CN111537846A - Vehicle end-of-line insulation testing equipment and testing method for electric vehicles - Google Patents
Vehicle end-of-line insulation testing equipment and testing method for electric vehicles Download PDFInfo
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- CN111537846A CN111537846A CN202010345627.6A CN202010345627A CN111537846A CN 111537846 A CN111537846 A CN 111537846A CN 202010345627 A CN202010345627 A CN 202010345627A CN 111537846 A CN111537846 A CN 111537846A
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- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
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Abstract
本发明公开了一种用于电动汽车的整车下线绝缘检测设备及其检测方法,所述整车下线绝缘检测设备包括:绝缘检测接口包括直流电源端口、设备地线端口、充电通信端口、充电连接确认端口和辅助电源端口,绝缘检测接口与待检测的电动汽车的直流充电接口连接;电子控制单元,其与绝缘检测接口中的充电通信端口相连,电子控制单元充电通信端口向待检测的电动汽车的电池管理系统发送指令;绝缘电阻测试仪,其包括绝缘正极和绝缘负极,所述绝缘负极与所述设备地线端口连接;选择开关,其连接于绝缘检测接口的直流电源端口和所述绝缘电阻测试仪的绝缘正极之间。与现有技术相比,本发明无需额外断开高压部件,就可以方便的检测整车绝缘性能。
The invention discloses a vehicle off-line insulation detection device for electric vehicles and a detection method thereof. The vehicle off-line insulation detection device includes: an insulation detection interface includes a DC power port, a device ground wire port, and a charging communication port , the charging connection confirmation port and the auxiliary power port, the insulation detection interface is connected to the DC charging interface of the electric vehicle to be detected; the electronic control unit is connected to the charging communication port in the insulation detection interface, and the charging communication port of the electronic control unit is connected to the charging communication port to be detected. The battery management system of the electric vehicle sends instructions; an insulation resistance tester includes an insulating positive electrode and an insulating negative electrode, and the insulating negative electrode is connected to the ground wire port of the device; a selection switch is connected to the DC power port of the insulation detection interface and between the insulation positive poles of the insulation resistance tester. Compared with the prior art, the present invention can conveniently detect the insulation performance of the whole vehicle without additionally disconnecting the high-voltage components.
Description
【技术领域】【Technical field】
本发明涉及电动汽车技术领域,尤其是涉及一种用于电动汽车的整车下线绝缘检测设备及其检测方法。The invention relates to the technical field of electric vehicles, in particular to a vehicle off-line insulation detection device for electric vehicles and a detection method thereof.
【背景技术】【Background technique】
电动汽车在汽车最后一道工序检测线时,需要进行安规检查,包括整车的绝缘性能。绝缘性能测试需要测量高压正极回路对车身的绝缘电阻以及高压负极回路对车身的绝缘电阻。车辆下线时已经处于完整装配状态,无法触碰高压电路,就无法进行测量工作,目前只能断开其中的高压部件以满足测试条件。另外,电动汽车中的动力电池系统自带绝缘检测功能,会影响设备测试。Electric vehicles need safety inspections, including the insulation performance of the whole vehicle, when they are in the final inspection line of the vehicle. The insulation performance test needs to measure the insulation resistance of the high-voltage positive circuit to the body and the insulation resistance of the high-voltage negative circuit to the body. When the vehicle is off the assembly line, it is already in a fully assembled state and cannot touch the high-voltage circuit, so the measurement cannot be performed. At present, only the high-voltage components can be disconnected to meet the test conditions. In addition, the power battery system in the electric vehicle has its own insulation detection function, which will affect the equipment test.
因此,有必要提供一种新的技术方案来克服上述问题。Therefore, it is necessary to provide a new technical solution to overcome the above problems.
【发明内容】[Content of the invention]
本发明要解决的技术问题在于提供一种用于电动汽车的整车下线绝缘检测设备及其检测方法,在整车下线绝缘检测时,其无需额外断开高压部件并可将动力电池系统自带的绝缘检测功能关闭,从而可以方便的检测整车绝缘性能。The technical problem to be solved by the present invention is to provide a vehicle off-line insulation detection device for electric vehicles and a detection method thereof. When the vehicle off-line insulation is detected, it does not require additional disconnection of high-voltage components and can connect the power battery system The built-in insulation detection function is turned off, so that the insulation performance of the whole vehicle can be easily detected.
为了解决上述问题,根据本发明的一个方面,本发明提供一种用于电动汽车的整车下线绝缘检测设备,其包括:绝缘检测接口,其用于与待检测的电动汽车的直流充电接口连接,所述绝缘检测接口包括直流电源端口、设备地线端口、充电通信端口、充电连接确认端口和辅助电源端口,所述绝缘检测接口中的各个端口与所述直流充电接口中对应的各个端口一一对接;电子控制单元,其与所述绝缘检测接口中的充电通信端口相连,所述电子控制单元通过对接的所述直流充电接口和绝缘检测接口中的充电通信端口向所述待检测的电动汽车的电池管理系统发送指令;绝缘电阻测试仪,其包括绝缘正极和绝缘负极,所述绝缘负极与所述设备地线端口连接,所述绝缘电阻测试仪用于测量所述测试正极和测试负极之间的绝缘电阻值;选择开关,其连接于所述绝缘检测接口的直流电源端口和所述绝缘电阻测试仪的绝缘正极之间,其用于控制所述直流电源端口与所述绝缘正极之间的连接。In order to solve the above problems, according to one aspect of the present invention, the present invention provides a vehicle off-line insulation detection device for electric vehicles, which includes: an insulation detection interface, which is used for connecting with the DC charging interface of the electric vehicle to be detected. connection, the insulation detection interface includes a DC power port, a device ground port, a charging communication port, a charging connection confirmation port and an auxiliary power port, and each port in the insulation detection interface corresponds to each port in the DC charging interface One-to-one docking; electronic control unit, which is connected to the charging communication port in the insulation detection interface, the electronic control unit communicates to the to-be-detected charging communication port through the docking of the DC charging interface and the charging communication port in the insulation detection interface The battery management system of the electric vehicle sends an instruction; an insulation resistance tester includes an insulating positive electrode and an insulating negative electrode, the insulating negative electrode is connected to the ground wire port of the device, and the insulation resistance tester is used to measure the test positive electrode and test The insulation resistance value between the negative poles; a selection switch, which is connected between the DC power supply port of the insulation detection interface and the insulation positive pole of the insulation resistance tester, which is used to control the DC power supply port and the insulation positive pole the connection between.
进一步的,所述指令包括:闭合所述待检测的电动汽车中与动力电池相连的主负开关、主正开关和快充开关;和/或关闭所述电池管理系统自带的绝缘监测回路。Further, the instruction includes: closing the main negative switch, main positive switch and fast charging switch connected to the power battery in the electric vehicle to be detected; and/or closing the insulation monitoring circuit of the battery management system.
进一步的,所述直流电源端口包括直流电源正极端口和直流电源负极端口;所述选择开关连接于所述绝缘检测接口的直流电源正极端口、直流电源负极端口和所述绝缘电阻测试仪的测试正极之间,所述选择开关用于将所述测试正极与所述直流电源正极端口或直流电源负极端口可选择连通。Further, the DC power port includes a DC power positive port and a DC power negative port; the selection switch is connected to the DC power positive port of the insulation detection interface, the DC power negative port and the test positive electrode of the insulation resistance tester. In between, the selection switch is used to selectively connect the test positive electrode with the positive terminal of the DC power supply or the negative terminal of the DC power supply.
进一步的,所述充电通信端口包括第一充电通信端口和第二充电通信端口;所述充电连接确认端口包括第一充电连接确认端口和第二充电连接确认端口;所述辅助电源端口包括辅助电源正极端口和辅助电源负极端口。Further, the charging communication port includes a first charging communication port and a second charging communication port; the charging connection confirmation port includes a first charging connection confirmation port and a second charging connection confirmation port; the auxiliary power port includes an auxiliary power supply Positive port and Auxiliary power negative port.
进一步的,所述选择开关为三位选择开关,当所述选择开关处于第一位时,所述选择开关中断所述直流正极端口与所述测试正极的连接,且中断所述直流负极端口与所述测试正极的连接;当所述选择开关处于第二位时,所述选择开关连通所述直流正极端口与所述测试正极,且中断所述直流负极端口与所述测试正极的连接;当所述选择开关处于第三位时,所述选择开关中断所述直流正极端口与所述测试正极之间的连接,且连通所述直流负极端口与所述测试正极。Further, the selection switch is a three-position selection switch. When the selection switch is in the first position, the selection switch interrupts the connection between the DC positive port and the test positive terminal, and interrupts the DC negative port and the test positive terminal. the connection of the test positive electrode; when the selection switch is in the second position, the selection switch connects the DC positive terminal and the test positive terminal, and interrupts the connection between the DC negative terminal and the test positive terminal; when When the selection switch is in the third position, the selection switch interrupts the connection between the DC positive terminal and the test positive terminal, and connects the DC negative terminal and the test positive terminal.
进一步的,所述选择开关为三位自锁旋钮开关,所述三位自锁旋钮开关包括第一子开关和第二子开关,所述第一子开关连接于所述直流电源正极端口和所述测试正极之间;所述第二子开关连接于所述直流电源负极端口和所述测试正极之间;当所述选择开关处于第一位时,第一子开关关断、第二子开关关断;当所述选择开关处于第二位时,第一子开关导通、第二子开关关断;当所述选择开关处于第三位时,第一子开关关断、第二子开关导通。Further, the selection switch is a three-position self-locking rotary switch, and the three-position self-locking rotary switch includes a first sub-switch and a second sub-switch, and the first sub-switch is connected to the positive port of the DC power supply and the between the test positive poles; the second sub-switch is connected between the negative terminal of the DC power supply and the test positive pole; when the selection switch is in the first position, the first sub-switch is turned off and the second sub-switch is turned off Turn off; when the selection switch is in the second position, the first sub-switch is turned on and the second sub-switch is turned off; when the selection switch is in the third position, the first sub-switch is turned off and the second sub-switch is turned off on.
根据本发明的另一个方面,本发明提供一种电动汽车整车下线绝缘检测设备的检测方法,其包括如下步骤:将所述整车下线绝缘检测设备的绝缘检测接口与所述待检测的电动汽车的直流充电接口相连;经由对接的所述直流充电接口和绝缘检测接口中的辅助电源端口给所述待检测的电动汽车供电,以唤醒整车;整车被唤醒后,由所述电子控制单元经由对接的所述直流充电接口和绝缘检测接口中的充电通信端口向所述待检测的电动汽车的电池管理系统发送指令;所述电池管理系统执行所述指令后,由绝缘电阻测试仪经由所述选择开关对所述待检测的电动汽车进行整车下线的高压回路绝缘检测。According to another aspect of the present invention, the present invention provides a detection method for an off-line insulation detection device of an electric vehicle, comprising the steps of: connecting an insulation detection interface of the off-line insulation detection device of an electric vehicle with the to-be-detected insulation detection interface. connected to the DC charging interface of the electric vehicle; supply power to the electric vehicle to be detected through the docked DC charging interface and the auxiliary power port in the insulation detection interface to wake up the whole vehicle; after the whole vehicle is woken up, the The electronic control unit sends an instruction to the battery management system of the electric vehicle to be detected via the charging communication port in the connected DC charging interface and the insulation detection interface; after the battery management system executes the instruction, the insulation resistance test is performed by the battery management system. The instrument performs the high-voltage circuit insulation detection of the whole vehicle off the assembly line for the electric vehicle to be detected through the selection switch.
进一步的,所述指令包括:闭合所述待检测的电动汽车中与动力电池相连的主负开关、主正开关和快充开关;和/或关闭所述电池管理系统自带的绝缘监测回路。Further, the instruction includes: closing the main negative switch, the main positive switch and the fast charging switch connected to the power battery in the electric vehicle to be detected; and/or closing the insulation monitoring circuit of the battery management system.
进一步的,所述“由绝缘电阻测试仪经由所述选择开关对所述待检测的电动汽车进行整车下线的高压回路绝缘检测”步骤包括:将所述直流电源正极端口和所述绝缘正极相连,由所述绝缘电阻测试仪测量高压正极回路对车身的绝缘电阻;将所述直流电源负极端口和所述绝缘负极相连,由所述绝缘电阻测试仪测量高压负极回路对车身的绝缘电阻。Further, the step of "using the insulation resistance tester to perform the high-voltage loop insulation detection of the electric vehicle to be detected through the selection switch when the whole vehicle is off-line" includes: connecting the positive terminal of the DC power supply and the insulation positive terminal. The insulation resistance tester measures the insulation resistance of the high-voltage positive circuit to the vehicle body; the negative terminal of the DC power supply is connected to the insulating negative electrode, and the insulation resistance tester measures the insulation resistance of the high-voltage negative circuit to the vehicle body.
进一步的,整车下线的高压回路绝缘检测完成后,将绝缘检测数据发送给本地显示,所述本地显示为工厂的制造执行系统或操作人员的设备。Further, after the insulation detection of the high-voltage circuit of the whole vehicle is completed, the insulation detection data is sent to the local display, and the local display is the manufacturing execution system of the factory or the equipment of the operator.
相对于现有技术,本发明中的用于电动汽车的整车下线绝缘检测设备及其检测方法,其经由车载直流充电接口对待检测的电动汽车进行通讯及整车下线绝缘检测。这样,本发明在整车下线绝缘检测时,无需额外断开高压部件并可将动力电池系统自带的绝缘检测功能关闭,从而可以方便的检测整车绝缘性能。Compared with the prior art, the vehicle off-line insulation detection device and its detection method for electric vehicles in the present invention perform communication and vehicle off-line insulation detection on the electric vehicle to be detected through the on-board DC charging interface. In this way, the present invention does not need to disconnect the high-voltage components additionally and can turn off the insulation detection function of the power battery system during the insulation detection of the whole vehicle off-line, so that the insulation performance of the whole vehicle can be conveniently detected.
关于本发明的其他目的,特征以及优点,下面将结合附图在具体实施方式中详细描述。Other objects, features and advantages of the present invention will be described in detail in the detailed description below with reference to the accompanying drawings.
【附图说明】【Description of drawings】
结合参考附图及接下来的详细描述,本发明将更容易理解,其中同样的附图标记对应同样的结构部件,其中:The present invention will be better understood by reference to the accompanying drawings and the following detailed description, wherein like reference numerals correspond to like structural components, wherein:
图1为本发明在一个实施例中,整车下线绝缘检测设备对待检测的电动汽车进行整车下线绝缘检测时的电路示意图;FIG. 1 is a schematic circuit diagram of the vehicle off-line insulation detection device in an embodiment of the present invention when an electric vehicle to be detected is tested for the off-line insulation of the entire vehicle;
图2为符合GB/T 20234.3-2015中规定的直流快充车辆插座触头布置图;和Figure 2 is a diagram of the contact arrangement of the DC fast charging vehicle socket in accordance with GB/T 20234.3-2015; and
图3所示为图1所示的用于电动汽车的整车下线绝缘检测设备的检测方法的流程图。FIG. 3 is a flow chart of the detection method of the insulation detection equipment for the end-of-line insulation of the electric vehicle shown in FIG. 1 .
【具体实施方式】【Detailed ways】
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
此处所称的“一个实施例”或“实施例”是指与所述实施例相关的特定特征、结构或特性至少可包含于本发明至少一个实现方式中。在本说明书中不同地方出现的“在一个实施例中”并非必须都指同一个实施例,也不必须是与其他实施例互相排斥的单独或选择实施例。本发明中的“多个”、“若干”表示两个或两个以上。本发明中的“和/或”表示“和”或者“或”。Reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic associated with the described embodiment may be included in at least one implementation of the present invention. The appearances of "in one embodiment" in various places in this specification are not necessarily all referring to the same embodiment, nor are they necessarily separate or alternative embodiments that are mutually exclusive of other embodiments. In the present invention, "plurality" and "several" mean two or more. "And/or" in the present invention means "and" or "or".
请参考图1所示,其为本发明在一个实施例中,整车下线绝缘检测设备200对待检测的电动汽车100进行整车下线绝缘检测时的电路示意图。Please refer to FIG. 1 , which is a schematic circuit diagram of the vehicle off-line
在图1所示的实施例中,整车下线绝缘检测设备200经由(或利用)车载直流充电接口110对待检测的电动汽车100进行通讯及测试,从而实现对待检测的电动汽车100进行整车下线绝缘检测。In the embodiment shown in FIG. 1 , the vehicle off-line
所述待检测的电动汽车100处于整车下线绝缘检测工位。所述待检测的电动汽车100包括直流充电接口(或快充接口)110、动力电池120、主正开关130、主负开关140、快充开关150和高压盒160。The electric vehicle 100 to be tested is at the vehicle off-line insulation testing station. The electric vehicle 100 to be tested includes a DC charging interface (or fast charging interface) 110 , a
所述直流充电接口110包括直流电源正极端口DC+、直流电源负极端口DC-、设备地线端口PE、第一充电通信端口S+、第二充电通信端口S-、第一充电连接确认端口CC1、第二充电连接确认端口CC2、低压辅助电源正极端口A+和低压辅助电源负极端口A-。所述直流充电接口110通常采用符合GB/T20234.3-2015中规定的直流快充车辆插座,具体请参见图2所示。The
所述主正开关130连接于所述动力电池120的正极和所述高压盒160的主正端之间;所述主负开关140连接于所述动力电池120的负极和所述高压盒160的主负端之间;所述快充开关150连接于所述动力电池120的正极和所述直流充电接口110的直流电源正极端口DC+之间。在图1所示的具体实施例中,所述主正开关130、主负开关140和快充开关150均为继电器,即所述主正开关130为主正继电器,主负开关140为主负继电器,快充开关150为快充继电器。The main
所述整车下线绝缘检测设备200包括绝缘检测接口210、辅助电源220、电子控制单元ECU230、绝缘电阻测试仪240和选择开关250。The vehicle off-line
所述绝缘检测接口210,其用于与待检测的电动汽车100的直流充电接口100相连(或对接或可插拔对接),所述绝缘检测接口210中的各个端口与所述直流充电接口100中的各个端口对应设置。也就是说,所述绝缘检测接口210也包括直流电源正极端口DC+、直流电源负极端口DC-、设备地线端口PE、第一充电通信端口S+、第二充电通信端口S-、第一充电连接确认端口CC1、第二充电连接确认端口CC2、低压辅助电源正极端口A+和低压辅助电源负极端口A-。其中,直流电源正极端口DC+和直流电源负极端口DC-统称为直流电源端口;第一充电通信端口S+和第二充电通信端口S-统称为充电通信端口;低压辅助电源正极端口A+和低压辅助电源负极端口A-统称为低压辅助电源端口;第一充电通信端口S+和第二充电通信端口S-统称为通信端口。当所述绝缘检测接口210与待检测的电动汽车100的直流充电接口110相连时,所述绝缘检测接口210中的各个端口与所述直流充电接口110中对应的的各个端口一一对接。The
在一个优选的实施例中,所述直流充电接口110为直流快充车辆插座,所述绝缘检测接口210为与所述直流快充车辆插座匹配的直流充电桩插头(或直流充电枪)。In a preferred embodiment, the
所述辅助电源220,其与所述绝缘检测接口210中的低压辅助电源端口(即低压辅助电源正极端口A+和低压辅助电源负极端口A-)相连,所述辅助电源220经由对接的所述直流充电接口110和所述绝缘检测接口210中的低压辅助电源端口给所述待检测的电动汽车100的电池管理系统BMS(未图示)供电,以唤醒整车。在一个实施例中,所述辅助电源220提供给所述绝缘检测接口210中的低压辅助电源端口的电源电压为12V-24V。The
所述电子控制单元ECU230,其与所述绝缘检测接口210中的充电通信端口(即第一充电通信端口S+、第二充电通信端口S-)相连,所述电子控制单元ECU230通过对接的所述直流充电接口110和所述绝缘检测接口210中的充电通信端口和CAN总线(Controller AreaNetwork,控制器局域网络)向所述待检测的电动汽车100的电池管理系统BMS发送指令,所述指令包括:1)闭合与所述动力电池120相连的主正开关130、主负开关140和快充开关150;和/或2)关闭所述电池管理系统BMS自带的绝缘监测回路。The electronic control unit ECU230 is connected to the charging communication port (ie the first charging communication port S+, the second charging communication port S-) in the
所述绝缘电阻测试仪240,其经由对接的所述直流充电接口110和所述绝缘检测接口210中的直流电源端口(即直流电源正极端口DC+、直流电源负极端口DC-)对所述待检测的电动汽车100进行整车下线的高压回路绝缘检测。所述绝缘电阻测试仪240包括绝缘正极和绝缘负极,所述绝缘负极与所述设备地线端口PE连接,所述绝缘电阻测试仪240用于测量所述测试正极和测试负极之间的绝缘电阻值。所述绝缘电阻测试仪240的具体结构为本领域的常规设计,在此不再赘述。The
所述选择开关250,其连接于所述绝缘检测接口210的直流电源端口和所述绝缘电阻测试仪240的绝缘正极之间,其用于控制所述绝缘检测接口210的直流电源端口与所述绝缘电阻测试仪240的绝缘正极之间的连接。所述选择开关250连接于所述绝缘检测接口210的直流电源正极端口DC+、直流电源负极端口DC-和所述绝缘电阻测试仪的测试正极之间,所述选择开关250用于将所述绝缘电阻测试仪240的测试正极与所述绝缘检测接口210中的直流电源正极端口DC+或直流电源负极端口DC-可选择连通。The selection switch 250 is connected between the DC power port of the
在图1所示的实施例中,所述选择开关250为三位选择开关。当所述选择开关250处于第一位时,所述选择开关250中断所述绝缘检测接口210的直流正极端口DC+与所述绝缘电阻测试仪240的测试正极的连接,且所述选择开关250中断所述绝缘检测接口210的直流负极端口DC-与所述绝缘电阻测试仪240的测试正极的连接;当所述选择开关250处于第二位时,所述选择开关250连通所述绝缘检测接口210的直流正极端口DC+与所述绝缘电阻测试仪240的测试正极,且所述选择开关250中断所述绝缘检测接口210的直流负极端口DC-与所述绝缘电阻测试仪240的测试正极的连接;当所述选择开关250处于第三位时,所述选择开关250中断所述绝缘检测接口210的直流正极端口DC+与所述绝缘电阻测试仪240的测试正极之间的连接,且所述选择开关250连通所述绝缘检测接口210的直流负极端口DC-与所述绝缘电阻测试仪240的测试正极。In the embodiment shown in FIG. 1 , the selection switch 250 is a three-position selection switch. When the selection switch 250 is in the first position, the selection switch 250 interrupts the connection between the DC positive terminal DC+ of the
在图1所示的具体实施例中,所述选择开关250为三位自锁旋钮开关(双常开),所述三位自锁旋钮开关包括第一子开关K11和第二子开关K2,所述第一子开关K11连接于所述绝缘检测接口210的直流电源正极端口DC+和所述绝缘电阻测试仪240的测试正极之间;所述第二子开关K2连接于所述绝缘检测接口210的直流电源负极端口DC-和所述绝缘电阻测试仪240的测试正极之间;所述第一子开关K1的控制端和第二子开关K2的控制端被同向驱动(即两个控制端被同向移动)。当所述第一子开关K1的控制端和第二子开关K2的控制端被驱动至第一位时(即所述选择开关250处于第一位时),第一子开关K1关断、第二子开关K2关断;当所述第一子开关K1的控制端和第二子开关K2的控制端被驱动至第二位时(即所述选择开关250处于第二位时),第一子开关K11导通、第二子开关K2关断;当所述第一子开关K1的控制端和第二子开关K2的控制端被驱动至第三位时(即所述选择开关250处于第三位时),第一子开关K1关断、第二子开关K2导通。In the specific embodiment shown in FIG. 1 , the selector switch 250 is a three-position self-locking rotary switch (double normally open), and the three-position self-locking rotary switch includes a first sub-switch K11 and a second sub-switch K2, The first sub-switch K11 is connected between the positive terminal DC+ of the DC power supply of the
请参考图3所示,其为图1所示的用于电动汽车的整车下线绝缘检测设备200的检测方法的流程图。图3所示的检测方法包括如下步骤。Please refer to FIG. 3 , which is a flowchart of the detection method of the vehicle end-of-line
步骤310、将所述整车下线绝缘检测设备200的绝缘检测接口210与所述待检测的电动汽车100的直流充电接口110相连(或对接)。
步骤320、由所述辅助电源220经由对接的所述直流充电接口110和所述绝缘检测接口210中的低压辅助电源端口(即低压辅助电源正极端口A+和低压辅助电源负极端口A-)给所述待检测的电动汽车100的的电池管理系统BMS供电,以唤醒整车。Step 320: The
步骤330、整车被唤醒后,由所述电子控制单元ECU230经由对接的所述直流充电接口110和所述绝缘检测接口210中的的充电通信端口(即第一充电通信端口S+、第二充电通信端口S-)向所述待检测的电动汽车100的电池管理系统BMS发送指令,所述指令包括:1)闭合与所述动力电池120相连的主正开关130、主负开关140和快充开关150;和/或2)关闭所述电池管理系统BMS自带的绝缘监测回路。Step 330: After the whole vehicle is woken up, the electronic control unit ECU230 connects the charging communication ports in the
步骤340、所述电池管理系统BMS执行所述指令后,由绝缘电阻测试仪240经由所述选择开关250对所述待检测的电动汽车100进行整车下线的高压回路绝缘检测。具体的,由所述绝缘电阻测试仪240经所述选择开关250,以及对接的所述直流充电接口110和所述绝缘检测接口210中的中的直流电源端口对所述待检测的电动汽车100进行整车下线的高压回路绝缘检测。
所述“对所述待检测的电动汽车100进行整车下线的高压回路绝缘检测”包括:测量高压正极回路对车身的绝缘电阻,以及测试高压负极回路对车身的绝缘电阻。The "insulation detection of the high-voltage circuit of the electric vehicle 100 to be tested when the whole vehicle is off-line" includes: measuring the insulation resistance of the high-voltage positive circuit to the vehicle body, and testing the insulation resistance of the high-voltage negative circuit to the vehicle body.
步骤340具体包括两个步骤:(1)将所述选择开关250切换至第二位(即将所述直流电源正极端口DC+和所述绝缘正极相连),由所述绝缘电阻测试仪240测量高压正极回路对车身的绝缘电阻;(2)将所述选择开关250切换至第三位(即将所述直流电源负极端口DC-和所述绝缘正极相连),由所述绝缘电阻测试仪240测量高压负极回路对车身的绝缘电阻。Step 340 specifically includes two steps: (1) switch the selection switch 250 to the second position (that is, connect the positive terminal DC+ of the DC power supply to the insulating positive electrode), and measure the high-voltage positive electrode by the insulation resistance tester 240 (2) Switch the selection switch 250 to the third position (that is, connect the negative terminal DC- of the DC power supply to the insulation positive pole), and measure the high-voltage negative pole by the
需要说明的是,步骤340中,可以先执行步骤(1)再执行步骤(2),也可以先执行步骤(2)再执行步骤(1)。It should be noted that, in
步骤350、整车下线的高压回路绝缘检测完成后,将绝缘检测数据发送给本地显示300。所述本地显示300可以为工厂MES系统(manufacturing execution system,制造执行系统)及操作人员的设备。
综上所述,本发明中的整车下线绝缘检测设备200经由(或利用)车载直流充电接口110对待检测的电动汽车100进行通讯及整车下线绝缘检测。这样,不仅可方便快捷的实现整车绝缘性能的检测,而且还可避免工人操作过程中出现安全事故。To sum up, the vehicle end-of-line
在本发明中,“连接”、相连、“连”、“接”等表示电性相连的词语,如无特别说明,则表示直接或间接的电性连接。本文中的“耦接”是指间接或直接电性的连接,间接的连接可以是经过一个或多个电器件(比如电阻、电容、电感等)电性相连。In the present invention, "connected", "connected", "connected", "connected" and the like refer to words that are electrically connected, and unless otherwise specified, refer to direct or indirect electrical connection. "Coupling" herein refers to an indirect or direct electrical connection, and an indirect connection may be an electrical connection through one or more electrical devices (such as resistors, capacitors, inductors, etc.).
上述说明已经充分揭露了本发明的具体实施方式。需要指出的是,熟悉该领域的技术人员对本发明的具体实施方式所做的任何改动均不脱离本发明的权利要求书的范围。相应地,本发明的权利要求的范围也并不仅仅局限于前述具体实施方式。The foregoing description has fully disclosed specific embodiments of the present invention. It should be pointed out that any changes made by those skilled in the art to the specific embodiments of the present invention will not depart from the scope of the claims of the present invention. Accordingly, the scope of the claims of the present invention is not limited to the foregoing specific embodiments.
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