CN111559005A - Mixing device suitable for on-site construction of self-leveling mortar - Google Patents
Mixing device suitable for on-site construction of self-leveling mortar Download PDFInfo
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- CN111559005A CN111559005A CN202010438690.4A CN202010438690A CN111559005A CN 111559005 A CN111559005 A CN 111559005A CN 202010438690 A CN202010438690 A CN 202010438690A CN 111559005 A CN111559005 A CN 111559005A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/04—General arrangement or layout of plant the plant being mobile, e.g. mounted on a carriage or a set of carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/067—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of stationary hoppers, chambers or bins from which the material is fed gravitationally, e.g. having agitating means therein
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
- B28C7/126—Supply means, e.g. nozzles
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种自流平砂浆搅拌设备,具体的说是涉及一种适于自流平砂浆现场施工用的搅拌装置。The invention relates to a self-leveling mortar mixing device, in particular to a mixing device suitable for on-site construction of self-leveling mortar.
背景技术Background technique
自流平砂浆是由多种活性成分组成的干粉型粉状材料,现场加水搅拌即可使用,自流平砂浆用途广泛,可自流找平面层,亦可作为耐磨基层。但是国内对自流平砂浆的使用都还处于现场人工搅拌状态,采用现场人工搅拌自流平砂浆会存在以下问题:1、对施工现场的环境污染极大,同时灰发飘浮的粉尘对周围人群造成伤害;2、人工搅拌自流平砂浆不易搅拌均匀,自流平砂浆搅拌遇水初期容易结团,人工搅拌时间长工作效率低;3、自流平砂浆对水灰比要求较为严格,加水量过多过少直接影响工程质量。Self-leveling mortar is a dry powder type powder material composed of a variety of active ingredients. It can be used on site by adding water and stirring. Self-leveling mortar has a wide range of uses. However, the use of self-leveling mortar in China is still in the state of on-site manual mixing. The use of on-site manual mixing of self-leveling mortar will have the following problems: 1. It will cause great environmental pollution on the construction site, and at the same time, the floating dust will cause harm to the surrounding people. 2. Manual mixing of self-leveling mortar is not easy to stir evenly, self-leveling mortar is easy to agglomerate in the initial stage of mixing with water, and the manual mixing time is long and the work efficiency is low; 3. Self-leveling mortar has strict requirements on water-cement ratio, and the amount of water added is too much or too little. directly affect the quality of the project.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种适于自流平砂浆现场施工用的搅拌装置,以有效克服上述现有技术的不足。The purpose of the present invention is to provide a stirring device suitable for on-site construction of self-leveling mortar, so as to effectively overcome the above-mentioned deficiencies of the prior art.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种适于自流平砂浆现场施工用的搅拌装置,包括储料斗、给料筒、搅拌筒、控制箱和支撑架,所述支撑架上固定安装有给料筒、搅拌筒和控制箱,其给料筒位于搅拌筒的上方;所述储料斗固定安装在给料筒上,且位于给料筒的上方;所述给料筒呈圆筒状,给料筒水平固定于支撑架上,在给料筒内设有水平的给料转轴,在给料转轴上设有螺旋状的给料叶片,在给料筒的一端外设有给料电机,给料电机的转速可调,在给料筒的另一端内设有干粉出料管,其储料斗的出料口位于给料筒内,且靠近设有给料电机的一端;所述搅拌筒呈圆筒状,搅拌筒水平固定于支撑架上,搅拌筒的直径大于给料筒的直径,在搅拌筒内设有水平的搅拌转轴,在搅拌转轴上设有矩形状的搅拌钢丝叶片,在搅拌筒上还设有进水管,在进水管上按水的流动方向依次设有压力表、流量计、水管调节阀及供水泵,在搅拌筒的一端外设有搅拌电机,搅拌电机的转速可调,在搅拌筒的另一端外设有限流导流挡板,其干粉出料管的出料口位于搅拌筒内,且靠近设有搅拌电机的一端,其进水管的出水口靠近干粉出料管的出料口处;所述控制箱内设有控制器和控制电路,在控制箱外设有控制按键,其控制器及控制按键分别通过导线与控制电路电性连接,其给料电机、搅拌电机、压力表、流量计、水管调节阀及供水泵分别通过导线与控制箱内的控制电路电性连接。A mixing device suitable for on-site construction of self-leveling mortar, comprising a storage hopper, a feeding drum, a mixing drum, a control box and a support frame, on which the feeding drum, the mixing drum and the control box are fixedly installed, and the The feeding drum is located above the mixing drum; the storage hopper is fixedly installed on the feeding drum, and is located above the feeding drum; the feeding drum is cylindrical, and the feeding drum is horizontally fixed on the support frame. There is a horizontal feeding shaft in the feeding cylinder, a helical feeding blade on the feeding shaft, and a feeding motor outside one end of the feeding cylinder. The speed of the feeding motor is adjustable. The other end of the barrel is provided with a dry powder discharge pipe, and the discharge port of the storage hopper is located in the feeding barrel, and is close to the end with the feeding motor; the mixing barrel is cylindrical, and the mixing barrel is horizontally fixed on the support On the rack, the diameter of the mixing drum is larger than the diameter of the feeding drum, a horizontal mixing shaft is arranged in the mixing drum, a rectangular stirring wire blade is arranged on the mixing shaft, and a water inlet pipe is also arranged on the mixing drum. The water pipe is provided with a pressure gauge, a flow meter, a water pipe regulating valve and a water supply pump in sequence according to the flow direction of the water. A stirring motor is provided outside one end of the mixing drum, and the rotating speed of the stirring motor is adjustable. The flow guide baffle, the discharge port of the dry powder discharge pipe is located in the mixing drum, and is close to the end with the stirring motor, and the water outlet of the water inlet pipe is close to the discharge port of the dry powder discharge pipe; the control box There is a controller and a control circuit inside, and a control button is arranged outside the control box. The controller and the control button are electrically connected to the control circuit through wires respectively. The feeding motor, stirring motor, pressure gauge, flowmeter and water pipe are adjusted. The valve and the water supply pump are respectively electrically connected with the control circuit in the control box through wires.
优选的,所述给料电机的转速小于搅拌电机的转速,给料电机的转速为50~900r/min。Preferably, the rotational speed of the feeding motor is smaller than the rotational speed of the stirring motor, and the rotational speed of the feeding motor is 50-900 r/min.
进一步,所述给料电机与搅拌电机的转速比为1:4~1:10。Further, the rotation speed ratio of the feeding motor and the stirring motor is 1:4-1:10.
进一步,所述限流导流挡板上设有月牙行的自流平砂浆输出槽,自流平砂浆输出槽的上端低于搅拌转轴。Further, a crescent-shaped self-leveling mortar output groove is arranged on the flow-restricting and diversion baffle, and the upper end of the self-leveling mortar output groove is lower than the stirring shaft.
进一步,所述储料斗的上端口可活接采用气动输料的储料筒。Further, the upper port of the storage hopper can be connected to a storage cylinder that adopts pneumatic conveying.
进一步,所述储料筒的下端开口与储料斗的上端口相适应,在储料筒的上方设有气料分离器,在储料筒的下端设有搭扣,储料筒通过搭扣与储料斗固定连接。Further, the opening of the lower end of the storage cylinder is adapted to the upper port of the storage hopper, an air-material separator is arranged above the storage cylinder, and a buckle is arranged at the lower end of the storage cylinder, and the storage cylinder is connected to the storage cylinder through the buckle. The storage hopper is fixedly connected.
本发明较现有技术相比,其有益效果是:本发明的搅拌装置,由于给料电机与搅拌电机的转速可调,以及搅拌钢丝叶片、压力表、流量计、水管调节阀、供水泵和限流导流挡板的设置,因此有效解决了现场人工搅拌自流平砂浆存在的问题,并极大提高了施工现场的工作效率;由于储料斗上活动设置的储料筒,因此本装置即可用于袋装投料,也可用于散装气动输料,采用气动输料时,可使环境零污染,同时杜绝了粉尘对周围人群的伤害。Compared with the prior art, the present invention has the following beneficial effects: the stirring device of the present invention has adjustable rotational speeds of the feeding motor and the stirring motor, as well as stirring wire blades, pressure gauges, flow meters, water pipe regulating valves, water supply pumps and The setting of the flow restriction and diversion baffle effectively solves the problem of manual mixing of self-leveling mortar on site, and greatly improves the work efficiency of the construction site; due to the movable storage cylinder on the storage hopper, this device can be used. It can be used for bag feeding, and can also be used for bulk pneumatic conveying. When pneumatic conveying is used, it can make the environment zero pollution, and at the same time prevent the dust from harming the surrounding people.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为图1中限流导流挡板的结构示意图;FIG. 2 is a schematic structural diagram of a flow-restricting flow-guiding baffle in FIG. 1;
图中标号:100、储料斗;110、储料筒;111、气料分离器;112、搭扣;200、给料筒;210、给料电机;220、干粉出料管;300、搅拌筒;310、搅拌电机;320、搅拌转轴;321、搅拌钢丝叶片;330、进水管;331、压力表;332、流量计;333、水管调节阀;334、供水泵;340、限流导流挡板;341、自流平砂浆输出槽;400、控制箱;500、支撑架。Labels in the figure: 100, storage hopper; 110, storage cylinder; 111, gas separator; 112, buckle; 200, feeding cylinder; 210, feeding motor; 220, dry powder discharge pipe; 300,
具体实施方式Detailed ways
下面将结合附图对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings.
参见图1和图2,本发明的搅拌装置,包括储料斗100、给料筒200、搅拌筒300、控制箱400和支撑架500,所述支撑架500上固定安装有给料筒200、搅拌筒300和控制箱400,其给料筒200位于搅拌筒300的上方;所述储料斗100固定安装在给料筒200上,且位于给料筒200的上方;所述给料筒200呈圆筒状,给料筒200水平固定于支撑架500上,在给料筒200内设有水平的给料转轴,在给料转轴上设有螺旋状的给料叶片,在给料筒200的一端外设有给料电机210,给料电机210的转速可调,在给料筒200的另一端内设有干粉出料管220,其储料斗100的出料口位于给料筒200内,且靠近设有给料电机210的一端;所述搅拌筒300呈圆筒状,搅拌筒300水平固定于支撑架500上,搅拌筒300的直径大于给料筒200的直径,在搅拌筒300内设有水平的搅拌转轴320,在搅拌转轴320上设有矩形状的搅拌钢丝叶片321,在搅拌筒300上还设有进水管330,在进水管330上按水的流动方向依次设有压力表331、流量计332、水管调节阀333及供水泵334,在搅拌筒300的一端外设有搅拌电机310,搅拌电机310的转速可调,在搅拌筒300的另一端外设有限流导流挡板340,其干粉出料管220的出料口位于搅拌筒300内,且靠近设有搅拌电机310的一端,其进水管330的出水口靠近干粉出料管220的出料口处;所述控制箱400内设有控制器和控制电路,在控制箱400外设有控制按键,其控制器及控制按键分别通过导线与控制电路电性连接,其给料电机210、搅拌电机310、压力表331、流量计332、水管调节阀333及供水泵334分别通过导线与控制箱400内的控制电路电性连接。1 and 2 , the stirring device of the present invention includes a
所述给料电机210的转速小于搅拌电机310的转速,给料电机210的转速为100r/min。The rotational speed of the
所述给料电机210与搅拌电机310的转速比为1:6。The rotational speed ratio of the
所述限流导流挡板340上设有月牙行的自流平砂浆输出槽341,自流平砂浆输出槽341的上端低于搅拌转轴320。A self-leveling
所述储料斗100的上端口可活接采用气动输料的储料筒110。The upper port of the
所述储料筒110的下端开口与储料斗100的上端口相适应,在储料筒110的上方设有气料分离器111,在储料筒110的下端设有搭扣112,储料筒110通过搭扣112与储料斗100固定连接。The opening of the lower end of the storage cylinder 110 is adapted to the upper port of the
本发明的适于自流平砂浆现场施工用的搅拌装置,由于给料电机210与搅拌电机310的转速可调,以及搅拌钢丝叶片321、压力表331、流量计332、水管调节阀333、供水泵334和限流导流挡板340的设置,因此有效解决了现场人工搅拌自流平砂浆存在的问题,并极大提高了施工现场的工作效率;由于储料斗100上活动设置的储料筒110,因此本装置即可用于袋装投料,也可用于散装气动输料,采用气动输料时,可使环境零污染,同时杜绝了粉尘对周围人群的伤害。The stirring device of the present invention is suitable for on-site construction of self-leveling mortar, due to the adjustable rotational speed of the
上述仅为本发明的一种实施例,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改等同替换和改进,均应包含在本发明的保护范围之内。The above is only an embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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|---|---|---|---|---|
| BE1005359A3 (en) * | 1991-06-11 | 1993-07-06 | Bug Betr Sanlagen Und Grundbes | DEVICE ON SITE PREPARATION OF MORTAR pumpable. |
| CN2439943Y (en) * | 2000-09-27 | 2001-07-25 | 王增良 | Agitator paddle |
| CN205009395U (en) * | 2015-08-29 | 2016-02-03 | 成都寰辰干粉沙浆科技有限公司 | Dry -mixed mortar transit mixer for building high -efficient |
| CN205630984U (en) * | 2016-04-16 | 2016-10-12 | 郑州嵩威机械制造有限公司 | Convenient quick material loading mixer |
| CN206825678U (en) * | 2017-06-07 | 2018-01-02 | 中山市富利达涂料有限公司 | Dry-mixed mortar machine |
| CN212288143U (en) * | 2020-05-22 | 2021-01-05 | 四川坤辰建筑机械有限公司 | Stirring device suitable for self-leveling mortar field construction |
-
2020
- 2020-05-22 CN CN202010438690.4A patent/CN111559005A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1005359A3 (en) * | 1991-06-11 | 1993-07-06 | Bug Betr Sanlagen Und Grundbes | DEVICE ON SITE PREPARATION OF MORTAR pumpable. |
| CN2439943Y (en) * | 2000-09-27 | 2001-07-25 | 王增良 | Agitator paddle |
| CN205009395U (en) * | 2015-08-29 | 2016-02-03 | 成都寰辰干粉沙浆科技有限公司 | Dry -mixed mortar transit mixer for building high -efficient |
| CN205630984U (en) * | 2016-04-16 | 2016-10-12 | 郑州嵩威机械制造有限公司 | Convenient quick material loading mixer |
| CN206825678U (en) * | 2017-06-07 | 2018-01-02 | 中山市富利达涂料有限公司 | Dry-mixed mortar machine |
| CN212288143U (en) * | 2020-05-22 | 2021-01-05 | 四川坤辰建筑机械有限公司 | Stirring device suitable for self-leveling mortar field construction |
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Application publication date: 20200821 |
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| WD01 | Invention patent application deemed withdrawn after publication |