CN111567858B - A kind of manufacturing method of heat-not-burn smoking body - Google Patents
A kind of manufacturing method of heat-not-burn smoking body Download PDFInfo
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- CN111567858B CN111567858B CN202010392027.5A CN202010392027A CN111567858B CN 111567858 B CN111567858 B CN 111567858B CN 202010392027 A CN202010392027 A CN 202010392027A CN 111567858 B CN111567858 B CN 111567858B
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Abstract
Description
技术领域technical field
本发明涉及加热不燃烧烟草领域,特别涉及一种加热不燃烧发烟体的制造方法。The invention relates to the field of heat-not-burn tobacco, in particular to a method for manufacturing a heat-not-burn smoking body.
背景技术Background technique
加热不燃烧卷烟是近几年正在研发的一种特殊烟草制品,通过电加热或其它加热方式进行加热,使烟草制品中的香味成分等物质释放出来,由于烟草制品不参与燃烧,从而避免了因900℃高温裂解产生大量的有害成分。在消费者获得满足感的同时减少了对机体的危害,同时降低了环境烟气的污染。Heat-not-burn cigarettes are a special tobacco product being developed in recent years. They are heated by electric heating or other heating methods to release the aroma components and other substances in tobacco products. Pyrolysis at 900°C produces a large amount of harmful components. While consumers are satisfied, the harm to the body is reduced, and the pollution of environmental flue gas is also reduced.
目前的加热不燃烧卷烟中发烟体部分,通常由人工合成的烟草薄片做成。烟草薄片主要材料为烟梗、下部烟叶等等级不高的烟草材料打浆后,重新压制而成,并含有发烟剂。人造薄片是非天然而成,在制造的时候有一定的厚度,能够保持刚性。另外,烟草薄片吸水性较强,能够有效附着雾化剂,耐加热,发烟持久稳定。然而正是由于烟草薄片的刚性强,其弹性较差,在一般的烟具发热针或发热片插入的时候,产生较强的反作用力,对于烟具的寿命造成不利影响,市面上也有因为发热针或发热片多次插拔后破损断裂的情况出现,无形中提高了烟具的制造成本、降低了消费者满意度。The smoking body part of current heat-not-burn cigarettes is usually made of synthetic tobacco sheets. The main materials of the tobacco sheet are tobacco stems, lower tobacco leaves and other low-grade tobacco materials that are beaten and re-pressed, and contain a smoking agent. Artificial flakes are non-natural and have a certain thickness when manufactured to maintain rigidity. In addition, the tobacco sheet has strong water absorption, can effectively adhere to the atomizing agent, is resistant to heating, and has long-lasting and stable smoking. However, it is precisely because of the strong rigidity and poor elasticity of the tobacco sheet that a strong reaction force is generated when the heating needle or heating sheet of a general smoking device is inserted, which adversely affects the life of the smoking device. The situation of breakage and breakage of the heating plate after being inserted and pulled out for many times has virtually increased the manufacturing cost of the smoking set and reduced the satisfaction of consumers.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种加热不燃烧发烟体的制造方法,用以解决上述技术问题。The present invention provides a method for manufacturing a heat-not-burn smoking body to solve the above-mentioned technical problems.
本发明的加热不燃烧发烟体的制造方法,包括以下步骤:(1)准备烟草薄片、碎烟草以及包裹层;(2)将烟草薄片沿第一方向铺设在包裹层上,以形成烟草薄片层;(3)将碎烟草沿第一方向放置在烟草薄片层上,并使得碎烟草沿第二方向位于烟草薄片层的中部,其中第一方向与第二方向垂直;(4)通过包裹层对烟草薄片沿第二方向进行卷制成型,使得烟草薄片呈有序束状排列,碎烟草位于烟草薄片的内部,包裹层包裹烟草薄片,从而形成柱状的发烟体。The manufacturing method of the heat-not-burn smoking body of the present invention comprises the following steps: (1) preparing a tobacco sheet, shredded tobacco and a wrapping layer; (2) laying the tobacco sheet on the wrapping layer along a first direction to form a tobacco sheet (3) placing the shredded tobacco on the tobacco sheet layer along a first direction, and making the shredded tobacco in the middle of the tobacco sheet layer along a second direction, wherein the first direction is perpendicular to the second direction; (4) passing through the wrapping layer The tobacco sheet is rolled and formed along the second direction, so that the tobacco sheet is arranged in an orderly bundle, the shredded tobacco is located inside the tobacco sheet, and the wrapping layer wraps the tobacco sheet to form a columnar smoking body.
采用上述技术方案,通过添加碎烟草以及碎烟草放置方向的设置,采用卷制的方式,合成出兼具有序排列和部分无序的柱状发烟体。本发明的制造方法合成的发烟体,其内部的相对无序的空间集中在发烟体内的中部,提供了供加热体插拔和供气流流通的空间。通过本发明的加热不燃烧发烟体的制造方法,能够制备出降低插拔难度的发烟体,延长了加热体的使用寿命,同时制备的发烟体还能实现快速出烟、烟气稳定,增加了天然的烟香,提升了用户的体验感。By adopting the above technical scheme, by adding shredded tobacco and setting the placement direction of the shredded tobacco, and by rolling, a columnar smoking body with both orderly arrangement and partial disorder is synthesized. In the smoking body synthesized by the manufacturing method of the present invention, the relatively disordered spaces in the interior are concentrated in the middle of the smoking body, providing a space for the insertion and extraction of the heating body and for air circulation. Through the manufacturing method of the heat-not-burn smoking body of the present invention, a smoking body that reduces the difficulty of inserting and pulling can be prepared, the service life of the heating body is prolonged, and the prepared smoking body can also realize rapid smoke emission and stable smoke. , increasing the natural smoke incense and improving the user's experience.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,碎烟草来自燃烧卷烟车间中的烟叶废料。According to another specific embodiment of the present invention, an embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body, and the shredded tobacco comes from tobacco leaf waste in a burning cigarette workshop.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,选取烟叶废料进行造粒、筛分,获得碎烟草。According to another specific embodiment of the present invention, the embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body. Tobacco leaf waste is selected for granulation and screening to obtain shredded tobacco.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,在进行造粒之前还包括对烟叶废料进行粉碎。According to another specific embodiment of the present invention, the embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body, which further comprises pulverizing the tobacco leaf waste before the granulation.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,还包括:向烟叶废料中加入雾化剂和香料,雾化剂和香料占烟叶废料质量的7%-35%。According to another specific embodiment of the present invention, an embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body, further comprising: adding an atomizing agent and flavoring to the tobacco leaf waste, and the atomizing agent and flavoring account for the tobacco leaves 7%-35% of scrap mass.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,碎烟草选自碎烟丝、碎烟片或烟草颗粒。According to another specific embodiment of the present invention, the embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body, wherein the shredded tobacco is selected from shredded tobacco, shredded tobacco flakes or tobacco particles.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,碎烟草在其径向上的尺寸为10~60目。According to another specific embodiment of the present invention, the embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body, wherein the size of the shredded tobacco in the radial direction is 10-60 meshes.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,碎烟草的尺寸均等。According to another specific embodiment of the present invention, the embodiment of the present invention discloses a manufacturing method of a heat-not-burn smoking body, and the size of the shredded tobacco is equal.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,碎烟草占烟草薄片质量的5~40wt%。According to another specific embodiment of the present invention, the embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body, wherein the shredded tobacco accounts for 5-40 wt % of the mass of the tobacco sheet.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,烟草薄片采用稠浆法或造纸法制得。According to another specific embodiment of the present invention, the embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body, and the tobacco sheet is prepared by a thick pulp method or a papermaking method.
根据本发明的另一具体实施方式,本发明的实施方式公开了一种加热不燃烧发烟体的制造方法,步骤(4)中,将包裹层、烟草薄片以及碎烟草运送至喇叭口,通过喇叭口收紧烟草薄片。According to another specific embodiment of the present invention, the embodiment of the present invention discloses a method for manufacturing a heat-not-burn smoking body. In step (4), the wrapping layer, the tobacco sheet and the shredded tobacco are transported to the bell mouth, and the The bell mouth tightens the tobacco sheet.
附图说明Description of drawings
图1示出本发明加热不燃烧发烟体的制造方法的步骤示意图;Fig. 1 shows the step schematic diagram of the manufacturing method of the heat-not-burn smoking body of the present invention;
图2示出通过本发明的加热不燃烧发烟体的制造方法制造的发烟体的结构示意图;FIG. 2 shows a schematic structural diagram of a smoking body manufactured by the method for manufacturing a heat-not-burn smoking body of the present invention;
图3示出本发明加热不燃烧发烟体的制造方法中碎烟草预处理流程示意图;Fig. 3 shows the schematic diagram of the pretreatment process flow of shredded tobacco in the manufacturing method of the heat-not-burn smoking body of the present invention;
图4示出本发明加热不燃烧发烟体的制造方法中碎烟草预处理流程示意图;Fig. 4 shows the schematic diagram of the pretreatment process flow of shredded tobacco in the manufacturing method of the heat-not-burn smoking body of the present invention;
图5示出本发明加热不燃烧发烟体的制造方法中碎烟草预处理流程示意图;Fig. 5 shows the schematic diagram of the pretreatment process flow of shredded tobacco in the manufacturing method of the heat-not-burn smoking body of the present invention;
图6示出本发明低温卷烟爆炸图;Fig. 6 shows the explosion diagram of low temperature cigarette of the present invention;
图7示出本发明低温卷烟成型形式的结构示意图;Fig. 7 shows the structural schematic diagram of the low-temperature cigarette forming form of the present invention;
图8示出本发明低温卷烟整体图以及A-A剖面图;Fig. 8 shows the overall view of the low-temperature cigarette of the present invention and the A-A sectional view;
图9示出进行卷制过程中所用的喇叭口示意图。Figure 9 shows a schematic diagram of the bell mouth used in the rolling process.
具体实施方式Detailed ways
以下由特定的具体实施例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。虽然本发明的描述将结合较佳实施例一起介绍,但这并不代表此发明的特征仅限于该实施方式。恰恰相反,结合实施方式作发明介绍的目的是为了覆盖基于本发明的权利要求而有可能延伸出的其它选择或改造。为了提供对本发明的深度了解,以下描述中将包含许多具体的细节。本发明也可以不使用这些细节实施。此外,为了避免混乱或模糊本发明的重点,有些具体细节将在描述中被省略。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Although the description of the invention will be presented in conjunction with the preferred embodiment, this does not mean that the features of the invention are limited to this embodiment. On the contrary, the purpose of introducing the invention in conjunction with the embodiments is to cover other options or modifications that may be extended based on the claims of the invention. The following description will contain numerous specific details in order to provide a thorough understanding of the present invention. The invention may also be practiced without these details. Furthermore, some specific details will be omitted from the description in order to avoid obscuring or obscuring the gist of the present invention. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.
应注意的是,在本说明书中,相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that in this specification, like numerals and letters refer to like items in the following figures, so that once an item is defined in one figure, it need not be used in subsequent figures. for further definitions and explanations.
在本实施例的描述中,需要说明的是,术语“上”、“下”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of this embodiment, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the use of the product of the invention The orientation or positional relationship that is usually placed is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as Limitations of the present invention.
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明的实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
下面结合图1描述本发明的加热不燃烧发烟体的制造方法,图1为制造发烟体方法的步骤示意图,展示了烟草薄片4.1和碎烟草4.2以及包裹层2,并展示了从状态A~状态D的制造过程。本发明的制造方法包括以下步骤:(1)准备烟草薄片4.1、碎烟草4.2以及包裹层2;(2)将烟草薄片4.1沿第一方向铺设在包裹层2上,以形成烟草薄片层;(3)将碎烟草4.2沿第一方向放置在烟草薄片层上,并使得碎烟草4.2沿第二方向位于烟草薄片层的中部,其中第一方向与第二方向垂直;(4)通过包裹层2对烟草薄片4.1沿第二方向进行卷制成型,使得烟草薄片呈有序束状排列,碎烟草位于烟草薄片的内部,包裹层包裹烟草薄片,从而形成柱状的发烟体。其中第一方向例如为图1中C状态下的x方向,第二方向例如为图1中C状态下的y方向。第一方向还可以理解为烟草薄片层的长度方向,第二方向可以理解为烟草薄片层的宽度方向。包裹层2沿第二方向进行卷制,这样烟草薄片4.1保持自身延长长度,并收拢聚集。碎烟草4.2沿第一方向放置在烟草薄片层上,从而碎烟草4.2沿第一方向从烟草薄片4.1的一端延伸的另一端。并且,碎烟草4.2是在烟草薄片层沿第二方向的中部放入,从而在进行卷制后碎烟草4.2位于发烟体4径向的中间区域,烟草薄片4.1对碎烟草4.2形成包裹。The manufacturing method of the heat-not-burn smoking body of the present invention will be described below with reference to FIG. 1, which is a schematic diagram of the steps of the method for manufacturing a smoking body, showing the tobacco sheet 4.1, the shredded tobacco 4.2 and the
本实施中烟草薄片层可以是烟草薄片4.1平铺开形成的一层烟草薄片,也可以是多层,或者还可以是烟草薄片不均匀的堆积形成的,本发明对此不作限制。In this implementation, the tobacco sheet layer may be a layer of tobacco sheets formed by flattening the tobacco sheets 4.1, or may be multiple layers, or may also be formed by unevenly stacking tobacco sheets, which is not limited in the present invention.
关于步骤(2),将烟草薄片铺设在包裹层上可以采用现有的展开装置完成。关于步骤(3),对于碎烟草的放置可采用盛装碎烟草的容器,将该容器沿第一方向移动从而将碎烟草撒到烟草薄片层的中间位置,并沿第一方向从烟草薄片层的一端撒到另一端。或者,保持该容器不动,将容器放置在烟草薄片层的上方,并位于烟草薄片层沿第二方向的中部,通过传送带带动烟草薄片层和包裹层整体沿第一方向移动,从而完成碎烟草的放置。关于步骤(4),可采用烟草棒成型装置进行成型和卷制。进一步地,烟草棒成型装置中含有喇叭口,本实施例将承接有烟草薄片4.1和碎烟草4.2包裹层2一起运送至喇叭口,并从喇叭口的大口入,小口出。例如图9所示的喇叭口,承接有烟草薄片4.1和碎烟草4.2包裹层2一起从A口进入烟草棒成型装置,再从B口出。通过喇叭口收紧烟草薄片4.1,并完成包裹层2的包裹。在卷制的过程中,可对包裹层2的侧边施胶,使得包裹层2的对接处粘合。再通过烘干、挤压成型。Regarding step (2), the laying of the tobacco sheet on the wrapping layer can be accomplished by using an existing unfolding device. Regarding step (3), for the placement of the shredded tobacco, a container containing shredded tobacco can be used, and the container is moved along the first direction to sprinkle the shredded tobacco to the middle position of the tobacco sheet layer, and is removed from the tobacco sheet layer along the first direction. Sprinkle one end to the other. Alternatively, keep the container still, place the container above the tobacco sheet layer and in the middle of the tobacco sheet layer along the second direction, and drive the tobacco sheet layer and the wrapping layer to move as a whole along the first direction through the conveyor belt, so as to complete the crushed tobacco placement. Regarding step (4), a tobacco rod forming device can be used for forming and rolling. Further, the tobacco rod forming device contains a bell mouth. In this embodiment, the tobacco sheet 4.1 and the
本发明的烟草薄片属于人造的加工薄片,由稠浆法或造纸法制成,主要通过将烟梗、下部烟叶等烟草材料打浆后,重新压制而成。在打浆制料的过程中会破坏烟叶原有的叶脉和舒松孔,形成较为致密的薄片。作为加热不燃烧发烟体,烟草薄片会添加例如甘油、丙二醇等雾化剂,使得烟草薄片具有一定的粘性。因此,将含有烟草薄片的发烟体用在烟具中,加热针或加热片在插入时具有一定阻力,会对加热针或加热片造成磨损,甚至在多次插拔后出现断裂的情况。The tobacco sheet of the invention belongs to an artificial processed sheet, which is made by the thick pulp method or the papermaking method, and is mainly formed by beating tobacco materials such as tobacco stems and lower tobacco leaves, and then re-pressing. In the process of beating and making the material, the original veins and loose pores of the tobacco leaves will be destroyed to form relatively dense flakes. As a heat-not-burn smoking body, atomizing agents such as glycerin and propylene glycol are added to the tobacco sheet, so that the tobacco sheet has a certain viscosity. Therefore, when a smoking body containing a tobacco sheet is used in a smoking device, the heating needle or the heating sheet has a certain resistance when inserted, which will cause wear and tear to the heating needle or the heating sheet, and even break after multiple insertions and extractions.
碎烟草为天然烟草,即便属于细碎的天然烟草,但仍然保持了天然烟草的纹理和蓬松度。本发明的制造方法,在制造以烟草薄片作为主体的发烟体的过程中加入碎烟草,在将烟草薄片进行卷制形成柱状发烟体的过程中,烟草薄片自身会收束聚拢,形成有序排列的状态,而碎烟草能够占据柱状发烟体的空间,形成相对无序的状态。有序烟草薄片结合无序的碎烟草,使得发烟体整体形成了介于有序和无序的中间态,从而既能保持发烟体的刚性以及受热的稳定性,又能不至于过于坚硬和粘连导致加热体不易于插入。本发明是在进行卷制之前先加入碎烟草,而不是在卷制之后再将碎烟草填充到烟草薄片中。如果卷制后再填充会破坏已卷制好的烟草薄片的结构,并且由于烟草薄片已经卷制好,会形成非常紧密的状态。而本发明是在卷制之前已经放置碎烟草,在卷制时蓬松的碎烟草会适当降低整个发烟体的紧实程度,碎烟草相当于在卷制时起到了缓冲的作用。本发明的碎烟草是在第二方向的中间位置放入,并沿第一方向填充于烟草薄片内部,从而碎烟草相当于沿发烟体的纵向从发烟体的一端延伸到另一端,并且位于沿发烟体的径向上的中间位置。其中发烟体的纵向例如为图2中的y’方向,发烟体的径向例如为图2中的x’方向。这样使得加热针或者加热片插入发烟体时直接嵌入到碎烟草中,能明显增加插拔的便利性。并且,由于碎烟草是沿发烟体的纵向填充于烟草薄片蓬松的碎烟草,也为插入的加热针或加热片提供了气流通道,便于产生的气溶胶的流通。Crushed tobacco is natural tobacco, even though it is finely crushed natural tobacco, it still maintains the texture and bulk of natural tobacco. In the manufacturing method of the present invention, shredded tobacco is added in the process of manufacturing a smoking body with a tobacco sheet as the main body, and in the process of rolling the tobacco sheet to form a columnar smoking body, the tobacco sheet itself will be bunched and gathered, forming a The state of orderly arrangement, and the shredded tobacco can occupy the space of the columnar smoking body, forming a relatively disordered state. The ordered tobacco sheet is combined with the disordered shredded tobacco, so that the smoking body forms an intermediate state between order and disorder as a whole, so as to maintain the rigidity and thermal stability of the smoking body without being too hard. And sticking makes the heating body difficult to insert. In the present invention, shredded tobacco is added before rolling, rather than filling the tobacco sheet with shredded tobacco after rolling. Refilling if rolled would destroy the structure of the rolled tobacco sheet, and since the tobacco sheet is already rolled, it will be in a very compact state. In the present invention, shredded tobacco has been placed before rolling, and the fluffy shredded tobacco can appropriately reduce the compactness of the entire smoking body during rolling, and the shredded tobacco acts as a buffer during rolling. The shredded tobacco of the present invention is placed in the middle of the second direction, and is filled inside the tobacco sheet along the first direction, so that the shredded tobacco is equivalent to extending from one end of the smoking body to the other end along the longitudinal direction of the smoking body, and It is located in the middle position along the radial direction of the smoking body. The longitudinal direction of the smoking body is, for example, the y' direction in Fig. 2 , and the radial direction of the smoking body is, for example, the x' direction in Fig. 2 . In this way, when the heating needle or the heating sheet is inserted into the smoking body, it is directly embedded in the shredded tobacco, which can obviously increase the convenience of insertion and extraction. Moreover, since the shredded tobacco is the fluffy shredded tobacco filled in the tobacco sheet along the longitudinal direction of the smoking body, it also provides an airflow channel for the inserted heating needle or heating sheet, which facilitates the circulation of the generated aerosol.
另一方面,烟草薄片经过压制后比天然烟叶紧实,耐加热,但这也致使烟草薄片吸热慢、加热不易均匀等现象产生,影响烟气逸出,并且没有烟叶天然的烟香。碎烟草作为天然烟草,进行电加热时受热快,耐热性较差,会导致烟气、烟碱量前高后低,释放的烟气和烟碱会随着时间的增加出现断崖式的降低。而本发明在制造发烟体过程中加入碎烟草,烟草薄片包裹碎烟草,将烟叶包裹在中间位置,当加热体插入发烟体后,首先直接接触的是碎烟草,碎烟草会快速释放出烟气和烟碱,相比于纯烟草薄片来说,出烟更快,增加用户的体验感,还能体验到天然烟香,在抽吸初期是碎烟草作为释放烟碱的主体。在抽吸一段时间后,碎烟草中烟碱的释放量降低,而此时烟草薄片已经预热完全,开始成为主要释放烟碱的主体,尽管碎烟草的烟碱释放量降低,但仍然能保持释放出天然烟叶独有的天然烟香。在用户的抽吸下,烟草薄片释放的烟碱经过碎烟草内形成气流通道会和天然烟香混合,然后进入到用户的口腔中。如此,用户既能快速抽吸到含有天然烟香的气溶胶,还能获得持续、稳定的含有天然烟香的气溶胶。经抽吸测试发明,对天然烟草进行电加热抽吸,最多能维持不到2分钟,而同样质量的烟草薄片能抽吸超过3分钟,将碎烟草4.2结合烟草薄片4.1制备与上述同样质量的发烟体,就能持续超过3分钟抽吸到含有天然烟香的烟气。On the other hand, the pressed tobacco sheet is more compact than natural tobacco leaves and is resistant to heating, but this also causes the tobacco sheet to absorb heat slowly, and the heating is not easy to be uniform, which affects the escape of smoke, and there is no natural tobacco aroma of tobacco leaves. As natural tobacco, crushed tobacco is heated quickly and has poor heat resistance during electric heating, which will cause the amount of flue gas and nicotine to be high and low, and the released flue gas and nicotine will decrease with time. . In the present invention, shredded tobacco is added in the process of manufacturing the smoking body, the tobacco sheet wraps the shredded tobacco, and the tobacco leaves are wrapped in the middle position. Smoke and nicotine, compared with pure tobacco sheet, emit smoke faster, increase the user's experience, and experience natural tobacco flavor. In the early stage of smoking, crushed tobacco is used as the main body to release nicotine. After smoking for a period of time, the release of nicotine in shredded tobacco decreases, and at this time, the tobacco sheet has been preheated completely and begins to be the main body of nicotine release. Although the nicotine release of shredded tobacco decreases, it can still maintain Release the unique natural tobacco aroma of natural tobacco leaves. Under the user's smoking, the nicotine released by the tobacco sheet passes through an air flow channel formed in the shredded tobacco, will be mixed with the natural tobacco incense, and then enter the user's mouth. In this way, the user can not only inhale the aerosol containing the natural tobacco flavor quickly, but also obtain a continuous and stable aerosol containing the natural tobacco flavor. After the smoking test, it was found that the electric heating and smoking of natural tobacco can be maintained for less than 2 minutes at most, and the tobacco sheet of the same quality can be smoked for more than 3 minutes. The smoke body can last for more than 3 minutes to inhale the smoke containing natural tobacco incense.
综上,通过添加碎烟草以及碎烟草放置方向的设置,采用卷制的方式,合成出兼具有序排列和部分无序的柱状发烟体。本发明的制造方法合成的发烟体,其内部的相对无序的空间集中在发烟体内的中部,提供了供加热体插拔和供气流流通的空间。通过本发明的加热不燃烧发烟体的制造方法,能够制备出降低插拔难度的发烟体,延长了加热体的使用寿命,同时制备的发烟体还能实现快速出烟、烟气稳定,增加了天然的烟香,提升了用户的体验感。To sum up, by adding shredded tobacco and setting the placement direction of the shredded tobacco, and by rolling, a columnar smoking body with both orderly arrangement and partial disorder is synthesized. In the smoking body synthesized by the manufacturing method of the present invention, the relatively disordered spaces in the interior are concentrated in the middle of the smoking body, providing a space for the insertion and extraction of the heating body and for air circulation. Through the manufacturing method of the heat-not-burn smoking body of the present invention, a smoking body that reduces the difficulty of inserting and pulling can be prepared, the service life of the heating body is prolonged, and the prepared smoking body can also realize rapid smoke emission and stable smoke. , increasing the natural smoke incense and improving the user's experience.
对于碎烟草4.2的尺寸的选择,优选其在径向上的尺寸为10~60目,较小尺寸的碎烟草有利于烟草薄片的卷制成型,因而保持碎烟草在10目以上。碎烟草尺寸过小时,在卷制时自身也会形成较为紧密的状态,为保证碎烟草空间较为适宜的蓬松度,保持碎烟草在60目以下。碎烟草可选择碎烟丝、碎烟片或烟草颗粒。无论是烟丝还是烟片或烟草颗粒,只要满足自身径向上的尺寸在10~60目即可。对于碎烟丝来说,优选其长度小于5mm。For the selection of the size of the shredded tobacco 4.2, it is preferable that the size of the shredded tobacco in the radial direction is 10-60 mesh, and the smaller size of the shredded tobacco is beneficial to the rolling and forming of the tobacco sheet, thus keeping the shredded tobacco above 10 mesh. If the size of the shredded tobacco is too small, it will also form a relatively tight state during rolling. In order to ensure a relatively suitable bulkiness in the shredded tobacco space, keep the shredded tobacco below 60 mesh. The shredded tobacco can be selected from shredded tobacco, shredded tobacco flakes or tobacco granules. Whether it is cut tobacco, tobacco sheet or tobacco particles, as long as the size in the radial direction of itself is 10-60 mesh. For shredded tobacco, the length is preferably less than 5 mm.
碎烟草与烟草薄片的配比也影响发烟体整体的抽吸效果,为能确保碎烟草与烟草薄片之间的相互配合以获得较快烟气释放速度和较佳的烟气口感,本实施例优选碎烟草4.2占烟草薄片4.1质量的5~40wt%,更优选为20~30wt%。The ratio of shredded tobacco and tobacco sheet also affects the overall smoking effect of the smoking body. In order to ensure the mutual cooperation between shredded tobacco and tobacco sheet to obtain faster smoke release speed and better smoke taste, this implementation For example, the shredded tobacco 4.2 preferably accounts for 5-40 wt % of the mass of the tobacco sheet 4.1, more preferably 20-30 wt %.
在上述各实施例中,碎烟草4.2来自燃烧卷烟车间中的烟叶废料。对于年产量100万箱的卷烟厂,每天筛选出的上述烟草物质达到上千公斤,这些烟草物质仅仅是造碎而被当成垃圾处理掉,没有发挥到其应有的价值。本实施例想到将燃烧型卷烟车间中废弃的烟叶废料作为本发明发烟体4中的碎烟草4.2,废物利用,且能在加热不燃烧发烟体中发挥重要作用。In each of the above embodiments, the shredded tobacco 4.2 comes from tobacco leaf waste in the burning cigarette workshop. For a cigarette factory with an annual output of 1 million boxes, thousands of kilograms of the above-mentioned tobacco substances are screened out every day. These tobacco substances are only shredded and disposed of as garbage, and have not played their due value. In this embodiment, it is envisaged that the discarded tobacco leaf waste in the combustion type cigarette workshop is used as the shredded tobacco 4.2 in the
在上述各实施例中,碎烟草4.2的尺寸均等。可通过筛分等方式获得较为均一尺寸的碎烟草,使得发烟量和烟气效果更为统一。另外,可在碎烟草4.2中添加雾化剂和香料。雾化剂可进一步增加碎烟草中烟气的释放速度和释放量,例如可以为丙二醇、丙三醇等。香料例如可以为薄荷、蓝莓、陈皮等多种口味。本实施例中选择尺寸均等的碎烟草,更有利于添加的雾化剂和香料的均等分布,也有利于获得生产较为一致的发烟体4。本实施例优选雾化剂和香料的添加量占碎烟草4.2质量的7%-35%,抽吸效果更佳。In each of the above examples, the shredded tobacco 4.2 is of equal size. The shredded tobacco of a relatively uniform size can be obtained by means of sieving, etc., so that the amount of smoke and the effect of smoke are more uniform. In addition, atomizers and flavors can be added to the shredded tobacco 4.2. The atomizing agent can further increase the release rate and release amount of the smoke in the shredded tobacco, for example, it can be propylene glycol, glycerol and the like. The spice can be, for example, mint, blueberry, dried tangerine peel and other flavors. In this embodiment, the selection of shredded tobacco with an equal size is more conducive to the equal distribution of the added atomizing agent and flavor, and is also conducive to obtaining a
对于来自卷烟车间的烟叶废料,还可以对其进行进一步的打碎、造粒,以获得更符合尺寸要求和抽吸效果的碎烟草。具体地,如图3所示,选取卷烟车间的烟叶废料,进行筛分,获得所需尺寸的烟液废料,然后加入雾化剂和香料进行加料混合,烘干,获得碎烟草。之后可直接将烘干后的碎烟草加入到以铺展开的烟草薄片中,或者也可以将制好的碎烟草封装保存,在需要使用的时候取出。For the tobacco leaf waste from the cigarette workshop, it can also be further crushed and granulated to obtain shredded tobacco that better meets the size requirements and smoking effect. Specifically, as shown in FIG. 3 , the tobacco leaf waste in the cigarette workshop is selected and screened to obtain the smoke liquid waste of the required size, and then an atomizing agent and spices are added for charging and mixing, and dried to obtain shredded tobacco. Afterwards, the dried shredded tobacco can be directly added to the spread tobacco sheet, or the prepared shredded tobacco can also be packaged and stored, and taken out when needed.
如图4所示,在另一实施例中,在加料混合后,还可以进行造粒,将形状、尺寸不同的烟叶废料制成烟草颗粒。造粒的方式例如可采用摇摆法或挤压法。造粒的优点是改变烟草物质吸味很小的情况下增加碎烟草的流动性,同时造粒后可以加入筛分环节,让颗粒的粒径大致统一,使得碎烟草的添加量更容易得到控制。例如,在造粒后进行烘干,之后筛分,封装保存。筛分的尺寸例如在10~60目,进一步为20~30目。As shown in FIG. 4 , in another embodiment, after feeding and mixing, granulation can also be performed, and tobacco leaf wastes with different shapes and sizes are made into tobacco granules. The granulation method can be, for example, a rocking method or an extrusion method. The advantage of granulation is to increase the fluidity of shredded tobacco under the condition that the tobacco material has little taste. At the same time, a screening process can be added after granulation, so that the particle size of the granules is roughly uniform, making it easier to control the amount of shredded tobacco added. . For example, it is dried after granulation, then sieved and packaged for storage. The size of the sieve is, for example, 10 to 60 meshes, and further 20 to 30 meshes.
如图5所示,在又一实施例中,在进行造粒之前还包括对烟叶废料进行粉碎。由于粉碎环节的加入,扩展了取样的对象范围,比如较大的烟梗、烟片、碎烟丝,甚至整张的烟叶均可作为取样对象。粉碎环节的加入,更加有利于造粒的形成,能够使得造粒更加规则、更容易形成颗粒,同时取样范围的扩大也增加了物料的选择面,对于生产规模扩大后的备料有好处。具体地,在对烟叶废料取样后先进行粉碎,然后加入雾化剂和香料混合,之后进行造粒、烘干和筛分步骤,封装保存。As shown in FIG. 5 , in yet another embodiment, before the granulation, it further includes pulverizing the tobacco leaf waste. Due to the addition of the crushing link, the scope of sampling objects has been expanded, such as larger tobacco stems, tobacco flakes, shredded tobacco, and even whole tobacco leaves can be used as sampling objects. The addition of the crushing process is more conducive to the formation of granulation, which can make the granulation more regular and easier to form particles. At the same time, the expansion of the sampling range also increases the selection of materials, which is beneficial for the preparation of materials after the production scale is expanded. Specifically, after sampling the tobacco leaf waste, pulverize it first, then add an atomizing agent and spices to mix, and then perform the steps of granulation, drying, and sieving, and package and store.
在上述实施例中,筛分的步骤可以分为两次,例如可以分别在造粒之前和造粒之后进行筛分,以进一步提高获得的处理后的烟叶废料的均一性。In the above embodiment, the step of sieving can be divided into two times, for example, sieving can be performed before and after granulation respectively, so as to further improve the uniformity of the obtained treated tobacco leaf waste.
将上述各实施例中制备的碎烟草作为制造发烟体的原料,从而获得插拔容易、风味口感提升的发烟体。The shredded tobacco prepared in each of the above embodiments is used as a raw material for manufacturing a smoking body, so as to obtain a smoking body with easy insertion and extraction and improved flavor and taste.
如图6-8所示,本发明还可以采用上述各实施例中的加热不燃烧发烟体的制造方法,获得发烟体4,进而制备一种具有该发烟体的加热不燃烧烟支,即低温卷烟101。该低温卷烟101可包括如滤嘴1、空管限位件3,以及包裹在整个低温卷烟101外周的卷烟纸,卷烟纸即为上述的包裹层2,或者也可以是除包裹层2以外额外增加的一层包裹纸。空管限位件3具有刚性,例如是耐高温的PEEK,能够起到卡位作用,使得发烟体4被限制而不能移动,并能起到降温的作用。As shown in Figures 6-8, the present invention can also adopt the manufacturing method of the heat-not-burn smoking body in the above-mentioned embodiments to obtain the
包裹层2直接将滤嘴1和发烟体4卷接起来,由于发烟体4本身被包裹层2包裹的过程中有一定的约束力(或称压力、包裹力等),导致发烟体4与包裹层2接触面形成的摩擦力足够抵抗烟支101插入加热器时形成的反作用力,故而发烟体4不会移动。The
虽然通过参照本发明的某些优选实施方式,已经对本发明进行了图示和描述,但本领域的普通技术人员应该明白,以上内容是结合具体的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。本领域技术人员可以在形式上和细节上对其作各种改变,包括做出若干简单推演或替换,而不偏离本发明的精神和范围。Although the present invention has been illustrated and described by referring to some preferred embodiments of the present invention, those of ordinary skill in the art should understand that the above content is a further detailed description of the present invention in conjunction with specific embodiments, and it cannot be assumed that Embodiments of the present invention are limited only by these descriptions. Those skilled in the art may make various changes in form and details, including making several simple deductions or substitutions, without departing from the spirit and scope of the present invention.
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