CN111570132A - Paint spraying system of annular product - Google Patents
Paint spraying system of annular product Download PDFInfo
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- CN111570132A CN111570132A CN202010266267.0A CN202010266267A CN111570132A CN 111570132 A CN111570132 A CN 111570132A CN 202010266267 A CN202010266267 A CN 202010266267A CN 111570132 A CN111570132 A CN 111570132A
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- paint spraying
- spray gun
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- adjusting
- guide rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- Spray Control Apparatus (AREA)
Abstract
本发明公开了一种环形产品的喷漆系统,属于环形产品表面喷漆技术领域,一种环形产品的喷漆系统,包括沿悬挂输送线输送方向依次设置的上料区、第一喷漆台、翻转装置、第二喷漆台、烘烤箱、以及卸料区,悬挂输送线为闭环式输送线,悬挂输送线上间隔悬挂有若干挂具,若干挂具沿悬挂输送线的输送方向依次输送,第一喷漆台和第二喷漆台分别对应设置有一个喷漆设备。本发明的环形产品的喷漆系统,在闭环的悬挂输送线上完成上料、喷漆、换面、烘干和卸料一系列动作,无需人工换面和送入烘烤箱,有效避免人工污染,且大大提高喷漆效率,喷漆均匀。
The invention discloses a paint spraying system for annular products, which belongs to the technical field of surface painting of annular products. A paint spraying system for annular products comprises a feeding area, a first paint spraying table, a turning device, The second paint spraying table, the baking box, and the unloading area, the hanging conveying line is a closed-loop conveying line, and there are several hangers suspended at intervals on the hanging conveying line, and the several hangers are conveyed in sequence along the conveying direction of the hanging conveying line. The table and the second paint spraying table are respectively provided with a paint spraying device. The paint spraying system for annular products of the invention completes a series of actions of loading, painting, surface changing, drying and unloading on a closed-loop hanging conveying line, without the need for manual surface changing and feeding into the baking box, effectively avoiding manual pollution, And greatly improve the efficiency of painting, paint evenly.
Description
技术领域technical field
本发明属于环形产品表面喷漆技术领域,尤其涉及一种环形产品的喷漆系统。The invention belongs to the technical field of surface painting of annular products, and particularly relates to a painting system for annular products.
背景技术Background technique
在现代工业,特别是在机械制造业中,喷漆较为广泛地应用。对于自行车车轮等各类环形产品,目前传统喷漆有手工喷漆、机器人喷漆、也有采用旋转台自动喷漆,手工喷漆均匀度不可控,效果也不好,机器人喷漆效率慢,设备成本偏高,现有的旋转台喷漆效率低,而且需要人工送入烘烤箱烘干,容易产生人工污染的问题,对人员技术操作要求比较高,而且费时又费力。In modern industry, especially in machinery manufacturing, spray paint is widely used. For various ring-shaped products such as bicycle wheels, traditional spray painting includes manual spraying, robot spraying, and automatic spraying on a rotary table. The uniformity of manual spraying is uncontrollable and the effect is not good. Robotic spraying efficiency is slow and equipment costs are high. The rotary table spraying efficiency is low, and it needs to be manually sent to the baking oven for drying, which is easy to cause the problem of artificial pollution, requires relatively high technical operation of personnel, and is time-consuming and labor-intensive.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提出一种环形产品的喷漆系统,在闭环的悬挂输送线上完成上料、喷漆、换面、烘干和卸料一系列动作,无需人工换面和送入烘烤箱,有效避免人工污染,且大大提高喷漆效率,喷漆均匀。The purpose of the present invention is to propose a paint spraying system for annular products, which completes a series of actions of loading, painting, surface changing, drying and unloading on a closed-loop hanging conveying line, without the need for manual surface changing and feeding into the oven, Effectively avoid artificial pollution, and greatly improve the efficiency of painting, paint evenly.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
本发明提供的一种环形产品的喷漆系统,包括沿悬挂输送线输送方向依次设置的上料区、第一喷漆台、翻转装置、第二喷漆台、烘烤箱、以及卸料区,悬挂输送线为闭环式输送线,悬挂输送线上间隔悬挂有若干挂具,若干挂具沿悬挂输送线的输送方向依次输送,第一喷漆台和第二喷漆台分别对应设置有一个喷漆设备。A paint spraying system for annular products provided by the present invention includes a feeding area, a first paint spraying table, a turning device, a second paint spraying table, a baking box, and an unloading area, which are sequentially arranged along the conveying direction of the hanging conveying line. The line is a closed-loop conveyor line. Several hangers are suspended on the suspension conveyor line at intervals. Several hangers are transported in turn along the conveying direction of the hanging conveyor line. The first spray booth and the second spray booth are respectively provided with a paint spraying device.
优选地,第一喷漆台和第二喷漆台处的悬挂输送线上设有导向装置。Preferably, guide devices are provided on the hanging conveying lines at the first and second spray booths.
优选地,喷漆设备包括第一直线滑台、升降台、以及旋转喷枪组件,第一直线滑台的运动方向与悬挂输送线的输送方向平行,升降台固定在第一直线滑台的滑动端上,旋转喷枪组件固定在升降台的升降端上,旋转喷枪组件的喷漆端朝向悬挂输送线设置。Preferably, the painting equipment includes a first linear sliding table, a lifting table, and a rotating spray gun assembly, the moving direction of the first linear sliding table is parallel to the conveying direction of the hanging conveying line, and the lifting table is fixed on the first linear sliding table. On the sliding end, the rotating spray gun assembly is fixed on the lifting end of the lifting platform, and the paint spraying end of the rotating spray gun assembly is arranged toward the hanging conveying line.
优选地,旋转喷枪组件包括第二直线滑台、第一轴承座、旋转轴、旋转驱动件、第一安装座、两组移动模组、第一调节导杆、第二调节导杆、竖杆、用于前后调节第一调节导杆的第一调节块、用于左右调节第二调节导杆的第二调节块、第一喷枪、第二喷枪、以及第三喷枪,第二直线滑台的运动方向与悬挂输送线的输送方向垂直,第二直线滑台的滑动端固定有第一轴承座和旋转驱动件,旋转轴的一端固定有第一安装座,旋转轴的另一端穿过第一轴承座,旋转轴与第一轴承座转动配合,旋转轴由旋转驱动件驱动,第一安装座上固定有两组移动模组,第一调节块设置在其中一组移动模组的移动端上,第一调节导杆穿过第一调节块,第一喷枪可调节设置在第一调节导杆上,第二调节块设置在第一调节块的上方,第二调节导杆穿过第二调节块,第二喷枪可调节设置在第二调节导杆上,竖杆固定在另一组移动模组的移动端上,第三喷枪可调节设置在竖杆上,第一喷枪位于第二喷枪和第三喷枪之间。Preferably, the rotary spray gun assembly includes a second linear sliding table, a first bearing seat, a rotating shaft, a rotating driving member, a first mounting seat, two sets of moving modules, a first adjusting guide rod, a second adjusting guide rod, and a vertical rod , the first adjustment block used to adjust the first adjustment guide rod forward and backward, the second adjustment block used to adjust the second adjustment guide rod left and right, the first spray gun, the second spray gun, and the third spray gun, the second linear slide table The moving direction is perpendicular to the conveying direction of the hanging conveying line, the sliding end of the second linear slide table is fixed with a first bearing seat and a rotating driving member, one end of the rotating shaft is fixed with a first mounting seat, and the other end of the rotating shaft passes through the first bearing seat and the rotating drive member. Bearing seat, the rotating shaft is rotatably matched with the first bearing seat, the rotating shaft is driven by the rotating driving element, the first mounting seat is fixed with two groups of moving modules, and the first adjusting block is arranged on the moving end of one of the moving modules , the first adjustment guide rod passes through the first adjustment block, the first spray gun is adjustable and arranged on the first adjustment guide rod, the second adjustment block is arranged above the first adjustment block, and the second adjustment guide rod passes through the second adjustment guide Block, the second spray gun can be adjusted on the second adjustment guide rod, the vertical rod is fixed on the moving end of another group of moving modules, the third spray gun can be adjusted on the vertical rod, the first spray gun is located between the second spray gun and the Between the third spray gun.
优选地,第一喷枪、第二喷枪和第三喷枪上均开设有通孔,第一调节导杆和第二调节导杆的一端均具有竖直部,第一调节导杆的竖直部穿过第一喷枪的通孔并通过螺栓固定,第二调节导杆的竖直部穿过第二喷枪的通孔并通过螺栓固定,竖杆穿过第三喷枪的通孔并通过螺栓固定。Preferably, the first spray gun, the second spray gun and the third spray gun are all provided with through holes, one end of the first adjustment guide rod and the second adjustment guide rod have a vertical part, and the vertical part of the first adjustment guide rod passes through The vertical part of the second adjusting guide rod passes through the through hole of the second spray gun and is fixed by bolts, and the vertical rod passes through the through hole of the third spray gun and is fixed by bolts.
优选地,旋转驱动件包括第二安装座、第一伺服电机、第一同步轮、第一同步皮带,第一伺服电机固定在第二安装座上,第一伺服电机的输出轴和旋转轴上均设有第一同步轮且通过第一同步皮带传动连接。Preferably, the rotary driving member includes a second mounting seat, a first servo motor, a first synchronizing wheel, and a first timing belt, the first servo motor is fixed on the second mounting seat, and the output shaft and the rotating shaft of the first servo motor are Both are provided with a first synchronous wheel and are connected by a first synchronous belt.
优选地,旋转轴远离第一安装座的一端设有旋转接头,旋转轴内部中空且两侧开设有线孔,线孔靠近第一安装座设置。Preferably, the end of the rotating shaft away from the first mounting seat is provided with a rotating joint, the interior of the rotating shaft is hollow and has wire holes on both sides, and the wire holes are arranged close to the first mounting seat.
优选地,第一直线滑台包括机架、直线导轨、直线滑块、第二伺服电机、减速箱、第二轴承座、第二同步轮、第二同步皮带、第三轴承座、轴芯、张紧轮、以及调节板,机架上固定有直线导轨,直线导轨上滑动连接有直线滑块,机架的一端固定有第二伺服电机、减速箱和第二轴承座,第二伺服电机与减速箱相连,减速箱的输出轴穿过第二轴承座且固定有第二同步轮,机架的另一端设置有调节板,调节板的一侧固定有第三轴承座,轴芯的端部设置在第三轴承座内,张紧轮固定在轴芯上,张紧轮和第二同步轮之间通过第二同步皮带传动连接,第二同步皮带与直线滑块相连。Preferably, the first linear slide table includes a frame, a linear guide rail, a linear slider, a second servo motor, a reduction box, a second bearing seat, a second synchronizing wheel, a second synchronizing belt, a third bearing seat, and a shaft core. , tensioning wheel, and adjusting plate, a linear guide rail is fixed on the frame, a linear slider is slidably connected to the linear guide rail, and one end of the frame is fixed with a second servo motor, a reduction box and a second bearing seat, the second servo motor It is connected with the reduction box, the output shaft of the reduction box passes through the second bearing seat and is fixed with the second synchronizing wheel, the other end of the frame is provided with an adjustment plate, one side of the adjustment plate is fixed with a third bearing seat, and the end of the shaft core is The tensioning wheel is fixed on the shaft core, and the tensioning wheel and the second synchronous wheel are connected by a second synchronous belt, and the second synchronous belt is connected with the linear slider.
优选地,直线导轨的左右两侧均设有限位开关。Preferably, limit switches are provided on both the left and right sides of the linear guide rail.
优选地,升降台下部的前后两侧均固定有防护板。Preferably, protective plates are fixed on both front and rear sides of the lower part of the lifting platform.
本发明的有益效果为:The beneficial effects of the present invention are:
1、在闭环的悬挂输送线上完成上料、喷漆、换面、烘干和卸料一系列动作,无需人工换面和送入烘烤箱,有效避免人工污染,且大大提高喷漆效率。1. A series of actions of loading, painting, surface changing, drying and unloading are completed on the closed-loop hanging conveyor line, without manual surface changing and feeding into the oven, which effectively avoids manual pollution and greatly improves the efficiency of painting.
2、间隔设置多个挂具,进一步提高喷漆效率,减少人工成本,只需要进行简单上料卸料操作,对人员技术操作要求低。2. Multiple hangers are set at intervals to further improve the painting efficiency and reduce labor costs. Only simple loading and unloading operations are required, and the technical requirements for personnel are low.
3、通过第一直线滑台的设置实现跟随环形产品同步喷漆,升降台可根据实际需求调节旋转喷枪组件的高度,通过旋转喷枪进行旋转喷漆,实现对环形产品的均匀喷漆。3. Through the setting of the first linear slide table, the paint can be sprayed synchronously with the ring-shaped product. The lift table can adjust the height of the rotating spray gun assembly according to the actual needs.
4、可对环形产品多角度喷漆作业,根据需求调节第一喷枪、第二喷枪和第三喷枪的位置,适用于不同规格的喷漆作业,灵活的高,操作简便。4. It can spray paint from multiple angles on annular products, and adjust the positions of the first spray gun, the second spray gun and the third spray gun according to the needs. It is suitable for spray painting operations of different specifications, with high flexibility and easy operation.
附图说明Description of drawings
图1是本发明的俯视结构示意图。FIG. 1 is a schematic top view of the structure of the present invention.
图2是本发明喷漆设备的立体结构示意图。FIG. 2 is a schematic three-dimensional structure diagram of the paint spraying equipment of the present invention.
图3是本发明旋转喷枪组件的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the rotary spray gun assembly of the present invention.
图4是本发明第二喷枪的立体结构示意图。4 is a schematic three-dimensional structure diagram of the second spray gun of the present invention.
图5是本发明旋转轴的剖视结构示意图。FIG. 5 is a schematic cross-sectional view of the rotating shaft of the present invention.
图6是图2中A的放大示意图。FIG. 6 is an enlarged schematic view of A in FIG. 2 .
图7是本发明直线滑块和第二同步皮带的主视结构示意图。FIG. 7 is a schematic front view of the linear slider and the second timing belt of the present invention.
图8是图2中B的放大示意图。FIG. 8 is an enlarged schematic view of B in FIG. 2 .
图9是本发明挂具的主视结构示意图。FIG. 9 is a schematic view of the front structure of the hanger of the present invention.
附图中的标记为:1-悬挂输送线,2-上料区,3-第一喷漆台,4-翻转装置,5-第二喷漆台,6-烘烤箱,7-卸料区,8-挂具,9-喷漆设备,91-第一直线滑台,911-机架,912-直线导轨,913-直线滑块,914-第二伺服电机,915-减速箱,916-第二轴承座,917-第二同步轮,918-第二同步皮带,919-第三轴承座,9110-轴芯,9111-张紧轮,9112-调节板,9113-限位开关,92-升降台,93-旋转喷枪组件,931-第二直线滑台,932-第一轴承座,933-旋转轴,934-旋转驱动件,9341-第二安装座,9342-第一伺服电机,9343-第一同步轮,9344-第一同步皮带,935-第一安装座,936-移动模组,937-第一调节导杆,938-第二调节导杆,939-竖杆,9310-第一调节块,9311-第二调节块,9312-第一喷枪,9313-第二喷枪,9314-第三喷枪,9315-通孔,9316-竖直部,9317-旋转接头,9318-线孔,10-导向装置,11-防护板。The signs in the drawings are: 1-hanging conveyor line, 2-feeding area, 3-first spraying table, 4-turning device, 5-second spraying table, 6-baking box, 7-discharging area, 8-hanging tool, 9-painting equipment, 91-first linear slide table, 911-frame, 912-linear guide rail, 913-linear slider, 914-second servo motor, 915-reduction box, 916-first Second bearing seat, 917-second synchronous wheel, 918-second synchronous belt, 919-third bearing seat, 9110-shaft core, 9111-tensioner, 9112-adjustment plate, 9113-limit switch, 92-lifting Table, 93-Rotary Gun Assembly, 931-Second Linear Slide, 932-First Bearing Block, 933-Rotary Shaft, 934-Rotary Drive, 9341-Second Mounting Base, 9342-First Servo Motor, 9343- 1st synchronizing wheel, 9344-1st synchronizing belt, 935-1st mounting seat, 936-moving module, 937-1st adjusting rod, 938-2nd adjusting rod, 939-vertical rod, 9310-1st Adjustment Block, 9311-Second Adjustment Block, 9312-First Gun, 9313-Second Gun, 9314-Third Gun, 9315-Through Hole, 9316-Vertical, 9317-Rotary Joint, 9318-Line Hole, 10 - Guides, 11 - Guards.
具体实施方式Detailed ways
现结合附图和具体实施方式对本发明进一步说明。The present invention will now be further described with reference to the accompanying drawings and specific embodiments.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。Contents not described in detail in this specification belong to the prior art known to those skilled in the art. In the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention. The invention and simplified description do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", "third", etc. are only used to differentiate the description and should not be construed as indicating or implying relative importance.
如图1至图9所示,本实施例中提供的一种环形产品的喷漆系统,包括沿悬挂输送线1输送方向依次设置的上料区2、第一喷漆台3、翻转装置4、第二喷漆台5、烘烤箱6、以及卸料区7,悬挂输送线1为闭环式输送线,烘烤箱6与卸料区7之间间隔一定距离,以使烘烤后的环形产品在输送过程中得到冷却,悬挂输送线1上等距间隔悬挂有若干挂具8,若干挂具8沿悬挂输送线1的输送方向依次输送,第一喷漆台3和第二喷漆台5分别对应设置有一个喷漆设备9。通过挂具8在悬挂输送线1上循环输送,进入各个作业区,大大提高喷漆效率。在上料区2将环形产品装入挂具8,通过悬挂输送线1输送至第一喷漆台3,环形产品进入第一喷漆台3区域时,第一喷漆台3前侧的喷漆设备9的喷漆端跟随环形产品输送方向同步喷漆作业对环形产品的一面进行喷漆,完成喷漆作业后该喷漆设备9的喷漆端复位,环形产品走出第一喷漆台3后经过翻转装置4翻转完成环形产品的翻面,随后进入第二喷漆台5环形产品进入第二喷漆台5区域时,第二喷漆台5前侧的喷漆设备9的喷漆端跟随环形产品输送方向同步喷漆作业对环形产品的另一面进行喷漆,完成喷漆作业后该喷漆设备9的喷漆端复位,如此完成环形产品是双面喷漆,随后环形产品被输送至烘烤箱6烘烤,以预设温度烘干一段时间,无需人工翻面和将环形产品送入烘烤箱6,避免人工污染,经过烘烤箱6烘烤后的环形产品被送至卸料区7卸料,将环形产品卸下放入架车,挂具8完成一个循环,间隔设置多个挂具8,可大大提高喷漆效率,减少人工成本,只需要进行简单上料卸料操作,对人员技术操作要求低。As shown in FIGS. 1 to 9 , a paint spraying system for annular products provided in this embodiment includes a feeding area 2 , a first paint spraying table 3 , a turning device 4 , a first paint spraying table 3 , a turning device 4 , a feeding area 2 , a first paint spraying table 3 , a second The second paint spraying table 5, the
进一步的,第一喷漆台3和第二喷漆台5处的悬挂输送线1上设有导向装置10,通过导向装置10进行导向,确保有效喷漆和喷漆均匀度。Further, a
进一步的,喷漆设备9包括第一直线滑台91、升降台92、以及旋转喷枪组件93,第一直线滑台91的运动方向与悬挂输送线1的输送方向平行,升降台92固定在第一直线滑台91的滑动端上,旋转喷枪组件93固定在升降台92的升降端上,旋转喷枪组件93的喷漆端朝向悬挂输送线1设置。通过第一直线滑台91的设置实现跟随环形产品同步喷漆。升降台92可根据实际需求调节旋转喷枪组件的高度。通过旋转喷枪进行旋转喷漆,实现对环形产品的均匀喷漆,并且大大提高喷漆效率。第一直线滑台91的滑动速率和悬挂输送线1的输送速率一致且均可通过PLC控制器预设调控。Further, the painting equipment 9 includes a first linear sliding table 91, a lifting table 92, and a rotating
进一步的,旋转喷枪组件93包括第二直线滑台931、第一轴承座932、旋转轴933、旋转驱动件934、第一安装座935、两组移动模组936、第一调节导杆937、第二调节导杆938、竖杆939、用于前后调节第一调节导杆937的第一调节块9310、用于左右调节第二调节导杆938的第二调节块9311、第一喷枪9312、第二喷枪9313、以及第三喷枪9314,第二直线滑台931的运动方向与悬挂输送线1的输送方向垂直,本实施例中第二直线滑台931的运动方向为前后运动,第二直线滑台931的滑动端固定有第一轴承座932和旋转驱动件934,旋转轴933的后端固定有第一安装座935,旋转轴933的前端穿过第一轴承座932,旋转轴933与第一轴承座932转动配合,旋转轴933由旋转驱动件934驱动,第一安装座935上固定有两组移动模组936,由步进电机驱动,第一调节块9310设置在其位于右侧的移动模组936的移动端上,第一调节导杆937穿过第一调节块9310,第一喷枪9312可调节设置在第一调节导杆937上,第二调节块9311设置在第一调节块9310的上方,第二调节导杆938穿过第二调节块9311,第二喷枪9313可调节设置在第二调节导杆938上,竖杆939固定在位于左侧的移动模组936的移动端上,第三喷枪9314可调节设置在竖杆939上,第一喷枪9312位于第二喷枪9313和第三喷枪9314之间。通过第二直线滑台931调节第一安装座935及其上结构与环形产品之间的距离。通过旋转驱动件934驱动旋转轴933转动,进而带动第一安装座935及其上结构转动,实现旋转喷漆作业。通过位于右侧的移动模组936带动第一喷枪9312和第二喷枪9313左右运动,以调节第一喷枪9312和第二喷枪9313的位置,通过位于左侧的移动模组936带动第三喷枪9314左右运动,以调节第三喷枪9314的位置。通过第一调节导杆937和第一调节块9310的配合,可微调第一喷枪9312的前后位置,通过第二调节导杆938和第二调节块9311的配合,可微调第二喷枪9313的左右位置,竖杆939的设置使得第三喷枪9314可上下调节,调节后通过均螺栓固定。如此可对环形产品多角度喷漆作业,适用于不同规格的喷漆作业,灵活的高,操作简便。Further, the rotary
具体的,第一喷枪9312、第二喷枪9313和第三喷枪9314上均开设有通孔9315,第一调节导杆937和第二调节导杆938的一端均具有竖直部9316,第一调节导杆937的竖直部9316穿过第一喷枪9312的通孔9315并通过螺栓固定,第二调节导杆938的竖直部9316穿过第二喷枪9313的通孔9315并通过螺栓固定,竖杆939穿过第三喷枪9314的通孔9315并通过螺栓固定。竖直部9316的设置即是为了安装第一喷枪9312和第二喷枪9313,也可为调节第一喷枪9312和第二喷枪9313的高度,调节后通过螺栓固定。Specifically, the
进一步的,旋转驱动件934包括第二安装座9341、第一伺服电机9342、第一同步轮9343、第一同步皮带9344,第一伺服电机9342固定在第二安装座9341上,第一伺服电机9342的输出轴和旋转轴933上均设有第一同步轮9343且通过第一同步皮带9344传动连接。通过第一伺服电机9342转动,带动第一伺服电机9342输出轴上的第一同步轮9343转动,通过第一同步皮带9344同步带动旋转轴933上的第一同步轮9343转动,进而带动旋转轴933转动,实现旋转动作。Further, the
进一步的,旋转轴933远离前端设有用于进气、进油漆、进电等的旋转接头9317,旋转轴933内部中空且两侧开设有线孔9318,线孔9318靠近第一安装座935设置,线孔9318方便气管、油管、控制电线等的通过,此设计避免气管、油漆管、控制电线等的缠绕。Further, the
进一步的,第一直线滑台91包括机架911、直线导轨912、直线滑块913、第二伺服电机914、减速箱915、第二轴承座916、第二同步轮917、第二同步皮带918、第三轴承座919、轴芯9110、张紧轮9111、以及调节板9112,机架911上固定有直线导轨912,直线导轨912上滑动连接有直线滑块913,机架911的一右端固定有第二伺服电机914、减速箱915和第二轴承座916,第二伺服电机914与减速箱915相连,减速箱915的输出轴穿过第二轴承座916且固定有第二同步轮917,机架911的左端设置有调节板9112,调节板9112的右侧固定有第三轴承座919,轴芯9110的端部设置在第三轴承座919内,张紧轮9111固定在轴芯9110上,张紧轮9111和第二同步轮917之间通过第二同步皮带918传动连接,第二同步皮带918与直线滑块913相连,张紧轮9111为套入式。通过第二伺服电机914的正反转动,带动第二同步轮917正反转动,使得第二同步皮带运动,进而带动直线滑块913在直线导轨912上左右滑动,实现喷漆端的跟随和复位。通过调节调节板9112可调节张紧轮9111的位置,进而调节松紧度。具体的,调节板9112和机架911上均开设有调节孔,调节完毕后通过螺栓固定。Further, the first linear slide table 91 includes a
进一步的,直线导轨912的左右两侧均设有限位开关9113,限位开关9113的设置可防止撞机而破坏机台配件,确保安全性。Further,
进一步的,升降台92下部的前后两侧均固定有防护板11,防护板11的设置进一步提高安全性。Further, the front and rear sides of the lower part of the
本发明的控制方式是通过PLC控制器来自动控制,根据不同种类的工件,将预设的数据存储于PLC控制器中,可自动调入不同规格工件参数,实现全自动喷漆,PLC控制器的控制电路通过本领域的技术人员简单编程即可实现,属于本领域的公知常识,并且本发明主要用来保护机械装置,所以本发明不再详细解释控制方式和电路连接。The control method of the present invention is automatically controlled by a PLC controller. According to different types of workpieces, the preset data is stored in the PLC controller, and the parameters of workpieces of different specifications can be automatically transferred to realize automatic painting. The control circuit can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in the art, and the present invention is mainly used to protect the mechanical device, so the present invention will not explain the control method and circuit connection in detail.
本发明做到喷漆设备9与悬挂输送线1全自动跟随喷漆结合技术。通过闭环的悬挂输送线1、挂具8、喷漆设备9等组成连续偱环系统,从而实现上料、工件自动翻转、喷漆、烘干、卸料回流等全部工序,自动化程序高、工艺简单、性能好。从而大幅度提高了生产效率,降低成本,节省能耗,减轻了劳动强度。The present invention achieves the combination technology of the painting equipment 9 and the
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解;其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand; The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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