CN111516569A - A car rear seat frame capable of collapsing and absorbing energy - Google Patents
A car rear seat frame capable of collapsing and absorbing energy Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/68—Seat frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/02—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable
- B60N2/22—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles the seat or part thereof being movable, e.g. adjustable the back-rest being adjustable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/24—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles for particular purposes or particular vehicles
- B60N2/30—Non-dismountable or dismountable seats storable in a non-use position, e.g. foldable spare seats
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/24—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles for particular purposes or particular vehicles
- B60N2/42—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles for particular purposes or particular vehicles the seat constructed to protect the occupant from the effect of abnormal g-forces, e.g. crash or safety seats
- B60N2/427—Seats or parts thereof displaced during a crash
- B60N2/42709—Seats or parts thereof displaced during a crash involving residual deformation or fracture of the structure
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Abstract
本发明公开了一种能溃缩吸能的汽车后排座椅骨架,通过将靠背骨架和坐垫骨架中的至少一者设置为设有溃缩吸能结构的溃缩吸能骨架,在收纳状态下能够通过发生形变的方式吸收碰撞能量,使转轴在汽车后碰撞中不会因承受过大的冲击力而变形断裂,解决了汽车后排座椅骨架的后碰撞安全隐患;且由于后碰撞能量能够被吸收,降低了对汽车后排座椅骨架的强度要求,因此,本发明还能兼具较低的重力和成本。并且,本发明采用横向件、两个纵向件、力传导凸块和结构弱化点组合成为溃缩吸能骨架的溃缩吸能结构,实现了汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量。
The invention discloses an automobile rear seat frame capable of collapsing and absorbing energy. By setting at least one of the backrest frame and the seat cushion frame as a collapsible energy-absorbing frame provided with a collapsible energy-absorbing structure, in a storage state It can absorb the collision energy through deformation, so that the rotating shaft will not be deformed and broken due to the excessive impact force in the rear collision of the car, which solves the rear collision safety hazard of the rear seat frame of the car; and due to the rear collision energy It can be absorbed, which reduces the strength requirement for the frame of the rear seat of the automobile. Therefore, the present invention can also have lower gravity and cost. In addition, the present invention adopts the combination of the transverse member, the two longitudinal members, the force transmission bump and the structural weakening point to form the crushing energy-absorbing structure of the crushing energy-absorbing frame, and realizes the deformation of the rear seat frame of the automobile in the stored state. way to absorb collision energy.
Description
技术领域technical field
本发明涉及汽车座椅,具体的说是一种能溃缩吸能的汽车后排座椅骨架。The invention relates to a car seat, in particular to a car rear seat frame capable of collapsing and absorbing energy.
背景技术Background technique
随着人们生活水平的提高,人们对汽车的安全提出了更高的要求。座椅作为汽车的重要安全件,其骨架的安全性至关重要。With the improvement of people's living standards, people put forward higher requirements for the safety of automobiles. As an important safety part of the car, the safety of its skeleton is very important.
常用的能够实现折叠收纳的汽车后排座椅骨架,包括均与转轴固定连接的靠背骨架和坐垫骨架,且所述靠背骨架设有调角器,所述转轴可转动安装在与汽车车身固定的支座上;所述汽车后排座椅骨架由使用状态转换为收纳状态的方式为:所述靠背骨架先通过所述调角器向前翻倒,以使得汽车后排座椅的靠背和坐垫处于上下层叠的状态,所述靠背骨架和坐垫骨架再一起通过所述转轴向后翻倒。The commonly used car rear seat frame that can be folded and stored includes a backrest frame and a cushion frame that are both fixedly connected to the rotating shaft, and the backrest frame is provided with an angle adjuster, and the rotating shaft can be rotatably installed on the vehicle body fixed. on the support; the way that the car rear seat frame is converted from the use state to the storage state is: the backrest frame first flips forward through the angle adjuster, so that the backrest and seat cushion of the car rear seat are turned forward. In a state of stacking up and down, the backrest frame and the seat cushion frame are turned over backward together through the rotating shaft.
上述现有的汽车后排座椅骨架,存在以下后碰撞安全隐患:The above-mentioned existing vehicle rear seat frame has the following rear-collision safety hazards:
参见图3,在汽车后排座椅骨架处于收纳状态下,如果汽车发生后碰撞,座椅整体受到碰撞产生的向前挤压力,使得座椅整体趋于向前移动,在碰撞较为剧烈的情况下,转轴将因变形过大而发生断裂,导致靠背骨架和坐垫骨架与支座分离,座椅整体往前迅速移动,对前一排乘客或前方的汽车部件如电池造成致命的伤害。Referring to Figure 3, when the rear seat frame of the car is in the retracted state, if the car is in a rear collision, the entire seat will be subjected to the forward squeezing force generated by the collision, making the entire seat tend to move forward. In this case, the rotating shaft will be broken due to excessive deformation, resulting in the separation of the backrest frame and the seat cushion frame from the support, and the entire seat moves forward rapidly, causing fatal injuries to the front row passengers or the front car parts such as the battery.
现有技术中,通过提高汽车后排座椅骨架的强度来克服以上后碰撞安全隐患,但高强度座椅的材料用量往往较多,造成汽车座椅的重量和成本大幅升高。In the prior art, the above-mentioned rear-collision safety hazards are overcome by increasing the strength of the car rear seat frame, but the high-strength seats often use a lot of materials, resulting in a substantial increase in the weight and cost of the car seat.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是:提供一种能溃缩吸能的汽车后排座椅骨架,以解决现有汽车后排座椅骨架存在不能兼顾解决后碰撞安全隐患与座椅骨架重量成本升高的问题。The technical problem to be solved by the present invention is to provide a car rear seat frame that can collapse and absorb energy, so as to solve the problem that the existing car rear seat frame cannot take into account both the hidden danger of rear collision and the increase in the weight and cost of the seat frame. high question.
解决上述技术问题,本发明所采用的技术方案如下:To solve the above-mentioned technical problems, the technical scheme adopted in the present invention is as follows:
一种能溃缩吸能的汽车后排座椅骨架,包括均与转轴固定连接的靠背骨架和坐垫骨架,且所述靠背骨架设有调角器,所述转轴可转动安装在与汽车车身固定的支座上;所述汽车后排座椅骨架由使用状态转换为收纳状态的方式为:所述靠背骨架通过所述调角器向前翻倒,所述靠背骨架和坐垫骨架一起通过所述转轴向后翻倒;An automobile rear seat frame capable of collapsing and absorbing energy includes a backrest frame and a seat cushion frame fixedly connected with a rotating shaft, wherein the backrest frame is provided with an angle adjuster, and the rotating shaft can be rotatably installed on a fixed position with the vehicle body. on the support of the automobile rear seat; the way that the rear seat frame of the automobile is converted from the use state to the storage state is: the backrest frame is turned forward by the angle adjuster, and the backrest frame and the seat cushion frame together pass through the The rotating shaft overturns backwards;
其特征在于:It is characterized by:
所述靠背骨架和坐垫骨架中的至少一者为设有溃缩吸能结构的溃缩吸能骨架,使得:在所述汽车后排座椅骨架处于所述收纳状态下且汽车发生后碰撞时,所述溃缩吸能结构在碰撞能量作用下令所述溃缩吸能骨架发生形变,以吸收碰撞能量。At least one of the backrest frame and the seat cushion frame is a crushing energy-absorbing frame provided with a crushing energy-absorbing structure, so that: when the rear seat frame of the automobile is in the storage state and the vehicle is in a rear collision , the collapsed energy-absorbing structure deforms the collapsed energy-absorbing framework under the action of collision energy, so as to absorb the collision energy.
从而,本发明的汽车后排座椅骨架在收纳状态下能够通过发生形变的方式吸收碰撞能量,使转轴在汽车后碰撞中不会因承受过大的冲击力而变形断裂,解决了汽车后排座椅骨架的后碰撞安全隐患;且由于后碰撞能量能够被吸收,降低了对汽车后排座椅骨架的强度要求,因此,本发明还能兼具较低的重力和成本。Therefore, the vehicle rear seat frame of the present invention can absorb the collision energy by deforming in the stored state, so that the rotating shaft will not be deformed and broken due to the excessive impact force in the rear collision of the vehicle, and solve the problem of solving the problem of the rear row of the vehicle. The rear collision safety hazard of the seat frame; and since the rear collision energy can be absorbed, the strength requirement for the rear seat frame of the automobile is reduced, so the present invention can also have lower gravity and cost.
优选的:所述溃缩吸能骨架的溃缩吸能结构为:Preferably: the collapsed energy-absorbing structure of the collapsed energy-absorbing framework is:
所述溃缩吸能骨架具有横向件和两个纵向件,所述两个纵向件的首端分别连接所述横向件的两端部,尾端能够向所述转轴传递作用力;The crushing energy-absorbing frame has a transverse piece and two longitudinal pieces, the head ends of the two longitudinal pieces are respectively connected to the two ends of the transverse piece, and the tail ends can transmit the force to the rotating shaft;
并且,以所述汽车后排座椅骨架处于所述收纳状态而言:所述横向件在其非端部位置固定有向后凸出的力传导凸块,且该力传导凸块至少部分位于所述溃缩吸能骨架的最后方位置;所述两个纵向件中的至少一者形成有结构弱化点。In addition, as far as the rear seat frame of the automobile is in the storage state, the transverse member is fixed with a rearwardly protruding force-conducting bump at its non-end position, and the force-conducting bump is at least partially located in the rearmost position of the collapsed energy absorbing framework; at least one of the two longitudinal members is formed with a structural weakening point.
从而,上述优选的溃缩吸能结构的工作原理如下:Therefore, the working principle of the above-mentioned preferred collapsible energy-absorbing structure is as follows:
在所述汽车后排座椅骨架处于所述收纳状态下且汽车发生后碰撞时,后碰撞能量对汽车后排座椅的作用可用一个位于座椅后方的刚性治具块向前移动并挤压座椅来模拟:When the vehicle rear seat frame is in the storage state and the vehicle is in a rear collision, the effect of the rear collision energy on the rear seat of the vehicle can be moved forward and squeezed by a rigid fixture block located behind the seat Seat to simulate:
由于力传导凸块至少部分位于所述溃缩吸能骨架的最后方位置,且位于横向件的非端部位置,使得向前挤压的刚性治具块首先作用于力传导凸块上,刚性治具块的挤压力通过力传导凸块将横向件挤压至向前弯曲变形,图中的点划线E1’即表示向前弯曲变形后的横向件;由此,向前弯曲变形后的横向件对两个纵向件的首端施加斜向拉力,该斜向拉力必然包含左右方向的力分量,使得相应的纵向件在该斜向拉力的作用下于所述结构弱化点处发生左右方向的折弯变形,以吸收后碰撞能量;而当刚性治具块继续向前移动至接触两个纵向件的首端时,刚性治具块对两个纵向件的首端施加向前的推力,使得相应的纵向件在该推力的作用下继续发生折弯变形,以继续吸收后碰撞能量,直至刚性治具块停止移动,也即作用于汽车后排座椅上的后碰撞能量被完全吸收。Since the force-conducting bump is at least partially located at the rearmost position of the collapsed energy-absorbing frame, and is located at the non-end position of the transverse member, the rigid fixture block extruded forward first acts on the force-conducting bump, and the rigidity The extrusion force of the jig block extrudes the transverse member to the forward bending deformation through the force transmission bump, and the dotted line E1' in the figure represents the transverse member after bending and deforming forward; The transverse member exerts a diagonal pulling force on the head ends of the two longitudinal members, and the diagonal pulling force must contain a force component in the left and right directions, so that the corresponding longitudinal members are left and right at the structural weakening point under the action of the diagonal pulling force. Bending deformation in the direction to absorb the rear collision energy; and when the rigid jig block continues to move forward to contact the head ends of the two longitudinal members, the rigid jig block exerts a forward thrust on the head ends of the two longitudinal members , so that the corresponding longitudinal parts continue to undergo bending deformation under the action of the thrust, so as to continue to absorb the rear collision energy, until the rigid fixture block stops moving, that is, the rear collision energy acting on the rear seats of the car is completely absorbed. .
因此,实现了汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量。Therefore, it is realized that the rear seat frame of the automobile absorbs the collision energy through deformation in the storage state.
作为本发明的优选实施方式:以所述汽车后排座椅骨架处于所述收纳状态而言,所述溃缩吸能骨架的纵向件采用以下两种方式中的其中一种形成所述结构弱化点:As a preferred embodiment of the present invention: as far as the rear seat frame of the automobile is in the storage state, the longitudinal member of the collapse energy-absorbing frame adopts one of the following two ways to form the structural weakening point:
方式一、所述横向件为沿左右方向延伸的管件,所述纵向件为两侧边缘是翻边的板件,且该纵向件由依次相连的外弯前部、外弯中部和外弯后部构成,所述外弯前部与所述横向件焊接固定,所述外弯后部能够向所述转轴传递作用力,所述外弯前部和外弯后部均沿前后方向延伸,所述外弯中部倾斜布置,且所述两个纵向件的外弯前部之间的距离大于两个纵向件的外弯后部之间的距离;使得:所述外弯中部与外弯后部的连接处形成外弯结构弱化点;Mode 1, the transverse member is a pipe member extending in the left-right direction, the longitudinal member is a plate member with flanged edges on both sides, and the longitudinal member is composed of an outwardly bent front portion, an outwardly bent middle portion, and an outwardly bent back portion that are connected in sequence. The outer curved front part is welded and fixed to the transverse member, the outward curved rear part can transmit force to the rotating shaft, and the outward curved front part and the outward curved rear part both extend in the front-rear direction, so The outwardly bent middle portion is arranged obliquely, and the distance between the outwardly bent front portions of the two longitudinal members is greater than the distance between the outwardly bent rear portions of the two longitudinal members; so that: the outwardly bent middle portion and the outwardly bent rear portion The connection of the external bending structure forms a weakening point;
并且,所述纵向件在其两侧翻边上焊接有前加强板和后加强板,所述前加强板和后加强板分别与所述纵向件围成管腔,且所述前加强板与后加强板之间留有位于所述外弯前部处的间隙,使得:该间隙处形成间隙结构弱化点;In addition, a front reinforcing plate and a rear reinforcing plate are welded on the flanges on both sides of the longitudinal member, the front reinforcing plate and the rear reinforcing plate respectively form a cavity with the longitudinal member, and the front reinforcing plate and the There is a gap at the front part of the outward bending left between the rear reinforcing plates, so that: the gap forms a weakening point of the gap structure;
方式二、所述横向件为沿左右方向延伸的管件,所述纵向件为两侧边缘是翻边的板件,且该纵向件由依次相连的内弯前部、内弯中部和内弯后部构成,所述内弯前部与所述横向件焊接固定,所述内弯后部能够向所述转轴传递作用力,所述内弯前部和内弯后部均沿前后方向延伸,所述内弯中部倾斜布置,且所述两个纵向件的内弯前部之间的距离小于两个纵向件的内弯后部之间的距离;使得:所述内弯中部与内弯后部的连接处形成内弯结构弱化点。Mode 2: The transverse member is a pipe member extending in the left-right direction, the longitudinal member is a plate member with flanged edges on both sides, and the longitudinal member is composed of an inwardly curved front portion, an inwardly curved middle portion, and an inwardly curved back portion that are connected in sequence. The inwardly curved front portion is welded and fixed to the transverse member, the inwardly curved rear portion can transmit a force to the rotating shaft, and both the inwardly curved front portion and the inwardly curved rear portion extend in the front-rear direction, so The inwardly bent middle portion is arranged obliquely, and the distance between the inwardly bent front portions of the two longitudinal members is smaller than the distance between the inwardly bent rear portions of the two longitudinal members; so that: the inwardly bent middle portion and the inwardly bent rear portion The junction of the inwardly curved structure forms a weakening point.
上述方式一的工作原理如下:The working principle of the above method 1 is as follows:
参见图5和图6,在所述汽车后排座椅骨架处于所述收纳状态下且汽车发生后碰撞时,后碰撞能量对汽车后排座椅的作用可用一个位于座椅后方的刚性治具块向前移动并挤压座椅来模拟:Referring to FIGS. 5 and 6 , when the rear seat frame of the automobile is in the stowed state and the automobile has a rear collision, the effect of the rear collision energy on the rear seat of the automobile can be a rigid fixture located behind the seat. Move the block forward and squeeze the seat to simulate:
由于力传导凸块至少部分位于所述溃缩吸能骨架的最后方位置,且位于横向件的非端部位置,使得向前挤压的刚性治具块首先作用于力传导凸块上,刚性治具块的挤压力通过力传导凸块将横向件挤压至向前弯曲变形,图中的点划线E1’即表示向前弯曲变形后的横向件;由此,向前弯曲变形后的横向件对两个纵向件的外弯前部施加斜向拉力,该斜向拉力必然包含左右方向的力分量,使得:纵向件在该斜向拉力的作用下于间隙结构弱化点和外弯结构弱化点处均发生折弯变形,以吸收后碰撞能量;其中,前述折弯变形的具体方式为:纵向件在所述间隙结构弱化点处向外凸出,纵向件和后加强板位于间隙结构弱化点与外弯结构弱化点之间的部位绕外弯结构弱化点向外旋转弯折;而当刚性治具块继续向前移动至接触两个纵向件的首端时,刚性治具块对两个纵向件的首端施加向前的推力,使得相应的纵向件在该推力的作用下于间隙结构弱化点和外弯结构弱化点处继续发生前述折弯变形,以继续吸收后碰撞能量,直至刚性治具块停止移动,也即作用于汽车后排座椅上的后碰撞能量被完全吸收。Since the force-conducting bump is at least partially located at the rearmost position of the collapsed energy-absorbing frame, and is located at the non-end position of the transverse member, the rigid fixture block extruded forward first acts on the force-conducting bump, and the rigidity The extrusion force of the jig block extrudes the transverse member to the forward bending deformation through the force transmission bump, and the dotted line E1' in the figure represents the transverse member after bending and deforming forward; The transverse member exerts a diagonal pulling force on the outwardly curved front parts of the two longitudinal members, and the diagonal pulling force must contain a force component in the left and right directions, so that: Bending deformation occurs at the structural weakening point to absorb the rear collision energy; wherein, the specific method of the aforementioned bending deformation is: the longitudinal member protrudes outward at the structural weakening point of the gap, and the longitudinal member and the rear reinforcing plate are located in the gap. The part between the structural weakening point and the external bending structural weakening point rotates and bends outward around the external bending structural weakening point; and when the rigid fixture block continues to move forward to contact the head ends of the two longitudinal members, the rigid fixture block A forward thrust is applied to the head ends of the two longitudinal members, so that the corresponding longitudinal members continue to undergo the aforementioned bending deformation at the weakening point of the gap structure and the weakening point of the outward bending structure under the action of the thrust, so as to continue to absorb the rear collision energy. , until the rigid fixture block stops moving, that is, the rear collision energy acting on the rear seat of the car is completely absorbed.
因此,实现了汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,具有吸能效率高的优点,并且,两处结构弱化点配合能够吸收更多碰撞能量,提高溃缩吸能的上限。Therefore, it is realized that the rear seat frame of the automobile absorbs the collision energy by deforming in the stored state, which has the advantage of high energy absorption efficiency. Moreover, the cooperation of the two structural weakening points can absorb more collision energy and improve the collapse absorption rate. upper limit of energy.
上述方式二的工作原理如下:The working principle of the second method is as follows:
参见图5和图6,在所述汽车后排座椅骨架处于所述收纳状态下且汽车发生后碰撞时,后碰撞能量对汽车后排座椅的作用可用一个位于座椅后方的刚性治具块向前移动并挤压座椅来模拟:Referring to FIGS. 5 and 6 , when the rear seat frame of the automobile is in the stowed state and the automobile has a rear collision, the effect of the rear collision energy on the rear seat of the automobile can be a rigid fixture located behind the seat. Move the block forward and squeeze the seat to simulate:
由于力传导凸块至少部分位于所述溃缩吸能骨架的最后方位置,且位于横向件的非端部位置,使得向前挤压的刚性治具块首先作用于力传导凸块上,刚性治具块的挤压力通过力传导凸块将横向件挤压至向前弯曲变形,图中的虚线E1”即表示向前弯曲变形后的横向件;由此,向前弯曲变形后的横向件对两个纵向件的内弯前部施加斜向拉力,该斜向拉力必然包含左右方向的力分量,使得:纵向件在该斜向拉力的作用下于内弯结构弱化点处均发生折弯变形,以吸收后碰撞能量;其中,前述折弯变形的具体方式为:纵向件的内弯前部和内弯中部绕内弯结构弱化点向内旋转弯折;而当刚性治具块继续向前移动至接触两个纵向件的首端时,刚性治具块对两个纵向件的首端施加向前的推力,使得相应的纵向件在该推力的作用下于内弯结构弱化点处继续发生前述折弯变形,以继续吸收后碰撞能量,直至刚性治具块停止移动,也即作用于汽车后排座椅上的后碰撞能量被完全吸收。Since the force-conducting bump is at least partially located at the rearmost position of the collapsed energy-absorbing frame, and is located at the non-end position of the transverse member, the rigid fixture block extruded forward first acts on the force-conducting bump, and the rigidity The extrusion force of the fixture block extrudes the transverse member to the forward bending deformation through the force transmission bump, and the dotted line E1" in the figure represents the transverse member after forward bending and deformation; thus, the transverse member after forward bending deformation The member exerts an oblique pulling force on the inwardly bent front parts of the two longitudinal members, and the diagonal pulling force must contain a force component in the left and right directions, so that: under the action of the diagonal pulling force, the longitudinal members are all bent at the weakening point of the inwardly bent structure. Bending deformation to absorb the rear collision energy; wherein, the specific way of the aforementioned bending deformation is: the inward bending front part and the inward bending middle part of the longitudinal member are rotated and bent inward around the weakening point of the inward bending structure; and when the rigid fixture block continues When moving forward to contact the head ends of the two longitudinal members, the rigid fixture block exerts a forward thrust on the head ends of the two longitudinal members, so that the corresponding longitudinal members are at the weakening point of the inward bending structure under the action of the thrust The aforementioned bending deformation continues to absorb the rear collision energy until the rigid fixture block stops moving, that is, the rear collision energy acting on the rear seat of the vehicle is completely absorbed.
因此,实现了汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,具有吸能效率高的优点。Therefore, it is realized that the rear seat frame of the automobile absorbs the collision energy through deformation in the storage state, and has the advantage of high energy absorption efficiency.
优选的:对于所述方式一,所述外弯中部与外弯后部之间的夹角在135°至170°之间;对于所述方式二,所述内弯中部与内弯后部之间的夹角在135°至170°之间。从而,能够提高挤压力传递的效率,以提高对碰撞能量的吸能效率。Preferably: for the first method, the angle between the middle part of the outward bending and the rear part of the outward bending is between 135° and 170°; for the second method, the angle between the middle part of the inner bending and the rear part of the inner bending is between 135° and 170°; The angle between them is between 135° and 170°. Therefore, the efficiency of the pressing force transmission can be improved, so as to improve the energy absorption efficiency of the collision energy.
优选的:对于所述方式一,所述间隙结构弱化点所在部位为所述纵向件的横截面最小的部位。从而,通过变截面的方式诱导所述纵向件在间隙结构弱化点处发生折弯,提高吸能的可靠性。Preferably: for the first method, the position where the weakened point of the gap structure is located is the position where the cross section of the longitudinal member is the smallest. Therefore, the longitudinal member is induced to bend at the weakening point of the gap structure by means of changing the cross section, so as to improve the reliability of energy absorption.
优选的:对于所述方式一,所述纵向件和后加强板在所述外弯结构弱化点处设有弱化孔。从而,通过所述弱化孔诱导所述纵向件在外弯结构弱化点处发生折弯,提高吸能的可靠性。Preferably: for the first method, the longitudinal member and the rear reinforcing plate are provided with weakened holes at the weakened points of the outwardly curved structure. Therefore, the longitudinal member is induced to bend at the weakened point of the outwardly curved structure through the weakened hole, thereby improving the reliability of energy absorption.
优选的:所述纵向件在其首端处的翻边与所述横向件焊接。Preferably: the flange of the longitudinal piece at its head end is welded to the transverse piece.
优选的:对于所述方式一,所述前加强板与后加强板之间的间隙可以位于外弯前部与外弯中部的连接处,但优选位于所述外弯前部的中部位置,以确保间隙结构弱化点在汽车座椅正常使用时不易于变形。Preferably: for the first method, the gap between the front reinforcing plate and the rear reinforcing plate may be located at the junction of the outer curved front part and the outer curved middle part, but it is preferably located in the middle of the outer curved front part, so as to Make sure that the weak points of the gap structure are not easily deformed during normal use of the car seat.
作为本发明的优选实施方式:所述汽车后排座椅骨架采用以下结构形式:As a preferred embodiment of the present invention: the vehicle rear seat frame adopts the following structural forms:
所述靠背骨架设有靠背上管、两块靠背侧板、两个所述调角器、两块靠背连接板和靠背下管;所述坐垫骨架设有坐垫前管、两块坐垫侧板和坐垫后管;所述坐垫后管作为所述转轴可转动安装所述支座上,所述坐垫前管的两端分别与所述两块坐垫侧板的一端焊接固定,所述两块坐垫侧板的另一端分别与所述坐垫后管焊接固定;所述两块靠背连接板分别与所述两块坐垫侧板螺栓连接,所述两块靠背侧板的一端分别通过两个所述调角器安装在所述两块靠背连接板上,所述两块靠背侧板的另一端与所述靠背上管的两端焊接固定,所述靠背下管的两端分别焊接在所述两块靠背侧板的内弯后部;The backrest frame is provided with a backrest upper tube, two backrest side panels, two of the angle adjusters, two backrest connecting plates and a backrest lower tube; the seat cushion frame is provided with a seat cushion front tube, two seat cushion side panels and The seat cushion rear tube; the seat cushion rear tube is rotatably installed on the support as the rotating shaft, and the two ends of the seat cushion front tube are respectively welded and fixed with one end of the two seat cushion side plates. The other end of the plate is welded and fixed with the seat cushion rear pipe respectively; the two backrest connecting plates are respectively connected with the two seat cushion side plates by bolts, and one end of the two backrest side plates is respectively adjusted through the two The device is installed on the two backrest connecting plates, the other ends of the two backrest side plates are welded and fixed to the two ends of the backrest upper tube, and the two ends of the backrest lower tube are welded to the two backrests respectively. the inwardly curved rear part of the side panel;
并且,所述靠背骨架和坐垫骨架均作为所述溃缩吸能骨架,其中,所述靠背骨架的靠背上管和所述坐垫骨架的坐垫前管均作为所述横向件,所述靠背骨架的两块靠背侧板和所述坐垫骨架的两块坐垫侧板均作为所述纵向件;所述靠背骨架的靠背侧板采用所述方式二形成所述内弯结构弱化点;所述坐垫骨架的坐垫侧板采用所述方式一形成所述间隙结构弱化点和外弯结构弱化点。In addition, the backrest frame and the seat cushion frame are both used as the crushing energy-absorbing frame, wherein the backrest upper tube of the backrest frame and the seat cushion front tube of the seat cushion frame are both used as the transverse member, and the backrest frame The two backrest side panels and the two seat cushion side panels of the seat cushion frame are both used as the longitudinal members; the backrest side panels of the backrest frame use the second method to form the weakening point of the inwardly curved structure; The side plate of the seat cushion adopts the above method to form the weakened point of the gap structure and the weakened point of the outward curved structure.
从而,本发明既能够实现汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,又能够针对汽车座椅靠背和坐垫在正常使用时的实际工况,通过前加强板和后加强板提高坐垫骨架在前后部的强度,在满足汽车座椅正常使用时的强度要求的同时,最大限度控制汽车座椅的重量和成本,因此,本发明具有吸能效果好、可靠性高的优点,并且,相较于未解决后碰撞安全隐患的汽车后排座椅,其重量和成本升幅小,相较于通过提升强度解决后碰撞安全隐患的汽车后排座椅,其重量和成本大幅降低。Therefore, the present invention can not only realize that the rear seat frame of the automobile absorbs the collision energy by deforming in the storage state, but also can realize the actual working conditions of the backrest and the seat cushion of the automobile seat during normal use. The reinforcing plate improves the strength of the seat cushion frame at the front and rear, and while meeting the strength requirements of the car seat in normal use, the weight and cost of the car seat are controlled to the maximum extent. Therefore, the invention has the advantages of good energy absorption effect and high reliability. In addition, compared with the rear seat of the car that does not solve the hidden danger of rear collision, its weight and cost increase is small. reduce.
优选的:所述靠背骨架设有两个所述力传导凸块,且该两个力传导凸块以所述靠背骨架的中线为对称线对称布置;所述坐垫骨架设有一个所述力传导凸块,该力传导凸块居中布置在所述坐垫前管上。Preferably: the backrest frame is provided with two force conduction bumps, and the two force conduction bumps are symmetrically arranged with the center line of the backrest frame as the symmetry line; the seat cushion frame is provided with one force conduction bump and a bump, the force conducting bump is centrally arranged on the front tube of the seat cushion.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
第一,本发明通过将靠背骨架和坐垫骨架中的至少一者设置为设有溃缩吸能结构的溃缩吸能骨架,在收纳状态下能够通过发生形变的方式吸收碰撞能量,使转轴在汽车后碰撞中不会因承受过大的冲击力而变形断裂,解决了汽车后排座椅骨架的后碰撞安全隐患;且由于后碰撞能量能够被吸收,降低了对汽车后排座椅骨架的强度要求,因此,本发明还能兼具较低的重力和成本。First, in the present invention, by setting at least one of the backrest frame and the seat cushion frame as a collapsible energy-absorbing frame with a collapsible energy-absorbing structure, in the stored state, the collision energy can be absorbed by deformation, so that the rotating shaft is In the rear collision of the car, it will not be deformed and broken due to the excessive impact force, which solves the hidden danger of rear collision safety of the rear seat frame of the car; and because the rear collision energy can be absorbed, the damage to the rear seat frame of the car is reduced. strength requirements, therefore, the present invention can also combine lower gravity and cost.
第二,本发明采用横向件、两个纵向件、力传导凸块和结构弱化点组合成为溃缩吸能骨架的溃缩吸能结构,实现了汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量。Second, the present invention adopts the combination of a transverse member, two longitudinal members, a force transmission bump and a structural weakening point to form a crushing energy-absorbing structure of the crushing energy-absorbing frame, which realizes the passage of the rear seat frame of the automobile in the stored state. Deformation absorbs collision energy.
第三,本发明采用方式一在溃缩吸能骨架的纵向件上形成间隙结构弱化点和外弯结构弱化点,能够实现汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,具有吸能效率高的优点,并且,两处结构弱化点配合能够吸收更多碰撞能量,提高溃缩吸能的上限。Third, the present invention adopts the first method to form the weakened point of the gap structure and the weakened point of the outward bending structure on the longitudinal member of the crushing energy-absorbing frame, so that the rear seat frame of the automobile can absorb the collision energy by deforming in the storage state. , has the advantage of high energy absorption efficiency, and the combination of two structural weakening points can absorb more collision energy and increase the upper limit of collapse energy absorption.
第四,本发明采用方式二在溃缩吸能骨架的纵向件上形成内弯结构弱化点,能够实现汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,具有吸能效率高的优点。Fourth, the present invention adopts the second method to form the weakening point of the inward bending structure on the longitudinal member of the collapsed energy-absorbing frame, so that the rear seat frame of the automobile can absorb the collision energy through deformation in the stored state, and has energy-absorbing efficiency high advantage.
第五,本发明针对附图所示具体结构形式的汽车后排座椅骨架,将靠背骨架和坐垫骨架均作为所述溃缩吸能骨架,并在靠背侧板上采用方式二形成内弯结构弱化点,在坐垫侧板上采用方式一形成间隙结构弱化点和外弯结构弱化点,既能够实现汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,又能够针对汽车座椅靠背和坐垫在正常使用时的实际工况,通过前加强板和后加强板提高坐垫骨架在前后部的强度,在满足汽车座椅正常使用时的强度要求的同时,最大限度控制汽车座椅的重量和成本,因此,本发明具有吸能效果好、可靠性高的优点,并且,相较于未解决后碰撞安全隐患的汽车后排座椅,其重量和成本升幅小,相较于通过提升强度解决后碰撞安全隐患的汽车后排座椅,其重量和成本大幅降低。Fifth, the present invention is directed to the rear seat frame of the automobile with the specific structural form shown in the accompanying drawings. Weak point, the first method is used to form the weakening point of the gap structure and the weakening point of the outward bending structure on the side plate of the seat cushion, which can not only realize the deformation of the rear seat frame of the car in the stowed state to absorb the collision energy, but also can target the car seat. The actual working conditions of the seat back and seat cushion in normal use, the strength of the seat cushion frame at the front and rear is improved through the front and rear reinforcement plates, while meeting the strength requirements of the car seat in normal use, the maximum control of the car seat Therefore, the present invention has the advantages of good energy absorption effect and high reliability, and, compared with the rear seat of the car that does not solve the safety hazard of rear collision, the increase in weight and cost is small. The weight and cost of the rear seat of the car, which can improve the strength and solve the hidden danger of rear collision, are greatly reduced.
附图说明Description of drawings
下面结合附图和具体实施例对本发明作进一步的详细说明:The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments:
图1为本发明的汽车后排座椅骨架在使用状态下的结构示意图;FIG. 1 is a schematic structural diagram of the vehicle rear seat frame of the present invention in a use state;
图2为本发明的汽车后排座椅骨架的结构爆炸示意图;2 is a schematic exploded view of the structure of the vehicle rear seat frame of the present invention;
图3为本发明的汽车后排座椅骨架在收纳状态下的侧视图;FIG. 3 is a side view of the vehicle rear seat frame of the present invention in a storage state;
图4为本发明的汽车后排座椅骨架在收纳状态下的俯视图;FIG. 4 is a top view of the vehicle rear seat frame of the present invention in a storage state;
图5为本发明的汽车后排座椅骨架在汽车发生后碰撞时的受力示意图;FIG. 5 is a schematic diagram of the force of the vehicle rear seat frame of the present invention when the vehicle is in a rear collision;
图6为本发明中溃缩吸能骨架在汽车发生后碰撞时的受力简图。FIG. 6 is a schematic diagram of the force of the crumpling energy-absorbing skeleton in the present invention when the vehicle collides.
具体实施方式Detailed ways
下面结合实施例及其附图对本发明进行详细说明,以帮助本领域的技术人员更好的理解本发明的发明构思,但本发明权利要求的保护范围不限于下述实施例,对本领域的技术人员来说,在不脱离本发明之发明构思的前提下,没有做出创造性劳动所获得的所有其他实施例,都属于本发明的保护范围。The present invention will be described in detail below in conjunction with the embodiments and the accompanying drawings, to help those skilled in the art to better understand the inventive concept of the present invention, but the protection scope of the claims of the present invention is not limited to the following embodiments, and it is not limited to the following embodiments. As far as personnel are concerned, without departing from the inventive concept of the present invention, all other embodiments obtained without creative work fall within the protection scope of the present invention.
实施例一Example 1
如图1至图6所示,本发明公开的是一种能溃缩吸能的汽车后排座椅骨架,包括均与转轴C固定连接的靠背骨架A和坐垫骨架B,且所述靠背骨架A设有调角器A3,所述转轴C可转动安装在与汽车车身固定的支座D上;所述汽车后排座椅骨架由使用状态转换为收纳状态的方式为:所述靠背骨架A先通过所述调角器A3向前翻倒,以使得汽车后排座椅的靠背和坐垫处于上下层叠的状态,所述靠背骨架A和坐垫骨架B再一起通过所述转轴C向后翻倒;As shown in FIGS. 1 to 6 , the present invention discloses a rear seat frame of an automobile capable of collapsing and absorbing energy, including a backrest frame A and a seat cushion frame B that are both fixedly connected to a rotating shaft C, and the backrest frame A is provided with a recliner A3, and the rotating shaft C can be rotatably mounted on the support D fixed to the vehicle body; the way that the rear seat frame of the vehicle is converted from the use state to the storage state is: the backrest frame A First flip forward through the angle adjuster A3, so that the backrest and seat cushion of the rear seat of the car are in a state of stacking up and down, and then the backrest frame A and the seat cushion frame B are flipped backward together through the rotating shaft C ;
其中,所述转轴C可以是构成坐垫骨架B之框架的坐垫后管,该坐垫后管的两端分别左右伸出并与所述支座D可转动连接;所述转轴C也可以是分别焊接在坐垫骨架B的左右两侧的两根转轴构件。所述转轴C优选通过衬套可转动安装在所述支座D上。Wherein, the rotating shaft C can be a seat cushion back tube that constitutes the frame of the seat cushion frame B, and the two ends of the seat cushion back tube are respectively protruding left and right and are rotatably connected to the support D; the rotating shaft C can also be welded separately. Two rotating shaft members on the left and right sides of the seat cushion frame B. The rotating shaft C is preferably rotatably mounted on the support D through a bushing.
所述靠背骨架A和坐垫骨架B中的至少一者为设有溃缩吸能结构的溃缩吸能骨架E,使得:在所述汽车后排座椅骨架处于所述收纳状态下且汽车发生后碰撞时,所述溃缩吸能结构在碰撞能量作用下令所述溃缩吸能骨架E发生形变,以吸收碰撞能量。At least one of the back frame A and the seat cushion frame B is a crushing energy-absorbing frame E provided with a crushing energy-absorbing structure, so that: when the vehicle rear seat frame is in the stored state and the vehicle During a post-collision, the collapsible energy absorbing structure deforms the collapsible energy absorbing skeleton E under the action of the collision energy, so as to absorb the collision energy.
从而,本发明的汽车后排座椅骨架在收纳状态下能够通过发生形变的方式吸收碰撞能量,使转轴C在汽车后碰撞中不会因承受过大的冲击力而变形断裂,解决了汽车后排座椅骨架的后碰撞安全隐患;且由于后碰撞能量能够被吸收,降低了对汽车后排座椅骨架的强度要求,因此,本发明还能兼具较低的重力和成本。Therefore, the vehicle rear seat frame of the present invention can absorb the collision energy by deforming in the stored state, so that the rotating shaft C will not be deformed and broken due to the excessive impact force in the rear collision of the vehicle, thus solving the problem of solving the problem of the vehicle rear seat frame. The rear collision safety hazard of the row seat frame; and because the rear collision energy can be absorbed, the strength requirement for the rear seat frame of the automobile is reduced, so the present invention can also have lower gravity and cost.
以上为本实施例一的基本实施方式,可以在该基本实施方式的基础上做进一步的优化、改进和限定:The above is the basic implementation of the first embodiment, which can be further optimized, improved and limited on the basis of this basic implementation:
优选的:所述溃缩吸能骨架E的溃缩吸能结构为:Preferably: the collapsed energy-absorbing structure of the collapsed energy-absorbing framework E is:
所述溃缩吸能骨架E具有横向件E1和两个纵向件E2,所述两个纵向件E2的首端分别连接所述横向件E1的两端部,尾端能够向所述转轴C传递作用力;The collapsible energy-absorbing frame E has a transverse member E1 and two longitudinal members E2, the head ends of the two longitudinal members E2 are respectively connected to the two ends of the transverse member E1, and the rear ends can transmit the transmission to the rotating shaft C. force;
并且,以所述汽车后排座椅骨架处于所述收纳状态而言:所述横向件E1在其非端部位置固定有向后凸出的力传导凸块E3,且该力传导凸块E3至少部分位于所述溃缩吸能骨架E的最后方位置;所述两个纵向件E2中的至少一者形成有结构弱化点。In addition, as far as the rear seat frame of the automobile is in the storage state, the transverse member E1 is fixed with a rearwardly protruding force conduction bump E3 at its non-end position, and the force conduction bump E3 At least partially at the rearmost position of the collapsed energy-absorbing framework E; at least one of the two longitudinal members E2 is formed with a structural weakening point.
其中,上述溃缩吸能结构不限于应用在某一具体结构形式的靠背骨架A或坐垫骨架B上,只要相应结构形式的靠背骨架A或坐垫骨架B具有符合上述描述的横向件E1和两个纵向件E2即可。Wherein, the above-mentioned crushing energy-absorbing structure is not limited to be applied to the backrest frame A or seat cushion frame B of a specific structural form, as long as the backrest frame A or seat cushion frame B of the corresponding structural form has the cross member E1 and the two Longitudinal piece E2 is sufficient.
从而,上述优选的溃缩吸能结构的工作原理如下:Therefore, the working principle of the above-mentioned preferred collapsible energy-absorbing structure is as follows:
参见图6,在所述汽车后排座椅骨架处于所述收纳状态下且汽车发生后碰撞时,后碰撞能量对汽车后排座椅的作用可用一个位于座椅后方的刚性治具块G向前移动并挤压座椅来模拟:Referring to FIG. 6 , when the rear seat frame of the automobile is in the stowed state and the automobile is in a rear collision, the effect of the rear collision energy on the rear seat of the automobile can be directed by a rigid fixture block G located behind the seat. Move forward and squeeze the seat to simulate:
由于力传导凸块E3至少部分位于所述溃缩吸能骨架E的最后方位置,且位于横向件E1的非端部位置,使得向前挤压的刚性治具块G首先作用于力传导凸块E3上,刚性治具块G的挤压力通过力传导凸块E3将横向件E1挤压至向前弯曲变形,图中的点划线E1’即表示向前弯曲变形后的横向件E1;由此,向前弯曲变形后的横向件E1对两个纵向件E2的首端施加斜向拉力F1,该斜向拉力F1必然包含左右方向的力分量,使得相应的纵向件E2在该斜向拉力F1的作用下于所述结构弱化点处发生左右方向的折弯变形,以吸收后碰撞能量;而当刚性治具块G继续向前移动至接触两个纵向件E2的首端时,刚性治具块G对两个纵向件E2的首端施加向前的推力F2,使得相应的纵向件E2在该推力F2的作用下继续发生折弯变形,以继续吸收后碰撞能量,直至刚性治具块G停止移动,也即作用于汽车后排座椅上的后碰撞能量被完全吸收。Since the force-conducting protrusion E3 is at least partially located at the rearmost position of the collapsed energy-absorbing frame E, and is located at the non-end position of the transverse member E1, the rigid fixture block G pressed forward first acts on the force-conducting protrusion On the block E3, the extrusion force of the rigid fixture block G pushes the transverse member E1 to the forward bending deformation through the force transmission bump E3. The dotted line E1' in the figure represents the transverse member E1 after the forward bending deformation. ; Thereby, the transverse member E1 after the forward bending deformation exerts a diagonal pulling force F1 on the head ends of the two longitudinal members E2, and the diagonal pulling force F1 must contain the force component in the left and right directions, so that the corresponding longitudinal member E2 is in the diagonal direction. Under the action of the tensile force F1, bending deformation occurs in the left and right directions at the structural weakening point to absorb the rear collision energy; and when the rigid fixture block G continues to move forward to contact the head ends of the two longitudinal members E2, The rigid fixture block G applies a forward thrust F2 to the head ends of the two longitudinal members E2, so that the corresponding longitudinal members E2 continue to undergo bending deformation under the action of the thrust F2, so as to continue to absorb the rear collision energy until the rigid Block G stops moving, that is, the rear collision energy acting on the rear seat of the car is completely absorbed.
因此,实现了汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量。Therefore, it is realized that the rear seat frame of the automobile absorbs the collision energy through deformation in the storage state.
实施例二
参见图1至图5,在上述实施例一的基础上,本实施例二还采用了以下优选的实施方式:Referring to FIG. 1 to FIG. 5 , on the basis of the above-mentioned first embodiment, the second embodiment also adopts the following preferred embodiments:
以所述汽车后排座椅骨架处于所述收纳状态而言,所述溃缩吸能骨架E的纵向件E2采用以下两种方式中的其中一种形成所述结构弱化点:As far as the rear seat frame of the automobile is in the stowed state, the longitudinal member E2 of the crushing energy-absorbing frame E adopts one of the following two ways to form the structural weakening point:
方式一、所述横向件E1为沿左右方向延伸的管件,所述纵向件E2为两侧边缘是翻边的板件,且该纵向件E2由依次相连的外弯前部E21、外弯中部E22和外弯后部E23构成,所述外弯前部E21与所述横向件E1焊接固定,所述外弯后部E23能够向所述转轴C传递作用力,所述外弯前部E21和外弯后部E23均沿前后方向延伸,所述外弯中部E22倾斜布置,且所述两个纵向件E2的外弯前部E21之间的距离大于两个纵向件E2的外弯后部E23之间的距离;使得:所述外弯中部E22与外弯后部E23的连接处形成外弯结构弱化点P2;Mode 1, the transverse member E1 is a pipe member extending in the left-right direction, the longitudinal member E2 is a plate member with flanged edges on both sides, and the longitudinal member E2 consists of an outwardly curved front portion E21 and an outwardly curved middle portion that are connected in turn. The E22 is formed by an outwardly curved rear portion E23, the outwardly curved front portion E21 is welded and fixed to the transverse member E1, the outwardly curved rear portion E23 can transmit force to the rotating shaft C, and the outwardly curved front portion E21 and The outwardly curved rear portions E23 all extend in the front-rear direction, the outwardly curved middle portion E22 is arranged obliquely, and the distance between the outwardly curved front portions E21 of the two longitudinal members E2 is greater than the outwardly curved rear portions E23 of the two longitudinal members E2 The distance between; such that: the junction of the outwardly curved middle portion E22 and the outwardly curved rear portion E23 forms the outwardly curved structural weakening point P2;
并且,所述纵向件E2在其两侧翻边上焊接有前加强板E4和后加强板E5,所述前加强板E4和后加强板E5分别与所述纵向件E2围成管腔,且所述前加强板E4与后加强板E5之间留有位于所述外弯前部E21处的间隙,使得:该间隙处形成间隙结构弱化点P1;In addition, the longitudinal member E2 is welded with a front reinforcement plate E4 and a rear reinforcement plate E5 on the flanges on both sides thereof, and the front reinforcement plate E4 and the rear reinforcement plate E5 respectively surround the longitudinal member E2 to form a lumen, and A gap at the outwardly curved front portion E21 is left between the front reinforcing plate E4 and the rear reinforcing plate E5, so that: a gap structure weakening point P1 is formed at the gap;
方式二、所述横向件E1为沿左右方向延伸的管件,所述纵向件E2为两侧边缘是翻边的板件,且该纵向件E2由依次相连的内弯前部E24、内弯中部E25和内弯后部E26构成,所述内弯前部E24与所述横向件E1焊接固定,所述内弯后部E26能够向所述转轴C传递作用力,所述内弯前部E24和内弯后部E26均沿前后方向延伸,所述内弯中部E25倾斜布置,且所述两个纵向件E2的内弯前部E24之间的距离小于两个纵向件E2的内弯后部E26之间的距离;使得:所述内弯中部E25与内弯后部E26的连接处形成内弯结构弱化点P3。
其中,所述横向件E1优选为圆管,但也可以采用方管等其他截面形状的管件。Wherein, the transverse member E1 is preferably a round tube, but a tube member with other cross-sectional shapes such as a square tube can also be used.
上述方式一的工作原理如下:The working principle of the above method 1 is as follows:
参见图5和图6,在所述汽车后排座椅骨架处于所述收纳状态下且汽车发生后碰撞时,后碰撞能量对汽车后排座椅的作用可用一个位于座椅后方的刚性治具块G向前移动并挤压座椅来模拟:Referring to FIGS. 5 and 6 , when the rear seat frame of the automobile is in the stowed state and the automobile has a rear collision, the effect of the rear collision energy on the rear seat of the automobile can be a rigid fixture located behind the seat. Block G moves forward and squeezes the seat to simulate:
由于力传导凸块E3至少部分位于所述溃缩吸能骨架E的最后方位置,且位于横向件E1的非端部位置,使得向前挤压的刚性治具块G首先作用于力传导凸块E3上,刚性治具块G的挤压力通过力传导凸块E3将横向件E1挤压至向前弯曲变形,图中的点划线E1’即表示向前弯曲变形后的横向件E1;由此,向前弯曲变形后的横向件E1对两个纵向件E2的外弯前部E21施加斜向拉力F1,该斜向拉力F1必然包含左右方向的力分量,使得:纵向件E2在该斜向拉力F1的作用下于间隙结构弱化点P1和外弯结构弱化点P2处均发生折弯变形,以吸收后碰撞能量;其中,前述折弯变形的具体方式为:纵向件E2在所述间隙结构弱化点P1处向外凸出,纵向件E2和后加强板E5位于间隙结构弱化点P1与外弯结构弱化点P2之间的部位绕外弯结构弱化点P2向外旋转弯折;而当刚性治具块G继续向前移动至接触两个纵向件E2的首端时,刚性治具块G对两个纵向件E2的首端施加向前的推力F2,使得相应的纵向件E2在该推力F2的作用下于间隙结构弱化点P1和外弯结构弱化点P2处继续发生前述折弯变形,以继续吸收后碰撞能量,直至刚性治具块G停止移动,也即作用于汽车后排座椅上的后碰撞能量被完全吸收。Since the force-conducting protrusion E3 is at least partially located at the rearmost position of the collapsed energy-absorbing frame E, and is located at the non-end position of the transverse member E1, the rigid fixture block G pressed forward first acts on the force-conducting protrusion On the block E3, the extrusion force of the rigid fixture block G pushes the transverse member E1 to the forward bending deformation through the force transmission bump E3. The dotted line E1' in the figure represents the transverse member E1 after the forward bending deformation. ; Thereby, the transverse member E1 after the forward bending deformation exerts a diagonal pulling force F1 on the outwardly curved front portions E21 of the two longitudinal members E2, and the diagonal pulling force F1 must contain the force component in the left and right directions, so that: the longitudinal member E2 is in the Under the action of the oblique pulling force F1, bending deformation occurs at both the weakening point P1 of the gap structure and the weakening point P2 of the outward bending structure, so as to absorb the rear collision energy; wherein, the specific method of the aforementioned bending deformation is: The said gap structure weakening point P1 protrudes outward, and the position between the longitudinal member E2 and the rear reinforcing plate E5 located between the gap structure weakening point P1 and the outward bending structure weakening point P2 is rotated and bent outward around the outward bending structure weakening point P2; When the rigid fixture block G continues to move forward to contact the head ends of the two longitudinal pieces E2, the rigid fixture block G exerts a forward thrust F2 on the head ends of the two longitudinal pieces E2, so that the corresponding longitudinal pieces E2 Under the action of the thrust F2, the aforementioned bending deformation continues to occur at the weakening point P1 of the gap structure and the weakening point P2 of the outward bending structure, so as to continue to absorb the rear collision energy, until the rigid fixture block G stops moving, that is, it acts on the rear of the car. Rear crash energy on the row seats is completely absorbed.
因此,实现了汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,具有吸能效率高的优点,并且,两处结构弱化点配合能够吸收更多碰撞能量,提高溃缩吸能的上限。Therefore, it is realized that the rear seat frame of the automobile absorbs the collision energy by deforming in the stored state, which has the advantage of high energy absorption efficiency. Moreover, the cooperation of the two structural weakening points can absorb more collision energy and improve the collapse absorption rate. upper limit of energy.
上述方式二的工作原理如下:The working principle of the second method is as follows:
参见图5和图6,在所述汽车后排座椅骨架处于所述收纳状态下且汽车发生后碰撞时,后碰撞能量对汽车后排座椅的作用可用一个位于座椅后方的刚性治具块G向前移动并挤压座椅来模拟:Referring to FIGS. 5 and 6 , when the rear seat frame of the automobile is in the stowed state and the automobile has a rear collision, the effect of the rear collision energy on the rear seat of the automobile can be a rigid fixture located behind the seat. Block G moves forward and squeezes the seat to simulate:
由于力传导凸块E3至少部分位于所述溃缩吸能骨架E的最后方位置,且位于横向件E1的非端部位置,使得向前挤压的刚性治具块G首先作用于力传导凸块E3上,刚性治具块G的挤压力通过力传导凸块E3将横向件E1挤压至向前弯曲变形,图中的虚线E1”即表示向前弯曲变形后的横向件E1;由此,向前弯曲变形后的横向件E1对两个纵向件E2的内弯前部E24施加斜向拉力F1,该斜向拉力F1必然包含左右方向的力分量,使得:纵向件E2在该斜向拉力F1的作用下于内弯结构弱化点P3处均发生折弯变形,以吸收后碰撞能量;其中,前述折弯变形的具体方式为:纵向件E2的内弯前部E24和内弯中部E25绕内弯结构弱化点P3向内旋转弯折;而当刚性治具块G继续向前移动至接触两个纵向件E2的首端时,刚性治具块G对两个纵向件E2的首端施加向前的推力F2,使得相应的纵向件E2在该推力F2的作用下于内弯结构弱化点P3处继续发生前述折弯变形,以继续吸收后碰撞能量,直至刚性治具块G停止移动,也即作用于汽车后排座椅上的后碰撞能量被完全吸收。Since the force-conducting protrusion E3 is at least partially located at the rearmost position of the collapsed energy-absorbing frame E, and is located at the non-end position of the transverse member E1, the rigid fixture block G pressed forward first acts on the force-conducting protrusion On the block E3, the extrusion force of the rigid fixture block G pushes the transverse member E1 to the forward bending deformation through the force transmission bump E3, and the dashed line E1" in the figure represents the transverse member E1 after the forward bending deformation; Therefore, the transverse member E1 after the forward bending deformation exerts an oblique pulling force F1 on the inwardly bent front parts E24 of the two longitudinal members E2, and the oblique pulling force F1 must contain a force component in the left and right directions, so that: the longitudinal member E2 is in the oblique direction. Under the action of the tensile force F1, bending deformation occurs at the weakening point P3 of the inward bending structure to absorb the rear collision energy; wherein, the specific way of the aforementioned bending deformation is: the inward bending front part E24 and the inward bending middle part of the longitudinal member E2 E25 is rotated and bent inwards around the weakening point P3 of the inward bending structure; and when the rigid fixture block G continues to move forward to contact the head ends of the two longitudinal members E2, the rigid fixture block G is opposite to the head ends of the two longitudinal members E2. A forward thrust F2 is applied to the end, so that the corresponding longitudinal member E2 continues to undergo the aforementioned bending deformation at the weakening point P3 of the inward bending structure under the action of the thrust F2, so as to continue to absorb the rear collision energy until the rigid fixture block G stops The movement, ie the rear crash energy acting on the rear seats of the vehicle, is completely absorbed.
因此,实现了汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,具有吸能效率高的优点。Therefore, it is realized that the rear seat frame of the automobile absorbs the collision energy through deformation in the storage state, and has the advantage of high energy absorption efficiency.
以上为本实施例二的基本实施方式,可以在该基本实施方式的基础上做进一步的优化、改进和限定:The above is the basic implementation of the second embodiment, and further optimization, improvement and limitation can be made on the basis of this basic implementation:
优选的:对于所述方式一,所述外弯中部E22与外弯后部E23之间的夹角在135°至170°之间;对于所述方式二,所述内弯中部E25与内弯后部E26之间的夹角在135°至170°之间。从而,能够提高挤压力传递的效率,以提高对碰撞能量的吸能效率。Preferably: for the first method, the angle between the outwardly curved middle portion E22 and the outwardly curved rear portion E23 is between 135° and 170°; for the second method, the inwardly curved middle portion E25 and the inwardly curved portion E25 are included. The angle between the rear E26 is between 135° and 170°. Therefore, the efficiency of the pressing force transmission can be improved, so as to improve the energy absorption efficiency of the collision energy.
优选的:对于所述方式一,所述间隙结构弱化点P1所在部位为所述纵向件E2的横截面最小的部位。从而,通过变截面的方式诱导所述纵向件E2在间隙结构弱化点P1处发生折弯,提高吸能的可靠性。Preferably: for the first method, the position where the gap structure weakening point P1 is located is the position where the cross section of the longitudinal member E2 is the smallest. Therefore, the longitudinal member E2 is induced to bend at the weakening point P1 of the gap structure by means of a variable cross-section, thereby improving the reliability of energy absorption.
优选的:对于所述方式一,所述纵向件E2和后加强板E5在所述外弯结构弱化点P2处设有弱化孔E2a。从而,通过所述弱化孔E2a诱导所述纵向件E2在外弯结构弱化点P2处发生折弯,提高吸能的可靠性。Preferably: for the first method, the longitudinal member E2 and the rear reinforcing plate E5 are provided with a weakening hole E2a at the weakening point P2 of the outwardly curved structure. Therefore, the longitudinal member E2 is induced to bend at the weakening point P2 of the outwardly curved structure through the weakened hole E2a, thereby improving the reliability of energy absorption.
优选的:所述纵向件E2在其首端处的翻边与所述横向件E1焊接。Preferably: the flange of the longitudinal piece E2 at its head end is welded with the transverse piece E1.
另外,通过采用更厚、尺寸更大、机械性能更高的材料制备所述转轴C、支座D、横向件E1,或者,通过增大所述纵向件E2在其首端处的翻边高度并将翻边与横向件E1焊接,也能够提高挤压力传递的效率,以提高对碰撞能量的吸能效率。In addition, by using thicker, larger size, and higher mechanical properties to prepare the shaft C, the support D, the transverse member E1, or by increasing the flange height of the longitudinal member E2 at its head end Welding the flange and the transverse member E1 can also improve the efficiency of extrusion force transmission, so as to improve the energy absorption efficiency of collision energy.
优选的:对于所述方式一,所述前加强板E4与后加强板E5之间的间隙可以位于外弯前部E21与外弯中部E22的连接处,但优选位于所述外弯前部E21的中部位置,以确保间隙结构弱化点P1在汽车座椅正常使用时不易于变形。Preferably: for the first method, the gap between the front reinforcing plate E4 and the rear reinforcing plate E5 may be located at the junction of the outwardly curved front portion E21 and the outwardly curved middle portion E22, but is preferably located at the outwardly curved front portion E21 to ensure that the weakening point P1 of the gap structure is not easily deformed during normal use of the car seat.
实施例三Embodiment 3
在上述实施例二的基础上,本实施例三还采用了以下优选的实施方式:On the basis of the second embodiment above, the third embodiment also adopts the following preferred implementations:
所述汽车后排座椅骨架采用以下结构形式:The vehicle rear seat frame adopts the following structural forms:
所述靠背骨架A设有靠背上管A1、两块靠背侧板A2、两个所述调角器A3、两块靠背连接板A4和靠背下管A5;所述坐垫骨架B设有坐垫前管B1、两块坐垫侧板B2和坐垫后管B3;所述坐垫后管B3作为所述转轴C可转动安装所述支座D上,所述坐垫前管B1的两端分别与所述两块坐垫侧板B2的一端焊接固定,所述两块坐垫侧板B2的另一端分别与所述坐垫后管B3焊接固定;所述两块靠背连接板A4分别与所述两块坐垫侧板B2螺栓连接,所述两块靠背侧板A2的一端分别通过两个所述调角器A3安装在所述两块靠背连接板A4上,所述两块靠背侧板A2的另一端与所述靠背上管A1的两端焊接固定,所述靠背下管A5的两端分别焊接在所述两块靠背侧板A2的内弯后部E26;The backrest frame A is provided with a backrest upper tube A1, two backrest side plates A2, two of the angle adjusters A3, two backrest connecting plates A4 and a backrest lower tube A5; the seat cushion frame B is provided with a seat cushion front tube B1, two seat cushion side panels B2 and seat cushion rear tube B3; the seat cushion rear tube B3 can be rotatably installed on the support D as the rotating shaft C, and the two ends of the seat cushion front tube B1 are respectively connected with the two One end of the seat cushion side plate B2 is welded and fixed, and the other ends of the two seat cushion side plates B2 are respectively welded and fixed with the seat cushion rear pipe B3; the two backrest connecting plates A4 are respectively bolted with the two seat cushion side plates B2 One end of the two backrest side plates A2 are respectively installed on the two backrest connecting plates A4 through the two angle adjusters A3, and the other ends of the two backrest side plates A2 are connected to the backrest Both ends of the tube A1 are welded and fixed, and the two ends of the lower backrest tube A5 are welded to the inwardly curved rear portions E26 of the two backrest side panels A2 respectively;
并且,所述靠背骨架A和坐垫骨架B均作为所述溃缩吸能骨架E,其中,所述靠背骨架A的靠背上管A1和所述坐垫骨架B的坐垫前管B1均作为所述横向件E1,所述靠背骨架A的两块靠背侧板A2和所述坐垫骨架B的两块坐垫侧板B2均作为所述纵向件E2;所述靠背骨架A的靠背侧板A2采用所述方式二形成所述内弯结构弱化点P3;所述坐垫骨架B的坐垫侧板B2采用所述方式一形成所述间隙结构弱化点P1和外弯结构弱化点P2。In addition, the backrest frame A and the seat cushion frame B are both used as the crushing energy-absorbing frame E, wherein the backrest upper tube A1 of the backrest frame A and the seat cushion front tube B1 of the seat cushion frame B are both used as the lateral direction Item E1, the two backrest side panels A2 of the backrest frame A and the two seat cushion side panels B2 of the seat cushion frame B are both used as the longitudinal members E2; the backrest side panels A2 of the backrest frame A adopt the method described above. The second is to form the weakened point P3 of the inwardly curved structure; the seat cushion side plate B2 of the seat cushion frame B adopts the method 1 to form the weakened point P1 of the gap structure and the weakened point of the outwardly curved structure P2.
从而,本发明既能够实现汽车后排座椅骨架在收纳状态下通过发生形变的方式吸收碰撞能量,又能够针对汽车座椅靠背和坐垫在正常使用时的实际工况,通过前加强板E4和后加强板E5提高坐垫骨架B在前后部的强度,在满足汽车座椅正常使用时的强度要求的同时,最大限度控制汽车座椅的重量和成本,因此,本发明具有吸能效果好、可靠性高的优点,并且,相较于未解决后碰撞安全隐患的汽车后排座椅,其重量和成本升幅小,相较于通过提升强度解决后碰撞安全隐患的汽车后排座椅,其重量和成本大幅降低。Therefore, the present invention can not only realize that the rear seat frame of the automobile can absorb the collision energy through deformation in the storage state, but also can realize the actual working conditions of the automobile seat back and seat cushion during normal use, through the front reinforcement plate E4 and The rear reinforcing plate E5 improves the strength of the seat cushion frame B in the front and rear parts, and at the same time meets the strength requirements of the car seat during normal use, and at the same time controls the weight and cost of the car seat to the maximum extent. Therefore, the present invention has a good energy absorption effect and is reliable. Moreover, compared with the car rear seats that do not solve the hidden danger of rear collision, the increase in weight and cost is small. and significantly reduced costs.
以上为本实施例三的基本实施方式,可以在该基本实施方式的基础上做进一步的优化、改进和限定:The above is the basic implementation of the third embodiment, which can be further optimized, improved and limited on the basis of this basic implementation:
优选的:所述靠背骨架A设有两个所述力传导凸块E3,且该两个力传导凸块E3以所述靠背骨架A的中线为对称线对称布置;所述坐垫骨架B设有一个所述力传导凸块E3,该力传导凸块E3居中布置在所述坐垫前管B1上。其中,所述靠背骨架A上的两个力传导凸块E3可以作为头枕安装支架,所述坐垫骨架B上的力传导凸块E3可外露在坐垫的表面,以用于乘员翻转坐垫时的施力点。Preferably: the backrest frame A is provided with two force-conducting protrusions E3, and the two force-conducting protrusions E3 are symmetrically arranged with the centerline of the backrest frame A as the symmetry line; the seat cushion frame B is provided with One of the force-conducting bumps E3, the force-conducting bumps E3 being centrally arranged on the seat cushion head tube B1. Wherein, the two force conduction bumps E3 on the back frame A can be used as headrest mounting brackets, and the force conduction bumps E3 on the seat cushion frame B Apply force.
另外,所述靠背骨架A和坐垫骨架B上设置力传导凸块E3的数量,可以按照需要设置。In addition, the number of force-conducting protrusions E3 provided on the back frame A and the seat cushion frame B can be set as required.
本发明不局限于上述具体实施方式,根据上述内容,按照本领域的普通技术知识和惯用手段,在不脱离本发明上述基本技术思想前提下,本发明还可以做出其它多种形式的等效修改、替换或变更,均落在本发明的保护范围之中。The present invention is not limited to the above-mentioned specific embodiments. According to the above-mentioned content, according to the common technical knowledge and conventional means in the field, and without departing from the above-mentioned basic technical idea of the present invention, the present invention can also make other equivalents in various forms. Modifications, substitutions or changes all fall within the protection scope of the present invention.
例如:所述溃缩吸能骨架E的纵向件E2形成结构弱化点的方式非仅限于上述方式一和方式二,只要纵向件E2能够在所述斜向拉力F1的作用下于其结构弱化点处发生左右方向的折弯变形即可,例如:纵向件E2也可以采用圆管或方管,通过在管体上局部压凹陷形状或打扁形成结构弱化点,但该种方式不易于将纵向件E2设计为满足其他实验要求的形状。For example, the ways in which the longitudinal member E2 of the collapsible energy-absorbing frame E forms the structural weakening point is not limited to the above-mentioned
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