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CN111573724A - 一种制备纳米钛白粉的方法 - Google Patents

一种制备纳米钛白粉的方法 Download PDF

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CN111573724A
CN111573724A CN202010362951.9A CN202010362951A CN111573724A CN 111573724 A CN111573724 A CN 111573724A CN 202010362951 A CN202010362951 A CN 202010362951A CN 111573724 A CN111573724 A CN 111573724A
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titanium dioxide
slurry
nano titanium
metatitanic acid
sulfate
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覃愿
黎华挺
许献凤
唐志伟
林汉登
唐月坤
梁娜
祝丽萍
唐艳萍
黎永秀
黄保忠
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Guangxi Jinmao Titanium Co ltd
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Abstract

本发明公开了一种制备纳米钛白粉的方法,将硫酸法制得的偏钛酸,经水洗,压滤机压滤,再加水调至成二氧化钛浓度为150‑250g/L的偏钛酸浆液;在偏钛酸浆液加入硫酸盐、尿素和磷酸二氢铵,升温至60‑80℃,搅拌均匀,静置2‑4h,再用氨水中和至pH至6.5‑7.5之间,得水解浆料;在水解浆料中加热至80‑100℃,再加入与水解将料体积比为0.5‑1:1的浓盐酸,加压进行溶胶反应,反应结束加氨水中和至pH为6‑7,得纳米钛白粉浆料;在纳米钛白粉浆料中加入分散剂,经压滤机压滤,压榨后的滤饼通过闪蒸干燥,利用汽流粉碎机粉碎,得纳米钛白粉。本发明方法制得的钛白粉粒径分布在20‑30nm,比表面积为370‑420cm2/g,水分散性达到98%以上,应用在烟气脱硝中,具有很好的催化效果。

Description

一种制备纳米钛白粉的方法
技术领域
本发明属于钛白粉生产技术领域,具体是一种制备纳米钛白粉的方法。
背景技术
钛白粉即二氧化钛,是一种重要的无机化工原料。因其无毒、物理化学性质稳定,具有优良的光学、电学特性和卓越的颜料性能,广泛应用在涂料、油墨、塑料、橡胶、造纸、化纤、美术颜料、日用化妆品、搪瓷、陶瓷、电子等领域中。钛白粉的生产方法主要为硫酸法,是将钛铁粉与浓硫酸进行酸解反应生成中间体硫酸氧钛,硫酸氧钛需水解成偏钛酸和硫酸,偏钛酸再经水洗、煅烧、粉碎等工艺得到钛白粉产品。
烟气脱硝催化反应是一个表面反应,反应的速度取决于反应物与催化剂接触的表面接触程度。钛白粉的光催化能力主要取决于其表面积,对于催化剂钛白粉而言,比表面积越大,TiO2的含量越高,杂质含量越低,催化效果越好,这是衡量钛白粉质量的最重要指标。而常规硫酸法制备的钛白粉比表面积多在60~ 100m2/g,且存在生产成本高、催化效果差、使用寿命短等缺陷。由于纳米钛白粉的粒度较小,分散性较差,易发生团聚。因此,研究具有较大比表面积、较小粒度、分散性好的钛白粉时提高烟气脱硝催化效果的有效途径。
发明内容
本发明为了解决现有钛白粉比表面积小、易团聚等问题,提供一种制备纳米钛白粉的方法。本方法制备的纳米钛白粉具有大比表面积、粒径达到纳米级别、分散性好等优点,应用在烟气脱硝中,具有很好的催化效果。
为了实现以上目的,本发明采用的技术方案如下:
一种制备纳米钛白粉的方法,包括如下步骤:
(1)将硫酸法制得的偏钛酸,经水洗,压滤机压滤,再加水调至成二氧化钛浓度为150-250g/L的偏钛酸浆液;
(2)在偏钛酸浆液加入硫酸盐、尿素和磷酸二氢铵,升温至60-80℃,搅拌均匀,静置2-4h,再用氨水中和至pH至6.5-7.5之间,得水解浆料;所述硫酸盐、尿素和磷酸二氢铵的加入量以偏钛酸浆液中的二氧化钛计,分别为1-3%、0.5-1.5%和0.5-1.5%;
(3)在水解浆料中加热至80-100℃,再加入与水解将料体积比为0.5-1:1的浓盐酸,加压进行溶胶反应,反应结束加氨水中和至pH为6-7,得纳米钛白粉浆料;
(4)在纳米钛白粉浆料中加入分散剂,经压滤机压滤,压榨后的滤饼通过闪蒸干燥,利用汽流粉碎机粉碎,得纳米钛白粉。
进一步地,所述分散剂由椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇组成。优选地,所述分散剂以浆料中二氧化钛重量计,加入量为0.5-2.0%。优选地,所述分散剂中椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇的质量比为1-3:1-3:3-5。
进一步地,所述溶胶反应是在温度为100-120℃、压力为0.4-0.6MPa下反应 1-3h。
进一步地,步骤(1)和步骤(4)所述压滤是压滤至固含量为50-60%。
进一步地,所述闪蒸干燥控制温度在400-500℃。
进一步地,所述硫酸盐为硫酸钠、硫酸钾、硫酸铝钾和硫酸铝中的一种或多种组合物。
与现有技术相比,本发明的优点及有益效果为:
1、本发明方法制得的钛白粉粒径分布在20-30nm,比表面积为 370-420cm2/g,水分散性达到98%以上,应用在烟气脱硝中,具有很好的催化效果。
2、本方法在偏钛酸浆液加入硫酸盐、尿素和磷酸二氢铵,并通过溶胶反应,不仅能够控制钛白粉能够达到纳米级别,制得的产品粒径分布窄,还能扩大钛白粉的孔径,增大比表面积。
3、本发明方法加入由椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇组成的分散剂,能够显著提高钛白粉的分散性,解决了现有钛白粉易团聚导致的催化效率低的问题。
具体实施方式
下面结合具体实施方式对本发明作进一步详细说明。应该强调的是,下述说明仅仅是示例性的,而不是为了限制本发明的范围及其应用。
实施例1
一种制备纳米钛白粉的方法,包括如下步骤:
(1)将硫酸法制得的偏钛酸,经水洗,压滤机压滤,再加水调至成二氧化钛浓度为200g/L的偏钛酸浆液;
(2)在偏钛酸浆液加入硫酸铝钾、尿素和磷酸二氢铵,升温至70℃,搅拌均匀,静置3h,再用氨水中和至pH至7.0,得水解浆料;所述硫酸盐、尿素和磷酸二氢铵的加入量以偏钛酸浆液中的二氧化钛计,分别为2%、1.2%和0.8%;
(3)在水解浆料中加热至90℃,再加入与水解将料体积比为1:2的浓盐酸,加压进行溶胶反应,在温度为110℃、压力为0.5MPa下反应2.5h,反应结束加氨水中和至pH为6.5,得纳米钛白粉浆料;
(4)在纳米钛白粉浆料中加入以浆料中二氧化钛重量计加入量为1.2%的分散剂,所述分散剂由质量比为2:1:3的椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇组成,经压滤机压滤至固含量为55%,压榨后的滤饼在温度为450℃闪蒸干燥,利用汽流粉碎机粉碎,得纳米钛白粉。
实施例2
一种制备纳米钛白粉的方法,包括如下步骤:
(1)将硫酸法制得的偏钛酸,经水洗,压滤机压滤,再加水调至成二氧化钛浓度为150g/L的偏钛酸浆液;
(2)在偏钛酸浆液加入硫酸铝、尿素和磷酸二氢铵,升温至65℃,搅拌均匀,静置2h,再用氨水中和至pH至6.5,得水解浆料;所述硫酸盐、尿素和磷酸二氢铵的加入量以偏钛酸浆液中的二氧化钛计,分别为1.5%、0.8%和1.2%;
(3)在水解浆料中加热至100℃,再加入与水解将料体积比为1:1的浓盐酸,加压进行溶胶反应,在温度为120℃、压力为0.4MPa下反应2h,反应结束加氨水中和至pH为6.5,得纳米钛白粉浆料;
(4)在纳米钛白粉浆料中加入以浆料中二氧化钛重量计加入量为1.8%的分散剂,所述分散剂由质量比为1:1:4的椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇组成。经压滤机压滤至固含量为60%,压榨后的滤饼在温度为500℃闪蒸干燥,利用汽流粉碎机粉碎,得纳米钛白粉。
实施例3
一种制备纳米钛白粉的方法,包括如下步骤:
(1)将硫酸法制得的偏钛酸,经水洗,压滤机压滤,再加水调至成二氧化钛浓度为250g/L的偏钛酸浆液;
(2)在偏钛酸浆液加入硫酸钠、尿素和磷酸二氢铵,升温至80℃,搅拌均匀,静置3h,再用氨水中和至pH至7.0,得水解浆料;所述硫酸盐、尿素和磷酸二氢铵的加入量以偏钛酸浆液中的二氧化钛计,分别为2%、1%和0.8%;
(3)在水解浆料中加热至90℃,再加入与水解将料体积比为1:1的浓盐酸,加压进行溶胶反应,在温度为110℃、压力为0.5MPa下反应2.5h,反应结束加氨水中和至pH为6.5,得纳米钛白粉浆料;
(4)在纳米钛白粉浆料中加入以浆料中二氧化钛重量计加入量为0.8%的分散剂,所述分散剂由质量比为3:2:5的椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇组成.经压滤机压滤至固含量为55%,压榨后的滤饼在温度为400℃闪蒸干燥,利用汽流粉碎机粉碎,得纳米钛白粉。
实施例4
一种制备纳米钛白粉的方法,包括如下步骤:
(1)将硫酸法制得的偏钛酸,经水洗,压滤机压滤,再加水调至成二氧化钛浓度为200g/L的偏钛酸浆液;
(2)在偏钛酸浆液加入硫酸钾、尿素和磷酸二氢铵,升温至70℃,搅拌均匀,静置4h,再用氨水中和至pH至6.5,得水解浆料;所述硫酸钠、尿素和磷酸二氢铵的加入量以偏钛酸浆液中的二氧化钛计,分别为3%、0.6%和1.2%;
(3)在水解浆料中加热至100℃,再加入与水解将料体积比为1:1.5的浓盐酸,加压进行溶胶反应,在温度为100℃、压力为0.6MPa下反应3h,反应结束加氨水中和至pH为7.0,得纳米钛白粉浆料;
(4)在纳米钛白粉浆料中加入以浆料中二氧化钛重量计加入量为1.5%的分散剂,所述分散剂由质量比为1:1:3的椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇组成。经压滤机压滤至固含量为50%,压榨后的滤饼在温度为450℃闪蒸干燥,利用汽流粉碎机粉碎,得纳米钛白粉。
实施例5
一种制备纳米钛白粉的方法,包括如下步骤:
(1)将硫酸法制得的偏钛酸,经水洗,压滤机压滤,再加水调至成二氧化钛浓度为250g/L的偏钛酸浆液;
(2)在偏钛酸浆液加入硫酸铝钾、尿素和磷酸二氢铵,升温至80℃,搅拌均匀,静置3h,再用氨水中和至pH至7.5,得水解浆料;所述硫酸钠、尿素和磷酸二氢铵的加入量以偏钛酸浆液中的二氧化钛计,分别为1.5%、1%和1%;
(3)在水解浆料中加热至120℃,再加入与水解将料体积比为1:1的浓盐酸,加压进行溶胶反应,在温度为120℃、压力为0.5MPa下反应2h,反应结束加氨水中和至pH为7.0,得纳米钛白粉浆料;
(4)在纳米钛白粉浆料中加入以浆料中二氧化钛重量计加入量为2%的分散剂,所述分散剂由质量比为2:3:3的椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇组成。经压滤机压滤至固含量为60%,压榨后的滤饼在温度为400℃闪蒸干燥,利用汽流粉碎机粉碎,得纳米钛白粉。
将实施例1-5制得的钛白粉经过常规方法检测比表面积、粒径大小及分散性,测试结果如表1所示。
表1:本发明制得的纳米钛白粉的性能检测结果
产品 比表面积(cm<sup>2</sup>/g) 平均粒径(nm) 水分散性(%)
实施例1 397 25.6 98.46
实施例2 416 23.4 99.03
实施例3 371 27.1 98.11
实施例4 385 21.2 98.97
实施例5 409 27.4 99.14
本发明制得的纳米钛白粉具有大比表面积、粒径达到纳米级别、分散性好等优点。
将本发明实施例1-5制得的钛白粉应用在烟气脱硝中,钛白粉在烟气条件为950ppm NOx、3.2%O2、165ppm SO2,气体流速为300ml/min、温度为450下℃进行反应。实施例1-5的脱硝率分别为:98.64%、99.17%、98.26%、98.18%和 98.74%。
以上内容是结合具体的/优选的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,其还可以对这些已描述的实施例做出若干替代或变型,而这些替代或变型方式都应视为属于本发明的保护范围。

Claims (8)

1.一种制备纳米钛白粉的方法,其特征在于:包括如下步骤:
(1)将硫酸法制得的偏钛酸,经水洗,压滤机压滤,再加水调至成二氧化钛浓度为150-250g/L的偏钛酸浆液;
(2)在偏钛酸浆液加入硫酸盐、尿素和磷酸二氢铵,升温至60-80℃,搅拌均匀,静置2-4h,再用氨水中和至pH至6.5-7.5之间,得水解浆料;所述硫酸盐、尿素和磷酸二氢铵的加入量以偏钛酸浆液中的二氧化钛计,分别为1-3%、0.5-1.5%和0.5-1.5%;
(3)在水解浆料中加热至80-100℃,再加入与水解将料体积比为0.5-1:1的浓盐酸,加压进行溶胶反应,反应结束加氨水中和至pH为6-7,得纳米钛白粉浆料;
(4)在纳米钛白粉浆料中加入分散剂,经压滤机压滤,压榨后的滤饼通过闪蒸干燥,利用汽流粉碎机粉碎,得纳米钛白粉。
2.根据权利要求1所述制备纳米钛白粉的方法,其特征在于:所述分散剂由椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇组成。
3.根据权利要求2所述制备纳米钛白粉的方法,其特征在于:所述分散剂以浆料中二氧化钛重量计,加入量为0.5-2.0%。
4.根据权利要求2所述制备纳米钛白粉的方法,其特征在于:所述分散剂中椰子油酰胺丙基甜菜碱、聚甘油脂肪酸酯和聚乙二醇的质量比为1-3:1-3:3-5。
5.根据权利要求1所述纳米钛白粉的方法,其特征在于:所述溶胶反应是在温度为100-120℃、压力为0.4-0.6MPa下反应1-3h。
6.根据权利要求1所述制备纳米钛白粉的方法,其特征在于:步骤(1)和步骤(4)所述压滤是压滤至固含量为50-60%。
7.根据权利要求1所述制备纳米钛白粉的方法,其特征在于:所述闪蒸干燥控制温度在400-500℃。
8.根据权利要求1所述制备纳米钛白粉的方法,其特征在于:所述硫酸盐为硫酸钠、硫酸钾、硫酸铝钾和硫酸铝中的一种或多种组合物。
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