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CN111524979A - Array substrate and display panel - Google Patents

Array substrate and display panel Download PDF

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Publication number
CN111524979A
CN111524979A CN202010354948.2A CN202010354948A CN111524979A CN 111524979 A CN111524979 A CN 111524979A CN 202010354948 A CN202010354948 A CN 202010354948A CN 111524979 A CN111524979 A CN 111524979A
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cover layer
layer
substrate
refractive index
insulating layer
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CN111524979B (en
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陈韦洁
林弘哲
曾文贤
李冠谊
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AUO Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/60Insulated-gate field-effect transistors [IGFET]
    • H10D30/67Thin-film transistors [TFT]
    • H10D30/6704Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device
    • H10D30/6723Thin-film transistors [TFT] having supplementary regions or layers in the thin films or in the insulated bulk substrates for controlling properties of the device having light shields
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/1368Active matrix addressed cells in which the switching element is a three-electrode device
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/441Interconnections, e.g. scanning lines
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/60Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/136222Colour filters incorporated in the active matrix substrate

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  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
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  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

阵列基板及显示面板,阵列基板包括基板、像素阵列、绝缘层以及覆盖层。像素阵列位于基板上,像素阵列包括多个像素结构,每一像素结构包含一薄膜晶体管。绝缘层位于薄膜晶体管上。覆盖层位于绝缘层上且接触绝缘层,其中覆盖层的折射率与绝缘层的折射率之间的差值为0至0.1之间,且覆盖层的光吸收系数为0至0.5之间。

Figure 202010354948

Array substrate and display panel, the array substrate includes a substrate, a pixel array, an insulating layer and a covering layer. The pixel array is located on the substrate. The pixel array includes a plurality of pixel structures, and each pixel structure includes a thin film transistor. An insulating layer is located on the thin film transistor. The covering layer is located on the insulating layer and contacts the insulating layer, wherein the difference between the refractive index of the covering layer and the refractive index of the insulating layer is between 0 and 0.1, and the light absorption coefficient of the covering layer is between 0 and 0.5.

Figure 202010354948

Description

阵列基板及显示面板Array substrate and display panel

技术领域technical field

本公开涉及一种阵列基板及显示面板。The present disclosure relates to an array substrate and a display panel.

背景技术Background technique

薄膜晶体管显示器是目前市场的主流,例如熟知的公用显示器(publicinformation display;PID)及8K超高分辨率(ultra-high definition;UHD)显示器等产品,其具备有高亮度与高分辨率的优点。薄膜晶体管显示器由薄膜晶体管阵列、彩色滤光阵列和液晶层所构成,并藉助背光源产生显示的功能,随着逐渐提高其背光源的亮度,光线会经由上板或晶体管覆盖层的反射、栅绝缘层(gate insulating layer;GI layer)内反射、不同介面产生的绕射进而打到薄膜晶体管阵列中的通道层造成越趋严重的漏电情形。Thin film transistor displays are currently the mainstream in the market, such as well-known public information displays (PID) and 8K ultra-high definition (UHD) displays, which have the advantages of high brightness and high resolution. The thin film transistor display is composed of a thin film transistor array, a color filter array and a liquid crystal layer, and produces a display function with the help of a backlight source. The internal reflection of the insulating layer (gate insulating layer; GI layer), the diffraction generated by different interfaces and then hitting the channel layer in the thin film transistor array cause more and more serious leakage.

若采用黑色光间隙材(black photo spacer;BPS)制作于薄膜晶体管阵列基板(black matrix on array;BOA)的模式来制作显示器可以减缓漏电情形。由于黑色光间隙材需像透明光间隙材料(photo spacer;PS)一样需利用全透过(full tone)和半透过(halftone)的掩模做段差;然而,黑色光间隙材在曝光时会因其黑色使光线无法照到其底部而造成底部交联度不均匀,导致黑色光间隙材的段差处均匀度和良率不佳,而透明间隙材的膜厚稳定度会较佳;举例而言,当改变间隙材料的尺寸和曝光量时,黑色光间隙材的段差变化会远大于透明间隙材的段差变化。并且,在显示器检修缺陷时中,也会因黑色间隙材的覆盖,使通道层上有残余物也不容易被察觉到,进一步造成显示器良率下降的问题。If a black photo spacer (BPS) is used to fabricate a thin film transistor array substrate (black matrix on array; BOA) to fabricate a display, the leakage can be reduced. Because the black photo spacer needs to use full tone and halftone masks to make the step difference like the transparent photo spacer (PS); however, the black photo spacer will be exposed during exposure. Because of its black color, the light cannot reach the bottom, resulting in uneven bottom cross-linking, resulting in poor uniformity and yield at the level difference of the black optical gap material, while the film thickness stability of the transparent gap material will be better; for example , when the size and exposure of the gap material are changed, the level difference of the black optical gap material will be much larger than that of the transparent gap material. In addition, when the display is repaired for defects, it is also difficult to detect residues on the channel layer due to the coverage of the black gap material, which further causes the problem of lowering the yield of the display.

发明内容SUMMARY OF THE INVENTION

本公开提供一种高折射率和低光吸收系数的覆盖层覆盖于薄膜晶体管上,可减缓薄膜晶体管漏电情形并提升段差均匀度和提高显示器良率。The present disclosure provides a covering layer with high refractive index and low light absorption coefficient covering the thin film transistor, which can reduce the leakage of the thin film transistor, improve the uniformity of the step difference and improve the yield of the display.

本发明的阵列基板包括基板、像素阵列、绝缘层以及覆盖层。像素阵列位于基板上,像素阵列包括多个像素结构,每一像素结构包含一薄膜晶体管。绝缘层位于薄膜晶体管上。覆盖层位于绝缘层上且接触绝缘层,其中覆盖层的折射率与绝缘层的折射率之间的差值为0至0.1之间,且覆盖层的光吸收系数为0至0.5之间。The array substrate of the present invention includes a substrate, a pixel array, an insulating layer and a cover layer. The pixel array is located on the substrate, and the pixel array includes a plurality of pixel structures, and each pixel structure includes a thin film transistor. The insulating layer is on the thin film transistor. The cover layer is located on and in contact with the insulating layer, wherein the difference between the refractive index of the cover layer and the refractive index of the insulating layer is between 0 and 0.1, and the light absorption coefficient of the cover layer is between 0 and 0.5.

在本发明的一实施例中,上述的薄膜晶体管包括栅极,覆盖层在基板的正投影重叠栅极在基板的正投影。In an embodiment of the present invention, the above-mentioned thin film transistor includes a gate electrode, and the orthographic projection of the cover layer on the substrate overlaps the orthographic projection of the gate electrode on the substrate.

在本发明的一实施例中,上述的绝缘层的折射率为1.75,覆盖层的折射率为1.65至1.85之间。In an embodiment of the present invention, the refractive index of the above-mentioned insulating layer is 1.75, and the refractive index of the covering layer is between 1.65 and 1.85.

在本发明的一实施例中,上述的覆盖层为透明或半透明。In an embodiment of the present invention, the above-mentioned cover layer is transparent or translucent.

在本发明的一实施例中,上述的覆盖层的材料为透明光间隙材(photo spacer,PS)或是超高开口率(ultra high aperture,UHA)绝缘材料,其组成成分包括树脂、光起始剂、溶剂、促进剂、固化促进剂及/或表面活性剂。In an embodiment of the present invention, the material of the above-mentioned cover layer is a transparent photo spacer (PS) or an ultra high aperture (UHA) insulating material, and its components include resin, photoresist starter, solvent, accelerator, curing accelerator and/or surfactant.

本发明的显示面板包括阵列基板、对向基板以及显示介质层。对向基板与阵列基板对向设置,显示介质层位于对向基板与阵列基板之间。像素阵列位于基板上,其中像素阵列包括多个像素结构,每一像素结构包括一薄膜晶体管。绝缘层位于薄膜晶体管上。覆盖层位于绝缘层上且接触绝缘层,其中覆盖层的折射率与绝缘层的折射率的差值为0至0.1之间,且覆盖层的光吸收系数为0至0.5之间。The display panel of the present invention includes an array substrate, an opposite substrate and a display medium layer. The opposite substrate and the array substrate are arranged opposite to each other, and the display medium layer is located between the opposite substrate and the array substrate. The pixel array is located on the substrate, wherein the pixel array includes a plurality of pixel structures, and each pixel structure includes a thin film transistor. The insulating layer is on the thin film transistor. The cover layer is located on and in contact with the insulating layer, wherein the difference between the refractive index of the cover layer and the refractive index of the insulating layer is between 0 and 0.1, and the light absorption coefficient of the cover layer is between 0 and 0.5.

在本发明的一实施例中,上述的薄膜晶体管包括栅极,栅极在基板的正投影重叠覆盖层在基板的正投影。In an embodiment of the present invention, the above-mentioned thin film transistor includes a gate, and the orthographic projection of the gate on the substrate overlaps the orthographic projection of the cover layer on the substrate.

在本发明的一实施例中,上述的显示面板还包括共用电极。共用电极配置于对向基板,其中覆盖层自绝缘层朝对向基板延伸并接触共用电极,绝缘层的折射率为1.75,且覆盖层的折射率为1.65至1.85之间。In an embodiment of the present invention, the above-mentioned display panel further includes a common electrode. The common electrode is disposed on the opposite substrate, wherein the cover layer extends from the insulating layer toward the opposite substrate and contacts the common electrode, the insulating layer has a refractive index of 1.75, and the cover layer has a refractive index between 1.65 and 1.85.

在本发明的一实施例中,上述的显示面板还包括绿色滤光图案、蓝色滤光图案及红色滤光图案。其中覆盖层位于薄膜晶体管上,覆盖层的材料为红色色阻,绿色滤光图案及蓝色滤光图案的至少其中的一者与覆盖层相邻设置,绝缘层的折射率为1.75,且覆盖层的折射率为1.65至1.85之间。In an embodiment of the present invention, the above-mentioned display panel further includes a green filter pattern, a blue filter pattern and a red filter pattern. The cover layer is located on the thin film transistor, the material of the cover layer is red color resist, at least one of the green filter pattern and the blue filter pattern is arranged adjacent to the cover layer, the refractive index of the insulating layer is 1.75, and the cover layer is The refractive index of the layers is between 1.65 and 1.85.

在本发明的一实施例中,上述的显示面板还包括彩色滤光元件。彩色滤光元件配置于覆盖层上且接触覆盖层,且覆盖层包括半透明的黑色光间隙材料,绝缘层的折射率为1.75,且覆盖层的折射率为1.65至1.85之间。In an embodiment of the present invention, the above-mentioned display panel further includes a color filter element. The color filter element is disposed on the cover layer and contacts the cover layer, and the cover layer includes a translucent black optical gap material, the refractive index of the insulating layer is 1.75, and the refractive index of the cover layer is between 1.65 and 1.85.

基于上述,在本公开的阵列基板及显示面板中,透过覆盖层的折射率与绝缘层的折射率之间的差值为0至0.1之间。由于覆盖层的折射率与绝缘层的折射率之间的差值极小,亦即两者可视为相同介质,因此可避免来自背光源的光线在覆盖层与绝缘层之间的介面发生内反射,从而降低通道层的光吸收量,借此可避免薄膜晶体管产生光漏电。由于覆盖层为透明或半透明,在显示面板的生产过程中,亦可有效检测到通道层上是否具有薄残余物,借此能提升显示面板的良率。Based on the above, in the array substrate and the display panel of the present disclosure, the difference between the refractive index of the transmission cover layer and the refractive index of the insulating layer is between 0 and 0.1. Since the difference between the refractive index of the cover layer and that of the insulating layer is extremely small, that is, the two can be regarded as the same medium, it can prevent the light from the backlight from occurring in the interface between the cover layer and the insulating layer. Therefore, the light absorption amount of the channel layer is reduced, thereby preventing the light leakage of the thin film transistor. Since the cover layer is transparent or semi-transparent, in the production process of the display panel, whether there is a thin residue on the channel layer can also be effectively detected, thereby improving the yield of the display panel.

附图说明Description of drawings

阅读以下详细叙述并搭配对应的附图,可了解本公开的多个样态。需留意的是,附图中的多个特征并未依照该业界领域的标准作法绘制实际比例。事实上,所述的特征的尺寸可以任意的增加或减少以利于讨论的清晰性。Various aspects of the present disclosure can be understood by reading the following detailed description in conjunction with the corresponding drawings. It should be noted that various features in the drawings are not drawn to scale according to standard practice in the industry. In fact, the dimensions of the described features may be arbitrarily increased or decreased to facilitate clarity of discussion.

图1A是依照本发明一实施例的显示面板的局部俯视图。FIG. 1A is a partial top view of a display panel according to an embodiment of the present invention.

图1B是沿图1A的剖线I-I’的剖面示意图。Fig. 1B is a schematic cross-sectional view taken along line I-I' of Fig. 1A.

图1C是依照本发明一实施例的像素阵列的示意图。FIG. 1C is a schematic diagram of a pixel array according to an embodiment of the present invention.

图1D为图1B的区域R的放大示意图。FIG. 1D is an enlarged schematic view of the region R of FIG. 1B .

图2至图5是依照本发明另一实施例的显示面板的剖面示意图。2 to 5 are schematic cross-sectional views of a display panel according to another embodiment of the present invention.

附图标记说明:Description of reference numbers:

10、10a、10b、10c、10d...显示面板10, 10a, 10b, 10c, 10d...display panel

100...阵列基板100...Array substrate

102...对向基板102... Opposite substrate

104...显示介质层104...Display medium layer

106、106a、106b、106c、106d...覆盖层106, 106a, 106b, 106c, 106d... cover layer

108...绝缘层108...Insulation layer

109...绝缘层109...Insulation layer

110...框胶110...Frame glue

111、111c...彩色滤光元件111, 111c...color filter element

112A...主间隙物112A...Main spacer

112B...次间隙物112B...Secondary clearance

114A...平坦部114A...Flat part

114B...主间隙物114B...Main spacer

114C...次间隙物114C...Secondary clearance

116...钝化层116...Passivation layer

118...信号线118...Signal line

120...导体层120...Conductor layer

122...共用电极122...Common electrode

124...钝化层124...passivation layer

AA...显示区AA...display area

AR...像素阵列AR...pixel array

BM...黑色矩阵BM...Black Matrix

C...接触窗C...contact window

CF1...红色滤光图案CF1...Red filter pattern

CF2...绿色滤光图案CF2...Green filter pattern

CF3...蓝色滤光图案CF3...Blue filter pattern

CH...通道层CH...channel layer

CL...共通线CL...Common line

D...漏极D...Drain

DL...数据线DL... data cable

G...栅极G...gate

GI...栅绝缘层GI...Gate Insulator

I-I’...剖线I-I'...section line

L1...路径L1...path

L2...路径L2...path

L3...路径L3...path

P...像素结构P...pixel structure

PE...像素电极PE...pixel electrode

PS1...主间隙物PS1...main spacer

PS2...次间隙物PS2...Secondary spacer

S...源极S...source

SB...基板SB...Substrate

SL...扫描线SL...scan line

T...薄膜晶体管T...thin film transistor

U...像素单元U...pixel unit

具体实施方式Detailed ways

为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合说明书附图作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following specific embodiments are given and described in detail as follows in conjunction with the accompanying drawings.

图1A是依照本发明一实施例的显示面板10的局部俯视图。图1B是沿图1A的剖线I-I’的剖面示意图。图1C是本发明一实施例的像素阵列AR的示意图。请同时参照图1A至图1C,本实施例的显示面板10具有显示区AA以及环绕显示区AA四周的周边区NA。FIG. 1A is a partial top view of a display panel 10 according to an embodiment of the present invention. Fig. 1B is a schematic cross-sectional view taken along line I-I' of Fig. 1A. FIG. 1C is a schematic diagram of a pixel array AR according to an embodiment of the present invention. 1A to FIG. 1C at the same time, the display panel 10 of the present embodiment has a display area AA and a peripheral area NA surrounding the display area AA.

另外,在本实施例中,显示面板10包括阵列基板100、对向基板102以及显示介质层104。阵列基板100包括基板SB、像素阵列AR、绝缘层108及覆盖层106。基板SB与对向基板102彼此相对设置。基板SB及对向基板102的材质可各自为玻璃、石英或有机聚合物。显示介质层104可为液晶层,也就是说,在本实施例中,显示面板10为液晶显示面板。为了方便说明起见,图1A中省略示出对向基板102及显示介质层104等构件。In addition, in this embodiment, the display panel 10 includes an array substrate 100 , an opposite substrate 102 and a display medium layer 104 . The array substrate 100 includes a substrate SB, a pixel array AR, an insulating layer 108 and a cover layer 106 . The substrate SB and the counter substrate 102 are disposed opposite to each other. The material of the substrate SB and the opposite substrate 102 can be glass, quartz or organic polymer, respectively. The display medium layer 104 may be a liquid crystal layer, that is, in this embodiment, the display panel 10 is a liquid crystal display panel. For convenience of description, components such as the opposing substrate 102 and the display medium layer 104 are omitted in FIG. 1A .

像素阵列AR位于基板SB上,且位于显示区AA中。像素阵列AR包括多条扫描线SL、多条数据线DL、多个像素结构P以及多条共通线CL,且每一像素结构P对应一个像素单元U设置。扫描线SL及数据线DL具有不相同的延伸方向。于一实施例中,扫描线SL的延伸方向与数据线DL的延伸方向垂直。此外,扫描线SL与数据线DL是位于不相同的膜层,且两者之间夹有绝缘层(未示)。扫描线SL及数据线DL主要用来传递驱动像素结构P的驱动信号。The pixel array AR is located on the substrate SB and is located in the display area AA. The pixel array AR includes a plurality of scan lines SL, a plurality of data lines DL, a plurality of pixel structures P, and a plurality of common lines CL, and each pixel structure P is disposed corresponding to one pixel unit U. The scan lines SL and the data lines DL have different extending directions. In one embodiment, the extending direction of the scan lines SL is perpendicular to the extending direction of the data lines DL. In addition, the scan line SL and the data line DL are located in different film layers, and an insulating layer (not shown) is sandwiched between them. The scan line SL and the data line DL are mainly used to transmit driving signals for driving the pixel structure P.

每一像素结构P跟对应的一条扫描线SL及对应的一条数据线DL电性连接。更详细而言,每一像素单元U中都设置有像素结构P。根据本实施例,像素结构P包括薄膜晶体管T以及像素电极PE。薄膜晶体管T与对应的一条扫描线SL及对应的一条数据线DL电性连接,且像素电极PE与薄膜晶体管T电性连接。更详细而言,薄膜晶体管T包括栅极G、通道层CH、源极S以及漏极D。栅极G与对应的一条扫描线SL电性连接。通道层CH位于栅极G的上方。源极S以及漏极D位于通道层CH的上方,且源极S与对应的一条数据线DL电性连接。漏极D、源极S分别与通道层CH之间夹有绝缘层109。Each pixel structure P is electrically connected to a corresponding scan line SL and a corresponding data line DL. In more detail, each pixel unit U is provided with a pixel structure P. According to this embodiment, the pixel structure P includes the thin film transistor T and the pixel electrode PE. The thin film transistor T is electrically connected to a corresponding scan line SL and a corresponding data line DL, and the pixel electrode PE is electrically connected to the thin film transistor T. In more detail, the thin film transistor T includes a gate G, a channel layer CH, a source S and a drain D. The gate G is electrically connected to a corresponding scan line SL. The channel layer CH is located above the gate G. The source electrode S and the drain electrode D are located above the channel layer CH, and the source electrode S is electrically connected to a corresponding data line DL. An insulating layer 109 is sandwiched between the drain electrode D, the source electrode S and the channel layer CH, respectively.

共通线CL配置于基板SB上,共通线CL与扫描线SL之间具有多个间隙,故共通线CL不会与扫描线SL及栅极G电性导通。进一步而言,在本实施例中,共通线CL彼此电性连接,并连接至共用电压。于本实施例中,薄膜晶体管T的栅极G、共通线CL及扫描线SL是在同一工艺步骤中一起形成,亦即薄膜晶体管T的栅极G、共通线CL及扫描线SL属于同一膜层,具有相同的材质。举例而言,栅极G、共通线CL及扫描线SL的材质为金属,且可为单层或多层。举例而言,栅极G、共通线CL及扫描线SL可为铝(Al)、铝合金(Al alloy)、银(Ag)、银合金(Agalloy)、铜(Cu)、铜合金(Cu alloy)、钼(Mo)、钼合金(Mo alloy)、铬(Cr)、钛(Ti)及/或钽(Ta)所构成的单层,或者,栅极G、共通线CL及扫描线SL可为铜/钼(Cu/Mo)、铝/钼(Al/Mo)、铝/钕(Al/Nd)、钼/钨(Mo/W)、钼/铜/钼(Mo/Cu/Mo)、钼/铝/钼(Mo/Al/Mo)、钛/铜/钛(Ti/Cu/Ti)、钛/铝/钛(Ti/Al/Ti)所构成的多层。于本实施例中,栅极G、共通线CL及扫描线SL的厚度为0.3微米至1微米之间。The common line CL is disposed on the substrate SB, and there are a plurality of gaps between the common line CL and the scan line SL, so the common line CL is not electrically connected to the scan line SL and the gate G. Further, in this embodiment, the common lines CL are electrically connected to each other and connected to the common voltage. In this embodiment, the gate G, the common line CL and the scan line SL of the thin film transistor T are formed together in the same process step, that is, the gate G, the common line CL and the scan line SL of the thin film transistor T belong to the same film. layer, with the same material. For example, the material of the gate G, the common line CL and the scan line SL is metal, and can be a single layer or a multi-layer. For example, the gate G, the common line CL and the scan line SL can be aluminum (Al), aluminum alloy (Al alloy), silver (Ag), silver alloy (Agalloy), copper (Cu), copper alloy (Cu alloy) ), molybdenum (Mo), molybdenum alloy (Mo alloy), chromium (Cr), titanium (Ti) and/or tantalum (Ta) as a single layer, or the gate G, the common line CL and the scan line SL can be are copper/molybdenum (Cu/Mo), aluminum/molybdenum (Al/Mo), aluminum/neodymium (Al/Nd), molybdenum/tungsten (Mo/W), molybdenum/copper/molybdenum (Mo/Cu/Mo), Multilayers composed of molybdenum/aluminum/molybdenum (Mo/Al/Mo), titanium/copper/titanium (Ti/Cu/Ti), and titanium/aluminum/titanium (Ti/Al/Ti). In this embodiment, the thicknesses of the gate G, the common line CL and the scan line SL are between 0.3 μm and 1 μm.

通道层CH的材质可以是非晶硅(α-Si:H)半导体材料并通过掺杂(doping)定义出通道区及位于通道区两端的源极掺杂区与漏极掺杂区(未示)。于本实施例中,薄膜晶体管T的源极S、漏极D及数据线DL是在同一工艺步骤中一起形成,亦即薄膜晶体管T的源极S、漏极D及数据线DL属于同一膜层,具有相同的材质。源极S、漏极D及数据线DL的材质例如为金属,且可为单层或多层。举例而言,源极S、漏极D及数据线DL可为铝(Al)、铝合金(Al alloy)、银(Ag)、银合金(Ag alloy)、铜(Cu)、铜合金(Cu alloy)、钼(Mo)、钼合金(Mo alloy)、铬(Cr)、钛(Ti)及/或钽(Ta)所构成的单层,或者,源极S、漏极D及数据线DL可为铜/钼(Cu/Mo)、铝/钼(Al/Mo)、钼/铜/钼(Mo/Cu/Mo)、钼/铝/钼(Mo/Al/Mo)、钛/铜/钛(Ti/Cu/Ti)、钛/铝/钛(Ti/Al/Ti)所构成的多层。于本实施例中,源极S、漏极D及数据线DL的厚度为0.3微米至1微米之间。The material of the channel layer CH can be amorphous silicon (α-Si:H) semiconductor material, and the channel region and the source doped region and the drain doped region (not shown) at both ends of the channel region are defined by doping . In this embodiment, the source S, the drain D and the data line DL of the thin film transistor T are formed together in the same process step, that is, the source S, the drain D and the data line DL of the thin film transistor T belong to the same film. layer, with the same material. The material of the source electrode S, the drain electrode D and the data line DL is, for example, metal, and can be a single layer or multiple layers. For example, the source electrode S, the drain electrode D and the data line DL can be aluminum (Al), aluminum alloy (Al alloy), silver (Ag), silver alloy (Ag alloy), copper (Cu), copper alloy (Cu) Alloy), molybdenum (Mo), molybdenum alloy (Mo alloy), chromium (Cr), titanium (Ti) and/or tantalum (Ta) constitute a single layer, or, source S, drain D and data line DL Can be copper/molybdenum (Cu/Mo), aluminum/molybdenum (Al/Mo), molybdenum/copper/molybdenum (Mo/Cu/Mo), molybdenum/aluminum/molybdenum (Mo/Al/Mo), titanium/copper/ Multilayers composed of titanium (Ti/Cu/Ti) and titanium/aluminum/titanium (Ti/Al/Ti). In this embodiment, the thicknesses of the source electrode S, the drain electrode D and the data line DL are between 0.3 μm and 1 μm.

在本实施例中,薄膜晶体管T的栅极G上更覆盖有栅绝缘层GI。栅绝缘层GI的材料为无机材料,例如氮化硅(SiNx)、氧化硅(SiOx)或上述至少二种材料的堆叠层。In this embodiment, the gate G of the thin film transistor T is further covered with a gate insulating layer GI. The material of the gate insulating layer GI is an inorganic material, such as silicon nitride (SiN x ), silicon oxide (SiO x ), or a stacked layer of at least two of the above materials.

绝缘层108位于薄膜晶体管T上,详言之,绝缘层108位于薄膜晶体管T的源极S与漏极D上。于本实施例中,绝缘层108的材料是无机材料,例如为氮化硅(SiNx)。覆盖层106位于绝缘层108上且接触绝缘层108。图1D为图1B的区域R的放大示意图。请参照图1D,一部分的光线会沿着路径L3行进,若光线在覆盖层106与绝缘层108之间的介面发生反射,则光线还会沿着路径L1在栅绝缘层GI中发生全内反射(internal reflection),全内反射的光线会照射至通道层CH而被通道层CH所吸收。于本实施例中,覆盖层106的折射率与绝缘层108的折射率之间的差值为0至0.1之间。由于覆盖层106的折射率与绝缘层108的折射率之间的差值极小,亦即两者可视为相同介质,因此可避免来自背光源(未示)的光线在覆盖层106与绝缘层108之间的介面发生内反射,从而降低通道层CH的光吸收量,借此可避免薄膜晶体管T(见图1C)产生光漏电。于一实施例中,绝缘层108的折射率为1.75,覆盖层106的折射率为1.65至1.85之间。The insulating layer 108 is located on the thin film transistor T. Specifically, the insulating layer 108 is located on the source electrode S and the drain electrode D of the thin film transistor T. As shown in FIG. In this embodiment, the material of the insulating layer 108 is an inorganic material, such as silicon nitride (SiN x ). The capping layer 106 is on the insulating layer 108 and contacts the insulating layer 108 . FIG. 1D is an enlarged schematic view of the region R of FIG. 1B . 1D, a part of the light will travel along the path L3. If the light is reflected at the interface between the cover layer 106 and the insulating layer 108, the light will also be totally internally reflected in the gate insulating layer GI along the path L1. (internal reflection), the total internal reflection light will be irradiated to the channel layer CH and absorbed by the channel layer CH. In this embodiment, the difference between the refractive index of the cover layer 106 and the refractive index of the insulating layer 108 is between 0 and 0.1. Since the difference between the refractive index of the cover layer 106 and the refractive index of the insulating layer 108 is extremely small, that is, the two can be regarded as the same medium, it can prevent the light from the backlight (not shown) from passing between the cover layer 106 and the insulating layer. The interface between the layers 108 undergoes internal reflection, thereby reducing the light absorption of the channel layer CH, thereby preventing the light leakage of the thin film transistor T (see FIG. 1C ). In one embodiment, the refractive index of the insulating layer 108 is 1.75, and the refractive index of the cover layer 106 is between 1.65 and 1.85.

覆盖层106在基板SB的正投影重叠栅极G在基板SB的正投影。于本实施例中,覆盖层106在基板SB的正投影完全覆盖栅极G在基板SB的正投影,如此一来,光线不会沿着路径L2产生绕射而打到通道层CH,从而避免光线被通道层CH所吸收,借此可避免薄膜晶体管T(见图1C)产生光漏电。The orthographic projection of the cover layer 106 on the substrate SB overlaps the orthographic projection of the gate G on the substrate SB. In this embodiment, the orthographic projection of the cover layer 106 on the substrate SB completely covers the orthographic projection of the gate G on the substrate SB, so that the light will not be diffracted along the path L2 and hit the channel layer CH, thereby avoiding The light is absorbed by the channel layer CH, thereby preventing light leakage of the thin film transistor T (see FIG. 1C ).

于本实施例中,覆盖层106的材料例如是超高开口率(ultra high aperture;UHA)绝缘材料,此为透明的有机感光材料且为高折射率材料,且覆盖层106为正型光刻胶。于本实施例中,覆盖层106的材料组成包括树脂、光活性化合物(photo active compound;PAC)、溶剂(solvent)及添加剂(additive),添加剂例如是促进剂(promoter)、固化促进剂(curing promoter)及/或表面活性剂。举例而言,树脂例如是丙烯酸树脂(acrylicresin),像是酚醛树脂衍生物(cresol novolak resin)及苯乙烯丙烯酸酯的共聚物(copolymer of 2-propenamide polymer with ethenylbenzene),光活性化合物例如是重氮衍生物(naphthoquinone diazide derivative)。In this embodiment, the material of the cover layer 106 is, for example, an ultra high aperture (UHA) insulating material, which is a transparent organic photosensitive material and a high refractive index material, and the cover layer 106 is a positive photolithography material. glue. In this embodiment, the material composition of the cover layer 106 includes a resin, a photoactive compound (PAC), a solvent and an additive. The additive is, for example, a promoter and a curing accelerator. promoter) and/or surfactants. For example, the resin is, for example, acrylic resin, such as cresol novolak resin and a copolymer of 2-propenamide polymer with ethenylbenzene, and the photoactive compound is, for example, diazo Derivatives (naphthoquinone diazide derivative).

于本实施例中,覆盖层106的光吸收系数为0至0.5之间。由于光吸收系数与透明度有相关性,如此一来,覆盖层106为透明(即光吸收系数为零)或半透明(即光吸收系数为0至0.5之间)。覆盖层106例如是通过曝光、显影、硬烤工艺所形成。由于覆盖层106为透明或半透明,在其进行曝光工艺时,相较于黑色材料可避免其底部交联不完全的情形,在显影和硬烤工艺后使覆盖层106具有良好的膜厚稳定性。并且,由于覆盖层106为透明或半透明,在显示面板10的生产过程中,可有效检测到通道层CH上是否具有薄残余物,借此能提升显示面板10的良率。于本实施例中,覆盖层106的厚度为1微米至5微米之间。In this embodiment, the light absorption coefficient of the cover layer 106 is between 0 and 0.5. Since the light absorption coefficient is related to transparency, the cover layer 106 is transparent (ie, the light absorption coefficient is zero) or semi-transparent (ie, the light absorption coefficient is between 0 and 0.5). The cover layer 106 is formed by, for example, exposing, developing, and hard baking. Since the cover layer 106 is transparent or translucent, it can avoid the incomplete cross-linking at the bottom of the cover layer 106 during the exposure process compared to the black material, so that the cover layer 106 has good film thickness stability after the development and hard baking process. sex. In addition, since the cover layer 106 is transparent or semi-transparent, during the production process of the display panel 10 , whether there is a thin residue on the channel layer CH can be effectively detected, thereby improving the yield of the display panel 10 . In this embodiment, the thickness of the cover layer 106 is between 1 μm and 5 μm.

另外,像素电极PE配置在覆盖层106上,而接触窗C位在覆盖层106中。像素电极PE通过接触窗C与薄膜晶体管T的漏极D电性连接。像素电极PE例如是透明像素电极,其材质包括金属氧化物,例如是铟锡氧化物(Indium Tin Oxide;ITO)、铟锌氧化物(Indium ZincOxide;IZO)或其它合适的氧化物、或者是上述至少二者的堆叠层。于本实施例中,像素电极PE的厚度为0.04微米至0.2微米之间。In addition, the pixel electrode PE is disposed on the cover layer 106 , and the contact window C is located in the cover layer 106 . The pixel electrode PE is electrically connected to the drain D of the thin film transistor T through the contact window C. The pixel electrode PE is, for example, a transparent pixel electrode, and its material includes a metal oxide, such as indium tin oxide (Indium Tin Oxide; ITO), indium zinc oxide (Indium Zinc Oxide; IZO) or other suitable oxides, or the above Stacked layers of at least both. In this embodiment, the thickness of the pixel electrode PE is between 0.04 μm and 0.2 μm.

显示面板10还包括黑色矩阵(black matrix)BM、彩色滤光元件111、共用电极122、多个主间隙物(photo spacer)PS1、多个次间隙物PS2、框胶110、导体层120及信号线118。导体层120与信号线118连接。于本实施例中,黑色矩阵BM配置于对向基板102上,彩色滤光元件111配置于黑色矩阵BM上,彩色滤光元件111例如包括红色滤光图案CF1、绿色滤光图案CF2以及蓝色滤光图案(未示)。彩色滤光元件彩色滤光元件111的成分组成可包括树脂、单体、颜料(pigment)、染料(dye)、光起始剂(photoinitiator)、溶剂及/或添加剂,添加剂例如是促进剂(promoter)、固化促进剂(curing promoter)及/或表面活性剂(surfactant)。于本实施例中,彩色滤光元件111的厚度为2微米至4微米之间。共用电极122配置于对向基板102上,详言之,共用电极122配置于黑色矩阵BM及彩色滤光元件111上。共用电极122与像素电极PE之间的电位差能驱动显示介质层104,进而使显示面板10显示画面。The display panel 10 further includes a black matrix BM, a color filter element 111 , a common electrode 122 , a plurality of photo spacers PS1 , a plurality of sub spacers PS2 , a sealant 110 , a conductor layer 120 and a signal Line 118. The conductor layer 120 is connected to the signal line 118 . In this embodiment, the black matrix BM is disposed on the opposite substrate 102, the color filter element 111 is disposed on the black matrix BM, and the color filter element 111 includes, for example, a red filter pattern CF1, a green filter pattern CF2, and a blue filter. Filter pattern (not shown). Color Filter Elements The components of the color filter element 111 may include resins, monomers, pigments, dyes, photoinitiators, solvents and/or additives, such as promoters. ), curing promoter and/or surfactant. In this embodiment, the thickness of the color filter element 111 is between 2 μm and 4 μm. The common electrode 122 is disposed on the opposite substrate 102 . Specifically, the common electrode 122 is disposed on the black matrix BM and the color filter element 111 . The potential difference between the common electrode 122 and the pixel electrode PE can drive the display medium layer 104 , thereby enabling the display panel 10 to display a picture.

在一些实施例中,黑色矩阵BM位于不同颜色的滤光图案之间。黑色矩阵BM的成分组成包括树脂、单体、碳、光起始剂、溶剂及/或添加剂,添加剂例如是促进剂(promoter)、固化促进剂(curing promoter)及/或表面活性剂。于本实施例中,黑色矩阵BM的厚度为1微米至3微米之间。于本实施例中,主间隙物PS1及次间隙物PS2配置于对向基板102上,详言之,主间隙物PS1及次间隙物PS2配置于共用电极122上,以支撑阵列基板100与对向基板102并形成间隙(cell gap)。主间隙物PS1的高度大于次间隙物PS2的高度,主间隙物PS1自共用电极122延伸至接触覆盖层106的顶面,次间隙物PS2自共用电极122延伸并与覆盖层106之间相隔一距离。主间隙物PS1及次间隙物PS2为有机感光材料,其成分组成包括树脂、单体、光起始剂、溶剂及/或添加剂,添加剂例如是促进剂(promoter)、固化促进剂(curingpromoter)及/或表面活性剂。框胶110设置于对向基板102与阵列基板100之间并实质上环绕显示介质层104。框胶110可具有至少一个开口(未标示),以作为显示介质层104的注入口,但本发明不以此为限。In some embodiments, the black matrix BM is located between the filter patterns of different colors. The components of the black matrix BM include resins, monomers, carbon, photoinitiators, solvents and/or additives, such as promoters, curing promoters and/or surfactants. In this embodiment, the thickness of the black matrix BM is between 1 μm and 3 μm. In this embodiment, the main spacer PS1 and the sub-spacer PS2 are disposed on the opposite substrate 102 . Specifically, the main spacer PS1 and the sub-spacer PS2 are disposed on the common electrode 122 to support the array substrate 100 and the opposite substrate 102 . toward the substrate 102 and form a cell gap. The height of the main spacer PS1 is greater than the height of the sub-spacer PS2, the main spacer PS1 extends from the common electrode 122 to the top surface of the contact cover layer 106, and the sub-spacer PS2 extends from the common electrode 122 and is separated from the cover layer 106 by a distance. distance. The primary spacer PS1 and the secondary spacer PS2 are organic photosensitive materials, and their components include resins, monomers, photoinitiators, solvents and/or additives, such as promoters, curing promoters and/or additives. / or surfactants. The sealant 110 is disposed between the opposite substrate 102 and the array substrate 100 and substantially surrounds the display medium layer 104 . The sealant 110 may have at least one opening (not marked) to serve as an injection port for the display medium layer 104 , but the invention is not limited thereto.

图2是依照本发明另一实施例的显示面板10a的剖面示意图。图2的显示面板10a与图1B的显示面板10的主要差异在于:显示面板10a的覆盖层106a具有主间隙物112A与次间隙物112B,主间隙物112A及次间隙物112B位于基板SB上,而显示面板10的主间隙物PS1及次间隙物PS2位于对向基板102上,其中与图1B类似的元件于此不再重复说明。FIG. 2 is a schematic cross-sectional view of a display panel 10a according to another embodiment of the present invention. The main difference between the display panel 10a of FIG. 2 and the display panel 10 of FIG. 1B is that the cover layer 106a of the display panel 10a has a main spacer 112A and a sub spacer 112B, and the main spacer 112A and the sub spacer 112B are located on the substrate SB, The main spacer PS1 and the sub-spacer PS2 of the display panel 10 are located on the opposite substrate 102 , and the components similar to those in FIG. 1B are not repeatedly described herein.

请参照图2,覆盖层106a的材料例如是光间隙材(photo spacer,PS),此为透明的有机感光材料且为高折射率材料,其组成成分为树脂、单体、光起始剂、溶剂及/或添加剂,添加剂例如是促进剂(promoter)、固化促进剂(curing promoter)及/或表面活性剂。于本实施例中,覆盖层106a的材料为负型光刻胶。主间隙物112A自绝缘层108朝对向基板102延伸并接触对向基板102上的共用电极122,次间隙物112B自绝缘层108朝对向基板102延伸并与共用电极122之间相隔一距离,像素电极PE分别与主间隙物112A、次间隙物112B之间相隔一距离,于本实施例中,主间隙物112A与次间隙物112B可用于支撑阵列基板100与对向基板102并形成间隙。主间隙物112A与次间隙物112B使用同一张掩模所制作,此掩模为半穿透率掩模(half tone mask)。掩模的光穿透率与显影及硬烤后的光刻胶的厚度具有相关性。举例而言,掩模的对应于主间隙物112A的区域的光穿透率为100%,掩模的对应于次间隙物112B的区域的光穿透率为1%至99%,在曝光显影后,可使主间隙物112A的厚度大于次间隙物112B的厚度。Please refer to FIG. 2 , the material of the cover layer 106a is, for example, a photo spacer (PS), which is a transparent organic photosensitive material and a high refractive index material, and its components are resin, monomer, photoinitiator, Solvents and/or additives, such as promoters, curing promoters and/or surfactants. In this embodiment, the material of the cover layer 106a is negative photoresist. The main spacer 112A extends from the insulating layer 108 toward the opposite substrate 102 and contacts the common electrode 122 on the opposite substrate 102 , and the secondary spacer 112B extends from the insulating layer 108 toward the opposite substrate 102 and is separated from the common electrode 122 by a distance , the pixel electrode PE is separated by a distance from the main spacer 112A and the sub-spacer 112B respectively. In this embodiment, the main spacer 112A and the sub-spacer 112B can be used to support the array substrate 100 and the opposite substrate 102 and form a gap . The main spacer 112A and the secondary spacer 112B are fabricated using the same mask, which is a half tone mask. The light transmittance of the mask is related to the thickness of the photoresist after development and hard bake. For example, the light transmittance of the area of the mask corresponding to the main spacer 112A is 100%, and the light transmittance of the area of the mask corresponding to the secondary spacer 112B is 1% to 99%. Afterwards, the thickness of the main spacer 112A can be made larger than the thickness of the secondary spacer 112B.

图3是依照本发明另一实施例的显示面板10b的剖面示意图。图3的显示面板10b与图1B的显示面板10的主要差异在于:显示面板10的光间隙材(PS)(例如主间隙物PS1及次间隙物PS2)是由半穿透率掩模(half tone mask)所制备,且显示面板10的覆盖层106为全膜的超高开口率(UHA)绝缘材料,显示面板10b的覆盖层106b还包括平坦部114A,显示面板10b的光间隙材(PS)(例如主间隙物114B、次间隙物114C及平坦部114A)是由多穿透率掩模(multi tone mask)所制备,且显示面板10b的覆盖层106b为超高开口率(UHA)绝缘材料,其中与图1B类似的元件于此不再重复说明。FIG. 3 is a schematic cross-sectional view of a display panel 10b according to another embodiment of the present invention. The main difference between the display panel 10b of FIG. 3 and the display panel 10 of FIG. 1B is that the optical spacer (PS) of the display panel 10 (eg, the main spacer PS1 and the sub-spacer PS2 ) is made of a half-transmittance mask (half). tone mask), and the cover layer 106 of the display panel 10 is a full-film ultra-high aperture ratio (UHA) insulating material, the cover layer 106b of the display panel 10b further includes a flat portion 114A, and the optical spacer (PS) of the display panel 10b ) (eg the main spacer 114B, the sub-spacer 114C and the flat portion 114A) are prepared by a multi-tone mask, and the cover layer 106b of the display panel 10b is an ultra-high aperture ratio (UHA) insulating layer materials, wherein elements similar to those in FIG. 1B are not repeated here.

请参照图3,覆盖层106b的材料例如是多穿透率掩模制备的超高开口率(multi-tone ultra high aperture)绝缘材料,此为透明的有机感光材料且为高折射率材料,其组成成分为树脂、光活性化合物(photo active compound;PAC)、溶剂(solvent)及添加剂(additive),添加剂例如是促进剂(promoter)、固化促进剂(curing promoter)及/或表面活性剂。于本实施例中,覆盖层106b的材料为正型光刻胶。主间隙物114B自平坦部114A朝对向基板102延伸并接触对向基板102上的共用电极122,次间隙物114C自平坦部114A朝对向基板102延伸并与共用电极122之间相隔一距离,像素电极PE分别与主间隙物114B、次间隙物114C之间相隔一距离。于本实施例中,主间隙物114B与次间隙物114C可用于支撑阵列基板100与对向基板102并形成间隙。平坦部114A、主间隙物114B与次间隙物114C使用同一张掩模所制作,举例而言,使用被称为多穿透率(multi-tone)遮罩所制作。如前所述,掩模的光穿透率与显影后的光刻胶的厚度具有相关性。举例而言,掩模的对应于平坦部114A的区域的光穿透率为1%至99%,掩模的对应于主间隙物114B的区域的光穿透率为0%,掩模的对应于次间隙物114C的区域的光穿透率为1%至99%,且掩模的对应于平坦部114A的区域的光穿透率大于对应于次间隙物114C的区域的光穿透率。Referring to FIG. 3 , the material of the cover layer 106b is, for example, a multi-tone ultra high aperture insulating material prepared by a multi-transmittance mask, which is a transparent organic photosensitive material and a high refractive index material. The constituent components are resin, photoactive compound (PAC), solvent and additive, such as promoter, curing promoter and/or surfactant. In this embodiment, the material of the cover layer 106b is positive type photoresist. The main spacer 114B extends from the flat portion 114A toward the opposite substrate 102 and contacts the common electrode 122 on the opposite substrate 102 , and the secondary spacer 114C extends from the flat portion 114A toward the opposite substrate 102 and is separated from the common electrode 122 by a distance , the pixel electrode PE is separated by a distance from the main spacer 114B and the sub-spacer 114C, respectively. In this embodiment, the primary spacer 114B and the secondary spacer 114C can be used to support the array substrate 100 and the opposite substrate 102 and form a gap. The flat portion 114A, the primary spacer 114B and the secondary spacer 114C are fabricated using the same mask, for example, a so-called multi-tone mask. As mentioned earlier, the optical transmittance of the mask has a correlation with the thickness of the developed photoresist. For example, the light transmittance of the region of the mask corresponding to the flat portion 114A is 1% to 99%, the light transmittance of the region of the mask corresponding to the main spacer 114B is 0%, and the light transmittance of the mask corresponding to the main spacer 114B is 0%. The light transmittance in the region of the sub-spacer 114C is 1% to 99%, and the light transmittance of the region corresponding to the flat portion 114A of the mask is greater than that of the region corresponding to the sub-spacer 114C.

图4是依照本发明另一实施例的显示面板10c的剖面示意图。图4的显示面板10c与图1B的显示面板10的主要差异在于:显示面板10c的彩色滤光元件111c位于基板SB上,构成彩色滤光层于像素阵列上(color filter on array)的结构,其中覆盖层106c相当于红色滤光图案的一部分并和绿色滤光图案CF2、蓝色滤光图案CF3共同构成彩色滤光元件111c,其中与图1B类似的元件于此不再重复说明。4 is a schematic cross-sectional view of a display panel 10c according to another embodiment of the present invention. The main difference between the display panel 10c of FIG. 4 and the display panel 10 of FIG. 1B is that the color filter elements 111c of the display panel 10c are located on the substrate SB to form a structure of a color filter layer on a pixel array (color filter on array), The cover layer 106c corresponds to a part of the red filter pattern and forms the color filter element 111c together with the green filter pattern CF2 and the blue filter pattern CF3, and the elements similar to those in FIG. 1B will not be repeated here.

请参照图4,覆盖层106c的材料例如是有机感光材料且为高折射率材料,例如为红色色阻,举例而言,覆盖层106c包括树脂、单体、光起始剂、红色颜料、溶剂及/或添加剂,添加剂例如是促进剂(promoter)、固化促进剂(curing promoter)及/或表面活性剂。覆盖层106c、绿色滤光图案CF2及蓝色滤光图案CF3各对应一个像素单元U设置。薄膜晶体管T的通道层CH可吸收波长为380纳米至580纳米之间的光线,由于红光的波长位于此范围之外,因此在覆盖层106c中反射的光线(即红光)打到通道层CH也不会被通道层CH所吸收。若覆盖层106c的材料包括绿色色阻或蓝色色阻,由于蓝光与绿光的波长低于600纳米,换言之,蓝光与绿光的波长位于通道层CH可吸收的波长的范围之中,则在覆盖层106c中反射的光线(即蓝光或绿光)会被通道层CH所吸收,造成薄膜晶体管T的光漏电。于本实施例中,显示面板10c还包括钝化层116,钝化层116位于彩色滤光元件111c及覆盖层106c上,且像素电极PE位于钝化层116上。共用电极122配置于黑色矩阵BM上。于本实施例中,主间隙物PS1自共用电极122延伸至接触钝化层116的顶面,次间隙物PS2自共用电极122延伸并与钝化层116之间相隔一距离。Referring to FIG. 4 , the material of the cover layer 106c is, for example, an organic photosensitive material and a high refractive index material, such as a red color resist. For example, the cover layer 106c includes resin, monomer, photoinitiator, red pigment, solvent and/or additives, such as promoters, curing promoters and/or surfactants. The cover layer 106c, the green filter pattern CF2 and the blue filter pattern CF3 are provided corresponding to one pixel unit U, respectively. The channel layer CH of the thin film transistor T can absorb light with a wavelength between 380 nm and 580 nm. Since the wavelength of red light is outside this range, the light reflected in the cover layer 106c (ie, red light) hits the channel layer CH is also not absorbed by the channel layer CH. If the material of the cover layer 106c includes green color resist or blue color resist, since the wavelengths of blue light and green light are lower than 600 nm, in other words, the wavelengths of blue light and green light are in the range of wavelengths that can be absorbed by the channel layer CH, then The light reflected in the cover layer 106c (ie, blue light or green light) will be absorbed by the channel layer CH, resulting in light leakage of the thin film transistor T. In this embodiment, the display panel 10 c further includes a passivation layer 116 , the passivation layer 116 is located on the color filter element 111 c and the cover layer 106 c , and the pixel electrode PE is located on the passivation layer 116 . The common electrode 122 is disposed on the black matrix BM. In this embodiment, the primary spacer PS1 extends from the common electrode 122 to the top surface of the contact passivation layer 116 , and the secondary spacer PS2 extends from the common electrode 122 and is spaced apart from the passivation layer 116 by a distance.

图5是依照本发明另一实施例的显示面板10d的剖面示意图。图5的显示面板10d与图1B的显示面板10的主要差异在于:显示面板10d的彩色滤光元件111配置于覆盖层106d上,且彩色滤光元件111构成彩色滤光层于像素阵列上(color filter on array)的结构。其中与图1B类似的元件于此不再重复说明。请参照图5,举例而言,覆盖层106d的材料例如是有机感光材料且为高折射率材料的黑色光间隙材料(black photo spacer,BPS),其覆盖层106d的组成成分包括树脂、单体、光起始剂、有机黑色颜料、溶剂及/或添加剂,添加剂例如是促进剂(promoter)、固化促进剂(curing promoter)及/或表面活性剂。于本实施例中,覆盖层106d的材料为负型光刻胶。且覆盖层106d为透明或半透明。显示面板10d还包括钝化层124,钝化层124位于彩色滤光元件111上,且像素电极PE位于钝化层124上。共用电极122配置于黑色矩阵BM上。于本实施例中,主间隙物PS1及次间隙物PS2配置于钝化层124上,主间隙物PS1自钝化层124延伸至接触共用电极122的顶面,次间隙物PS2自钝化层124延伸并与共用电极122之间相隔一距离。FIG. 5 is a schematic cross-sectional view of a display panel 10d according to another embodiment of the present invention. The main difference between the display panel 10d of FIG. 5 and the display panel 10 of FIG. 1B is that the color filter elements 111 of the display panel 10d are disposed on the cover layer 106d, and the color filter elements 111 constitute a color filter layer on the pixel array ( color filter on array) structure. Elements similar to those in FIG. 1B are not repeated here. Referring to FIG. 5 , for example, the material of the cover layer 106d is, for example, an organic photosensitive material and a black photo spacer (BPS) material with a high refractive index. The components of the cover layer 106d include resin, monomer , a photoinitiator, an organic black pigment, a solvent and/or an additive, such as a promoter, a curing promoter and/or a surfactant. In this embodiment, the material of the cover layer 106d is negative photoresist. And the cover layer 106d is transparent or translucent. The display panel 10 d further includes a passivation layer 124 , the passivation layer 124 is located on the color filter element 111 , and the pixel electrode PE is located on the passivation layer 124 . The common electrode 122 is disposed on the black matrix BM. In this embodiment, the main spacer PS1 and the sub spacer PS2 are disposed on the passivation layer 124 , the main spacer PS1 extends from the passivation layer 124 to the top surface contacting the common electrode 122 , and the sub spacer PS2 is self-contained from the passivation layer 124 extends and is spaced apart from the common electrode 122 .

综上所述,在本公开的阵列基板及显示面板中,透过覆盖层的折射率与绝缘层的折射率之间的差值为0至0.1之间。由于覆盖层的折射率与绝缘层的折射率之间的差值极小,亦即两者可视为相同介质,因此可避免来自背光源的光线在覆盖层与绝缘层之间的介面发生内反射,从而降低通道层的光吸收量,借此可避免薄膜晶体管产生光漏电。覆盖层的光吸收系数为0至0.5之间。由于光吸收系数与透明度有相关性,如此一来,覆盖层为透明(即光吸收系数为零)或半透明(即光吸收系数为0至0.5之间)。覆盖层例如是通过曝光、显影及硬烤工艺所形成。由于覆盖层为透明或半透明,在其进行曝光工艺时,可避免交联不完全的情形,在显影及硬烤工艺后使覆盖层具有良好的膜厚稳定性,提升覆盖层的良率。由于覆盖层为透明或半透明,在显示面板的生产过程中,亦可有效检测到通道层上是否具有薄残余物,借此能提升显示面板的良率。To sum up, in the array substrate and the display panel of the present disclosure, the difference between the refractive index of the transmission cover layer and the refractive index of the insulating layer is between 0 and 0.1. Since the difference between the refractive index of the cover layer and that of the insulating layer is extremely small, that is, the two can be regarded as the same medium, it can prevent the light from the backlight from occurring in the interface between the cover layer and the insulating layer. Therefore, the light absorption amount of the channel layer is reduced, thereby preventing the light leakage of the thin film transistor. The light absorption coefficient of the cover layer is between 0 and 0.5. Since the light absorption coefficient is related to transparency, the cover layer is transparent (ie, the light absorption coefficient is zero) or translucent (ie, the light absorption coefficient is between 0 and 0.5). The cover layer is formed by, for example, exposing, developing and hard-baking. Since the cover layer is transparent or semi-transparent, incomplete crosslinking can be avoided during the exposure process, the cover layer has good film thickness stability after developing and hard baking processes, and the yield of the cover layer is improved. Since the cover layer is transparent or semi-transparent, in the production process of the display panel, whether there is a thin residue on the channel layer can also be effectively detected, thereby improving the yield of the display panel.

Claims (10)

1.一种阵列基板,包含:1. An array substrate, comprising: 一基板;a substrate; 一像素阵列,位于该基板上,其中该像素阵列包含多个像素结构,每一像素结构包含一薄膜晶体管;a pixel array on the substrate, wherein the pixel array includes a plurality of pixel structures, and each pixel structure includes a thin film transistor; 一绝缘层,位于该薄膜晶体管上;以及an insulating layer on the thin film transistor; and 一覆盖层,位于该绝缘层上且接触该绝缘层,其中该覆盖层的折射率与该绝缘层的折射率之间的差值为0至0.1之间,且该覆盖层的光吸收系数为0至0.5之间。a cover layer on and in contact with the insulating layer, wherein the difference between the refractive index of the cover layer and the refractive index of the insulating layer is between 0 and 0.1, and the light absorption coefficient of the cover layer is Between 0 and 0.5. 2.如权利要求1所述的阵列基板,其中该薄膜晶体管包含一栅极,该覆盖层在该基板的正投影重叠该栅极在该基板的正投影。2 . The array substrate of claim 1 , wherein the thin film transistor comprises a gate, and the orthographic projection of the cover layer on the substrate overlaps the orthographic projection of the gate on the substrate. 3 . 3.如权利要求1所述的阵列基板,其中该绝缘层的折射率为1.75,且该覆盖层的折射率为1.65至1.85之间。3 . The array substrate of claim 1 , wherein a refractive index of the insulating layer is 1.75, and a refractive index of the cover layer is between 1.65 and 1.85. 4 . 4.如权利要求1所述的阵列基板,其中该覆盖层为透明或半透明。4. The array substrate of claim 1, wherein the cover layer is transparent or translucent. 5.如权利要求1所述的阵列基板,其中该覆盖层的材料为透明光间隙材或是超高开口率绝缘材料,其组成成分包括树脂、光起始剂、溶剂、促进剂、固化促进剂及/或表面活性剂。5. The array substrate according to claim 1, wherein the material of the cover layer is a transparent optical spacer material or an insulating material with an ultra-high aperture ratio, and its components include resin, photoinitiator, solvent, accelerator, curing accelerator agents and/or surfactants. 6.一种显示面板,包含:6. A display panel comprising: 一阵列基板,包含:An array substrate, comprising: 一基板;以及a substrate; and 一像素阵列,位于该基板上,其中该像素阵列包含多个像素结构,每一像素结构包含一薄膜晶体管;a pixel array on the substrate, wherein the pixel array includes a plurality of pixel structures, and each pixel structure includes a thin film transistor; 一绝缘层,位于该薄膜晶体管上;以及an insulating layer on the thin film transistor; and 一覆盖层,位于该绝缘层上且接触该绝缘层,其中该覆盖层的折射率与该绝缘层的折射率的差值为0至0.1之间,且该覆盖层的光吸收系数为0至0.5之间;a cover layer, located on the insulating layer and in contact with the insulating layer, wherein the difference between the refractive index of the cover layer and the refractive index of the insulating layer is between 0 and 0.1, and the light absorption coefficient of the cover layer is between 0 and 0.1 between 0.5; 一对向基板,与该阵列基板对向设置;以及a pair of facing substrates arranged opposite to the array substrate; and 一显示介质层,位于该对向基板与该阵列基板之间。A display medium layer is located between the opposite substrate and the array substrate. 7.如权利要求6所述的显示面板,其中该薄膜晶体管包含一栅极,该栅极在该基板的正投影重叠该覆盖层在该基板的正投影。7 . The display panel of claim 6 , wherein the thin film transistor comprises a gate, and the orthographic projection of the gate on the substrate overlaps the orthographic projection of the cover layer on the substrate. 8 . 8.如权利要求6所述的显示面板,还包含:8. The display panel of claim 6, further comprising: 一共用电极,配置于该对向基板,其中该覆盖层自该绝缘层朝该对向基板延伸并接触该共用电极,该绝缘层的折射率为1.75,且该覆盖层的折射率为1.65至1.85之间。a common electrode disposed on the opposite substrate, wherein the cover layer extends from the insulating layer toward the opposite substrate and contacts the common electrode, the insulating layer has a refractive index of 1.75, and the cover layer has a refractive index of 1.65 to 1.65 between 1.85. 9.如权利要求6所述的显示面板,还包含:9. The display panel of claim 6, further comprising: 一绿色滤光图案;a green filter pattern; 一蓝色滤光图案;以及a blue filter pattern; and 一红色滤光图案,其中该覆盖层位于该薄膜晶体管上,该覆盖层的材料为红色色阻,该绿色滤光图案及该蓝色滤光图案的至少其中的一者与该覆盖层相邻设置,该绝缘层的折射率为1.75,且该覆盖层的折射率为1.65至1.85之间。A red filter pattern, wherein the cover layer is located on the thin film transistor, the material of the cover layer is a red color resist, and at least one of the green filter pattern and the blue filter pattern is adjacent to the cover layer It is provided that the refractive index of the insulating layer is 1.75, and the refractive index of the covering layer is between 1.65 and 1.85. 10.如权利要求6所述的显示面板,还包含:10. The display panel of claim 6, further comprising: 一彩色滤光元件,配置于该覆盖层上且接触该覆盖层,该覆盖层包含半透明的黑色光间隙材料,该绝缘层的折射率为1.75,且该覆盖层的折射率为1.65至1.85之间。A color filter element is disposed on and in contact with the cover layer, the cover layer includes a translucent black optical gap material, the insulating layer has a refractive index of 1.75, and the cover layer has a refractive index of 1.65 to 1.85 between.
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