CN111564276A - Magnetic field generation control device and magnetic field generation system with controllable magnetic flux - Google Patents
Magnetic field generation control device and magnetic field generation system with controllable magnetic flux Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及电磁技术领域,尤其涉及一种磁场产生控制装置及磁通量可控的磁场产生系统。The invention relates to the field of electromagnetic technology, in particular to a magnetic field generation control device and a magnetic flux controllable magnetic field generation system.
背景技术Background technique
在磁传感器芯片的测试流水线中,由于生产和调试需求,很多时候需要在wafer(晶圆)的die(晶片)上施加一定大小一定方向的磁场,而磁场的产生主要通过线圈来实现。但,磁场产生线圈并不能根据测试需求自动产生所需大小和方向的磁场,在需要改变磁场大小时,现阶段往往是通过人为改变线圈到芯片的距离和计算所需施加给线圈的电流大小,然后再通过ATE(AutomaticTest Equipment,测试机)施加相应大小的电流给线圈。该方式过程繁琐,效率低下,且在人为调整线圈到芯片的距离和计算所需电流大小时也容易产生误差而影响测试结果的准确性。In the test pipeline of the magnetic sensor chip, due to the production and debugging requirements, it is often necessary to apply a magnetic field of a certain size and a certain direction on the die (wafer) of the wafer (wafer), and the generation of the magnetic field is mainly realized by coils. However, the magnetic field generating coil cannot automatically generate a magnetic field of the required size and direction according to the test requirements. When the size of the magnetic field needs to be changed, at this stage, the distance from the coil to the chip is often artificially changed and the current size required to be applied to the coil is calculated. Then, a corresponding magnitude of current is applied to the coil through ATE (Automatic Test Equipment, testing machine). This method is cumbersome and inefficient, and is prone to errors when adjusting the distance from the coil to the chip and calculating the required current, which affects the accuracy of the test results.
因此,亟需提供一种能够自动控制线圈产生期望大小和方向的磁场的磁场产生控制装置来解决上述问题。Therefore, there is an urgent need to provide a magnetic field generation control device capable of automatically controlling a coil to generate a magnetic field of a desired size and direction to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种能够自动控制线圈产生期望大小和方向的磁场的磁场产生控制装置。An object of the present invention is to provide a magnetic field generation control device capable of automatically controlling a coil to generate a magnetic field of a desired magnitude and direction.
本发明的另一目的在于提供一种能够自动产生期望大小和方向的磁场的的磁场产生系统。Another object of the present invention is to provide a magnetic field generating system capable of automatically generating a magnetic field of a desired magnitude and direction.
为了实现上述目的,本发明提供了一种磁场产生控制装置,用于控制线圈产生期望大小和方向的磁场,所述磁场产生控制装置包括输入模块、控制模块、恒流源模块、显示模块及供电电源模块,所述输入模块、恒流源模块及显示模块分别接所述控制模块,所述恒流源模块的输出端用于接至线圈,所述输入模块用于接受输入操作以获取线圈与目标物体之间的距离值及期望磁场的大小和方向,所述控制模块依据所述期望磁场和距离值获得线圈所需电流值并输出对应的电压信号至所述恒流源模块,所述恒流源模块依据所述电压信号输出对应的电流至线圈,所述显示模块用于显示所述所需电流值和所述距离值。In order to achieve the above object, the present invention provides a magnetic field generation control device for controlling a coil to generate a magnetic field of a desired size and direction, the magnetic field generation control device includes an input module, a control module, a constant current source module, a display module and a power supply The power supply module, the input module, the constant current source module and the display module are respectively connected to the control module, the output end of the constant current source module is used to connect to the coil, and the input module is used to accept the input operation to obtain the coil and the coil. The distance value between the target objects and the size and direction of the desired magnetic field, the control module obtains the current value required by the coil according to the desired magnetic field and the distance value, and outputs the corresponding voltage signal to the constant current source module, the constant current source module. The current source module outputs the corresponding current to the coil according to the voltage signal, and the display module is used for displaying the required current value and the distance value.
较佳地,所述恒流源模块内包括有采样电阻和AD转换单元,所述采样电阻与所述AD转换单元连接,所述AD转换单元与所述控制模块连接,所述AD转换单元将所述采样电阻上的实际电压信号进行模数转换后反馈至所述控制模块。Preferably, the constant current source module includes a sampling resistor and an AD conversion unit, the sampling resistor is connected to the AD conversion unit, the AD conversion unit is connected to the control module, and the AD conversion unit converts The actual voltage signal on the sampling resistor is fed back to the control module after analog-to-digital conversion.
更佳地,所述控制模块比较其输出的所述电压信号与所述实际电压信号,并依据电压差值调整其输出的电压信号。Preferably, the control module compares the output voltage signal with the actual voltage signal, and adjusts the output voltage signal according to the voltage difference.
较佳地,所述控制模块根据所述采样电阻的阻值将所述实际电压信号转换成实际电流值,并由所述显示模块显示所述实际电流值。Preferably, the control module converts the actual voltage signal into an actual current value according to the resistance value of the sampling resistor, and the display module displays the actual current value.
较佳地,所述恒流源模块包括第一三极管、分压电路、第一放大电路、达林顿管、负载电阻及所述采样电阻,所述第一三极管的基极接至所述控制模块,所述分压电路接所述第一三极管的集电极,所述第一放大电路接所述分压电路,所述达林顿管接所述第一放大电路的输出端,所述负载电阻接于所述达林顿管与所述第一放大电路之间,所述采样电阻接于所述达林顿管与地之间。Preferably, the constant current source module includes a first transistor, a voltage divider circuit, a first amplifier circuit, a Darlington tube, a load resistor and the sampling resistor, and the base of the first transistor is connected to To the control module, the voltage divider circuit is connected to the collector of the first transistor, the first amplifier circuit is connected to the voltage divider circuit, and the Darlington tube is connected to the first amplifier circuit. At the output end, the load resistor is connected between the Darlington tube and the first amplifying circuit, and the sampling resistor is connected between the Darlington tube and the ground.
在一实施例中,所述控制模块包括单片机和DA转换单元,所述DA转换单元与所述单片机及所述恒流源模块连接,所述单片机与所述输入模块、显示模块连接,所述单片机依据所述期望磁场和所述距离值获得所需电流值并输出对应的电压信号,所述DA转换单元将所述电压信号转换成模拟量传送至所述恒流源模块。In one embodiment, the control module includes a single-chip microcomputer and a DA conversion unit, the DA conversion unit is connected to the single-chip microcomputer and the constant current source module, the single-chip microcomputer is connected to the input module and the display module, and the single-chip microcomputer is connected to the input module and the display module. The single-chip microcomputer obtains the required current value according to the expected magnetic field and the distance value and outputs a corresponding voltage signal, and the DA conversion unit converts the voltage signal into an analog quantity and transmits it to the constant current source module.
较佳地,所述DA转换单元包括D/A转换电路、电压放大电路及可调稳压电路,所述D/A转换电路接所述单片机,所述电压放大电路接所述D/A转换电路的输出端,所述可调稳压电路接所述电压放大电路的输出端,所述可调稳压电路的输出端接所述恒流源模块,所述电压放大电路将所述D/A转换电路输出的电压模拟量放大后输出至所述可调稳压电路,并经由所述可调稳压电路输出至所述恒流源模块。Preferably, the DA conversion unit includes a D/A conversion circuit, a voltage amplifier circuit and an adjustable voltage regulator circuit, the D/A conversion circuit is connected to the single-chip microcomputer, and the voltage amplifier circuit is connected to the D/A conversion circuit. The output end of the circuit, the adjustable voltage stabilizer circuit is connected to the output end of the voltage amplifier circuit, the output end of the adjustable voltage stabilizer circuit is connected to the constant current source module, and the voltage amplifier circuit converts the D/ The voltage analog output from the A conversion circuit is amplified and output to the adjustable voltage regulator circuit, and then output to the constant current source module through the adjustable voltage regulator circuit.
在一实施例中,所述控制模块依据所述所需电流值输出对应的PWM信号至所述恒流源模块以使所述恒流源模块输出对应的电流至线圈。In one embodiment, the control module outputs a corresponding PWM signal to the constant current source module according to the required current value, so that the constant current source module outputs a corresponding current to the coil.
较佳地,所述输入模块为矩阵键盘,所述显示模块为LCD显示屏。Preferably, the input module is a matrix keyboard, and the display module is an LCD display screen.
为了实现上述目的,本发明还提供了一种磁通量可控的磁场产生系统,包括线圈和磁场产生控制装置,其中,所述磁场产生控制装置包括输入模块、控制模块、恒流源模块、显示模块及供电电源模块,所述输入模块、恒流源模块及显示模块分别接所述控制模块,所述恒流源模块的输出端接所述线圈,所述输入模块用于接受输入操作以获取所述线圈与目标物体之间的距离值及期望磁场的大小和方向,所述控制模块依据所述期望磁场和距离值获得所述线圈所需电流值并输出对应的电压信号至所述恒流源模块,所述恒流源模块依据所述电压信号输出对应的电流至所述线圈,所述显示模块用于显示所述所需电流值和所述距离值。In order to achieve the above object, the present invention also provides a magnetic field generation system with controllable magnetic flux, including a coil and a magnetic field generation control device, wherein the magnetic field generation control device includes an input module, a control module, a constant current source module, and a display module and a power supply module, the input module, the constant current source module and the display module are respectively connected to the control module, the output terminal of the constant current source module is connected to the coil, and the input module is used for accepting input operations to obtain all the The distance value between the coil and the target object and the size and direction of the desired magnetic field, the control module obtains the current value required by the coil according to the desired magnetic field and the distance value and outputs a corresponding voltage signal to the constant current source module, the constant current source module outputs the corresponding current to the coil according to the voltage signal, and the display module is used for displaying the required current value and the distance value.
与现有技术相比,本发明通过输入模块、控制模块、恒流源模块的配合给线圈提供相应的电流,从而能够提供一个精确的且大小和方向可控的磁场,无需附加的人为计算和调试,提高了工作效率并简化了操作难度,可以满足大规模的生产需求。而且,通过显示模块显示所需电流值和距离值,控制界面直观、简洁,具有良好的人机交互性能,操作简便,可以节省操作时间。Compared with the prior art, the present invention provides the corresponding current to the coil through the cooperation of the input module, the control module and the constant current source module, so as to provide a precise and controllable size and direction of the magnetic field, without the need for additional artificial calculation and control. Debugging improves work efficiency and simplifies the difficulty of operation, which can meet the needs of large-scale production. Moreover, the required current value and distance value are displayed through the display module, the control interface is intuitive and concise, has good human-computer interaction performance, and is easy to operate, which can save operation time.
附图说明Description of drawings
图1为本发明一实施例磁通量可控的磁场产生系统的组成结构框图。FIG. 1 is a structural block diagram of a magnetic field generating system with controllable magnetic flux according to an embodiment of the present invention.
图2为本发明另一实施例磁通量可控的磁场产生系统的组成结构框图。FIG. 2 is a structural block diagram of a magnetic field generating system with controllable magnetic flux according to another embodiment of the present invention.
图3为恒流源模块的部分电路图。FIG. 3 is a partial circuit diagram of the constant current source module.
图4为AD转换单元的电路原理图。FIG. 4 is a circuit schematic diagram of an AD conversion unit.
图5为单片机及其外围电路原理图。Figure 5 is a schematic diagram of the microcontroller and its peripheral circuits.
图6为DA转换单元的电路原理图。FIG. 6 is a circuit schematic diagram of a DA conversion unit.
图7为输入模块的电路原理图。FIG. 7 is a circuit schematic diagram of the input module.
图8为显示模块的电路原理图。FIG. 8 is a circuit schematic diagram of the display module.
图9为电源模块的电路原理图。FIG. 9 is a circuit schematic diagram of a power module.
图10为线圈上各点的几何关系示意图。FIG. 10 is a schematic diagram of the geometric relationship of each point on the coil.
具体实施方式Detailed ways
为了详细说明本发明的技术内容、构造特征,以下结合实施方式并配合附图作进一步说明。In order to describe the technical content and structural features of the present invention in detail, further description will be given below with reference to the embodiments and the accompanying drawings.
请参阅图1至图9,本发明提供了一种磁通量可控的磁场产生系统100,其可产生期望大小和方向的磁场以满足目标物体(例如磁传感器芯片等)的测试需求。磁通量可控的磁场产生系统100包括线圈60和用于控制线圈60产生期望大小和方向的磁场的磁场产生控制装置。具体的,磁场产生控制装置包括输入模块10、控制模块20、恒流源模块30、显示模块40及供电电源模块50,输入模块10、恒流源模块30及显示模块40分别接控制模块20,恒流源模块30的输出端用于接至线圈60,输入模块10用于接受输入操作以获取线圈60与目标物体之间的距离值及期望磁场的大小和方向,控制模块20依据期望磁场和距离值获得线圈60所需电流值并输出对应的电压信号至恒流源模块30,恒流源模块30依据电压信号输出对应的电流至线圈60,显示模块40用于显示所需电流值和距离值。Referring to FIGS. 1 to 9 , the present invention provides a magnetic
下面,以目标物体为磁传感器芯片为例对线圈60所需电流大小的计算原理进行说明:Below, the calculation principle of the current required by the
实际测试过程中,磁传感器芯片的中心始终位于线圈60的中心轴线L1上,而圆形电流在线圈60的中心轴线L1上任一点P的磁感应强度为:In the actual test process, the center of the magnetic sensor chip is always located on the central axis L1 of the
由于流经线圈60的电流I=Rctgβ,所以又由于存在三角关系:将三角关系代入公式一中求积分可以得到线圈60的中心轴线L1上任一点P的磁感应强度:Since the current I=Rctgβ flowing through the
而磁感应强度B与磁场强度H的关系为:可以得到线圈60的中心轴线L1上任一点P的磁场强度H与电流的关系为: The relationship between the magnetic induction intensity B and the magnetic field intensity H is: The relationship between the magnetic field strength H and the current at any point P on the central axis L1 of the
其中,上述各个式子中μ表示磁导率,n表示线圈60的匝数,R表示线圈60的半径,l表示线圈60的中心轴线L1上一点P到线圈60的中心O的距离(即线圈60与磁传感器芯片之间的距离值与线圈60的长度的一半之和),β1表示线圈60的中心轴线L1上一点P到线圈60的上端边缘的连线与线圈60的中心轴线L1之间的夹角,β2表示线圈60的中心轴线L1上一点P到线圈60的下端边缘的连线与线圈60的中心轴线L1之间的夹角(如图10所示)。在线圈60的匝数n、直径与长度都固定的情况下,根据输入的期望磁场大小及磁传感器芯片与线圈60之间的距离值,控制模块20即可计算出所需电流I的大小。Among them, in the above formulae, μ represents the magnetic permeability, n represents the number of turns of the
附带一提的是,在需要改变磁场方向时,通过改变恒流源模块30所输出的电流的方向即可实现。Incidentally, when the direction of the magnetic field needs to be changed, the direction of the current output by the constant
以下,结合附图1-9对本发明磁通量可控的磁场产生系统100进行详细说明:Hereinafter, the magnetic flux controllable magnetic
请参阅图3,具体的,恒流源模块30内包括有电阻R8、第一三极管Q1、分压电路31、第一放大电路32、达林顿管33、负载电阻RL、采样电阻RS及AD转换单元34,电阻R8的一端接控制模块20,另一端接第一三极管Q1的基极。分压电路31包括电阻R1、电阻R3、电阻R4、电阻R5、电容C1及电容C2,电阻R1、电阻R4的第一端接至第一三极管Q1的集电极,电阻R1的第二端接12V电压,电容C1的第一端接电阻R4的第二端,第二端接电阻R1的第二端,电阻R5的第一端接电阻R4的第二端,电容C2的第一端接电阻R5的第二端,第二端接电容C1的第二端,电阻R3的第一端接电容C2的第一端,第二端接电容C2的第二端。第一放大电路32包括运算放大器U1、平衡电阻R6及电阻R2,平衡电阻R6的第一端接电阻R3的第一端,运算放大器U1的反相输入端接平衡电阻R6的第二端,正相输入端接电阻R2。在本实施例中,运算放大器U1采用LM324,平衡电阻R6的阻值为1kΩ,电阻R2的阻值为22kΩ,但不应以此为限。达林顿管33包括三极管Q2和三极管Q3,三极管Q2的发射极与运算放大器U1的输出端之间接有电阻R7,三极管Q3的基极接三极管Q2的发射极,负载电阻RL的第一端接三极管Q3的发射极,第二端接至运算放大器U1,三极管Q3的集电极与三极管Q2的集电极相接,三极管Q2的集电极接采样电阻RS的第一端,采样电阻RS的第二端接地,采样电阻RS的阻值为1kΩ。三极管Q2的集电极还接有电容C3,电容C3的一端接地。AD转换单元34(如图4所示)与采样电阻RS、控制模块20连接,AD转换单元34将采样电阻RS上的实际电压信号进行模数转换后反馈至控制模块20。Please refer to FIG. 3. Specifically, the constant
进一步地,控制模块20比较其输出的电压信号与实际电压信号,并依据电压差值调整其输出的电压信号,从而提高恒流源模块30输出电流的精度,进而确保在线圈60能够产生期望大小的磁场。此外,控制模块20还根据采样电阻RS的阻值将实际电压信号转换成实际电流值,并由显示模块40显示实际电流值,以直观地显示实际电流值与所需电流值的差距。Further, the
在一实施例中,控制模块20是依据所需电流值输出对应的PWM信号至恒流源模块30,通过PWM信号使恒流源模块30输出对应的电流至线圈60。在另一实施例中,控制模块20则是通过DA转换单元22来将其输出的数字量转换成模拟量输出至恒流源模块30。在该实施例中,控制模块20包括有单片机21和DA转换单元22,DA转换单元22与单片机21及恒流源模块30连接,单片机21与输入模块10、显示模块40连接,单片机21依据期望磁场和距离值获得所需电流值并输出对应的电压信号,DA转换单元22将电压信号转换成模拟量传送至恒流源模块30(如图2所示)。In one embodiment, the
请参阅图6,进一步地,DA转换单元22包括D/A转换电路221、电压放大电路222及可调稳压电路223,D/A转换电路221接单片机21,电压放大电路222接D/A转换电路221的输出端,可调稳压电路223接电压放大电路222的输出端,可调稳压电路223的输出端接恒流源模块30,电压放大电路222将D/A转换电路221输出的电压模拟量放大后输出至可调稳压电路223,并经由可调稳压电路223输出至恒流源模块30。Please refer to FIG. 6 , further, the
在该实施例中,D/A转换电路221采用DAC0808,D/A转换电路221将单片机21输出的8位二进制数转换成0~-5V电压,然后经电压放大电路222反向放大两倍后得到0~10V电压。可调稳压电路223采用LM317,LM317的电压调节脚ADJ接电压放大电路222的输出端,LM317的电压输入脚Vin接+15V电压,LM317的电压输出脚Vout接恒流源模块30。In this embodiment, the D/
在一实施例中,输入模块10为4×4矩阵键盘(如图7所示),可以节省单片机21的I/O口资源。显示模块40为LCD显示屏(原理图如图8所示),优选的,显示模块40采用12864汉字图形点阵液晶显示器同时显示所需电流值、实际电流值及距离值。单片机21采用STC89C52,但不应以此为限。In one embodiment, the
图9示出了供电电源模块50的原理图,其采用三端稳压器7805、78H15、79H15构成稳压电源,用以输出输出相应的供电电压给控制模块20、恒流源模块30等,例如,输出±12V供电电压至运算放大器U1,输出+5V供电电压至单片机21和AD转换单元34等,在此不再赘述。FIG. 9 shows the schematic diagram of the
使用本实施例的磁场产生系统100进行磁传感器芯片测试时,首先,将线圈60固定在测试探针卡(图未示)的正上方,将磁传感器芯片(图未示)固定在线圈60的正上方预设距离处;接着,打开供电电源模块50的开关,此时,LCD显示屏40初始化。接着,根据LCD显示屏40上的提示,通过4×4矩阵键盘10分别输入磁传感器芯片与线圈60之间的垂直距离值及期望磁场大小。然后,点击清除键以清除所输入的数据并清空LCD显示屏40上的显示数据;然后确认开始以使单片机21按照程序内的算法计算获得所需电流值,并输出对应的电压信号以使恒流源模块30输出对应的电流给线圈60。与此同时,单片机21通过AD转换单元34获取采样电阻RS上的实际电压信号以获得实际电流值,并调整其输出的电压信号以最终使线圈60产生期望的磁场。在此过程中,LCD显示屏40上显示所需电流值、实际电流值及距离值。When using the magnetic
与现有技术相比,本发明通过输入模块10、控制模块20、恒流源模块30的配合给线圈60提供相应的电流,从而能够提供一个精确的且大小和方向可控的磁场,无需附加的人为计算和调试,提高了工作效率并简化了操作难度,可以满足大规模的生产需求。而且,通过显示模块40显示所需电流值、实际电流值及距离值,控制界面直观、简洁,具有良好的人机交互性能,操作简便,可以节省操作时间。Compared with the prior art, the present invention provides a corresponding current to the
以上所揭露的仅为本发明的较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属于本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and of course, the scope of the rights of the present invention cannot be limited by this. Therefore, equivalent changes made according to the claims of the present invention still belong to the scope covered by the present invention.
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