CN111535238A - Track cleaning system - Google Patents
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- CN111535238A CN111535238A CN202010514966.2A CN202010514966A CN111535238A CN 111535238 A CN111535238 A CN 111535238A CN 202010514966 A CN202010514966 A CN 202010514966A CN 111535238 A CN111535238 A CN 111535238A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H8/00—Removing undesirable matter from the permanent way of railways; Removing undesirable matter from tramway rails
- E01H8/10—Removing undesirable matter from rails, flange grooves, or the like railway parts, e.g. removing ice from contact rails, removing mud from flange grooves
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Abstract
本发明涉及轨道交通辅助装置技术领域,公开了一种轨道清理系统,设置于有轨车辆靠近轨道的侧面,包括用于收集落叶等杂物的拾取机构,拾取机构远离有轨车辆前进方向的一侧通过输送管与暂存腔连通,暂存腔中设有启闭机构,暂存腔远离输送管的一端与再处理装置连通,再处理装置的侧面设有负压机构,负压机构与暂存腔相对,本发明利用负压实现落叶等杂物的收集,再处理过程还会使落叶等杂物群的体积被压缩,并能够被自动排出再处理装置,占用空间极小,装置简单、成本也低,而且不仅是将落叶等杂物等杂物从轨道上清除,还进行收集和再处理,避免落叶等杂物再次回到轨道上,更能避免对轨道造成伤害,具有极大的推广价值和广阔的应用前景。
The invention relates to the technical field of auxiliary devices for rail traffic, and discloses a rail cleaning system, which is arranged on the side of a rail vehicle close to the rail, and includes a pick-up mechanism for collecting sundries such as fallen leaves. The side is communicated with the temporary storage chamber through a conveying pipe, and an opening and closing mechanism is arranged in the temporary storage chamber. The end of the temporary storage chamber away from the conveying pipe is communicated with the reprocessing device. The side of the reprocessing device is provided with a negative pressure mechanism, which is connected with the temporary In contrast to the storage cavity, the present invention utilizes negative pressure to collect debris such as fallen leaves, and the reprocessing process will also compress the volume of debris groups such as fallen leaves, and can be automatically discharged to the reprocessing device, occupying very little space, and the device is simple and convenient. The cost is also low, and it not only removes sundries and other sundries from the track, but also collects and reprocesses them to prevent the leaves and other sundries from returning to the track again, and also avoids damage to the track. Promotion value and broad application prospects.
Description
技术领域technical field
本发明属于轨道交通配套设施技术领域,具体涉及一种火车轨道清理系统。The invention belongs to the technical field of rail transit supporting facilities, and in particular relates to a train track cleaning system.
背景技术Background technique
通常在大家印象中,狂风、骤雨、暴雪等极端天气或坍塌、泥石流、山体滑坡才会对有轨车辆的行驶安全造成严重的影响,但其实看似不起眼的落叶等杂物,也会严重威胁有轨车辆的安全运行,因为树叶的覆盖面积大,很多树叶都能够遮盖整个轨道踏面;落叶等杂物表面干燥光滑,树叶与树叶之间易于滑动;落叶等杂物略微含有油脂,进一步降低了摩擦系数,所以一旦树叶掉落积存在轨道的踏面上,极可能导致车辆降速、停运甚至导致脱轨等安全事故。Usually in everyone's impression, extreme weather such as strong winds, showers, blizzards, or collapses, mudslides, and landslides will have a serious impact on the safety of rail vehicles, but in fact, seemingly inconspicuous debris such as fallen leaves will also It is a serious threat to the safe operation of rail vehicles. Because of the large coverage of leaves, many leaves can cover the entire track surface; the surface of debris such as fallen leaves is dry and smooth, and the leaves are easy to slide between leaves; The friction coefficient is reduced, so once the leaves fall and accumulate on the tread of the track, it is very likely to cause the vehicle to slow down, stop running, or even lead to safety accidents such as derailment.
地处温带的国家,每到秋天来临,都会花费大量人力物力来处理轨道上落叶等杂物的疑难问题。据统计,每年因为落叶等杂物造成的火车误点,总计造成乘客至少600万小时的时间损失。因此清除轨道落叶等杂物的技术也层出不穷。比如有的技术方案选用高压水柱来冲走落叶等杂物,还有的技术方案则使用“沙胶”,沙胶是混合沙粒与胶状黏着剂而成,一样采用高压喷出的方式清除落叶等杂物,但不论喷水还是喷沙,都有一样的问题,就是需要大型储存设备来容纳原材料,喷完了还要进行要补充,而且都不可避免存在诱发轨道腐蚀的问题,另外,被暂时喷到轨道之外的落叶等杂物还有可能被风吹回轨道上,那样相当于几乎每一辆运行的车辆都要开启清除系统,浪费资源、成本高昂。In a country located in a temperate zone, every autumn comes, it will spend a lot of manpower and material resources to deal with the difficult problems of sundries and other debris on the track. According to statistics, train delays caused by fallen leaves and other sundries each year cause passengers to lose at least 6 million hours of time in total. Therefore, technologies for removing debris such as fallen leaves from the track are also emerging. For example, some technical solutions use high-pressure water column to wash away debris such as fallen leaves, while other technical solutions use "sand glue", which is made by mixing sand and colloidal adhesive, and is also removed by high-pressure spraying. Leaves and other sundries, but whether spraying water or sand, all have the same problem, that is, large storage equipment is required to accommodate raw materials, and after spraying, it needs to be replenished, and there is inevitably a problem of induced rail corrosion. The fallen leaves and other debris temporarily sprayed outside the track may also be blown back to the track by the wind, which is equivalent to turning on the removal system for almost every running vehicle, which wastes resources and costs a lot.
英国的激光索尔公司发现,激光先天更适合这个工作,因为激光有电就能发射,不用装载也不用补充“弹药”,而且每种物质能吸收的波长不同,只要把波长设定在1064纳米左右,就只会打中树叶或其他有机物,对铁轨丝毫无损,即使激光打到没有树叶的铁轨,也只是反射掉而已,经过研究便率先开发出了激光清除轨道落叶等杂物技术,射出的激光可以将落叶等杂物加温到5000℃,将落叶等杂物瞬间轰飞,而且功率强大,每秒能发射2.5万次,可不幸的是,激光索尔的技术虽然在实验室表现良好,但却没考虑到火车行驶间会不断震动,一装到实际的火车头上,震动使得激光无法对焦在轨道上,结果发挥不了作用。The British Laser Sol company found that the laser is inherently more suitable for this work, because the laser can be fired with electricity, without loading or replenishing "ammunition", and the wavelength that each substance can absorb is different, as long as the wavelength is set at 1064 nanometers Left and right, it will only hit leaves or other organic matter, and it will not damage the rails at all. Even if the laser hits the rails without leaves, it will only be reflected. The laser can heat up debris such as fallen leaves to 5000 ° C, and instantly blast the debris such as leaves, and the power is powerful, and it can emit 25,000 times per second. Unfortunately, although the laser Sol's technology performs well in the laboratory , but did not consider that the train will vibrate continuously while it is running. Once installed on the actual locomotive, the vibration will make the laser unable to focus on the track, and the result will not work.
综合来看,危害行车安全的轨道路也问题,目前仍未有一个比较经济、有效的解决方案。另外,随着城市发展,交通用地越发紧张,有些地方已经出现通过立柱或钢构将轨道架设在空中的设置,而这种踏面向上的轨道仍然存在积存落叶等杂物的问题,还有一种悬挂式轨道,虽然踏面向下,但是可能积存蛛网锈斑等,这些杂物虽然不影响行车安全,但长期不清扫,容易集聚之后掉落在车辆顶面上,给工作人员增添困难、繁杂的打扫工作。On the whole, the track road that endangers driving safety is also a problem, and there is still no relatively economical and effective solution. In addition, with the development of the city, the land for traffic has become more and more tense. In some places, there have been settings in which the rails are erected in the air through columns or steel structures. However, the rails with the tread facing upward still have the problem of accumulating debris such as fallen leaves. There is also a type of suspension. Although the tread is facing down, it may accumulate spider web rust spots, etc. Although these sundries do not affect the driving safety, but if they are not cleaned for a long time, they are easy to accumulate and then fall on the top surface of the vehicle, making it difficult and complicated for the staff to clean. .
因此,轨道交通辅助装置技术领域亟需一种能够进行轨道清理的系统,尤其是可以在不损伤轨道的情况下清除轨道上的落叶等杂物,并且不需清除材料存储空间、免却添加操作,并且能够避免落叶等杂物再次回到轨道上的轨道清理系统。Therefore, in the technical field of rail transit auxiliary devices, there is an urgent need for a system capable of cleaning the rail, especially the debris such as fallen leaves on the rail can be removed without damaging the rail, and there is no need to clear the material storage space and avoid adding operations. , and a track cleaning system that can prevent debris such as fallen leaves from returning to the track again.
发明内容SUMMARY OF THE INVENTION
本发明克服了现有技术的缺陷,提供种能够进行轨道清理的系统,尤其是可以在不损伤轨道的情况下清除轨道上的落叶等杂物,并且不需清除材料存储空间、免却添加操作,并且能够避免落叶等杂物再次回到轨道上的轨道清理系统。The invention overcomes the defects of the prior art, provides a system capable of cleaning the track, especially can remove sundries such as fallen leaves on the track without damaging the track, and does not need to clear the material storage space and avoid the addition operation , and a track cleaning system that can prevent debris such as fallen leaves from returning to the track again.
本发明通过下述技术方案实现:The present invention is achieved through the following technical solutions:
一种轨道清理系统,所述轨道清理系统设置于有轨车辆靠近轨道的侧面上,包括与轨道相互作用的拾取机构,所述拾取机构的作用端与轨道靠近有轨车辆的侧面相贴,所述拾取机构远离有轨车辆前进方向的一侧通过输送管与暂存腔连通,所述暂存腔与有轨车辆长度方向平行,所述暂存腔中设有可控制物体通行状态的启闭机构,所述暂存腔远离输送管的一端与再处理装置连通,所述再处理装置与有轨车辆宽度方向平行,所述再处理装置的侧面设有负压机构,所述负压机构与暂存腔相对。不同于常规技术中只是将落叶等杂物从轨道上清除掉,之后还可能再度回到轨道,本发明可将轨道上的落叶等杂物收集并进行再处理,然后将落叶等杂物统一安置,避免对后续车辆通行造成二次影响。A track cleaning system, the track cleaning system is arranged on the side of the rail vehicle close to the rail, and includes a pick-up mechanism interacting with the rail, and the action end of the pick-up mechanism is attached to the side of the rail close to the rail vehicle, so the The side of the pickup mechanism away from the advancing direction of the rail vehicle is communicated with a temporary storage cavity through a conveying pipe, the temporary storage cavity is parallel to the length direction of the rail vehicle, and the temporary storage cavity is provided with an opening and closing device that can control the passing state of objects The end of the temporary storage chamber away from the conveying pipe is connected to the reprocessing device, the reprocessing device is parallel to the width direction of the rail vehicle, and the side of the reprocessing device is provided with a negative pressure mechanism, the negative pressure mechanism and The temporary storage cavity is relative. Different from the conventional technology that only removes the fallen leaves and other sundries from the track, and then may return to the track again, the present invention can collect and reprocess the sundries and other sundries on the track, and then place the leaves and other sundries uniformly. , to avoid secondary impact on subsequent vehicle traffic.
进一步的,所述拾取机构包括与输送管铰接的铲板,所述铲板位于输送管朝向有轨车辆前进方向的开口的下沿,所述铲板底面设有第一拉耳,所述输送管外侧壁底面设有第二拉耳,所述第一拉耳与第二拉耳之间设有拉力弹性件。设置拉力弹性件可以使铲板一直保持贴合在轨道顶部的状态,在有轨车辆颠簸的时候,铲板可以活动,避免损伤轨道,也延长了铲板的使用寿命。Further, the pick-up mechanism includes a shovel plate hinged with the conveying pipe, the shovel plate is located at the lower edge of the opening of the conveying pipe toward the advancing direction of the rail vehicle, the bottom surface of the shovel plate is provided with a first pull lug, the conveying The bottom surface of the outer side wall of the tube is provided with a second pull lug, and a tension elastic member is disposed between the first pull lug and the second pull lug. The provision of the tension elastic member can keep the shovel plate in a state of being attached to the top of the track. When the rail vehicle is bumpy, the shovel plate can move to avoid damage to the track and prolong the service life of the shovel plate.
进一步的,所述铲板的板面呈中部朝靠近轨道方向凹陷的弯弧状,所述输送管开口边沿与铲板的板面顺滑过渡。铲板板面呈中部朝靠近轨道方向凹陷的弯弧状,前半部分与轨道贴合更好便于落叶等杂物被铲起,后半部分能使落叶等杂物腾空从而更方便的进入输送管。Further, the plate surface of the shovel plate is in a curved arc shape with the middle part concave in the direction close to the track, and the opening edge of the conveying pipe smoothly transitions with the plate surface of the shovel plate. The surface of the shovel plate is in the shape of a curved arc with the middle part concave toward the track. The front half fits the track better, so that the fallen leaves and other debris can be shoveled up.
进一步的,所述输送管的上部侧壁朝有轨车辆前进方向延伸的同时朝靠近轨道的方向延伸,进而形成一个穹顶状收集罩。设置收集罩可以限制落叶等杂物腾空高度,保证落叶等杂物能捕获进入输送管。Further, the upper side wall of the conveying pipe extends toward the direction of the rail vehicle while extending toward the direction close to the rail, thereby forming a dome-shaped collection cover. Setting a collection cover can limit the flying height of debris such as fallen leaves, and ensure that debris such as fallen leaves can be captured and entered into the conveying pipe.
进一步的,所述暂存腔内腔截面呈圆形,所述启闭机构包括多个圆周均布的扇形导向块,多个所述导向块的回转轴与暂存腔的中心轴共线,所述导向块靠近再处理装置的一侧设有多个圆周均布的扇形挡板,所述挡板与导向块数量相等、面积相当,各个所述挡板板面上设有通气孔。设置启闭机构可以使暂存腔与再处理装置协同配合,当再处理装置处于待落叶等杂物进入状态时,则启闭机构处于开启状态,使落叶等杂物进入再处理装置;当再处理装置处于动作状态时,则启闭机构处于关闭状态,使落叶等杂物暂时存储在暂存腔中,避免落叶等杂物对再处理装置的动作造成干扰。Further, the cross section of the inner cavity of the temporary storage cavity is circular, the opening and closing mechanism includes a plurality of fan-shaped guide blocks evenly distributed around the circumference, and the rotation axes of the plurality of the guide blocks are collinear with the central axis of the temporary storage cavity, The side of the guide block close to the reprocessing device is provided with a plurality of fan-shaped baffles that are evenly distributed around the circumference. Setting the opening and closing mechanism can make the temporary storage chamber cooperate with the reprocessing device. When the reprocessing device is in the state of waiting for debris such as fallen leaves to enter, the opening and closing mechanism is in the open state, so that debris such as fallen leaves enter the reprocessing device; When the processing device is in an action state, the opening and closing mechanism is in a closed state, so that sundries such as fallen leaves are temporarily stored in the temporary storage cavity, so as to avoid the interference of sundries and other sundries on the operation of the reprocessing device.
进一步的,所述多个导向块的中心位置设有电机,各个所述挡板的近心端连为一体,多个所述挡板的中心位置与电机的转轴固接,某一个所述导向块近心端对应电机的位置设有穿线管,所述穿线管沿径向延伸并开口于暂存腔外壁。此为启闭机构实现启闭动作的一种实施方式,当再处理装置处于待落叶等杂物进入状态时,电机驱动挡板旋转至与导向块重叠的位置,落叶等杂物得以从相邻导向块之间进入在处理装置;当再处理装置处于动作状态时,电机驱动挡板旋转至相邻导向块之间的位置,使落叶等杂物暂时存储在暂存腔中,避免落叶等杂物对再处理装置的动作造成干扰,于此同时挡板上设有通气孔,负压机构仍可以提供吸附力,拾取机构仍可以正常工作。Further, a motor is provided at the center of the plurality of guide blocks, the proximal ends of each of the baffles are connected as a whole, the center positions of the plurality of baffles are fixedly connected with the rotating shaft of the motor, and one of the guide A threading tube is provided at the position of the proximal end of the block corresponding to the motor, and the threading tube extends radially and opens on the outer wall of the temporary storage cavity. This is an embodiment of the opening and closing mechanism to realize the opening and closing action. When the reprocessing device is in the state of waiting for sundries such as fallen leaves to enter, the motor drives the baffle to rotate to the position overlapping the guide block, so that the sundries such as leaves can be removed from the adjacent ones. The guide blocks enter into the processing device; when the reprocessing device is in operation, the motor drives the baffle to rotate to the position between the adjacent guide blocks, so that the sundries such as fallen leaves are temporarily stored in the temporary storage cavity to avoid sundries and other sundries. At the same time, the baffle is provided with ventilation holes, the negative pressure mechanism can still provide adsorption force, and the pickup mechanism can still work normally.
进一步的,各个所述导向块在圆周方向上中部厚、两侧薄,各个所述导向块在径向上远心端厚、近心端薄,在导向块远离再处理装置一侧形成隆起部,所述隆起部的脊线从暂存腔侧壁向中心轴延伸。这样设置,导向块在落叶等杂物进入方向上就形成了将落叶等杂物导向相邻导向块之间的形状,不会起到阻挡作用,可以避免落叶等杂物在此位置聚集。Further, each of the guide blocks is thick in the middle and thin on both sides in the circumferential direction, each of the guide blocks is thick at the distal end and thin at the proximal end in the radial direction, and a raised portion is formed on the side of the guide block away from the reprocessing device, The ridge line of the raised portion extends from the side wall of the temporary storage cavity to the central axis. In this way, the guide blocks form a shape that guides the fallen leaves and other sundries between adjacent guide blocks in the direction of entry of the fallen leaves and other sundries.
进一步的,所述再处理装置包括压缩腔,所述压缩腔中设有可受控沿压缩腔长度方向延伸的压缩盘,所述压缩盘作用面的对侧面与伸缩机构的输出端固接,所述伸缩机构的输出端穿过压缩腔端面,所述压缩腔远离伸缩机构的端面设有腔口,所述腔口处设有可受控开合的活动门,所述压缩腔对应负压机构输入端的位置设有多个吸气孔,所述伸缩机构与启闭机构信号连接。在启闭机构处于闭合状态时,伸缩机构推动压缩盘将压缩腔中的落叶等杂物向腔口挤压,因为活动门处于受控合拢状态,整个落叶等杂物群就会被压缩体积互相穿插并积聚在活动门内侧面。Further, the reprocessing device includes a compression chamber, the compression chamber is provided with a compression disc that can be controlled to extend along the length direction of the compression chamber, and the opposite side of the action surface of the compression disc is fixedly connected to the output end of the telescopic mechanism, The output end of the telescopic mechanism passes through the end face of the compression cavity, the end face of the compression cavity away from the telescopic mechanism is provided with a cavity opening, and the cavity opening is provided with a movable door that can be opened and closed under control, and the compression cavity corresponds to the negative pressure The position of the input end of the mechanism is provided with a plurality of suction holes, and the telescopic mechanism is signally connected to the opening and closing mechanism. When the opening and closing mechanism is in the closed state, the telescopic mechanism pushes the compression disc to squeeze the fallen leaves and other sundries in the compression cavity to the cavity mouth. Because the movable door is in the controlled closing state, the entire group of sundries and other sundries will be compressed by each other. Interspersed and accumulated on the inner side of the movable door.
进一步的,所述腔口与压缩腔的内腔截面大小相等、形状相同,所述活动门超出腔口的部分的截面积大于伸入腔口中的部分的截面积,所述活动门超出腔口的部分的侧面与有轨车辆底面之间设有控门组件,所述控门组件可使活动门在开启状态下完全位于腔口之外。压缩盘最长可以伸到临近腔口的位置,所述腔口与压缩腔的内腔截面大小相等、形状相同,在活动门受控敞开后,落叶等杂物群压缩体就得以轻松从腔口输出,待有轨车辆行驶到合适位置后,压缩盘就能将落叶等杂物群压缩体推出压缩腔,之后再进行统一处置。Further, the cross-section of the cavity and the compression cavity are equal in size and shape, the cross-sectional area of the part of the movable door beyond the cavity is greater than the cross-sectional area of the part extending into the cavity, and the movable door exceeds the cavity. A door control assembly is arranged between the side surface of the part of the device and the bottom surface of the rail vehicle, and the door control assembly can make the movable door completely located outside the cavity opening in the open state. The compression disc can extend up to the position adjacent to the cavity. The cavity and the inner cavity of the compression cavity have the same size and shape. After the rail vehicle travels to a suitable position, the compression disc can push the compressed body of debris groups such as fallen leaves out of the compression chamber, and then dispose of it in a unified manner.
本发明还提供一种设有前述轨道清理系统的有轨车辆,所述有轨车辆1包括火车、高铁、地铁、动车,所述有轨车辆1的底部设有轨道清理系统。只要行车轨道上会掉落树叶,就可以利用本轨道清理系统,因此火车、高铁、地铁、动车等都可以适用。The present invention also provides a rail vehicle equipped with the aforementioned track cleaning system. The
本发明与现有技术相比,具有如下的优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:
1、本发明不仅是将落叶等杂物从轨道上清除,还进行收集和再处理,避免落叶等杂物再次回到轨道上,对后续车辆甚至本车后面车轮的通过造成二次干扰;1. The present invention not only removes the sundries and other sundries from the track, but also collects and reprocesses them, so as to prevent the sundries and other sundries from returning to the track again, causing secondary interference to the passage of subsequent vehicles and even the rear wheels of the vehicle;
2、本发明利用负压实现落叶等杂物的收集,再处理过程还会使落叶等杂物群体积被压缩,并能够被自动排出再处理装置,占用空间极小,装置简单、成本也低。2. The present invention uses negative pressure to collect debris such as fallen leaves, and the reprocessing process will also compress the volume of debris groups such as leaves, and can be automatically discharged to the reprocessing device, occupying very little space, simple installation and low cost. .
3、本发明无需利用水、胶等清除材料,不需要清除材料存储空间,也免却了繁琐的添加操作,更能避免这些氧化性物质对轨道造成伤害。3. The present invention does not need to use water, glue, etc. to remove materials, and does not need to remove material storage space, and also avoids tedious addition operations, and can also avoid these oxidizing substances from causing damage to the track.
因此,本发明克服了现有技术的缺陷,具有极大的推广价值和广阔的应用前景。Therefore, the present invention overcomes the defects of the prior art, and has great promotion value and broad application prospect.
附图说明Description of drawings
此处所说明的附图用来提供对本发明实施例的进一步理解,构成本申请的一部分,并不构成对本发明实施例的限定。在附图中:The accompanying drawings described herein are used to provide further understanding of the embodiments of the present invention, and constitute a part of the present application, and do not constitute limitations to the embodiments of the present invention. In the attached image:
图1为本发明一种实施方式的整体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of the present invention;
图2为本发明图1省略有轨车辆状态下的俯视图;FIG. 2 is a top view of the present invention in a state where the rail vehicle is omitted from FIG. 1;
图3为本发明图1的A处放大图;Fig. 3 is the enlarged view of A place of Fig. 1 of the present invention;
图4为本发明图1的B处放大图;Fig. 4 is the enlarged view of B place of Fig. 1 of the present invention;
图5为本发明启闭机构位置的截面示意图;Fig. 5 is the sectional schematic diagram of the position of the opening and closing mechanism of the present invention;
图6为本发明活动门和控门组件的结构示意图;6 is a schematic structural diagram of a movable door and a control door assembly of the present invention;
图7为本发明另一种实施方式的整体结构示意图。FIG. 7 is a schematic diagram of the overall structure of another embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本发明作进一步的详细说明,本发明的示意性实施方式及其说明仅用于解释本发明,并不作为对本发明的限定。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments and the accompanying drawings. as a limitation of the present invention.
一种轨道清理系统,所述轨道清理系统设置于有轨车辆1靠近轨道 3的侧面上,包括与轨道3相互作用的拾取机构4,所述拾取机构4的作用端与轨道3靠近有轨车辆的侧面相贴,所述拾取机构4远离有轨车辆1前进方向的一侧通过输送管5与暂存腔6连通,所述暂存腔6与有轨车辆1长度方向平行,所述暂存腔6中设有可控制物体通行状态的启闭机构7,所述暂存腔6远离输送管5的一端与再处理装置8连通,所述再处理装置8与有轨车辆1宽度方向平行,所述再处理装置8的侧面设有负压机构9,所述负压机构9与暂存腔6相对。A track cleaning system, the track cleaning system is arranged on the side of the
可以理解的是,不同于常规技术中只是将落叶等杂物等杂物从轨道 3上清除掉,之后落叶等杂物等杂物还可能再度回到轨道3,本发明可将轨道3上的落叶等杂物等杂物收集并进行再处理,然后将落叶等杂物等杂物统一安置,避免对后续车辆通行甚至本车后部车轮通过造成二次影响,其中拾取组件4用于将轨道3顶面的落叶等杂物等杂物铲起并收集,通过输送管道5送入暂存腔6中,启闭机构7开启时就能直接进入后处理装置被处理,后处理装置8处理之后可以被统一收集处置。It can be understood that, unlike the conventional technology, which only removes sundries and other sundries from the
进一步的,所述拾取机构4包括与输送管5铰接的铲板41,所述铲板41位于输送管5朝向有轨车辆1前进方向的开口的下沿,所述铲板 41底面设有第一拉耳42,所述输送管5外侧壁底面设有第二拉耳43,所述第一拉耳42与第二拉耳43之间设有拉力弹性件44。更进一步的,所述铲板41的板面呈中部朝靠近轨道3方向凹陷的弯弧状,所述输送管5开口边沿与铲板41的板面顺滑过渡。再进一步的,所述输送管5 的上部侧壁朝有轨车辆1前进方向延伸的同时朝靠近轨道3的方向延伸,进而形成一个穹顶状收集罩。Further, the pickup mechanism 4 includes a
可以理解的是,设置拉力弹性件44(可以选择拉簧、弹力带等)可以使铲板41一直保持贴合在轨道顶部的状态,在有轨车辆1颠簸的时候,铲板41可以活动,避免损伤轨道3,也延长了铲板41的使用寿命。铲板41可以是锌版,即使轨道3上有积水,也不会造成钢铁轨道被腐蚀,因为此时构成了牺牲阳极的阴极保护,铲板41还可以由耐磨的高分子材料制成。而铲板41板面呈中部朝靠近轨道3方向凹陷的弯弧状,前半部分与轨道3贴合更好便于落叶等杂物等杂物被铲起,后半部分能使落叶等杂物等杂物腾空从而更方便的进入输送管5,设置收集罩可以限制落叶等杂物等杂物腾空高度,保证落叶等杂物等杂物能捕获进入输送管。It can be understood that the provision of the tension elastic member 44 (a tension spring, an elastic band, etc. can be selected) can keep the
进一步的,所述暂存腔6内腔截面呈圆形,所述启闭机构7包括多个圆周均布的扇形导向块71,多个所述导向块71的回转轴与暂存腔6 的中心轴共线,所述导向块71靠近再处理装置8的一侧设有多个圆周均布的扇形挡板72,所述挡板72与导向块71数量相等、面积相当,各个所述挡板72板面上设有通气孔73。可以理解的是,设置启闭机构7 可以使暂存腔6与再处理装置8协同配合,当再处理装置8处于待落叶等杂物等杂物进入状态时,则启闭机构7处于开启状态,使落叶等杂物等杂物进入再处理装置8;当再处理装置8处于动作状态时,则启闭机构7处于关闭状态,使落叶等杂物等杂物暂时存储在暂存腔6中,避免落叶等杂物等杂物对再处理装置8的动作造成干扰,另外,所述启闭机构7优选设置在腔道中靠近再处理装置8的一端,以获得尽量大的暂存空间,保证后处理装置8的动作时间。Further, the inner cavity section of the
进一步的,所述多个导向块71的中心位置设有电机74,各个所述挡板72的近心端连为一体,多个所述挡板72的中心位置与电机74的转轴固接,某一个所述导向块71近心端对应电机74的位置设有穿线管 75,所述穿线管75沿径向延伸并开口于暂存腔6外壁。可以理解的是,此为启闭机构7实现启闭动作的一种实施方式,当再处理装置8处于待落叶等杂物等杂物进入状态时,电机74驱动挡板72旋转至与导向块71 重叠的位置,落叶等杂物等杂物得以从相邻导向块71之间进入在处理装置8;当再处理装置8处于动作状态时,电机74驱动挡板72旋转至相邻导向块71之间的位置,使落叶等杂物等杂物暂时存储在暂存腔6 中,避免落叶等杂物等杂物对再处理装置8的动作造成干扰,于此同时挡板72上设有通气孔73,负压机构9仍可以提供吸附力,拾取机构4 仍可以正常工作。Further, a
进一步的,各个所述导向块71在圆周方向上中部厚、两侧薄,各个所述导向块71在径向上远心端厚、近心端薄,在导向块71远离再处理装置8一侧形成隆起部,所述隆起部的脊线从暂存腔6侧壁向中心轴延伸。可以理解的是,导向块71在落叶等杂物等杂物进入方向上就形成了将落叶等杂物等杂物导向相邻导向块71之间的形状,不会起到阻挡作用,可以避免落叶等杂物等杂物在此位置聚集。更优选的方案是,所述导向块71设置为三个,其中一个所述导向块71位于暂存腔6顶部,且所述隆起部的脊线在竖直平面上延伸,这样靠近暂存腔6底部中间位置就刚好是一个落叶等杂物等杂物通道,此时另两个导向块71位于两侧,相比两个导向块71,落叶等杂物等杂物的通过空洞更多,提高通过效率,三个导向块71和三个挡板72所对圆心角都是60°,三个导向块 71受力均匀,整体稳定性也更好。Further, each of the guide blocks 71 is thick in the middle and thin on both sides in the circumferential direction, and each of the guide blocks 71 is thick at the distal end and thin at the proximal end in the radial direction. A raised portion is formed, and the ridge line of the raised portion extends from the side wall of the
进一步的,所述再处理装置8包括压缩腔81,所述压缩腔81中设有可受控沿压缩腔81长度方向延伸的压缩盘82,所述压缩盘82作用面的对侧面与伸缩机构83的输出端固接,所述伸缩机构83的输出端穿过压缩腔81端面,所述压缩腔81远离伸缩机构83的端面设有腔口,所述腔口处设有可受控开合的活动门85,所述压缩腔81对应负压机构9 输入端的位置设有多个吸气孔,所述伸缩机构83与启闭机构7信号连接。可以理解的是,在启闭机构处于闭合状态时,伸缩机构33推动压缩盘82将压缩腔81中的落叶等杂物等杂物向腔口挤压,因为活动门85 处于受控合拢状态,整个杂物群就会被压缩体积互相穿插并积聚在活动门85内侧面。伸缩机构83可以是气缸、电缸、曲柄滑块机构等零部件,只要输出端能够实现支线往复运动即可。压缩腔81对应负压机构9输入端的位置设有多个吸气孔,是为了保证负压机构9可以持续从暂存腔 6中抽气,进而保证拾取机构4可以持续拾取落叶等杂物等杂物。Further, the
进一步的,所述腔口与压缩腔81的内腔截面大小相等、形状相同,所述活动门85超出腔口的部分的截面积大于伸入腔口中的部分的截面积,所述活动门85超出腔口的部分的侧面与有轨车辆1底面之间设有控门组件84,所述控门组件84可使活动门85在开启状态下完全位于腔口之外,如图5所示,具体而言,控门组件84可以是双摇杆机构,双摇杆设有两组,分别位于活动门85的两侧,双摇杆与有轨车辆1铰接的一端设有旋转控制机构,比如电机、旋转气缸、旋转电缸等,因为旋转角度有限,所以这里有选旋转气缸或者旋转电缸。压缩盘82最长可以伸到临近腔口的位置,所述腔口与压缩腔81的内腔截面大小相等、形状相同,在活动门85受控敞开后,杂物群压缩体就得以轻松从腔口输出,待有轨车辆1行驶到合适位置后,压缩盘82就能将杂物群压缩体推出压缩腔81,之后再进行统一处置,比如待有轨车辆1行驶到中间站点时,压缩盘82将杂物群压缩体推出压缩腔81,待工作人员统一归置后投入土地上做肥料或者送入电厂做燃料,还比如待有轨车辆1行驶到位于水面上的路段之后,将落叶等杂物等杂物群压缩体推出压缩腔81 直接投入水中,作为水生动植物的营养补充。Further, the cross section of the cavity and the
如图7所示,当轨道位于有轨车辆1车顶方向时,此时悬架22替代了车轮21,悬轨32替代了卧轨31,相适应的,整个轨道清理系统也上下颠倒,但拾取机构4的开口始终是朝向轨道3的方向。As shown in FIG. 7 , when the track is located in the direction of the roof of the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
可以理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的组件或机构必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It is to be understood that the terms "portrait", "landscape", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention, rather than indicating or implying the indicated components or mechanisms It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明较佳的实施方式而已,并不用于限定本发明的保护范围,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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| CN113216070A (en) * | 2021-05-08 | 2021-08-06 | 刘亚 | Foreign matter removing device for urban rail |
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| CN111535238B (en) | 2024-10-11 |
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Effective date of registration: 20210224 Address after: No.58, Jinghuayuan Road, Guanyun Economic Development Zone, Lianyungang City, Jiangsu Province Applicant after: Lianyungang Zhenjiang Rail Transit Equipment Co.,Ltd. Address before: No.58, Jinghuayuan Road, Guanyun Economic Development Zone, Lianyungang City, Jiangsu Province Applicant before: Lianyungang Zhenjiang Rail Transit Equipment Co.,Ltd. Applicant before: JIANGSU FEISUO ZHIXING EQUIPMENT Co.,Ltd. |
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Denomination of invention: A space debris removal system Granted publication date: 20241011 Pledgee: Industrial and Commercial Bank of China Limited Guanyun sub branch Pledgor: Lianyungang Zhenjiang Rail Transit Equipment Co.,Ltd. Registration number: Y2025980055680 |