连接,陶瓷片组130发热,将热量通过导热绝缘板140直接传导至待加热件上。由于导热绝缘板140与待加热件直接接触,二者之间的热阻小,传热效率高,从而使得加热器组件100的加热效率高,节省能源。同时,加热器组件100的结构简单,相比传统的加热器组件100重量更轻,便于运输和装配。In the
需要说明的是,加热器组件100可以为具有流动通道的流道板进行加热,从而对在流动通道中流通的流体,例如冷却液,进行加热。可选的,加热器组件100可以被夹持在两个流道板之间,两个导热绝缘板140分别与两个流道板直接接触,从而通过流道板对流体进行加热。It should be noted that, the
本实施例中,可选的,陶瓷片组130的数量可以为多个,多个陶瓷片组130间隔排布,相邻陶瓷片组130之间的距离按需设置。In this embodiment, optionally, the number of
每个陶瓷片组130包括多个陶瓷片,同一陶瓷片组130的多个陶瓷片依次排列,相邻的两个陶瓷片贴合,同一组的多个陶瓷片相对的两侧分别与第一电机片和第二电极片120贴合。换句话说,多个陶瓷片均平铺在第一电极片110和第二电极片120之间。Each
可选的,多个陶瓷片组130均夹持在同一第一电极片110和第二电极片120之间,当第一电极片110和第二电极片120通电后,所有的陶瓷片组130均能够同时发热。Optionally, multiple
请参阅图2或者图3,在其他实施例中,至少两个陶瓷片组130不共用第一电极片110,例如,第一电极片110的数量和陶瓷片组130的数量相等,每个陶瓷片组130对应贴合有一个第一电极片110,多个陶瓷片组130共用一个第二电极片120。每个第一电极片110和第二电极片120可以形成独立的通路,且通过不同的开关控制对应通路的通断,第一电极片110和第二电极片120通电后,加热对应的第一电极片110和第二电极片120之间的陶瓷片组130。换句话说,多个陶瓷片组130均为独立设置,每个陶瓷片组130可以通过对应的开关控制,从而加热对应的陶瓷片组130,能够减小功率调节时的电流波动。Referring to FIG. 2 or FIG. 3 , in other embodiments, at least two
例如,本实施例中,陶瓷片片组的数量为三个,第一电极片110的数量为三个,三个第一电极片110分别贴合在三个陶瓷片组130上。此外,每个陶瓷片组130件的形状以及位置按需设置,不进行具体限定。For example, in this embodiment, the number of ceramic sheet groups is three, the number of
需要说明的是,第一电极片110可以连接正极,对应的,第二电极片120连接负极;显然,第一电极片110可以连接负极,第二电极片120连接正极。此外,第一电极片110上可以设置第一引脚,第二电极片120上可以设置第二引脚,将多个引脚集成在一起形成插头150,从而便于与控制系统连接,控制系统包括电路板400,插头150与电路板400电连接。It should be noted that the
本实施例中,可选的,陶瓷片可以是矩形板状,多个陶瓷片以相邻陶瓷片的长度侧面相互贴合的方式平铺。In this embodiment, optionally, the ceramic sheet may be in the shape of a rectangular plate, and a plurality of ceramic sheets are tiled in such a manner that the length sides of adjacent ceramic sheets are attached to each other.
可选的,第一电极片110和第二电极片120均可以设置为矩形片。Optionally, both the
本实施例中,陶瓷片与第一电极片110和第二电极片120均采用粘接固定。例如,可以采用导热胶进行粘接固定。In this embodiment, the ceramic sheet is fixed to the
本实施例中,可选的,两个导热绝缘板140贴合在第一电极片110和第二电极片120的外侧,导热绝缘板140可以完全覆盖第一电极片110和第二电极片120的外侧面,从而增强绝缘效果。In this embodiment, optionally, two thermally conductive insulating
此外,当第一电极片110或者第二电极片120的数量为多个时,导热绝缘板140可以同时覆盖多个第一电极片110和第二电极片120。In addition, when the number of the
需要说明的是,导热绝缘板140和第一电极片110以及第二电极片120均采用粘接的方式固定,例如,导热绝缘板140和第一电极片110以及第二电极片120均采用导热胶粘接固定。It should be noted that the thermally conductive insulating
应当理解,导热绝缘板140可以是但不限于是陶瓷绝缘板。It should be understood that the thermally conductive insulating
本实施例提供的加热器组件100,加热效率高,结构简单,重量轻。The
请参阅图4-图7,本实施例还提供了一种ptc加热器001,其包括安装壳200、盖体300、电路板400、第一流道板500、第二流道板600、流道盖板700和上述实施例提到的加热器组件100。Referring to FIGS. 4-7 , this embodiment also provides a
电路板400设于安装壳200与盖体300扣合形成的空腔中,第一流道板500与安装壳200远离盖体300的一侧密封连接,第一流道板500上面向安装壳200的一侧设有第一流动通道510。第一流道板500上还设有进口520和出口530,进口520与第一流动通道510的一端连通。第二流道板600与第一流道板500远离安装壳200的一侧连接,第二流道板600背离第一流道板500的一侧设有第二流动通道610,加热器组件100被夹持于第一流道板500和第二流道板600之间,加热器组件100的两个导热绝缘板140分别与第一流道板500和第二流道板600直接接触。流道盖板700与第二流道板600背离第一流道板500的一侧密封连接,第二流道板600上的第二流动通道610的一端与第一流动通道510的另一端连通,第二流动通道610与第一流道板500上的出口530连通,从而使流体从进口520流入后,经过第一流动通道510、第二流动通道610后再从出口530流出,在流体流动过程中,加热器组件100与流体进行热交换。The
请参阅图6,可选的,第一流道板500上设置有多根第一阻隔条540,多根第一阻隔条540沿第一流动通道510的延伸方向间隔排布,第一流动通道510具有与其延伸方向垂直的第一安装侧560和第二安装侧570,相邻两根第一阻隔条540的一端分别与第一安装侧560和第二安装侧570连接,对应的,相邻两根第一阻隔条540的另一端与第二安装侧570和第一安装侧560具有间距,从而使第一流道通道形成至少一个弯折段,从而改变流体在第一流道通道中流动的方向,延长流体在第一流动通道510中流动的时间,提高流体与导热绝缘板140的换热效率。Please refer to FIG. 6 , optionally, the first
可选的,第一阻隔条540的数量为四根,在第一流动通道510的延伸方向上依次为阻隔条a、阻隔条b、阻隔条c和阻隔条d,阻隔条a和阻隔条c均与第一安装侧560连接,阻隔条b和阻隔条d均与第二安装侧570连接。进口520设于阻隔条a远离阻隔条b的一侧,且位于第一安装侧560上,第一流道板500的在阻隔条d远离阻隔条c的一侧设有用于与第二流动通道610连通的第一连接孔580,第一连接孔580与第一流动通道510连通。第一流道板500在设有第一连接孔580的一侧还设有用于与第二流动通道610连通的第二连接孔590,第二连接孔590同时与出口530连通,第一连接孔580和第二连接孔590相互独立。Optionally, the number of the first barrier strips 540 is four, and in the extending direction of the
可选的,在第一流动通道510中还设有多个第一分流条550,第一分流条550沿垂直于第一流动通道510的方向设置,且第一分流条550的两端分别与第一安装侧560和第二安装侧570具有间距,第一分流条550将第一流动通道510分隔形成多个第一子流道551,多个第一分流条550具有翅片的功能,流体在第一流动通道510中流动时,与多个第一分流条550接触,从而增大了流体的换热面积,提高换热效率。Optionally, a plurality of first shunt bars 550 are further provided in the
可选的,第一流道板500上设有安装凸部591,安装凸部591的数量为多个,多个安装凸部591沿第一流道板500的周向间隔排布。每个安装凸部591上设置有螺纹孔,螺纹孔沿第一流道板500的厚度方向贯穿安装凸部591。Optionally, the first
可选的,安装壳200上设置有第一安装凸耳210和第二安装凸耳220,第一安装凸耳210和第二安装凸耳220上均设置有螺纹孔。Optionally, the
可选的,盖体300上设置有第三安装凸耳310。Optionally, the
请参阅图7,可选的,第二流道板600背离第二流道板600的一侧安装有多根第二阻隔条620,多根第二阻隔条620沿第二流动通道610的延伸方向间隔排布,第二流动通道610具有与其延伸方向垂直的第三安装侧670和第四安装侧680,相邻两根第二阻隔条620的一端分别与第三安装侧670和第四安装侧680连接,对应的,相邻两根第二阻隔条620的另一端与第四安装侧680和第三安装侧670具有间距,从而使第二流道通道形成至少一个弯折段,从而改变流体在第二流道通道中流动的方向,延长流体在第二流动通道610中流动的时间,提高流体与导热绝缘板140的换热效率。Referring to FIG. 7 , optionally, a plurality of second barrier bars 620 are installed on the side of the second
可选的,第二流道板600上设有相互独立的第三连接孔630和第四连接孔640,第三连接孔630和第四连接孔640均与第二流动通道610连通。Optionally, the second
可选的,在第二流动通道610中还设有多个第二分流条,第二分流条沿垂直于第二流动通道610的方向设置,且第二分流条的两端分别与第三安装侧670和第四安装侧680具有间距,第二分流条将第二流动通道610分隔形成多个第二子流道,多个第二分流条具有翅片的功能,流体在第二流动通道610中流动时,与多个第二分流条接触,从而增大了流体的换热面积,提高换热效率。Optionally, in the
可选的,第二流道板600上设置有多个第四安装凸耳650和多个第五安装凸耳660,第四安装凸耳650和第五安装凸耳660上均设置有螺纹孔。Optionally, the second
可选的,流道盖板700上设有多个第六安装凸耳710,每个第六安装凸耳710上均设有螺纹孔。Optionally, a plurality of sixth mounting lugs 710 are provided on the flow
本实施例提供的ptc加热器001,装配时,电路板400被容置于安装壳200和盖体300之间,安装壳200上的第二安装凸耳220与盖体300上的第三安装凸耳310一一对应,且通过螺钉螺接在第二安装凸耳220和第三安装凸耳310连通的螺纹孔内实现二者的固定连接。第一流道板500具有第一流动通道510的一侧与安装壳200贴合,且在二者连接位置的周向设有密封圈800,第一流道板500上的多个安装凸部591与安装壳200上的多个第一安装凸耳210一一对应,通过螺钉进行螺接。在第一流道板500的进口520和出口530处分别设置有进水管521和出水管531。加热器组件100被夹持在第一流道板500和第二流道板600之间,加热器组件100的两个导热绝缘板140分别与第一流道板500和第二流道板600直接接触,加热器组件100的由第一电极片110和第二电极片120的引脚集成的插头150与电路板400电连接,第二流道板600上的第二流动通道610背离加热器组件100。第二流道板600上的第四安装凸耳650和第一流道板500上的安装凸部591配合,通过螺钉实现二者的固定连接。第一流道板500上的第一连接孔580与第二流道上的第三连接孔630连通,第一流道板500上的第二连接孔590与第二流道板600上的第四连接孔640连通。流道盖板700盖设在第二流道板600设有第二流动通道610的一侧,流道盖板700与第二流动通道610的连接位置处设有密封圈800,实现二者的密封连接。流道盖板700上的第六安装凸耳710与第二流道板600上的第五安装凸耳660配合,通过螺钉实现二者的固定连接。For the
本实施例提供的ptc加热器001,冷却液从进水管521进入,在第一流动通道510中流动,并从第一连接孔580进入到第二流动通道610中,并在第二流动通道610中流动,然后从第二流动通道610的第四连接孔640回到第二连接孔590,然后从出水管531流出,冷却液在流动过程中与加热器组件100产生的热量进行热交换。加热器组件100的导热绝缘板140直接与流道板接触,导热效果好,加热效率高。In the
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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Effective date of registration: 20201029 Address after: 401120, No. 2001, Golden Road, North New District, Chongqing, Yubei District Applicant after: Chongqing super force electric appliance Co.,Ltd. Address before: 400000, No. 2001, Golden Road, North New District, Chongqing Applicant before: CHONGQING CHAOLI HI-TECH Co.,Ltd. |