CN111569852A - An efficient heat transfer activated coke desulfurization, denitration and desorption device - Google Patents
An efficient heat transfer activated coke desulfurization, denitration and desorption device Download PDFInfo
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Abstract
本发明涉及一种高效传热的活性焦脱硫脱硝解吸装置,包括集成在装置本体内的输送单元、解吸单元、冷却单元及气体单元;所述输送单元由进料锁气阀、布料器、底部集料器及排料锁气阀组成;所述解吸单元由热风进口、间壁加热器及热风出口组成;所述冷却单元由冷风进口、间壁冷却器及冷风出口组成;所述气体单元由氮气入口、自动阀门、应急保护气喷管及尾气出口组成;本发明所述装置能够在活性焦解吸实现高效传热的同时,保证解吸过程的安全稳定,装置结构紧凑,安全性好。
The invention relates to an activated coke desulfurization and denitration desorption device with high efficiency in heat transfer, comprising a conveying unit, a desorption unit, a cooling unit and a gas unit integrated in a device body; the conveying unit is composed of a feed air lock valve, a distributor, a bottom collector and a discharge air lock valve; the desorption unit is composed of a hot air inlet, a partition heater and a hot air outlet; the cooling unit is composed of a cold air inlet, a partition cooler and a cold air outlet; the gas unit is composed of a nitrogen inlet, an automatic valve, an emergency protection gas nozzle and a tail gas outlet; the device of the invention can realize high efficiency in heat transfer in activated coke desorption while ensuring the safety and stability of the desorption process, and the device has a compact structure and good safety.
Description
技术领域technical field
本发明涉及活性焦烟气净化技术领域,尤其涉及一种高效传热的活性焦脱硫脱硝解吸装置。The invention relates to the technical field of activated coke flue gas purification, in particular to an activated coke desulfurization, denitration and desorption device with efficient heat transfer.
背景技术Background technique
活性焦脱硫脱硝烟气净化技术具有高效脱硫同时回收硫资源、不需升温即可低温脱硝、无废固及废水等二次污染等优点,在烧结、锅炉等高硫低氮烟气治理领域已有一定范围内的推广应用。Activated coke desulfurization and denitration flue gas purification technology has the advantages of high-efficiency desulfurization and simultaneous recovery of sulfur resources, low-temperature denitrification without heating, no secondary pollution such as waste solids and wastewater, etc. There is a certain range of promotion and application.
在活性焦脱硫脱硝烟气净化技术中,解吸装置通过高温烟气加热活性焦使其活化再生,活性焦吸附的硫酸会与活性焦反应,生成SO2气体,在此过程中反应温度可达400℃,已经达到了活性焦燃烧的温度范围,因此解吸过程必须在隔绝氧气条件下进行,如何在保证安全的前提下提高活性焦解吸加热及冷却过程的传热系数是活性焦解吸的重点和难点。In the activated coke desulfurization and denitration flue gas purification technology, the desorption device heats the activated coke through high temperature flue gas to activate and regenerate it, and the sulfuric acid adsorbed by the activated coke will react with the activated coke to generate SO 2 gas, and the reaction temperature can reach 400 ℃ in the process ℃, the temperature range of activated coke combustion has been reached, so the desorption process must be carried out under the condition of isolating oxygen. How to improve the heat transfer coefficient of activated coke desorption heating and cooling process under the premise of ensuring safety is the focus and difficulty of activated coke desorption. .
发明内容SUMMARY OF THE INVENTION
本发明提供了一种高效传热的活性焦脱硫脱硝解吸装置,能够在活性焦解吸实现高效传热的同时,保证解吸过程的安全稳定,装置结构紧凑,安全性好。The invention provides an active coke desulfurization, denitrification and desorption device with high efficiency heat transfer, which can ensure the safety and stability of the desorption process while realizing the high efficiency heat transfer by the active coke desorption, and has a compact structure and good safety.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种高效传热的活性焦脱硫脱硝解吸装置,包括集成在装置本体内的输送单元、解吸单元、冷却单元及气体单元;所述输送单元由进料锁气阀、布料器、底部集料器及排料锁气阀组成;所述解吸单元由热风进口、间壁加热器及热风出口组成;所述冷却单元由冷风进口、间壁冷却器及冷风出口组成;所述气体单元由氮气入口、自动阀门、应急保护气喷管及尾气出口组成;所述装置本体的顶部设活性焦入口,与活性焦输入管道的底端相连,活性焦输入管道的顶端连接进料锁气阀,活性焦入口下方的装置本体内设布料器;所述布料器的下料口分别与间壁加热器中多个加热器换热管的顶部入口连接,加热器换热管的底部出口与装置本体的中部缓冲段相连;间壁加热器的壳体底部设热风进口,间壁加热器的壳体顶部设热风出口;间壁冷却器中多个冷却器换热管的顶部入口与装置本体的中部缓冲段相连,冷却器换热管的底部出口与集料器相连,集料器与活性焦输出管道相连,活性焦输出管道的底端连接排料锁气阀;所述装置本体的中部缓冲段设有应急保护气喷管,对应冷却单元底部的装置本体上设氮气入口,应急保护气喷管及氮气入口分别连接氮气管道,其中与应急保护气喷管相连的氮气管道上设自动阀门;装置本体的顶部设尾气出口。An efficient heat transfer activated coke desulfurization, denitration and desorption device, comprising a conveying unit, a desorption unit, a cooling unit and a gas unit integrated in the device body; the conveying unit is composed of a feed air lock valve, a distributor, and a bottom collector. The desorption unit consists of a hot air inlet, a partition heater and a hot air outlet; the cooling unit consists of a cold air inlet, a partition cooler and a cold air outlet; the gas unit consists of a nitrogen inlet, an automatic valve , emergency protective gas nozzle and tail gas outlet; the top of the device body is provided with an active coke inlet, which is connected to the bottom end of the active coke input pipeline, the top of the active coke input pipeline is connected to the feed air lock valve, and the active coke inlet is below the active coke inlet. The device body is provided with a distributor; the discharge ports of the distributor are respectively connected with the top inlets of the plurality of heater heat exchange tubes in the partition heater, and the bottom outlets of the heater heat exchange tubes are connected with the middle buffer section of the device body; The bottom of the shell of the partition heater is provided with a hot air inlet, and the top of the shell of the partition heater is provided with a hot air outlet; the top inlets of the plurality of cooler heat exchange tubes in the partition cooler are connected to the middle buffer section of the device body, and the cooler heat exchange tubes are connected. The bottom outlet of the device is connected to the collector, the collector is connected to the active coke output pipeline, and the bottom end of the active coke output pipeline is connected to the discharge air lock valve; the middle buffer section of the device body is provided with an emergency protective gas nozzle, corresponding to The device body at the bottom of the cooling unit is provided with a nitrogen inlet, and the emergency protective gas nozzle and the nitrogen inlet are respectively connected to a nitrogen pipeline. The nitrogen pipeline connected with the emergency protective gas nozzle is provided with an automatic valve; the top of the device body is provided with a tail gas outlet.
所述装置本体内设温度检测装置,温度检测装置通过控制系统与自动阀门联锁控制。The device body is equipped with a temperature detection device, and the temperature detection device is interlocked and controlled with an automatic valve through a control system.
所述自动阀门为电动快开阀或气动快开阀。The automatic valve is an electric quick-opening valve or a pneumatic quick-opening valve.
所述装置本体外表面设保温隔热层。The outer surface of the device body is provided with a thermal insulation layer.
所述进料锁气阀、排料锁气阀均采用惰性气体密封,并且能够调节卸料量;进料锁气阀、排料锁气阀分别通过控制系统与温度检测装置联锁控制。The feed air lock valve and the discharge air lock valve are sealed with inert gas and can adjust the discharge amount; the feed air lock valve and the discharge air lock valve are interlocked and controlled by the control system and the temperature detection device respectively.
所述间壁加热器的壳程内设肋片及折风板,间壁冷却器的壳程内设肋片及折风板,不同壳程内的折风板沿间壁加热器或间壁冷却器的高向交错设置。The shell side of the partition heater is provided with fins and baffles, and the shell side of the partition cooler is provided with fins and baffles, and the baffles in different shell sides are along the height of the partition heater or partition cooler. To staggered settings.
所述应急保护气喷管为多个,沿装置本体的周向均匀设置。There are multiple emergency protective gas nozzles, which are evenly arranged along the circumferential direction of the device body.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1)装置结构紧凑,操作方便,节省材料及占地面积;1) The device has a compact structure, is easy to operate, and saves materials and floor space;
2)间壁加热器及间壁冷却器均设置有折风板及肋片,换热效果好,解吸能力强,节约能源;2) The partition heater and partition cooler are equipped with baffles and fins, which have good heat exchange effect, strong desorption capacity and energy saving;
3)事故状态下可对装置进行快速充氮保护,安全性好,保证装置正常运行。3) In the event of an accident, the device can be quickly filled with nitrogen to protect the device, which is safe and ensures the normal operation of the device.
附图说明Description of drawings
图1是本发明所述一种高效传热的活性焦脱硫脱硝解吸装置的结构示意图。FIG. 1 is a schematic structural diagram of an efficient heat transfer activated coke desulfurization, denitration and desorption device according to the present invention.
图中:1.输送单元 1-1.进料锁气阀 1-2.布料器 1-3.集料器 1-4.排料锁气阀2.解吸单元 2-1.热风进口 2-2.折风板 2-3.间壁加热器 2-4.热风出口 3.冷却单元 3-1.冷风进口 3-2.折风板 3-3.间壁冷却器 3-4.冷风出口 4.气体单元 4-1.氮气入口 4-2.自动阀门 4-3.应急保护气喷管 4-4.尾气出口In the figure: 1. Conveying unit 1-1. Feed air lock valve 1-2. Distributor 1-3. Collector 1-4. Discharge
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings:
如图1所示,本发明所述一种高效传热的活性焦脱硫脱硝解吸装置,包括集成在装置本体内的输送单元1、解吸单元2、冷却单元3及气体单元4;所述输送单元1由进料锁气阀1-1、布料器1-2、底部集料器1-3及排料锁气阀1-4组成;所述解吸单元2由热风进口2-1、间壁加热器2-3及热风出口2-4组成;所述冷却单元3由冷风进口3-1、间壁冷却器3-3及冷风出口3-4组成;所述气体单元4由氮气入口4-1、自动阀门4-2、应急保护气喷管4-3及尾气出口4-4组成;所述装置本体的顶部设活性焦入口,与活性焦输入管道的底端相连,活性焦输入管道的顶端连接进料锁气阀1-1,活性焦入口下方的装置本体内设布料器1-2;所述布料器1-2的下料口分别与间壁加热器2-3中多个加热器换热管的顶部入口连接,加热器换热管的底部出口与装置本体的中部缓冲段相连;间壁加热器2-3的壳体底部设热风进口2-1,间壁加热器2-3的壳体顶部设热风出口2-4;间壁冷却器3-3中多个冷却器换热管的顶部入口与装置本体的中部缓冲段相连,冷却器换热管的底部出口与集料器1-3相连,集料器1-3与活性焦输出管道相连,活性焦输出管道的底端连接排料锁气阀1-4;所述装置本体的中部缓冲段设有应急保护气喷管4-3,对应冷却单元3底部的装置本体上设氮气入口4-1,应急保护气喷管4-3及氮气入口4-1分别连接氮气管道,其中与应急保护气喷管相连的氮气管道上设自动阀门4-2;装置本体的顶部设尾气出口4-4。As shown in FIG. 1, an efficient heat transfer activated coke desulfurization, denitration and desorption device according to the present invention includes a conveying unit 1, a
所述装置本体内设温度检测装置,温度检测装置通过控制系统与自动阀门4-2联锁控制。The device body is equipped with a temperature detection device, and the temperature detection device is interlocked and controlled with the automatic valve 4-2 through the control system.
所述自动阀门4-2为电动快开阀或气动快开阀。The automatic valve 4-2 is an electric quick-opening valve or a pneumatic quick-opening valve.
所述装置本体外表面设保温隔热层。The outer surface of the device body is provided with a thermal insulation layer.
所述进料锁气阀1-1、排料锁气阀1-4均采用惰性气体密封,并且能够调节卸料量;进料锁气阀1-1、排料锁气阀1-4分别通过控制系统与温度检测装置联锁控制。The feed air lock valve 1-1 and the discharge air lock valve 1-4 are sealed with inert gas and can adjust the discharge amount; the feed air lock valve 1-1 and the discharge air lock valve 1-4 are respectively The control system is interlocked with the temperature detection device.
所述间壁加热器2-3的壳程内设肋片及折风板2-2,间壁冷却器3-3的壳程内设肋片及折风板3-2,不同壳程内的折风板2-2、3-2沿间壁加热器2-3或间壁冷却器3-3的高向交错设置。The shell side of the partition heater 2-3 is provided with fins and a baffle plate 2-2, and the shell side of the partition cooler 3-3 is provided with fins and a baffle plate 3-2. The air plates 2-2 and 3-2 are arranged staggered along the height direction of the partition wall heater 2-3 or the partition wall cooler 3-3.
所述应急保护气喷管4-3为多个,沿装置本体的周向均匀设置。There are multiple emergency protective gas nozzles 4-3, which are evenly arranged along the circumferential direction of the device body.
颗粒状的活性焦在进行解吸时,活性焦首先由装置顶部的进料锁气阀1-1输送至装置本体内,再经布料器1-2均匀进入解吸单元2,活性焦在间壁加热器2-3内走管程,与走壳程的热风换热,温度升至400℃以上。由于间壁加热器2-3的壳程内设置有折风板2-2以及肋片,热风在间壁加热器2-3的壳程中折返流动,湍动强烈,换热效果好;高温下,活性焦吸附的硫酸会与活性焦反应,生成SO2气体。正常运行过程中,气体单元4中的自动阀门4-2关闭,由氮气入口4-1进入的载气先经冷却单元3向上流动,将解吸过程中产生的包含SO2、CO以及CO2等的尾气经解吸单元2由尾气出口4-4携带着排出,进行进一步处理;活性焦经高温解吸脱除吸附的组分后,进入装置的中部缓冲段,然后再进入下部的冷却单元3内,活性焦在间壁冷却器3-3内走管程,与走壳程的冷风换热,温度降至120℃左右,由于间壁冷却器3-3的壳程内设置有折风板3-2以及肋片,冷风在间壁冷却器3-3的壳程中折返流动,湍动强烈,换热效果好;经降温后的活性焦进入输送单元的集料器1-3中,再经排料锁气阀1-4排出装置外,投入至烟气净化系统。When the granular activated coke is desorbed, the activated coke is first transported into the device body by the feed air lock valve 1-1 at the top of the device, and then evenly enters the
当装置本体内设置的温度传感器检测到装置内部温度持续升高,超过报警温度后,进料锁气阀1-1关闭,排料锁气阀1-4全速卸料,气体单元4中的自动阀门4-2开启,大量氮气经应急保护气喷管4-3进入中部缓冲段,对装置迅速进行充氮保护。When the temperature sensor installed in the device body detects that the internal temperature of the device continues to rise and exceeds the alarm temperature, the feed air lock valve 1-1 is closed, the discharge air lock valve 1-4 is discharged at full speed, and the automatic The valve 4-2 is opened, and a large amount of nitrogen enters the middle buffer section through the emergency protective gas nozzle 4-3, and the device is quickly filled with nitrogen for protection.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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| CN212492971U (en) * | 2020-06-03 | 2021-02-09 | 中冶焦耐(大连)工程技术有限公司 | An efficient heat transfer activated coke desulfurization, denitration and desorption device |
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| CN103418360A (en) * | 2013-08-08 | 2013-12-04 | 上海克硫环保科技股份有限公司 | Regenerative device and method for desulfurized and denitrified active coke |
| CN108562179A (en) * | 2018-04-28 | 2018-09-21 | 中冶焦耐(大连)工程技术有限公司 | A spiral jet casing heat exchanger and its working method |
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| CN117085459A (en) * | 2023-10-20 | 2023-11-21 | 中国华能集团清洁能源技术研究院有限公司 | Low temperature adsorption purification device |
| CN117085459B (en) * | 2023-10-20 | 2024-02-13 | 中国华能集团清洁能源技术研究院有限公司 | Low-temperature adsorption purification device |
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Application publication date: 20200825 |