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CN111560836A - Construction method of main arch of an arch bridge and construction method of prefabricated arch bridge - Google Patents

Construction method of main arch of an arch bridge and construction method of prefabricated arch bridge Download PDF

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CN111560836A
CN111560836A CN202010428100.XA CN202010428100A CN111560836A CN 111560836 A CN111560836 A CN 111560836A CN 202010428100 A CN202010428100 A CN 202010428100A CN 111560836 A CN111560836 A CN 111560836A
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arch
main
main arch
section
bridge
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CN111560836B (en
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王里
马国伟
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Hebei University of Technology
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D4/00Arch-type bridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/001Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • E01D2101/26Concrete reinforced
    • E01D2101/28Concrete reinforced prestressed

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention discloses a method for constructing a main arch of an arch bridge and a method for constructing an assembled arch bridge, which comprise the following steps: a. dividing the main arch into a plurality of main arch sub-bodies with the same shape along the width direction, sequentially dividing the main arch sub-bodies into a front section, a middle section and a rear section along the span direction, wherein the two divided surfaces are planes with the bending moment of 0 on the main arch; b. prefabricating the front section, the middle section and the rear section; c. splicing and hoisting the sections on the abutment of the arch bridge after prefabrication is finished; the main arch is divided into the main arch split body, the main arch split body is divided into the front section, the middle section and the rear section, so that each part can be prefabricated, the transportation and the hoisting are convenient, the water pumping and the blocking of a river are not needed, and in addition, the two splitting surfaces of the main arch are the surfaces with the bending moment of 0 under the condition that the main arch split body is subjected to the uniform load, the load capacity of the main arch can be ensured, and the service life of the main arch is prolonged.

Description

一种拱桥主拱的建造方法及装配式拱桥的建造方法Construction method of main arch of an arch bridge and construction method of prefabricated arch bridge

技术领域technical field

本发明涉及桥梁技术领域,特别是涉及一种拱桥主拱的建造方法及装配式拱桥的建造方法。The invention relates to the technical field of bridges, in particular to a construction method of a main arch of an arch bridge and a construction method of an assembled arch bridge.

背景技术Background technique

现有的拱桥结构,一种是钢结构,另一种是钢筋混凝土结构。钢结构拱桥由于质量轻,强度高,一般适用于大跨度桥梁,但是钢结构在大气作用下受腐蚀、易生锈、养护费用高,所以成本较为昂贵,不适用于小跨度的拱桥。对于钢筋混凝土拱桥的建造,如果河流比较短小的话,一般采用先抽干河水然后再建造拱桥,如果河流较大的话,一般会在拟建桥处阻断河流,在阻断区域内抽干河水,为拱桥的搭建准备好施工的场地,然后布置支撑、脚手架、模板等维护结构,再开始绑扎钢筋、现场浇筑混凝土等工序,即便是在山区建造拱桥,也需要搭设满堂支架、拱架,工序繁琐,施工困难,如名称为“一种上承式敞肩拱桥及其建造方法”申请号为“201310065824.2”的发明专利、名称为“一种钢筋混凝土拱桥的施工方法”申请号为“201810529770.3”的发明专利,均搭设了拱架等支撑附属结构。以上此类建造方法存在的缺点主要有三:(1)阻断河流或者抽水、排水等,工程量大,需一定的时间和成本,且不利于环境保护;(2)桥梁的建设需要搭建大量的脚手架、模板等支撑附属结构,耗费人力、物力;(3)桥梁的建设为实地现场作业,噪声、灰尘、垃圾等影响周围环境。The existing arch bridge structure, one is steel structure, the other is reinforced concrete structure. Due to its light weight and high strength, steel structure arch bridges are generally suitable for large-span bridges, but steel structures are subject to corrosion, rust, and high maintenance costs under the action of the atmosphere, so the cost is relatively high, and it is not suitable for small-span arch bridges. For the construction of reinforced concrete arch bridges, if the river is relatively short, it is generally used to drain the river water first and then build the arch bridge. Prepare the construction site for the construction of the arch bridge, then arrange maintenance structures such as supports, scaffolding, and formwork, and then start the processes of tying steel bars and pouring concrete on site. Even if an arch bridge is built in a mountainous area, it is necessary to erect a full hall of brackets and arches, which is a cumbersome process. , the construction is difficult, such as the invention patent titled "a top-loaded open-shoulder arch bridge and its construction method" with the application number "201310065824.2", and the application number "201810529770.3" titled "a construction method of a reinforced concrete arch bridge" The invention patents are all set up with supporting structures such as arches. There are three main disadvantages of the above construction methods: (1) Blocking rivers or pumping and draining water, etc., requires a large amount of engineering, requires a certain amount of time and cost, and is not conducive to environmental protection; (2) The construction of bridges requires the construction of a large number of Scaffolding, formwork and other supporting structures consume manpower and material resources; (3) The construction of the bridge is a field operation, and noise, dust, garbage, etc. affect the surrounding environment.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种拱桥主拱的建造方法及装配式拱桥的建造方法,以解决上述现有技术存在的问题,使施工工序更为简单,缩短工期,节省成本,同时还能保证拱桥的载荷性能。The purpose of the present invention is to provide a construction method for the main arch of an arch bridge and a construction method for a prefabricated arch bridge, so as to solve the problems existing in the above-mentioned prior art, make the construction process simpler, shorten the construction period, save costs, and at the same time ensure the arch bridge load performance.

为实现上述目的,本发明提供了如下方案:本发明提供一种拱桥主拱的建造方法,包括以下步骤:In order to achieve the above object, the present invention provides the following scheme: the present invention provides a method for constructing the main arch of an arch bridge, comprising the following steps:

a.沿宽度方向将所述主拱分为形状相同的若干主拱分体,沿跨度方向将所述主拱分体依次分割为前段、中段、后段三部分,且两分割面为所述主拱分体在均匀载荷作用下弯矩为0的平面;a. The main arch is divided into several main arch splits with the same shape along the width direction, and the main arch splits are divided into three parts: front section, middle section and rear section in turn in the span direction, and the two split surfaces are the The plane where the bending moment of the main arch split body is 0 under uniform load;

b.对所述前段、所述中段、所述后段进行预制;b. Prefabricating the front section, the middle section and the rear section;

c.预制完成后将所述前段、所述中段、所述后段进行拼接并吊装在所述拱桥的桥台上。c. After the prefabrication is completed, the front section, the middle section and the rear section are spliced and hoisted on the abutment of the arch bridge.

优选的,步骤c中,所述前段、所述中段、所述后段拼接完成后,将第一预应力筋的两端分别锚固在所述前段、所述后段的端部,再将所述主拱分体吊装固定在所述桥台上。Preferably, in step c, after the splicing of the front section, the middle section and the rear section is completed, the two ends of the first prestressed tendon are respectively anchored to the ends of the front section and the rear section, and then the The main arch is hoisted and fixed on the bridge abutment separately.

优选的,步骤c中,若干所述主拱分体固定在所述桥台上之后,沿宽度方向利用第二预应力筋将若干所述主拱分体串联固定,且所述第二预应力筋设置在所述前段、所述中段和/或所述后段上。Preferably, in step c, after a plurality of the main arch splits are fixed on the bridge abutment, a second prestressed rib is used to fasten a plurality of the main arch splits in series along the width direction, and the second prestressed Ribs are provided on the front section, the middle section and/or the rear section.

优选的,步骤b中,所述前段、所述中段、所述后段均采用3D打印的方法进行预制,打印的同时预留供所述第二预应力筋穿过的通孔。Preferably, in step b, the front section, the middle section, and the rear section are all prefabricated by a 3D printing method, and a through hole for the second prestressing rib to pass through is reserved at the same time of printing.

优选的,步骤c中,所述前段与所述中段、所述中段与所述后段之间均通过砂浆进行粘接。Preferably, in step c, the front section and the middle section, and the middle section and the rear section are all bonded by mortar.

本发明还提供一种装配式拱桥的建造方法,所述拱桥包括固定的两桥台、设置在所述桥台之间的主拱、拱顶侧墙及其拱顶填料,包括以下步骤:The present invention also provides a method for constructing a prefabricated arch bridge, wherein the arch bridge comprises two fixed abutments, a main arch arranged between the abutments, a vault side wall and a vault filler, including the following steps:

1)根据所述拱桥的设计图纸将所述拱桥进行拆分,拆分后的部件包括所述桥台、所述主拱、所述拱顶侧墙及所述拱顶填料;1) splitting the arch bridge according to the design drawings of the arch bridge, and the split components include the abutment, the main arch, the side walls of the vault and the vault filler;

2)制造所述桥台,并通过3D打印机制备所述主拱、所述拱顶侧墙;2) Manufacture the abutment, and prepare the main arch and the side walls of the vault by a 3D printer;

3)固定所述桥台,然后依次吊装所述主拱、所述拱顶侧墙,最后铺设所述拱顶填料完成所述拱桥的建造;3) Fixing the abutment, then hoisting the main arch and the side wall of the dome in sequence, and finally laying the dome filler to complete the construction of the arch bridge;

其中,应用上述拱桥主拱的建造方法建造所述主拱。Wherein, the above-mentioned construction method of the main arch of the arch bridge is used to construct the main arch.

优选的,所述拱桥还包括宽度与所述主拱相同且搭接在所述主拱两端部上方的腹拱,步骤1)中,沿宽度方向将所述腹拱分为相同的若干腹拱分体,且所述腹拱分体搭接在所述主拱分体上。Preferably, the arch bridge further includes an abdominal arch having the same width as the main arch and overlapping above both ends of the main arch. In step 1), the abdominal arch is divided into several identical abdominal arches along the width direction. The arch split body, and the abdominal arch split body is overlapped on the main arch split body.

优选的,步骤3)中,所述主拱安装完成之后,吊装所述腹拱分体,所述腹拱分体与所述主拱分体之间采用磷酸镁砂浆粘接。Preferably, in step 3), after the installation of the main arch is completed, the web arch split body is hoisted, and the web arch split body and the main arch split body are bonded with magnesium phosphate mortar.

优选的,步骤1)中,所述拱顶侧墙沿跨度方向分为若干侧墙分体,在步骤3)中所述腹拱分体固定之后,吊装所述侧墙分体,所述侧墙分体与所述主拱分体、所述腹拱分体之间采用磷酸镁砂浆粘接。Preferably, in step 1), the side wall of the vault is divided into several side wall parts along the span direction. After the abdominal arch parts are fixed in step 3), the side wall parts are hoisted. Magnesium phosphate mortar is used for bonding between the wall split body, the main arch split body and the abdominal arch split body.

优选的,步骤2)中,制备所述桥台时,预留用于固定第三预应力筋的锚固端。Preferably, in step 2), when preparing the abutment, an anchoring end for fixing the third prestressed tendon is reserved.

本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:

1、本发明通过将主拱分为主拱分体,并将主拱分体分为前段、中段、后段,使得各部分可进行预制,并方便运输、吊装,主拱的整个建造过程无需对河流进行抽水、阻断,也无需搭设拱架等支撑附属结构,使施工工序更为简单,达到缩短工期,节省成本的目的;1. In the present invention, the main arch is divided into main arch parts, and the main arch part is divided into front section, middle section and rear section, so that each part can be prefabricated, and it is convenient for transportation and hoisting, and the entire construction process of the main arch does not require The river is pumped and blocked, and there is no need to erect supporting structures such as arches, which makes the construction process simpler, shortens the construction period and saves costs;

2、本发明中将主拱的两分割面为主拱分体受均匀载荷状态下弯矩为0的面,前段、中段、后段拼接后,接缝附近在主拱分体受均匀载荷作用下的所受弯矩较低,能够保证接缝的稳定连接,不会影响主拱的整体强度,从而能够保证主拱的载荷能力,延长主拱寿命;2. In the present invention, the two split surfaces of the main arch are the surfaces with a bending moment of 0 when the main arch split is subjected to a uniform load. After the front, middle and rear sections are spliced, the main arch split near the seam is subjected to a uniform load. The lower bending moment can ensure the stable connection of the joints and will not affect the overall strength of the main arch, thereby ensuring the load capacity of the main arch and prolonging the life of the main arch;

3、相对于现场施工作业而言,采用3D打印的方法预制前段、中段、后段,预制环境温度、湿度可有效控制和调节,养护可以做的更为精细化,有利于控制混凝土结构的成型质量;3. Compared with on-site construction operations, 3D printing is used to prefabricate the front, middle and rear sections. The temperature and humidity of the prefabricated environment can be effectively controlled and adjusted, and the maintenance can be more refined, which is conducive to controlling the molding of concrete structures. quality;

4、对拱桥整体进行分块预制,再进行吊装的装配式方法进行建造,在缩短工期,节省成本的同时,还降低了对环境的影响,达到了自动化、高效化、绿色化的桥梁建设。4. The whole arch bridge is prefabricated in blocks and then hoisted for construction. While shortening the construction period and saving costs, it also reduces the impact on the environment and achieves automated, efficient and green bridge construction.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.

图1为拱桥分块示意图;Fig. 1 is a block diagram of an arch bridge;

图2为主拱锚固第一预应力筋后的示意图;Figure 2 is a schematic diagram of the main arch after anchoring the first prestressing tendon;

图3为主拱受到均衡载荷状态下的弯矩图;Figure 3. The bending moment diagram of the main arch under balanced load condition;

其中,1、主拱分体;2、桥台;3、腹拱分体;4、拱顶侧墙;5、第一预应力筋;6、第二预应力筋;7、第三预应力筋;Among them, 1. Main arch split; 2. Bridge abutment; 3. Web arch split; 4. Dome side wall; 5. First prestressing tendon; 6. Second prestressing tendon; 7. Third prestressing tendons;

图3中,L为主拱分体轴线;q为载荷;F为桥台对拱脚的水平分力;M为弯矩。In Figure 3, L is the main arch split axis; q is the load; F is the horizontal component force of the abutment on the arch foot; M is the bending moment.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

本发明的目的是提供一种拱桥主拱的建造方法及装配式拱桥的建造方法,以解决上述现有技术存在的问题,使施工工序更为简单,缩短工期,节省成本。The purpose of the present invention is to provide a construction method for the main arch of an arch bridge and a construction method for a prefabricated arch bridge, so as to solve the problems existing in the above-mentioned prior art, make the construction process simpler, shorten the construction period and save the cost.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.

本发明提供了如下方案:本发明提供一种拱桥主拱的建造方法,包括以下步骤:The present invention provides the following solutions: the present invention provides a method for constructing a main arch of an arch bridge, comprising the following steps:

a.沿宽度方向将主拱分为形状相同的若干主拱分体1,沿跨度方向将主拱分体1依次分割为前段、中段、后段三部分,且两分割面为主拱分体1在均匀载荷作用下的弯矩为0的平面;a. The main arch is divided into several main arch splits 1 with the same shape along the width direction, and the main arch split 1 is divided into three parts in sequence along the span direction: front section, middle section and rear section, and the two split surfaces are main arch splits 1 A plane with a bending moment of 0 under a uniform load;

b.对前段、中段、后段进行预制;b. Prefabricate the front, middle and rear sections;

c.预制完成后将前段、中段、后段进行拼接并吊装在拱桥的桥台2上。c. After the prefabrication is completed, the front section, the middle section and the rear section are spliced and hoisted on the abutment 2 of the arch bridge.

通过将主拱分为主拱分体1,并将主拱分体1分为前段、中段、后段,使得各部分可进行预制,并方便运输、吊装,主拱的整个建造过程无需对河流进行抽水、阻断,也无需搭设拱架等支撑附属结构,使施工工序更为简单,达到缩短工期,节省成本的目的;并且将主拱分体1的两分割面为主拱受均匀载荷状态下弯矩为0的面,前段、中段、后段拼接后,接缝附近在主拱受均匀载荷作用下的所受弯矩较低,能够保证接缝的稳定连接,不会影响主拱的整体强度,从而能够保证主拱的载荷能力,延长主拱寿命。By dividing the main arch into the main arch split 1, and dividing the main arch split 1 into the front section, the middle section and the rear section, each part can be prefabricated, and it is convenient for transportation and hoisting. It is not necessary to set up supporting auxiliary structures such as arch frames for pumping and blocking, which makes the construction process simpler, shortens the construction period and saves costs; and the two split surfaces of the main arch split 1 are subjected to uniform load conditions for the main arch. On the surface with the lower bending moment of 0, after the front, middle and rear sections are spliced, the bending moment near the joint under the uniform load of the main arch is low, which can ensure the stable connection of the joint and will not affect the main arch. The overall strength can ensure the load capacity of the main arch and prolong the life of the main arch.

此处对主拱分体1上弯矩为0的面进行说明,如图3所示,将主拱分体1看做一根弧线,得到主拱分体1轴线L,在均布载荷q的作用下,主拱分体1轴线L下侧受拉,产生正弯矩,桥台2对拱脚的水平分力使拱结构上侧受拉,产生负弯矩,主拱分体1轴线L上各点弯矩即为正、负弯矩二者叠加得到图3所示的弯矩图,正、负弯矩相等的点即为弯矩等于0的位置,从而能够得到主拱分体1上弯矩0的面。Here, the surface of the main arch split body 1 with a bending moment of 0 is described. As shown in Figure 3, the main arch split body 1 is regarded as an arc, and the axis L of the main arch split body 1 is obtained, and the load is uniformly distributed. Under the action of q, the lower side of the axis L of the main arch split 1 is tensioned, resulting in a positive bending moment, and the horizontal component force of the bridge abutment 2 on the arch foot pulls the upper side of the arch structure, resulting in a negative bending moment, and the main arch split 1 The bending moment at each point on the axis L is the superposition of the positive and negative bending moments to obtain the bending moment diagram shown in Figure 3. The point where the positive and negative bending moments are equal is the position where the bending moment is equal to 0, so that the main arch fraction can be obtained. The face of body 1 with bending moment 0.

步骤c中,前段、中段、后段拼接完成后,将第一预应力筋5的两端分别锚固在前段、后段的端部,并施加向内的预紧力,再将主拱分体1吊装固定在桥台2上;第一预应力筋5的作用是对主拱分体1进行预拉伸,增强主拱分体1的承载能力;当带有第一预应力筋5的主拱分体1吊装在桥台2上后,桥台2对主拱分体1具有夹紧的作用,主拱分体1固定之后,若第一预应力筋5距离河流水面比较近阻挡水面船只行驶,可以将第一预应力筋5拆除。In step c, after the splicing of the front section, the middle section and the rear section is completed, the two ends of the first prestressing tendon 5 are respectively anchored at the ends of the front section and the rear section, and an inward pre-tightening force is applied, and then the main arch is divided into two parts. 1. It is hoisted and fixed on the abutment 2; the function of the first prestressing rib 5 is to pre-stretch the main arch split 1 to enhance the bearing capacity of the main arch split 1; After the arch split body 1 is hoisted on the abutment 2, the abutment 2 has a clamping effect on the main arch split body 1. After the main arch split body 1 is fixed, if the first prestressing tendon 5 is relatively close to the river water surface, it will block the ships on the water surface. When driving, the first prestressing tendon 5 can be removed.

为了保证主拱的稳定性,步骤c中,若干主拱分体1固定在桥台2上之后,沿宽度方向利用第二预应力筋6将若干主拱分体1串联固定,使若干主拱分体1连接成为整体,且第二预应力筋6设置在前段、中段和/或后段上。In order to ensure the stability of the main arch, in step c, after several main arch splits 1 are fixed on the abutment 2, the second prestressed ribs 6 are used to fix the several main arch splits 1 in series along the width direction, so that several main arch splits 1 are fixed in series along the width direction. The split body 1 is connected as a whole, and the second prestressing tendons 6 are arranged on the front section, the middle section and/or the rear section.

本实施例中,前段、中段、后段均采用3D打印的方法进行预制,在打印的同时预留供第二预应力筋6穿过的通孔;相对于现场施工作业而言,在工厂进行3D打印前段、中段、后段,预制过程中环境温度、湿度可有效控制和调节,养护可以做的更为精细化,有利于控制混凝土结构的成型质量。In this embodiment, the front section, the middle section, and the rear section are all prefabricated by 3D printing, and through holes for the second prestressing ribs 6 to pass through are reserved during printing; In the front, middle, and back sections of 3D printing, the ambient temperature and humidity can be effectively controlled and adjusted during the prefabrication process, and the maintenance can be made more refined, which is conducive to controlling the molding quality of the concrete structure.

本实施例中,前段与中段、中段与后段之间均通过混凝土砂浆进行粘接,混凝土砂浆的强度要高于前段、中段、后段使用的混凝土强度,例如,3D打印用混凝土的强度等级为C40,粘接用混凝土砂浆的强度等级可以采用C60,甚至C80,以保证粘接稳固。但是本领域技术人员应当理解,实际施工过程中,前段、中段、后段的连接方式并不局限于粘接,也可以在中段两端预埋钢筋,在前段、后段的对应位置预留钢筋的预埋孔和用于灌浆的灌浆孔,然后进行拼接、注浆,保证连接稳固。当然其他能够实现连接的方式也是可行的。In this embodiment, the front section and the middle section, and the middle section and the rear section are all bonded by concrete mortar, and the strength of the concrete mortar is higher than that of the concrete used in the front section, the middle section, and the rear section. For example, the strength grade of the concrete used for 3D printing For C40, the strength grade of concrete mortar for bonding can be C60 or even C80 to ensure stable bonding. However, those skilled in the art should understand that in the actual construction process, the connection method of the front section, the middle section and the rear section is not limited to bonding. You can also pre-embed steel bars at both ends of the middle section, and reserve steel bars at the corresponding positions of the front section and the rear section. The pre-buried holes and the grouting holes for grouting are then spliced and grouted to ensure a stable connection. Of course, other ways to realize the connection are also feasible.

本发明还提供一种装配式拱桥的建造方法,拱桥包括固定的两桥台2、设置在桥台2之间的主拱、拱顶侧墙4及其拱顶填料,包括以下步骤:The present invention also provides a method for constructing a prefabricated arch bridge. The arch bridge comprises two fixed abutments 2, a main arch arranged between the abutments 2, a vault side wall 4 and a vault filler, including the following steps:

1)根据拱桥的设计图纸将拱桥进行拆分,拆分后的部件包括桥台2、主拱、拱顶侧墙4及拱顶填料;1) Split the arch bridge according to the design drawings of the arch bridge, and the split components include the abutment 2, the main arch, the vault side walls 4 and the vault filler;

2)制造桥台2,并通过3D打印机制备主拱、拱顶侧墙4;2) Manufacture the abutment 2, and prepare the main arch and the side walls 4 of the vault by a 3D printer;

3)固定桥台2,然后依次吊装主拱、拱顶侧墙4,最后铺设拱顶填料完成拱桥的建造;3) Fix the abutment 2, then hoist the main arch and the vault side wall 4 in turn, and finally lay the vault filler to complete the construction of the arch bridge;

其中,应用上述拱桥主拱的建造方法建造主拱。Wherein, the main arch of the arch bridge is constructed by applying the above-mentioned construction method of the main arch of the arch bridge.

本实施例通过对拱桥进行分块预制,能够节约预制时间,提高预制精度,再逐一进行吊装,能够降低对环境的影响,达到了自动化、高效化、绿色化的桥梁建设。In this embodiment, the arch bridge is prefabricated in blocks, which can save prefabrication time, improve the prefabrication accuracy, and then hoist one by one, which can reduce the impact on the environment and achieve automated, efficient, and green bridge construction.

本实施中的拱顶填料可以采用3D的方式进行预制,再粘接在拱顶的方法,也可以采用在拱顶进行铺设的方法。The dome filler in this implementation can be prefabricated in a 3D manner, and then bonded to the dome, or can be laid on the dome.

拱桥还包括宽度与主拱相同且搭接在主拱两端部上方的腹拱,步骤1)中,沿宽度方向将腹拱分为相同的若干腹拱分体3,且腹拱分体3搭接在主拱分体1上。The arch bridge also includes an abdominal arch with the same width as the main arch and overlapped above both ends of the main arch. In step 1), the abdominal arch is divided into several identical abdominal arch splits 3 along the width direction, and the abdominal arch splits 3 It is overlapped on the main arch split 1.

为了提高主拱、腹拱的载荷能力,本实施例中腹拱分体3错缝搭接在主拱分体1上,如主拱、腹拱宽度为20m,主拱分体1的宽度为4m,腹拱宽度为5m,保证腹拱分体3接缝不会与主拱分体1接缝重合。In order to improve the load capacity of the main arch and the web arch, in this embodiment, the web arch split body 3 is staggered and overlapped on the main arch split body 1, for example, the width of the main arch and web arch is 20m, and the width of the main arch split body 1 is 4m , the width of the abdominal arch is 5m, to ensure that the joints of the split 3 of the abdominal arch will not overlap with the joints of the split 1 of the main arch.

步骤3)中,主拱安装完成之后,吊装腹拱分体3,腹拱分体3与主拱分体1之间采用磷酸镁砂浆粘接。In step 3), after the main arch is installed, the web arch split body 3 is hoisted, and the web arch split body 3 and the main arch split body 1 are bonded with magnesium phosphate mortar.

为了方便拱顶侧墙4的预制与安装,步骤1)中,拱顶侧墙4沿跨度方向分为若干侧墙分体,在步骤3)中腹拱分体3固定之后,吊装侧墙分体,侧墙分体与主拱分体1、腹拱分体3之间采用磷酸镁砂浆粘接。In order to facilitate the prefabrication and installation of the dome side wall 4, in step 1), the dome side wall 4 is divided into several side wall parts along the span direction. , Magnesium phosphate mortar is used for bonding between the side wall split, the main arch split 1 and the abdominal arch split 3.

步骤2)中,制备桥台2时,预留用于固定第三预应力筋7的锚固端。由于桥台2为承载拱桥的基础,其稳固性对拱桥整体的稳定性具有重要意义;当桥台2设置在较松软土壤的地基中,可以在锚固端施加第三预应力筋7,保证桥台2不会在载荷作用下向两侧移动;当桥台2设在硬质地基中,如自然界岩体,其地基条件能够保证桥台2不向两侧移动,则不必施加第三预应力筋7。In step 2), when the abutment 2 is prepared, the anchoring end for fixing the third prestressed tendon 7 is reserved. Since the abutment 2 is the foundation of the load-bearing arch bridge, its stability is of great significance to the overall stability of the arch bridge; when the abutment 2 is set in the foundation of relatively soft soil, the third prestressing tendon 7 can be applied at the anchoring end to ensure the bridge The abutment 2 will not move to both sides under the action of the load; when the abutment 2 is set in a hard foundation, such as a natural rock mass, the foundation conditions can ensure that the abutment 2 does not move to both sides, so it is not necessary to apply the third prestress tendons 7.

拱桥上还可以设置栏杆、路面、台阶等,栏杆、台阶也可以通过3D打印进行预制。Railings, pavements, steps, etc. can also be set on the arch bridge, and the railings and steps can also be prefabricated by 3D printing.

根据实际需求而进行的适应性改变均在本发明的保护范围内。Adaptive changes made according to actual needs are all within the protection scope of the present invention.

本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.

Claims (10)

1.一种拱桥主拱的建造方法,其特征在于,包括以下步骤:1. a construction method of main arch of an arch bridge, is characterized in that, comprises the following steps: a.沿宽度方向将所述主拱分为形状相同的若干主拱分体,沿跨度方向将所述主拱分体依次分割为前段、中段、后段三部分,且两分割面为所述主拱分体在均匀载荷作用下弯矩为0的平面;a. The main arch is divided into several main arch splits with the same shape along the width direction, and the main arch splits are divided into three parts: front section, middle section and rear section in turn in the span direction, and the two split surfaces are the The plane where the bending moment of the main arch split body is 0 under uniform load; b.对所述前段、所述中段、所述后段进行预制;b. Prefabricating the front section, the middle section and the rear section; c.预制完成后将所述前段、所述中段、所述后段进行拼接并吊装在所述拱桥的桥台上。c. After the prefabrication is completed, the front section, the middle section and the rear section are spliced and hoisted on the abutment of the arch bridge. 2.根据权利要求1所述的拱桥主拱的建造方法,其特征在于,步骤c中,所述前段、所述中段、所述后段拼接完成后,将第一预应力筋的两端分别锚固在所述前段、所述后段的端部,再将所述主拱分体吊装固定在所述桥台上。2. The construction method of the main arch of an arch bridge according to claim 1, wherein in step c, after the splicing of the front section, the middle section and the rear section is completed, the two ends of the first prestressed tendon are respectively It is anchored at the ends of the front section and the rear section, and then the main arch is hoisted and fixed on the bridge abutment separately. 3.根据权利要求2所述的拱桥主拱的建造方法,其特征在于,步骤c中,若干所述主拱分体固定在所述桥台上之后,沿宽度方向利用第二预应力筋将若干所述主拱分体串联固定,且所述第二预应力筋设置在所述前段、所述中段和/或所述后段上。3. The method for constructing a main arch of an arch bridge according to claim 2, wherein in step c, after a plurality of the main arches are separately fixed on the abutment, the second prestressed tendons are used to separate the main arches along the width direction. A plurality of the main arch splits are fixed in series, and the second prestressing tendons are arranged on the front section, the middle section and/or the rear section. 4.根据权利要求3所述的拱桥主拱的建造方法,其特征在于,步骤b中,所述前段、所述中段、所述后段均采用3D打印的方法进行预制,打印的同时预留供所述第二预应力筋穿过的通孔。4. The method for constructing the main arch of an arch bridge according to claim 3, wherein in step b, the front section, the middle section, and the rear section are all prefabricated by 3D printing, and are reserved while printing. a through hole for the second prestressing rib to pass through. 5.根据权利要求2所述的拱桥主拱的建造方法,其特征在于,步骤c中,所述前段与所述中段、所述中段与所述后段之间均通过砂浆进行粘接。5 . The method for constructing the main arch of an arch bridge according to claim 2 , wherein in step c, the front section and the middle section, and the middle section and the rear section are all bonded by mortar. 6 . 6.一种装配式拱桥的建造方法,所述拱桥包括固定的两桥台、设置在所述桥台之间的主拱、拱顶侧墙及其拱顶填料,其特征在于,包括以下步骤:6. A construction method of a prefabricated arch bridge, the arch bridge comprising two fixed abutments, a main arch arranged between the abutments, a vault side wall and a vault filler thereof, characterized in that, comprising the following steps : 1)根据所述拱桥的设计图纸将所述拱桥进行拆分,拆分后的部件包括所述桥台、所述主拱、所述拱顶侧墙及所述拱顶填料;1) splitting the arch bridge according to the design drawings of the arch bridge, and the split components include the abutment, the main arch, the side walls of the vault and the vault filler; 2)制造所述桥台,并通过3D打印机制备所述主拱、所述拱顶侧墙;2) Manufacture the abutment, and prepare the main arch and the side walls of the vault by a 3D printer; 3)固定所述桥台,然后依次吊装所述主拱、所述拱顶侧墙,最后铺设所述拱顶填料完成所述拱桥的建造;3) Fixing the abutment, then hoisting the main arch and the side wall of the dome in sequence, and finally laying the dome filler to complete the construction of the arch bridge; 其中,应用权利要求1-5任意一项所述的拱桥主拱的建造方法建造所述主拱。Wherein, the construction method of the main arch of an arch bridge according to any one of claims 1-5 is used to construct the main arch. 7.根据权利要求6所述的装配式拱桥的建造方法,其特征在于,所述拱桥还包括宽度与所述主拱相同且搭接在所述主拱两端部上方的腹拱,步骤1)中,沿宽度方向将所述腹拱分为相同的若干腹拱分体,且所述腹拱分体搭接在所述主拱分体上。7. The method for constructing a prefabricated arch bridge according to claim 6, wherein the arch bridge further comprises an abdominal arch having the same width as the main arch and overlapping above both ends of the main arch, step 1 ), the abdominal arch is divided into the same several abdominal arch parts along the width direction, and the abdominal arch parts are overlapped on the main arch part. 8.根据权利要求7所述的装配式拱桥的建造方法,其特征在于,步骤3)中,所述主拱安装完成之后,吊装所述腹拱分体,所述腹拱分体与所述主拱分体之间采用磷酸镁砂浆粘接。8. The method for constructing a prefabricated arch bridge according to claim 7, wherein in step 3), after the installation of the main arch is completed, the web arch split body is hoisted, and the web arch split body and the Magnesium phosphate mortar is used for bonding between the main arch parts. 9.根据权利要求7所述的装配式拱桥的建造方法,其特征在于,步骤1)中,所述拱顶侧墙沿跨度方向分为若干侧墙分体,在步骤3)中所述腹拱分体固定之后,吊装所述侧墙分体,所述侧墙分体与所述主拱分体、所述腹拱分体之间采用磷酸镁砂浆粘接。9. The construction method of the prefabricated arch bridge according to claim 7, wherein in step 1), the side wall of the vault is divided into several side wall parts along the span direction, and in step 3), the side wall is divided into several parts. After the arch split body is fixed, the side wall split body is hoisted, and magnesium phosphate mortar is used to bond the side wall split body, the main arch split body and the abdominal arch split body. 10.根据权利要求6所述的装配式拱桥的建造方法,其特征在于,步骤2)中,制备所述桥台时,预留用于固定第三预应力筋的锚固端。10 . The method for constructing a fabricated arch bridge according to claim 6 , wherein in step 2), when preparing the abutment, an anchoring end for fixing the third prestressed tendon is reserved. 11 .
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