CN111519436B - 一种添加有石墨烯的服装面料生产工艺 - Google Patents
一种添加有石墨烯的服装面料生产工艺 Download PDFInfo
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Abstract
本发明公开了一种添加有石墨烯的服装面料生产工艺,使用合成纤维原料和胶粘纤维原料为原材料,经和毛、开松、混合、梳绒得到生条,然后将生条使用氯化铜和石墨烯溶液进行浸染,得打浸染生条,然后进行并条、织造,最后,水洗后得到面料,本发明克服了现有技术的不足,使该石墨烯合成纤维面料的耐用性得到了增强。
Description
技术领域
本发明涉及服装面料生产技术领域,具体属于一种添加有石墨烯的服装面料生产工艺。
背景技术
石墨烯是一种二维碳纳米材料,具有优异的光学、电学、力学特性,其中石墨烯的导热系数最高可达5300W/(m•K)。因此,将石墨烯用于服装面料的生产,可显著提高服装面料的导热性能,同时石墨烯也具有润滑能力,应用于服装面料中可提高面料的滑爽和耐磨性,另外,石墨烯还具有一定的抗菌能力,省生产的面料具有抗菌性能。但是,石墨烯与合成纤维面料中的纤维结合能力差,很难复合到合成纤维上,且水洗后石墨烯容易脱落,使石墨烯合成纤维面料的耐用性较低。
发明内容
本发明的目的是提供一种添加有石墨烯的服装面料生产工艺,提高石墨烯与合成纤维的结合强度,提高石墨烯合成纤维面料的耐用性。
为解决上述问题,本发明所采取的技术方案如下:
一种添加有石墨烯的服装面料生产工艺,包括以下步骤:
(1)和毛,将合成纤维原料和粘胶纤维原料分别进行和毛,其中合成纤维原料在和毛的过程中加入和毛工艺油A,粘胶纤维原料在和毛的过程中加入和毛工艺油B;
(2)开松,将和毛后的合成纤维原料和粘胶纤维原料分别进行开松;
(3)混合,将开松后的合成纤维原料和粘胶纤维原料按质量比90-80:10-20进行混合,形成混合原料;
(4)梳绒,将混合原料使用梳绒机进行梳绒;
(5)浸染,将生条浸入含8wt%的氯化铜溶液中15分钟,然后浸入石墨烯溶液中2-3小时,然后取出80℃干燥8小时,得到浸染生条;
(6)并条,采用二道并合方式对浸染生条进行并条,每道6根条子喂入,并条后进行整经;
(7)织造,将熟条进行织造,水洗后得到面料。
优选地,所述的和毛工艺油A包括和毛油 AL106 1.2wt%、聚乙烯吡咯烷酮0.4wt%、端羧基聚乙二醇3.6wt%、锭子油16%、其余为水;所述的和毛工艺油B为端羧基聚乙二醇4.3wt%、司班-80 3.0wt%、其余为硅胶。
优选地,所述的石墨烯溶液含有13%的石墨烯、7%的纤维素酶、其余为水,其中,石墨烯溶液的pH=6.5,温度为40℃。
优选地,所述的步骤(4)中梳绒时锡林速度为300r/min,刺辊速度为700r/min,道夫速度为23r/min,生条定量为32g/5m。
优选地,所述的步骤(6)中出条速度80-85m/min,熟条条干CV值4.0-4.5%。
优选地,所述的合成纤维原料为涤纶原料或锦纶原料。
本发明与现有技术相比较,本发明的实施效果如下:本发明的生产工艺中,在和毛的过程中加入聚乙烯吡咯烷酮和端羧基聚乙二醇为抗静电剂,使聚乙烯吡咯烷酮和端羧基聚乙二醇与合成纤维原料混合均匀,合成纤维的表面能均匀的锚固聚乙烯吡咯烷酮分子;而浸染的过程中氯化铜与聚乙烯吡咯烷酮和端羧基聚乙二醇进行络合,同时部分氯化铜浸入粘胶纤维原料的内部,使生条上吸附和稳定络合上氯化铜;然后在生条浸入石墨烯溶液后,石墨烯表面的羧基和羟基与聚乙烯吡咯烷酮和端羧基聚乙二醇上的氯化铜进行配位络合,使石墨烯均匀的吸附在生条上,聚乙烯吡咯烷酮和端羧基聚乙二醇在合成纤维原料上起到了对石墨烯的锚定作用;而由于生条在石墨烯溶液中浸泡时间较长,使粘胶纤维中浸入纤维素酶,纤维素酶催化分解部分粘胶纤维,使合成纤维原料之间结构蓬松度增加,使石墨烯片可进入合成纤维原料之间,然后经水洗、干燥、并条后,石墨烯在合成纤维原料上的结合强度得到进一步增强,使该石墨烯合成纤维面料的耐用性得到了增强。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明的原料中的石墨烯采用河南六工石墨有限公司LG-1410纳米石墨烯,和毛油 AL106采用杭州富阳富春江化学制品有限公司的产品。
实施例1
添加有石墨烯的服装面料生产工艺,包括以下步骤:将涤纶原料中加入和毛工艺油A,和毛工艺油A包括和毛油 AL106 1.2wt%、聚乙烯吡咯烷酮0.4wt%、端羧基聚乙二醇3.6wt%、锭子油16%、其余为水;将粘胶纤维原料中加入和毛工艺油B,和毛工艺油B为端羧基聚乙二醇4.3wt%、司班-803.0wt%、其余为硅胶;然后,分别进行和毛。和毛完成后,将和毛后的涤纶原料和粘胶纤维原料分别进行开松;然后,将开松后的涤纶原料和粘胶纤维原料按质量比90:10进行混合,形成混合原料。
将混合原料使用梳绒机进行梳绒,梳绒时锡林速度为300r/min,刺辊速度为700r/min,道夫速度为23r/min,生条定量为32g/5m;将得到的生条浸入含8wt%的氯化铜溶液中15分钟,然后浸入石墨烯溶液中2小时,石墨烯溶液含有13%的石墨烯、7%的纤维素酶、其余为水,其中,石墨烯溶液的pH=6.5,温度为40℃,然后取出80℃干燥8小时,得到浸染生条。
采用二道并合方式对浸染生条进行并条,每道6根条子喂入,出条速度80-85m/min,熟条条干CV值4.0-4.5%,并条后进行整经;最后,对熟条进行织造,水洗后得到面料。
实施例2
添加有石墨烯的服装面料生产工艺,包括以下步骤:将锦纶原料中加入和毛工艺油A,和毛工艺油A包括和毛油 AL106 1.2wt%、聚乙烯吡咯烷酮0.4wt%、端羧基聚乙二醇3.6wt%、锭子油16%、其余为水;将粘胶纤维原料中加入和毛工艺油B,和毛工艺油B为端羧基聚乙二醇4.3wt%、司班-803.0wt%、其余为硅胶;然后,分别进行和毛。和毛完成后,将和毛后的锦纶原料和粘胶纤维原料分别进行开松;然后,将开松后的锦纶原料和粘胶纤维原料按质量比85:15进行混合,形成混合原料。
将混合原料使用梳绒机进行梳绒,梳绒时锡林速度为300r/min,刺辊速度为700r/min,道夫速度为23r/min,生条定量为32g/5m;将得到的生条浸入含8wt%的氯化铜溶液中15分钟,然后浸入石墨烯溶液中3小时,石墨烯溶液含有13%的石墨烯、7%的纤维素酶、其余为水,其中,石墨烯溶液的pH=6.5,温度为40℃,然后取出80℃干燥8小时,得到浸染生条。
采用二道并合方式对浸染生条进行并条,每道6根条子喂入,出条速度80-85m/min,熟条条干CV值4.0-4.5%,并条后进行整经;最后,对熟条进行织造,水洗后得到面料。
对照例1
与实施例1的不同在于,和毛工艺油A中无聚乙烯吡咯烷酮。
对照例2
与实施例1的不同在于,将生条浸入含0wt%的氯化铜溶液中15分钟,然后浸入石墨烯溶液中2-3小时。
对照例3
与实施例1的不同在于,石墨烯溶液中无纤维素酶。
将实施例1-2和对照例1-3中的面料利用TC3000热线法导热系数仪测试导热系数,结果如下表:
导热系数的大小代表了面料上石墨烯的负载量,负载量越多,面料的导热系数越大。由上表可知,聚乙烯吡咯烷酮在合成纤维原料上的锚定作用,有效的提高了生条对石墨烯的吸附能力和面料上石墨烯的稳定性,而氯化铜与聚乙烯吡咯烷酮的配合作用进一步提高了生条上石墨烯的负载量,而纤维素酶与生条内粘胶纤维原料的结合,使生条上负载的石墨烯的牢固程度得到显著提高。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (1)
1.一种添加有石墨烯的服装面料生产工艺,其特征在于,包括以下步骤:
(1)和毛,将合成纤维原料和粘胶纤维原料分别进行和毛,其中合成纤维原料在和毛的过程中加入和毛工艺油A,粘胶纤维原料在和毛的过程中加入和毛工艺油B;
(2)开松,将和毛后的合成纤维原料和粘胶纤维原料分别进行开松;
(3)混合,将开松后的合成纤维原料和粘胶纤维原料按质量比90-80:10-20进行混合,形成混合原料;
(4)梳绒,将混合原料使用梳绒机进行梳绒;
(5)浸染,将生条浸入含8wt%的氯化铜溶液中15分钟,然后浸入石墨烯溶液中2-3小时,然后取出80℃干燥8小时,得到浸染生条;
(6)并条,采用二道并合方式对浸染生条进行并条,每道6根条子喂入,并条后进行整经;
(7)织造,将熟条进行织造,水洗后得到面料;
所述的和毛工艺油A包括和毛油 AL106 1.2wt%、聚乙烯吡咯烷酮0.4wt%、端羧基聚乙二醇3.6wt%、锭子油16%、其余为水;所述的和毛工艺油B为端羧基聚乙二醇4.3wt%、司班-803.0wt%、其余为硅胶;
所述的石墨烯溶液含有13%的石墨烯、7%的纤维素酶、其余为水,其中,石墨烯溶液的pH=6.5,温度为40℃;
所述的步骤(4)中梳绒时锡林速度为300r/min,刺辊速度为700r/min,道夫速度为23r/min,生条定量为32g/5m;
所述的步骤(6)中出条速度80-85m/min,熟条条干CV值4.0-4.5%;
所述的合成纤维原料为涤纶原料或锦纶原料;
所述的石墨烯采用河南六工石墨有限公司LG-1410纳米石墨烯。
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