CN111530803A - Photovoltaic panel cleaning robot with guide rail mechanism and stable operation - Google Patents
Photovoltaic panel cleaning robot with guide rail mechanism and stable operation Download PDFInfo
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- CN111530803A CN111530803A CN202010363225.9A CN202010363225A CN111530803A CN 111530803 A CN111530803 A CN 111530803A CN 202010363225 A CN202010363225 A CN 202010363225A CN 111530803 A CN111530803 A CN 111530803A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 65
- 238000004140 cleaning Methods 0.000 title claims abstract description 41
- 239000004744 fabric Substances 0.000 claims abstract description 33
- 238000009434 installation Methods 0.000 claims abstract description 17
- 230000033001 locomotion Effects 0.000 claims description 36
- 230000005540 biological transmission Effects 0.000 claims description 24
- 230000001681 protective effect Effects 0.000 claims description 17
- 238000003466 welding Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 239000000428 dust Substances 0.000 abstract description 7
- 239000012535 impurity Substances 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 238000009825 accumulation Methods 0.000 abstract description 3
- 230000007774 longterm Effects 0.000 abstract description 3
- 230000001360 synchronised effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 208000036829 Device dislocation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/10—Cleaning arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Cleaning In General (AREA)
- Photovoltaic Devices (AREA)
Abstract
本发明公开了一种具有导轨机构且稳定运行光伏板清洁机器人,涉及光伏板清洁技术领域,解决了现有的太阳能光伏板在长时间使用过程中会有灰尘会其他杂质落在光伏板表面,对太阳能光伏板吸收太阳能的效率产生极大的影响的问题。一种具有导轨机构且稳定运行光伏板清洁机器人,包括光伏板安装框架,所述光伏板安装框架的内部均匀安装有若干个光伏板,所述光伏板安装框架的上端面均匀安装有两个滑轨底座,所述滑轨底座的一侧均匀安装有两个L形连接板。本发明通过安装有横向移动机构、纵向移动机构、支撑螺纹杆、擦拭布片和清洁刷可以对太阳能光伏板表面进行清洁,避免灰尘堆积,影响光伏板的吸收太阳能的效率,结构简单、操作方便。
The invention discloses a photovoltaic panel cleaning robot with a guide rail mechanism and stable operation, which relates to the technical field of photovoltaic panel cleaning and solves the problem that dust and other impurities will fall on the surface of the photovoltaic panel during the long-term use of the existing solar photovoltaic panel. A problem that greatly affects the efficiency of solar photovoltaic panels to absorb solar energy. A photovoltaic panel cleaning robot with a guide rail mechanism and stable operation includes a photovoltaic panel installation frame, several photovoltaic panels are evenly installed in the interior of the photovoltaic panel installation frame, and two sliders are evenly installed on the upper end surface of the photovoltaic panel installation frame. A rail base, two L-shaped connecting plates are evenly installed on one side of the slide rail base. The invention can clean the surface of the solar photovoltaic panel by installing a lateral moving mechanism, a longitudinal moving mechanism, a supporting threaded rod, a wiping cloth and a cleaning brush, avoiding dust accumulation and affecting the solar energy absorption efficiency of the photovoltaic panel, and has a simple structure and convenient operation. .
Description
技术领域technical field
本发明涉及光伏板清洁技术领域,具体为一种具有导轨机构且稳定运行光伏板清洁机器人。The invention relates to the technical field of photovoltaic panel cleaning, in particular to a photovoltaic panel cleaning robot with a guide rail mechanism and stable operation.
背景技术Background technique
随着社会经济的快速发展,光伏板是属于太阳能光伏组件中的用于吸收太阳能的板材,太阳能光伏组件是一种暴露在阳光下便会产生直流电的发电装置,由几乎全部以半导体物料(例如硅)制成的薄身固体光伏电池组成,由于没有活动的部分,故可以长时间操作而不会导致任何损耗,简单的光伏电池可为手表及计算机提供能源,较复杂的光伏系统可为房屋照明,并为电网供电,太阳能光伏组件可以制成不同形状,而组件又可连接,以产生更多电力,光伏板清洁机器人是指对太阳能光伏板进行清洁处理的装置。With the rapid development of society and economy, photovoltaic panels are panels used to absorb solar energy in solar photovoltaic modules. A solar photovoltaic module is a power generation device that generates direct current when exposed to sunlight. It is composed of thin solid photovoltaic cells made of silicon. Since there are no moving parts, it can be operated for a long time without causing any loss. Simple photovoltaic cells can provide energy for watches and computers, and more complex photovoltaic systems can be used for houses. Lighting, and powering the grid, solar photovoltaic modules can be made into different shapes, and components can be connected to generate more electricity, photovoltaic panel cleaning robots are devices that clean solar photovoltaic panels.
但是,现有的现有的太阳能光伏板在长时间使用过程中会有灰尘会其他杂质落在光伏板表面,对太阳能光伏板吸收太阳能的效率产生极大的影响;因此,不满足现有的需求;因此,不满足现有的需求,对此我们提出了一种具有导轨机构且稳定运行光伏板清洁机器人。However, the existing existing solar photovoltaic panels will have dust and other impurities falling on the surface of the photovoltaic panels during long-term use, which will have a great impact on the efficiency of solar photovoltaic panels to absorb solar energy; therefore, it does not meet the existing requirements. demand; therefore, the existing demand is not met, for which we propose a photovoltaic panel cleaning robot with a guide rail mechanism and stable operation.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种具有导轨机构且稳定运行光伏板清洁机器人,以解决上述背景技术中提出的现有的太阳能光伏板在长时间使用过程中会有灰尘会其他杂质落在光伏板表面,对太阳能光伏板吸收太阳能的效率产生极大的影响;因此,不满足现有的需求等问题。The object of the present invention is to provide a photovoltaic panel cleaning robot with a guide rail mechanism and stable operation, so as to solve the problem that the existing solar photovoltaic panels proposed in the above background technology will have dust and other impurities falling on the surface of the photovoltaic panel during long-term use. , has a great impact on the efficiency of solar photovoltaic panels to absorb solar energy; therefore, does not meet the existing needs and other problems.
为实现上述目的,本发明提供如下技术方案:一种具有导轨机构且稳定运行光伏板清洁机器人,包括光伏板安装框架,所述光伏板安装框架的内部均匀安装有若干个光伏板,所述光伏板安装框架的上端面均匀安装有两个滑轨底座,所述滑轨底座的一侧均匀安装有两个L形连接板,所述滑轨底座的上表面安装有导向滑轨,所述导向滑轨的一侧设置有导向限位滑槽,所述导向滑轨的上方安装有横向移动机构,两个所述横向移动机构的中间均匀安装有两个支撑螺纹杆,所述支撑螺纹杆的外侧均匀安装有两个限位板,两个所述支撑螺纹杆的中间安装有纵向移动机构;In order to achieve the above purpose, the present invention provides the following technical solutions: a photovoltaic panel cleaning robot with a guide rail mechanism and stable operation, including a photovoltaic panel installation frame, and a plurality of photovoltaic panels are evenly installed in the interior of the photovoltaic panel installation frame, and the photovoltaic panel Two slide rail bases are evenly installed on the upper end surface of the board mounting frame, two L-shaped connecting plates are evenly installed on one side of the slide rail base, and guide slide rails are installed on the upper surface of the slide rail base, and the guide rails are installed on the upper surface of the slide rail base. One side of the slide rail is provided with a guide limit chute, a lateral movement mechanism is installed above the guide slide rail, and two support threaded rods are evenly installed in the middle of the two lateral movement mechanisms. Two limit plates are evenly installed on the outside, and a longitudinal moving mechanism is installed in the middle of the two support threaded rods;
所述纵向移动机构包括保护外壳体,所述保护外壳体的内部均匀安装有两个纵向动力电机,所述纵向动力电机的前端安装有纵向动力电机锥齿轮,所述纵向动力电机锥齿轮的一侧安装有传动锥齿轮,所述保护外壳体的两侧均安装有移动支撑块,所述移动支撑块的内侧安装有旋转螺纹套管,所述旋转螺纹套管的外侧安装有旋转螺纹套管齿轮,所述旋转螺纹套管齿轮的一侧安装有传动齿轮;The longitudinal movement mechanism includes a protective outer casing, two longitudinal power motors are evenly installed inside the protective outer casing, a longitudinal power motor bevel gear is installed at the front end of the longitudinal power motor, and one of the longitudinal power motor bevel gears is installed. A transmission bevel gear is installed on the side, a moving support block is installed on both sides of the protective outer casing, a rotating threaded sleeve is installed on the inner side of the moving support block, and a rotating threaded sleeve is installed on the outside of the rotating threaded sleeve a gear, a transmission gear is installed on one side of the rotating threaded casing gear;
所述纵向移动机构的下方安装有擦拭转盘,所述擦拭转盘的下端面安装有清洁刷。A wiping turntable is installed below the longitudinal moving mechanism, and a cleaning brush is installed on the lower end surface of the wiping turntable.
优选的,所述横向移动机构包括U形移动框架,所述U形移动框架的中间均匀安装有若干个移动滚轮转轴,所述移动滚轮转轴的外侧安装有移动滚轮,所述移动滚轮转轴的一端外侧安装有传动皮带轮,所述传动皮带轮的上方安装有横向动力电机皮带轮,所述横向动力电机皮带轮的一侧安装有横向动力电机。Preferably, the lateral movement mechanism includes a U-shaped moving frame, a plurality of moving roller shafts are evenly installed in the middle of the U-shaped moving frame, and a moving roller is installed on the outer side of the moving roller shaft, and one end of the moving roller shaft is installed A transmission pulley is installed on the outside, a transverse power motor pulley is installed above the transmission pulley, and a transverse power motor is installed on one side of the transverse power motor pulley.
优选的,所述擦拭转盘的外侧安装有擦拭布片固定板,所述擦拭布片固定板与保护外壳体的中间均匀安装有四个固定杆,所述固定杆与保护外壳体和擦拭布片固定板均通过焊接固定。Preferably, a wiping cloth fixing plate is installed on the outer side of the wiping turntable, and four fixing rods are evenly installed in the middle of the wiping cloth fixing plate and the protective outer casing, and the fixing rods are connected with the protective outer casing and the wiping cloth. The fixing plates are all fixed by welding.
优选的,所述支撑螺纹杆位于两个限位板中间部分外侧表面与旋转螺纹套管的内侧均设置有旋向相同的螺纹,所述旋转螺纹套管与支撑螺纹杆通过螺纹连接。Preferably, the outer surfaces of the support threaded rod located in the middle part of the two limiting plates and the inner side of the rotating threaded sleeve are provided with threads with the same rotation direction, and the rotating threaded sleeve and the supporting threaded rod are threadedly connected.
优选的,所述L形连接板与滑轨底座的中间均匀安装有若干个定位杆,所述定位杆的外侧设置有复位弹簧。Preferably, several positioning rods are evenly installed in the middle of the L-shaped connecting plate and the slide rail base, and a return spring is provided on the outer side of the positioning rods.
优选的,所述传动齿轮与传动锥齿轮的后侧均安装有同步皮带轮,两个所述同步皮带轮的外侧均设置有皮带。Preferably, synchronous pulleys are installed on the rear sides of the transmission gear and the transmission bevel gear, and belts are installed on the outer sides of the two synchronous pulleys.
优选的,所述旋转螺纹套管的两端外侧与移动支撑块的中间均设置有滚珠轴承,所述旋转螺纹套管与移动支撑块通过滚珠轴承连接。Preferably, ball bearings are provided on the outer sides of both ends of the rotating threaded sleeve and the middle of the moving support block, and the rotating threaded sleeve and the moving support block are connected by ball bearings.
优选的,所述支撑螺纹杆的一端与横向移动机构的一侧完全贴合,所述支撑螺纹杆与横向移动机构通过焊接固定。Preferably, one end of the support threaded rod is completely fitted with one side of the lateral movement mechanism, and the support screw rod and the lateral movement mechanism are fixed by welding.
优选的,所述移动滚轮的下方安装有导向限位滑杆,所述导向限位滑杆的一侧设置有连接杆,所述连接杆一端插接在U形移动框架的内侧,所述导向限位滑杆与U形移动框架的中间设置有轻质弹簧。Preferably, a guide limit slide bar is installed below the moving roller, a connecting rod is arranged on one side of the guide limit slide bar, and one end of the connecting rod is inserted into the inner side of the U-shaped moving frame. A light spring is arranged between the limit slide bar and the U-shaped moving frame.
优选的,所述擦拭布片固定板的下端面均匀设置有四个擦拭布片,所述擦拭布片与擦拭布片固定板通过胶粘剂固定。Preferably, the lower end surface of the wiping cloth piece fixing plate is evenly provided with four wiping cloth pieces, and the wiping cloth piece and the wiping cloth piece fixing plate are fixed by an adhesive.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过横向移动机构内部横向动力电机带动传动机构进行运转,使得移动机构带动两个支撑螺纹杆中间的纵向移动机构下方旋转清洁刷和滑动擦拭布片顺着光伏板安装框架和光伏板进行移动,可以将光伏板安装框架和光伏板横向进行清洁,然后在横向移动机构运动至导向滑轨的端部时,启动纵向移动机构内部的纵向动力电机,使得纵向动力电机带动齿轮组旋转,通过旋转螺纹套管和支撑螺纹杆之间的螺纹连接使得擦拭布片和清洁刷进行纵向位移,然后使得横向移动机构顺着导向滑轨进行反向运动,使得清洁刷和擦拭布片对光伏板表面的其他位置进行清洁,依次重复操作可以将光伏板表面进行全方位的清洁,避免灰尘堆积,影响光伏板的吸收太阳能的效率,运行稳定;1. In the present invention, the transmission mechanism is driven by the lateral power motor inside the lateral movement mechanism, so that the moving mechanism drives the rotating cleaning brush and the sliding wiping cloth under the longitudinal movement mechanism between the two supporting threaded rods to follow the photovoltaic panel installation frame and the photovoltaic panel. To move, the photovoltaic panel installation frame and photovoltaic panel can be cleaned horizontally, and then when the lateral movement mechanism moves to the end of the guide rail, the longitudinal power motor inside the longitudinal movement mechanism is activated, so that the longitudinal power motor drives the gear set to rotate, By rotating the threaded connection between the threaded sleeve and the supporting threaded rod, the wiping cloth and the cleaning brush are displaced longitudinally, and then the lateral movement mechanism is moved in the opposite direction along the guide rails, so that the cleaning brush and the wiping cloth can move the photovoltaic panel in the opposite direction. Cleaning other parts of the surface, and repeating the operation in sequence can clean the surface of the photovoltaic panel in an all-round way, avoid dust accumulation, affect the solar energy absorption efficiency of the photovoltaic panel, and operate stably;
2、本发明通过将滑轨底座固定在光伏板安装框架的两侧,然后将两个横向移动机构抬起放置在两个滑轨底座一端的上方,然后将两个滑轨底座进行拉动,使得滑轨底座与L形连接板分离且内部的复位弹簧被动压缩,使得两个滑轨底座上方的导向滑轨位于U形移动框架的中间,然后将导向限位滑杆向U形移动框架内侧压动,使得导向限位滑杆侧面的连接杆进入内部U形移动框架且轻质弹簧被动压缩,此时将U形移动框架向下放置,使得U形移动框架中间的移动滚轮转轴卡合在滑轨底座上方的导向滑轨表面,此时松开导向限位滑杆,使得轻质弹簧弹性复原,将导向限位滑杆进行复位,使得导向限位滑杆的侧边卡入导向滑轨侧面的导向限位滑槽内部,此时U形移动框架会完全卡合在导向滑轨的表面,不会轻易出现偏移和错位,方便装置的进行安装和固定,且可以防止装置在移动过程中出现错误和偏移的问题,且方便对装置进行拆卸,方便进行回收和收纳。2. In the present invention, the slide rail base is fixed on both sides of the photovoltaic panel installation frame, and then the two lateral moving mechanisms are lifted and placed above one end of the two slide rail bases, and then the two slide rail bases are pulled to make the The slide rail base is separated from the L-shaped connecting plate and the internal return spring is passively compressed, so that the guide rails above the two slide rail bases are located in the middle of the U-shaped moving frame, and then the guide limit slide bar is pressed to the inside of the U-shaped moving frame. move, so that the connecting rod on the side of the guide limit slide rod enters the inner U-shaped moving frame and the light spring is passively compressed. At this time, the U-shaped moving frame is placed downward, so that the moving roller shaft in the middle of the U-shaped moving frame is engaged in the sliding frame. The surface of the guide rail above the rail base, at this time, release the guide limit slide bar, so that the light spring elastically restores, and the guide limit slide bar is reset, so that the side of the guide limit slide bar is clamped into the side of the guide slide rail Inside the guide limit chute, the U-shaped moving frame will be completely engaged with the surface of the guide rail, and will not easily shift and dislocate, which is convenient for the installation and fixation of the device, and can prevent the device from moving during the movement process. Errors and offsets occur, and the device is easy to disassemble for recycling and storage.
附图说明Description of drawings
图1为本发明整体的结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2为本发明整体的侧视图;Fig. 2 is the side view of the whole of the present invention;
图3为本发明纵向移动机构的结构示意图;Fig. 3 is the structural schematic diagram of the longitudinal movement mechanism of the present invention;
图4为本发明移动支撑块的结构示意图;Fig. 4 is the structural schematic diagram of the mobile support block of the present invention;
图5为本发明保护外壳体的局部结构示意图;Fig. 5 is the partial structure schematic diagram of the protective outer casing of the present invention;
图6为本发明横向移动机构的结构示意图。FIG. 6 is a schematic structural diagram of the lateral movement mechanism of the present invention.
图中:1、光伏板安装框架;2、光伏板;3、L形连接板;4、滑轨底座;5、导向限位滑槽;6、横向移动机构;601、U形移动框架;602、横向动力电机;603、横向动力电机皮带轮;604、传动皮带轮;605、移动滚轮转轴;606、移动滚轮;607、导向限位滑杆;7、支撑螺纹杆;8、纵向移动机构;801、保护外壳体;802、移动支撑块;803、旋转螺纹套管; 804、旋转螺纹套管齿轮;805、传动齿轮;806、传动锥齿轮;807、纵向动力电机锥齿轮;808、纵向动力电机;809、同步皮带轮;9、擦拭布片固定板;10、擦拭布片;11、导向滑轨;12、擦拭转盘;13、清洁刷;14、限位板。In the figure: 1. Photovoltaic panel installation frame; 2. Photovoltaic panel; 3. L-shaped connecting plate; 4. Slide rail base; 5. Guide limit chute; 6. Lateral moving mechanism; 601, U-shaped moving frame; 602 , lateral power motor; 603, lateral power motor pulley; 604, transmission pulley; 605, moving roller shaft; 606, moving roller; 607, guide limit slider; 7, support threaded rod; 8, longitudinal movement mechanism; 801, Protective outer casing; 802, moving support block; 803, rotating threaded casing; 804, rotating threaded casing gear; 805, transmission gear; 806, transmission bevel gear; 807, longitudinal power motor bevel gear; 808, longitudinal power motor; 809, timing pulley; 9, wiping cloth fixed plate; 10, wiping cloth; 11, guide rail; 12, wiping turntable; 13, cleaning brush; 14, limit plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
本发明中提到的光伏板2(型号为XKD-350)、横向动力电机602 (型号为5GN15K)和纵向动力电机808(型号为GA12-N20)均可在市场或者私人订购所得。The photovoltaic panel 2 (model XKD-350), the lateral power motor 602 (model 5GN15K) and the longitudinal power motor 808 (model GA12-N20) mentioned in the present invention can all be purchased in the market or privately.
请参阅图1至图6,本发明提供的一种实施例:一种具有导轨机构且稳定运行光伏板清洁机器人,包括光伏板安装框架1,光伏板安装框架1 的内部均匀安装有若干个光伏板2,光伏板安装框架1的上端面均匀安装有两个滑轨底座4,滑轨底座4的一侧均匀安装有两个L形连接板3,滑轨底座4的上表面安装有导向滑轨11,导向滑轨11的一侧设置有导向限位滑槽5,导向滑轨11的上方安装有横向移动机构6,两个横向移动机构 6的中间均匀安装有两个支撑螺纹杆7,支撑螺纹杆7的外侧均匀安装有两个限位板14,限制纵向移动机构8的行程,保证装置运行稳定,不会造成磕碰,两个支撑螺纹杆7的中间安装有纵向移动机构8,可以带动擦拭布片10和清洁刷13进行位置变换,方便对光伏板2和光伏板安装框架 1进行全面清洁;Please refer to FIG. 1 to FIG. 6 , an embodiment provided by the present invention: a photovoltaic panel cleaning robot with a guide rail mechanism and stable operation, including a photovoltaic panel mounting frame 1, and a plurality of photovoltaic panels are evenly installed in the interior of the photovoltaic panel mounting frame 1
纵向移动机构8包括保护外壳体801,保护外壳体801的内部均匀安装有两个纵向动力电机808,纵向动力电机808的前端安装有纵向动力电机锥齿轮807,纵向动力电机锥齿轮807的一侧安装有传动锥齿轮806,保护外壳体801的两侧均安装有移动支撑块802,移动支撑块802的内侧安装有旋转螺纹套管803,旋转螺纹套管803的外侧安装有旋转螺纹套管齿轮804,旋转螺纹套管齿轮804的一侧安装有传动齿轮805;The
纵向移动机构8的下方安装有擦拭转盘12,擦拭转盘12的下端面安装有清洁刷13。A wiping
进一步,横向移动机构6包括U形移动框架601,U形移动框架601 的中间均匀安装有若干个移动滚轮转轴605,移动滚轮转轴605的外侧安装有移动滚轮606,移动滚轮转轴605的一端外侧安装有传动皮带轮604,传动皮带轮604的上方安装有横向动力电机皮带轮603,横向动力电机皮带轮603的一侧安装有横向动力电机602,方便装置进行横向移动,便于对光伏板2进行清洁。Further, the
进一步,擦拭转盘12的外侧安装有擦拭布片固定板9,擦拭布片固定板9与保护外壳体801的中间均匀安装有四个固定杆,固定杆与保护外壳体801和擦拭布片固定板9均通过焊接固定,加强了的擦拭布片固定板 9的稳定性和连接性。Further, a wiping
进一步,支撑螺纹杆7位于两个限位板14中间部分外侧表面与旋转螺纹套管803的内侧均设置有旋向相同的螺纹,旋转螺纹套管803与支撑螺纹杆7通过螺纹连接,螺纹连接使得旋转螺纹套管803旋转后可以顺着支撑螺纹杆7表面移动,便于装置运转。Further, the outer surface of the support threaded
进一步,L形连接板3与滑轨底座4的中间均匀安装有若干个定位杆,定位杆的外侧设置有复位弹簧,使得L形连接板3和滑轨底座4连接更加稳定,且方便使用,便于装置固定。Further, several positioning rods are evenly installed in the middle of the L-shaped connecting
进一步,传动齿轮805与传动锥齿轮806的后侧均安装有同步皮带轮 809,两个同步皮带轮809的外侧均设置有皮带,方便两个同步皮带轮809 同步旋转,方便运动传导。Further, timing pulleys 809 are installed on the rear sides of the
进一步,旋转螺纹套管803的两端外侧与移动支撑块802的中间均设置有滚珠轴承,旋转螺纹套管803与移动支撑块802通过滚珠轴承连接,方便旋转螺纹套管803进行自由旋转,不会造成阻碍。Further, ball bearings are provided on the outer sides of the two ends of the rotating threaded
进一步,支撑螺纹杆7的一端与横向移动机构6的一侧完全贴合,支撑螺纹杆7与横向移动机构6通过焊接固定,保证支撑螺纹杆7完全固定,不会进行转动,保证旋转螺纹套管803顺利运转。Further, one end of the supporting threaded
进一步,移动滚轮606的下方安装有导向限位滑杆607,导向限位滑杆607的一侧设置有连接杆,连接杆一端插接在U形移动框架601的内侧,导向限位滑杆607与U形移动框架601的中间设置有轻质弹簧,方便导向限位滑杆607顺利卡合进入导向限位滑槽5内部,对装置的运行进行导向定位,避免装置错位。Further, a guide
进一步,擦拭布片固定板9的下端面均匀设置有四个擦拭布片10,擦拭布片10与擦拭布片固定板9通过胶粘剂固定,擦拭布片10可以将清洁刷清洁时遗留的区域进行清洁,使得清洁更加全面、彻底。Further, the lower end surface of the wiping
工作原理:使用时,首先将滑轨底座4固定在光伏板安装框架1的两侧,然后将两个横向移动机构6抬起放置在两个滑轨底座4一端的上方,然后将两个滑轨底座4进行拉动,使得滑轨底座4与L形连接板3分离且内部的复位弹簧被动压缩,使得两个滑轨底座4上方的导向滑轨11位于U形移动框架601的中间,然后将导向限位滑杆607向U形移动框架601 内侧压动,使得导向限位滑杆607侧面的连接杆进入U形移动框架601 内部且轻质弹簧被动压缩,此时将U形移动框架601向下放置,使得U 形移动框架601中间的移动滚轮转轴605卡合在滑轨底座4上方的导向滑轨11表面,此时松开导向限位滑杆607,使得轻质弹簧弹性复原,将导向限位滑杆607进行复位,使得导向限位滑杆607的侧边卡入导向滑轨 11侧面的导向限位滑槽5内部,此时U形移动框架601会完全卡合在导向滑轨11的表面,不会轻易出现偏移和错位,方便装置的进行安装和固定,且可以防止装置在移动过程中出现错误和偏移的问题,且方便对装置进行拆卸,方便进行回收和收纳,在横向移动机构6和两个导向滑轨11 连接完毕后可以接通装置电源,电源接通后擦拭转盘12上端连接动力机构会带动擦拭转盘12和擦拭转盘12下端面底面贴合光伏板2和光伏板安装框架1表面的清洁刷13进行旋转,此时可以启动横向动力电机602,使得横向动力电机602通过带动横向动力电机皮带轮603转动,使得横向动力电机皮带轮603通过带动和传动皮带轮604之间的皮带旋转从而使得传动皮带轮604和与传动皮带轮604固定的移动滚轮转轴605转动,而移动滚轮转轴605转动时会带动其外侧的固定的移动滚轮606转动,移动滚轮606转动时会与导向滑轨11产生摩擦,会使得移动滚轮606带动横向移动机构6整体顺着导向滑轨11表面进行移动,使得两个横向移动机构6通过带动两个支撑螺纹杆7移动使得支撑螺纹杆7带动纵向移动机构8 和纵向移动机构8下方旋转的擦拭转盘12和清洁刷13与固定在擦拭布片固定板9底面的擦拭布片10贴合光伏板2和光伏板安装框架1表面进行滑动,此时旋转的清洁刷13和滑动的擦拭布片10会对光伏板2表面的灰尘和杂质进行清洁,在横向移动机构6运动至导向滑轨11的另一端时,启动纵向动力电机808,使得纵向动力电机808带动纵向动力电机锥齿轮 807转动使得纵向动力电机锥齿轮807带动和其啮合的传动锥齿轮806和与传动锥齿轮806固定在同一根轴上的同步皮带轮809转动,同步皮带轮 809会通过皮带将运动传导至另一个同步皮带轮809和与此同步皮带轮 809固定在同一根轴上的传动齿轮805,使得传动齿轮805转动,传动齿轮805转动时会带动旋转螺纹套管齿轮804和与旋转螺纹套管齿轮804 固定的旋转螺纹套管803转动,旋转螺纹套管803转动时会通过和支撑螺纹杆7之间螺纹连接带动移动支撑块802顺着支撑螺纹杆7进行移动,使得清洁刷13和擦拭布片10的纵向位置进行偏移,然后反向启动横向动力电机602,使得横向移动机构6顺着导向滑轨11进行反向运动,使得清洁刷13和擦拭布片10对光伏板2表面的其他位置进行清洁,可以将光伏板2表面进行全方位的清洁,避免灰尘堆积,影响光伏板2的吸收太阳能的效率,运行稳定,结构简单、操作方便。Working principle: When using, firstly fix the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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