CN111576500A - A kind of foundation pile quality testing equipment - Google Patents
A kind of foundation pile quality testing equipment Download PDFInfo
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- CN111576500A CN111576500A CN202010400660.4A CN202010400660A CN111576500A CN 111576500 A CN111576500 A CN 111576500A CN 202010400660 A CN202010400660 A CN 202010400660A CN 111576500 A CN111576500 A CN 111576500A
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Abstract
本发明公开了一种基桩质量检测设备,包括桩本体以及套装在桩本体外部的套环机构,所述套环机构顶面配合安装有圆盘定位机构,所述圆盘定位机构内部转动固定安装有敲击锤机构,所述套环机构外部固定连接有应变测试仪机构,所述桩本体顶面边缘粘结有传感器。本发明通过敲击锤机构的设置,可通过对电动液压推杆进行调节,从而在对桩头进行信号采集时,自动敲击桩头指定部位,且保证每次敲击力度的一致性;通过设置转动连接的倒U型安装架和连接转柱,可调节敲击锤的位置,适用于多测点基桩的检测。
The invention discloses a quality testing equipment for foundation piles, comprising a pile body and a collar mechanism sheathed outside the pile body. The top surface of the collar mechanism is fitted with a disk positioning mechanism, and the disk positioning mechanism is internally rotated and fixed. A percussion hammer mechanism is installed, a strain tester mechanism is fixedly connected to the outside of the collar mechanism, and a sensor is bonded to the edge of the top surface of the pile body. Through the setting of the hammer mechanism, the invention can adjust the electro-hydraulic push rod, so that when the signal collection is performed on the pile head, the designated part of the pile head can be automatically struck, and the consistency of each striking force can be ensured; The inverted U-shaped mounting bracket and the connecting rotating column are set up to rotate, and the position of the percussion hammer can be adjusted, which is suitable for the detection of multi-point piles.
Description
技术领域technical field
本发明属于基桩质量检测技术领域,尤其涉及一种基桩质量检测设备。The invention belongs to the technical field of foundation pile quality detection, in particular to a foundation pile quality detection device.
背景技术Background technique
基桩动测仪可分为基桩高(大)应变检测仪,用于检测基桩的竖向抗压承载力和桩身完整性;基桩低(小)应变检测仪,主要用于桩的完整性检测。The foundation pile dynamic measuring instrument can be divided into the foundation pile high (large) strain detector, which is used to detect the vertical compressive bearing capacity of the foundation pile and the integrity of the pile body; the foundation pile low (small) strain detector, which is mainly used for the pile integrity check.
基桩动测仪的主要操作流程如下:首先工作人员将传感器使用粘性耦合剂粘结在桩头测点上,打开主机,进行参数设置和数据原始记录;其次,工作人员敲击桩头指定部位,另一人观察采集信号,对于大直径或重要部队桩基,可布置多个测点;最后,将各试验仪器进行收纳,并进行后续的数据处理。在此过程中,在对桩头进行信号采集时,由于敲击力度不同,结果也不相同,不利于试验数据的准确性。The main operation process of the foundation pile dynamic tester is as follows: First, the staff uses viscous couplant to bond the sensor on the pile head measuring point, turn on the host, and perform parameter setting and original data recording; secondly, the staff taps the designated part of the pile head. , another person observes and collects signals. For large-diameter or important army pile foundations, multiple measuring points can be arranged; finally, each test instrument is stored and subsequent data processing is performed. In this process, when the signal collection is performed on the pile head, the results are not the same due to the different percussion strength, which is not conducive to the accuracy of the test data.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术存在的以上问题,提供一种基桩质量检测设备,通过敲击锤机构的设置,可通过对电动液压推杆进行调节,从而在对桩头进行信号采集时,自动敲击桩头指定部位,且保证每次敲击力度的一致性;通过设置转动连接的倒U型安装架和连接转柱,可调节敲击锤的位置,适用于多测点基桩的检测。The purpose of the present invention is to overcome the above problems existing in the prior art, and to provide a foundation pile quality detection equipment, through the setting of the hammer mechanism, the electro-hydraulic push rod can be adjusted, so that when the signal collection of the pile head is performed , automatically strike the designated part of the pile head, and ensure the consistency of the strike force each time; by setting the rotating connection of the inverted U-shaped mounting frame and the connecting column, the position of the hammer can be adjusted, which is suitable for multi-point piles detection.
为实现上述技术目的,达到上述技术效果,本发明通过以下技术方案实现:In order to realize the above-mentioned technical purpose and achieve the above-mentioned technical effect, the present invention is realized through the following technical solutions:
一种基桩质量检测设备,包括桩本体以及套装在桩本体外部的套环机构,所述套环机构顶面配合安装有圆盘定位机构,所述圆盘定位机构内部转动固定安装有敲击锤机构,所述套环机构外部固定连接有应变测试仪机构,所述桩本体顶面边缘粘结有传感器;A foundation pile quality detection equipment, comprising a pile body and a collar mechanism sleeved outside the pile body, the top surface of the collar mechanism is fitted with a disc positioning mechanism, and the disc positioning mechanism is rotated and fixedly installed inside the disc positioning mechanism. A hammer mechanism, a strain tester mechanism is fixedly connected to the outside of the collar mechanism, and a sensor is bonded to the edge of the top surface of the pile body;
所述套环机构包括相对称设立的第一弧形环和第二弧形环,所述第一弧形环的两端均固定安装有第一安装板,所述第二弧形环的两端均固定安装有第二安装板,所述第一安装板和第二安装板之间螺纹安装有第一螺栓,所述第一螺栓穿过第二安装板的一端螺纹连接有第一螺母;The collar mechanism includes a first arc-shaped ring and a second arc-shaped ring that are set up symmetrically. Both ends of the first arc-shaped ring are fixedly mounted with a first mounting plate, and two ends of the second arc-shaped ring are fixedly installed. A second mounting plate is fixedly installed at both ends, a first bolt is threadedly installed between the first mounting plate and the second mounting plate, and one end of the first bolt passing through the second mounting plate is threadedly connected with a first nut;
所述圆盘定位机构包括倒U型安装架以及固定安装在倒U型安装架开口端内的连接圆环,所述连接圆环下底面前后两端均垂直安装有连接滑杆,所述第二弧形环前端固定安装有与连接滑杆相配合的固定槽板;The disk positioning mechanism includes an inverted U-shaped mounting frame and a connecting ring fixedly installed in the open end of the inverted U-shaped mounting frame, and connecting sliding rods are vertically installed on both the front and rear ends of the lower bottom of the connecting ring. The front end of the two arc rings is fixedly installed with a fixed groove plate matched with the connecting sliding rod;
所述敲击锤机构包括第一连接板以及固定安装在第一连接板顶面左端的连接转柱,所述连接转柱顶面与倒U型安装架的封闭端转动连接,所述第一连接板下底面滑动安装有第二连接板,所述第二连接板下底面固定安装有电动液压推杆,所述电动液压推杆的输出端固定安装有第三连接板,所述第三连接板下底面固定安装有两个相对称设立的L型连接架,两个所述L型连接架之间固定安装有安装环,所述安装环内固定安装有敲击锤。The percussion hammer mechanism includes a first connecting plate and a connecting rotating column fixedly installed on the left end of the top surface of the first connecting plate. The top surface of the connecting rotating column is rotatably connected with the closed end of the inverted U-shaped mounting frame. A second connecting plate is slidably installed on the lower bottom surface of the connecting plate, an electro-hydraulic push rod is fixedly installed on the lower bottom surface of the second connecting plate, and a third connecting plate is fixedly installed at the output end of the electro-hydraulic push rod, and the third connecting plate Two symmetrically established L-shaped connecting frames are fixedly installed on the bottom surface of the lower plate, an installation ring is fixedly installed between the two L-shaped connecting frames, and a percussion hammer is fixedly installed in the installation ring.
进一步地,所述连接圆环下底面前后两端均固定安装有支撑板,所述支撑板下底面与第一安装板顶面紧密接触;Further, the front and rear ends of the lower bottom of the connecting ring are fixedly installed with support plates, and the lower bottom surface of the support plate is in close contact with the top surface of the first mounting plate;
所述固定槽板顶面开有与连接滑杆相配合的第一通槽,所述连接滑杆侧面开有第一螺纹孔,所述第一螺纹孔内螺纹连接有第二螺栓,所述固定槽板右侧面开有与第二螺栓相配合的第二通槽,所述第二通槽与第一通槽相连通,所述第二螺栓穿过第二通槽的一端螺纹连接有第二螺母。The top surface of the fixed groove plate is provided with a first through groove that is matched with the connecting slide rod, the side surface of the connecting slide rod is provided with a first threaded hole, and the first threaded hole is threadedly connected with a second bolt. The right side of the fixing slot plate is provided with a second through slot matched with the second bolt, the second through slot is communicated with the first through slot, and one end of the second bolt passing through the second through slot is threaded with a Second nut.
进一步地,所述第二连接板下底面左右两端均固定安装有定位滑动杆,所述第三连接板顶面左右两端开有与定位滑动杆相配合的第一定位孔;Further, the left and right ends of the lower bottom surface of the second connecting plate are fixedly installed with positioning sliding rods, and the left and right ends of the top surface of the third connecting plate are provided with first positioning holes matched with the positioning sliding rods;
所述L型连接架包括垂直连接的第一连接杆和第二连接杆,所述第一连接杆顶面与第三连接板下底面固定连接,所述第二连接杆远离第一连接杆的一端与安装环固定连接,所述第二连接杆侧面开有与定位滑动杆相配合的第二滑动孔。The L-shaped connecting frame includes a vertically connected first connecting rod and a second connecting rod, the top surface of the first connecting rod is fixedly connected with the lower bottom surface of the third connecting plate, and the second connecting rod is far away from the first connecting rod. One end is fixedly connected with the mounting ring, and the side surface of the second connecting rod is provided with a second sliding hole matched with the positioning sliding rod.
进一步地,所述第一连接板顶面中央活动安装有控制器,所述控制器与电动液压推杆信号连接。Further, a controller is movably installed in the center of the top surface of the first connecting plate, and the controller is signally connected to the electro-hydraulic push rod.
进一步地,所述第一连接板下底面左端固定安装有移动杆,所述移动杆下底面与连接圆环顶面滑动连接。Further, a moving rod is fixedly installed on the left end of the lower bottom surface of the first connecting plate, and the lower bottom surface of the moving rod is slidably connected with the top surface of the connecting ring.
进一步地,所述应变测试仪机构包括连接线以及固定安装在连接线右端的安装台,所述连接线远离安装台的一端与套环机构固定连接;Further, the strain tester mechanism includes a connecting wire and an installation platform fixedly installed on the right end of the connecting wire, and one end of the connecting wire away from the installation platform is fixedly connected to the collar mechanism;
所述安装台顶面转动安装有安装柱体,所述安装柱体顶面固定安装有弧形安装杆,所述弧形安装杆远离安装柱体的一端固定安装有应变测试仪;An installation cylinder is rotatably installed on the top surface of the installation table, an arc-shaped installation rod is fixedly installed on the top surface of the installation cylinder, and a strain tester is fixedly installed at one end of the arc-shaped installation rod away from the installation cylinder;
所述安装柱体外表面靠近安装台的一端固定安装有第一锥形齿轮,所述第一锥形齿轮侧面啮合连接有第二锥形齿轮,所述第二锥形齿轮右端固定安装有连接转杆,所述连接转杆远离第二锥形齿轮的一端电连接有转动电机;A first bevel gear is fixedly installed at one end of the outer surface of the mounting cylinder close to the mounting table, a second bevel gear is meshed and connected to the side of the first bevel gear, and a connecting wheel is fixedly installed at the right end of the second bevel gear. a rod, and a rotating motor is electrically connected to one end of the connecting rod away from the second bevel gear;
所述转动电机外部固定安装有第三安装板,所述第三安装板下底面固定安装有L型支撑柱,所述L型支撑柱远离第三安装板的一端与安装台右侧面固定连接;A third mounting plate is fixedly installed on the outside of the rotating motor, an L-shaped support column is fixedly installed on the bottom surface of the third mounting plate, and one end of the L-shaped support column away from the third mounting plate is fixedly connected to the right side of the installation table ;
所述第一连接板顶面右端固定安装有电机按钮。A motor button is fixedly installed on the right end of the top surface of the first connecting plate.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明提供一种基桩质量检测设备,通过敲击锤机构的设置,可通过对电动液压推杆进行调节,从而在对桩头进行信号采集时,自动敲击桩头指定部位,且保证每次敲击力度的一致性。1. The present invention provides a foundation pile quality detection equipment, through the setting of the hammer mechanism, the electro-hydraulic push rod can be adjusted, so that when the signal collection of the pile head is performed, the designated part of the pile head is automatically struck, and To ensure the consistency of each strike force.
2、本发明提供一种基桩质量检测设备,通过设置转动连接的倒U型安装架和连接转柱,可调节敲击锤的位置,适用于多测点基桩的检测。2. The present invention provides a foundation pile quality inspection equipment, which can adjust the position of the hammer by setting up a rotatably connected inverted U-shaped mounting frame and a connecting rotating column, which is suitable for the inspection of multi-point foundation piles.
3、本发明提供一种基桩质量检测设备,通过应变测试仪机构的设置,可调节应变测试仪的转向,适于工作人员查看应变测试仪内的记录数据。3. The present invention provides a foundation pile quality detection device, through the setting of the strain tester mechanism, the steering of the strain tester can be adjusted, which is suitable for the staff to check the recorded data in the strain tester.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明的局部结构爆炸图;Fig. 2 is the partial structure exploded view of the present invention;
图3是本发明的局部结构爆炸图;Fig. 3 is the partial structure exploded view of the present invention;
图4是本发明的局部结构爆炸图;Fig. 4 is the partial structure exploded view of the present invention;
图5是本发明的局部结构示意图;Fig. 5 is the partial structure schematic diagram of the present invention;
图6是本发明的局部结构爆炸图;Fig. 6 is the partial structure exploded diagram of the present invention;
图7是本发明的局部结构示意图;Fig. 7 is the partial structure schematic diagram of the present invention;
图8是本发明的局部结构示意图。FIG. 8 is a schematic diagram of a partial structure of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around", etc. Indicates the orientation or positional relationship, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention .
如图1所示的一种基桩质量检测设备,包括桩本体1以及套装在桩本体1外部的套环机构2,套环机构2顶面配合安装有圆盘定位机构3,圆盘定位机构3内部转动固定安装有敲击锤机构4,套环机构2外部固定连接有应变测试仪机构5,桩本体1顶面边缘粘结有传感器6。As shown in FIG. 1, a foundation pile quality inspection equipment includes a
如图2所示,套环机构2包括相对称设立的第一弧形环21和第二弧形环22,第一弧形环21的两端均固定安装有第一安装板211,第二弧形环22的两端均固定安装有第二安装板221,第一安装板211和第二安装板221之间螺纹安装有第一螺栓23,第一螺栓23穿过第二安装板221的一端螺纹连接有第一螺母231。As shown in FIG. 2 , the
如图3至图4所示,圆盘定位机构3包括倒U型安装架31以及固定安装在倒U型安装架31开口端内的连接圆环32,连接圆环32下底面前后两端均垂直安装有连接滑杆33,第二弧形环22前端固定安装有与连接滑杆33相配合的固定槽板222;As shown in FIGS. 3 to 4 , the
连接圆环32下底面前后两端均固定安装有支撑板321,支撑板321下底面与第一安装板211顶面紧密接触;A
固定槽板222顶面开有与连接滑杆33相配合的第一通槽223,连接滑杆33侧面开有第一螺纹孔331,第一螺纹孔331内螺纹连接有第二螺栓332,固定槽板222右侧面开有与第二螺栓332相配合的第二通槽224,第二通槽224与第一通槽223相连通,第二螺栓332穿过第二通槽224的一端螺纹连接有第二螺母3321。The top surface of the fixing
如图5至图7所示,敲击锤机构4包括第一连接板41以及固定安装在第一连接板41顶面左端的连接转柱42,连接转柱42顶面与倒U型安装架31的封闭端转动连接,第一连接板41下底面滑动安装有第二连接板43,第二连接板43下底面固定安装有电动液压推杆44,电动液压推杆44的输出端固定安装有第三连接板45,第三连接板45下底面固定安装有两个相对称设立的L型连接架46,两个L型连接架46之间固定安装有安装环47,安装环47内固定安装有敲击锤48;As shown in FIG. 5 to FIG. 7 , the
第二连接板43下底面左右两端均固定安装有定位滑动杆431,第三连接板45顶面左右两端开有与定位滑动杆431相配合的第一定位孔451;The left and right ends of the lower bottom surface of the second connecting
L型连接架46包括垂直连接的第一连接杆461和第二连接杆462,第一连接杆461顶面与第三连接板45下底面固定连接,第二连接杆462远离第一连接杆461的一端与安装环47固定连接,第二连接杆462侧面开有与定位滑动杆431相配合的第二滑动孔463;The L-shaped connecting
第一连接板41顶面中央活动安装有控制器411,控制器411与电动液压推杆44信号连接;A
第一连接板41下底面左端固定安装有移动杆412,移动杆412下底面与连接圆环32顶面滑动连接。A moving
如图8所示,应变测试仪机构5包括连接线51以及固定安装在连接线51右端的安装台52,连接线51远离安装台52的一端与套环机构2固定连接;As shown in FIG. 8 , the
安装台52顶面转动安装有安装柱体521,安装柱体521顶面固定安装有弧形安装杆522,弧形安装杆522远离安装柱体521的一端固定安装有应变测试仪523;A mounting
安装柱体521外表面靠近安装台52的一端固定安装有第一锥形齿轮524,第一锥形齿轮524侧面啮合连接有第二锥形齿轮525,第二锥形齿轮525右端固定安装有连接转杆526,连接转杆526远离第二锥形齿轮525的一端电连接有转动电机527;A
转动电机527外部固定安装有第三安装板528,第三安装板528下底面固定安装有L型支撑柱529,L型支撑柱529远离第三安装板528的一端与安装台52右侧面固定连接;A
第一连接板41顶面右端固定安装有电机按钮413。A
该文中,电动液压推杆44为已知的常规型全自动电动液压升降柱;转动电机527为已知的常规型旋转电机;应变测试仪523为已知的常规型基桩动测仪。In this paper, the electro-
在实际使用过程中,通过敲击锤机构4的设置,可通过对电动液压推杆44进行调节,从而在对桩头进行信号采集时,自动敲击桩头指定部位,且保证每次敲击力度的一致性;通过设置转动连接的倒U型安装架31和连接转柱42,可调节敲击锤48的位置,适用于多测点基桩的检测;通过应变测试仪机构5的设置,可调节应变测试仪523的转向,适于工作人员查看应变测试仪523内的记录数据。In the actual use process, through the setting of the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention.
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Effective date of registration: 20221114 Address after: 510700 No. 12, 11th lane, Mumian street, Lianhe street, Huangpu District, Guangzhou City, Guangdong Province Patentee after: Guangdong rongchuang high tech testing and identification Co.,Ltd. Address before: 312000 Qu Tun Road, Yuecheng City, Shaoxing, Zhejiang Province, No. 151 Patentee before: ZHEJIANG INDUSTRY POLYTECHNIC College |