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CN111508816A - Excimer lamp and manufacturing method of excimer lamp - Google Patents

Excimer lamp and manufacturing method of excimer lamp Download PDF

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CN111508816A
CN111508816A CN201910091192.4A CN201910091192A CN111508816A CN 111508816 A CN111508816 A CN 111508816A CN 201910091192 A CN201910091192 A CN 201910091192A CN 111508816 A CN111508816 A CN 111508816A
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pair
excimer lamp
discharge vessel
electrode
solder
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CN111508816B (en
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孙立峰
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Chongyi Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J65/00Lamps without any electrode inside the vessel; Lamps with at least one main electrode outside the vessel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/36Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
    • H01J61/366Seals for leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/24Manufacture or joining of vessels, leading-in conductors or bases
    • H01J9/32Sealing leading-in conductors

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  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Vessels And Coating Films For Discharge Lamps (AREA)

Abstract

本发明提供一种准分子灯及准分子灯的制造方法。准分子灯包括放电容器、一对电极、一对连接部、一对引线以及一对非经转化的保护膜。放电容器具有相对的第一外表面及第二外表面。一对电极分别设置于放电容器的第一外表面及第二外表面。一对连接部分别设置于一对电极上,并且一对连接部各自包括焊料。一对引线经由一对连接部分别电性连接至一对电极。一对非经转化的保护膜分别覆盖在一对连接部的表面上。

Figure 201910091192

The present invention provides an excimer lamp and a method for manufacturing the excimer lamp. The excimer lamp includes a discharge container, a pair of electrodes, a pair of connecting parts, a pair of leads, and a pair of non-converted protective films. The discharge container has a first outer surface and a second outer surface opposite to each other. The pair of electrodes are respectively arranged on the first outer surface and the second outer surface of the discharge container. The pair of connecting parts are respectively arranged on the pair of electrodes, and the pair of connecting parts each include solder. The pair of leads are respectively electrically connected to the pair of electrodes via the pair of connecting parts. The pair of non-converted protective films are respectively covered on the surface of the pair of connecting parts.

Figure 201910091192

Description

准分子灯及准分子灯的制造方法Excimer lamp and manufacturing method of excimer lamp

技术领域technical field

本发明涉及一种准分子灯及准分子灯的制造方法,尤其涉及一种应用于半导体或液晶显示元件的制程的准分子灯及准分子灯的制造方法。The invention relates to an excimer lamp and a manufacturing method of the excimer lamp, in particular to an excimer lamp and a manufacturing method of the excimer lamp applied to the manufacturing process of a semiconductor or liquid crystal display element.

背景技术Background technique

在半导体或液晶显示元件的制程中,利用紫外线的干式洗净方法被广泛地应用于分解并去除附着于半导体基板的硅晶圆或液晶基板的玻璃基板的表面的有机化合物。特别是,使用准分子灯来进行的紫外线的干式洗净方法能够有效率地在短时间加以洗净。In the manufacturing process of semiconductors or liquid crystal display elements, dry cleaning methods using ultraviolet rays are widely used to decompose and remove organic compounds adhering to the surfaces of silicon wafers of semiconductor substrates or glass substrates of liquid crystal substrates. In particular, the dry cleaning method of ultraviolet rays using an excimer lamp can efficiently perform cleaning in a short time.

然而,准分子灯于使用时或使用后,由于位于准分子灯中的焊接部(焊料)因接触清洁液(乙醇、异丙醇)、酸气(硫酸、硝酸、醋酸等)、紫外线或是准分子灯本身冷却不足时,会导致焊接部氧化或温度过高而软化的情形,产生焊接部剥离或异常放电、电极烧毁、准分子灯损坏的问题。However, when the excimer lamp is in use or after use, the welding part (solder) in the excimer lamp may be exposed to cleaning liquid (ethanol, isopropanol), acid gas (sulfuric acid, nitric acid, acetic acid, etc.), ultraviolet rays or When the excimer lamp itself is insufficiently cooled, the welding part may be oxidized or softened due to excessive temperature, resulting in problems such as peeling of the welding part, abnormal discharge, electrode burnout, and damage to the excimer lamp.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明提供一种耐久性佳的准分子灯及制程简单的准分子灯的制造方法。In view of this, the present invention provides an excimer lamp with good durability and a manufacturing method of the excimer lamp with a simple process.

本发明提供一种准分子灯,包括:放电容器、一对电极、一对连接部、一对引线以及一对非经转化的保护膜。放电容器由透光介质所构成。放电容器的内部存在密封空间,其中密封空间存在放电用气体。放电容器具有相对的第一外表面及第二外表面。一对电极分别设置于放电容器的第一外表面及第二外表面。一对连接部分别设置于一对电极上,并且一对连接部各自包括焊料。一对引线经由一对连接部分别电性连接至一对电极。一对非经转化的保护膜分别覆盖在一对连接部的表面上。The present invention provides an excimer lamp, comprising: a discharge vessel, a pair of electrodes, a pair of connecting parts, a pair of lead wires, and a pair of non-converted protective films. The discharge vessel is composed of a light-transmitting medium. A sealed space exists inside the discharge vessel, and the discharge gas exists in the sealed space. The discharge vessel has opposing first and second outer surfaces. A pair of electrodes are respectively disposed on the first outer surface and the second outer surface of the discharge vessel. A pair of connection parts are provided on a pair of electrodes, respectively, and each of the pair of connection parts includes solder. A pair of lead wires are respectively electrically connected to a pair of electrodes via a pair of connecting portions. A pair of non-converted protective films cover the surfaces of the pair of connecting portions, respectively.

本发明还提供一种准分子灯的制造方法,包括:首先,提供具有相对的第一外表面及第二外表面的放电容器。接着,于一对电极上分别设置一对连接部,并且一对连接部各自包括焊料。然后,于一对连接部上分别设置一对引线,以使一对引线经由一对连接部分别电性连接至一对电极。于一对连接部的表面上分别形成一对非经转化的保护膜。其中,放电容器由透光介质所构成,并且放电容器的内部存在密封空间,密封空间存在放电用气体。The present invention also provides a method for manufacturing an excimer lamp, comprising: first, providing a discharge vessel with opposite first outer surfaces and second outer surfaces. Next, a pair of connection portions are respectively provided on the pair of electrodes, and each of the pair of connection portions includes solder. Then, a pair of lead wires are respectively disposed on the pair of connecting portions, so that the pair of lead wires are electrically connected to the pair of electrodes respectively through the pair of connecting portions. A pair of non-converted protective films are respectively formed on the surfaces of the pair of connecting portions. Among them, the discharge vessel is composed of a light-transmitting medium, and a sealed space exists inside the discharge vessel, and a discharge gas exists in the sealed space.

基于上述,本发明提供一种耐久性佳的准分子灯及制程简单的准分子灯的制造方法。具体而言,本发明的准分子灯经由在连接部上形成非经转化的保护膜,该非经转化的保护膜可保护连接部中的焊料,防止焊料因接触清洁液、酸气、紫外线或是准分子灯本身冷却不足时,导致焊接部氧化或温度过高而软化,造成准分子灯损坏的情形,藉此可有效提升准分子灯的耐久性。另外,经由本发明的准分子灯的制造方法,非经转化的保护膜的形成方法中无需经过额外加热等转化步骤,因此可以大幅简化准分子灯的制程,提升生产效率。Based on the above, the present invention provides an excimer lamp with good durability and a manufacturing method of the excimer lamp with a simple process. Specifically, the excimer lamp of the present invention forms a non-converted protective film on the connecting portion, and the non-converted protective film can protect the solder in the connecting portion and prevent the solder from contacting with cleaning liquid, acid gas, ultraviolet rays or When the cooling of the excimer lamp itself is insufficient, the welding part is oxidized or the temperature is too high to soften, resulting in the damage of the excimer lamp, thereby effectively improving the durability of the excimer lamp. In addition, through the manufacturing method of the excimer lamp of the present invention, the non-converted protective film formation method does not need to undergo conversion steps such as additional heating, so the manufacturing process of the excimer lamp can be greatly simplified and the production efficiency can be improved.

为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.

附图说明Description of drawings

图1(a)是依照本发明的第一实施例的一种准分子灯的上视图;Figure 1(a) is a top view of an excimer lamp according to a first embodiment of the present invention;

图1(b)是依照本发明的第一实施例的一种准分子灯的侧视图;Figure 1(b) is a side view of an excimer lamp according to a first embodiment of the present invention;

图1(c)是依照本发明的第一实施例的一种准分子灯的下视图;Figure 1(c) is a bottom view of an excimer lamp according to the first embodiment of the present invention;

图2是沿着图1(b)中的A-A'剖面的示意图;Fig. 2 is the schematic diagram along the AA' section in Fig. 1 (b);

图3(a)~图3(d)是依照本发明的第一实施例的一种准分子灯的制造方法的示意图。3( a ) to 3 ( d ) are schematic diagrams of a manufacturing method of an excimer lamp according to the first embodiment of the present invention.

附图标号说明:Description of reference numbers:

100:准分子灯100: Excimer lamp

120:放电容器120: Discharge vessel

122:密封空间122: Sealed Space

130:第一电极130: First electrode

140:第二电极140: Second electrode

150:第一引线150: First lead

150a:第一芯线露出部150a: The first core wire exposed part

150b:第一被覆层150b: First coating layer

160:第二引线160: Second lead

160a:第二芯线露出部160a: second core wire exposed portion

160b:第二被覆层160b: Second coating

170:第一连接部170: First connection part

170a:第一表面170a: First surface

170b:第三表面170b: Third surface

172:第一焊料172: First Solder

174:第一金属片174: First Metal Sheet

176:第一非经转化的保护膜176: First non-converted protective film

180:第二连接部180: Second connecting part

180a:第二表面180a: Second surface

180b:第四表面180b: Fourth surface

182:第二焊料182: Second Solder

184:第二金属片184: Second metal sheet

186:第二非经转化的保护膜186: Second non-converted protective film

C:黏着剂组成物C: Adhesive composition

S1:第一外表面S1: first outer surface

S2:第二外表面S2: Second outer surface

X、Y、Z:方向X, Y, Z: direction

具体实施方式Detailed ways

<准分子灯><Excimer lamp>

图1(a)~图1(c)分别是依照本发明的第一实施例的一种准分子灯100的上视图、侧视图以及下视图。图2是沿着图1(b)中的A-A'剖面的示意图。特别说明的是,为求清楚表示与便于说明,对图1(a)~图1(c)及图2中的各元件的厚度或比例被适度地放大或缩小,并不代表各元件的实际厚度或比例。请同时参照图1(a)~图1(c)及图2,准分子灯100包括放电容器120、第一电极130、第二电极140(第一电极130及第二电极140亦称为“一对电极”)、第一连接部170、第二连接部180(第一连接部170及第二连接部180亦称为“一对连接部”)、第一引线150、第二引线160(第一引线150及第二引线160亦称为“一对引线”)、第一非经转化的保护膜176以及第二非经转化的保护膜186(第一非经转化的保护膜176及第二非经转化的保护膜186亦称为“一对保护膜”)。FIGS. 1( a ) to 1 ( c ) are respectively a top view, a side view and a bottom view of an excimer lamp 100 according to the first embodiment of the present invention. Fig. 2 is a schematic diagram of a cross section along AA' in Fig. 1(b). In particular, for the sake of clarity and convenience of description, the thickness or ratio of each element in FIGS. 1( a ) to 1 ( c ) and FIG. 2 is appropriately enlarged or reduced, which does not represent the actual thickness or scale. 1(a) to 1(c) and FIG. 2 at the same time, the excimer lamp 100 includes a discharge vessel 120, a first electrode 130, and a second electrode 140 (the first electrode 130 and the second electrode 140 are also referred to as "" A pair of electrodes”), a first connection part 170, a second connection part 180 (the first connection part 170 and the second connection part 180 are also referred to as “a pair of connection parts”), the first lead 150, the second lead 160 ( The first lead 150 and the second lead 160 are also referred to as "a pair of leads"), the first non-converted protective film 176 and the second non-converted protective film 186 (the first non-converted protective film 176 and the second The two non-converted protective films 186 are also referred to as "a pair of protective films").

具体来说,放电容器120具有相对的第一外表面S1及第二外表面S2。第一电极130设置于放电容器120的第一外表面S1。第二电极140设置于放电容器120的第二外表面S2。又,第一连接部170及第二连接部180分别设置于第一电极130及第二电极140上。第一引线150及第二引线160分别电性连接至第一电极130及第二电极140。第一非经转化的保护膜176及第二非经转化的保护膜186分别覆盖在第一连接部170及第二连接部180上。Specifically, the discharge vessel 120 has an opposite first outer surface S1 and a second outer surface S2. The first electrode 130 is disposed on the first outer surface S1 of the discharge vessel 120 . The second electrode 140 is disposed on the second outer surface S2 of the discharge vessel 120 . In addition, the first connection portion 170 and the second connection portion 180 are respectively disposed on the first electrode 130 and the second electrode 140 . The first lead 150 and the second lead 160 are electrically connected to the first electrode 130 and the second electrode 140, respectively. The first non-converted protective film 176 and the second non-converted protective film 186 cover the first connecting portion 170 and the second connecting portion 180, respectively.

具体而言,放电容器120是由透光介质所构成。透光介质可列举合成石英玻璃。放电容器120的外观大致上为呈现扁平状的长方体。放电容器120的内部存在密封空间122。密封空间122存在放电用气体。放电用气体例如是氙气、氯气或者XeCl。不同的放电用气体可以产生不同波长的准分子光,并且应用在不同的半导体制程。具体来说,若选用氙气作为放电用气体,则可放出波长为172nm的紫外线,藉此可将准分子灯应用于臭氧洗净制程。另外,若选用XeCl作为放电用气体,则可放出波长为308nm的紫外线,藉此可将准分子灯应用于墨水硬化制程。Specifically, the discharge vessel 120 is formed of a light-transmitting medium. Examples of the light-transmitting medium include synthetic quartz glass. The appearance of the discharge vessel 120 is substantially a flat rectangular parallelepiped. A sealed space 122 exists inside the discharge vessel 120 . A discharge gas exists in the sealed space 122 . The discharge gas is, for example, xenon gas, chlorine gas, or XeCl. Different discharge gases can generate different wavelengths of excimer light, and are used in different semiconductor processes. Specifically, if xenon gas is selected as the discharge gas, ultraviolet rays with a wavelength of 172 nm can be emitted, whereby the excimer lamp can be applied to the ozone cleaning process. In addition, if XeCl is selected as the discharge gas, ultraviolet rays with a wavelength of 308 nm can be emitted, whereby the excimer lamp can be applied to the ink curing process.

第一电极130是由金属膜所构成,其中金属膜形成于放电容器120的第一外表面S1的整个平面的成膜区域内。第二电极140是由金属膜所构成,其中金属膜是以网状的图案(格子状)形成于放电容器120的第二外表面S2的成膜区域内。The first electrode 130 is formed of a metal film, wherein the metal film is formed in the film formation region of the entire plane of the first outer surface S1 of the discharge vessel 120 . The second electrode 140 is formed of a metal film, wherein the metal film is formed in a mesh-like pattern (lattice-like) in the film-forming region of the second outer surface S2 of the discharge vessel 120 .

通过对第一电极130与第二电极140施加高频高压,而于由透光介质体构成的放电容器120的内部的密封空间122内产生介电体阻障放电(dielectric barrier discharge)并且放射真空紫外线,故而可穿过下平坦面的第二电极140的网眼的间隙而向下方放出真空紫外线。By applying high frequency and high voltage to the first electrode 130 and the second electrode 140 , a dielectric barrier discharge is generated in the sealed space 122 inside the discharge vessel 120 formed of a light-transmitting medium, and a vacuum is emitted. Therefore, vacuum ultraviolet rays can be emitted downward through the gaps of the meshes of the second electrode 140 on the lower flat surface.

第一连接部170及第二连接部180设置于放电容器120的同一端部,以便于电性连接至提供电源的插座。需注意的是,另外,第一连接部170与第二连接部180在X-Y平面、X-Z平面以及Y-Z平面的投影不重叠。The first connecting portion 170 and the second connecting portion 180 are disposed at the same end of the discharge vessel 120 so as to be electrically connected to a socket for providing power. It should be noted that, in addition, the projections of the first connecting portion 170 and the second connecting portion 180 on the X-Y plane, the X-Z plane and the Y-Z plane do not overlap.

第一连接部170设置于第一电极130上。更进一步来说,第一连接部170较佳为与第一电极130互相接触。第一连接部170具有不与第一电极130接触的第一表面170a以及与第一电极130接触的第三表面170b。具体来说,以第一连接部170为具有前表面、后表面、上表面、下表面、左侧表面以及右侧表面的六个面的长方体为例,在长方体的下表面与第一电极130互相接触的情况下,前表面、后表面、上表面、左侧表面以及右侧表面属于第一表面170a,下表面属于第三表面170b。The first connection portion 170 is disposed on the first electrode 130 . Furthermore, the first connection portion 170 is preferably in contact with the first electrode 130 . The first connection part 170 has a first surface 170 a not in contact with the first electrode 130 and a third surface 170 b in contact with the first electrode 130 . Specifically, taking the first connection portion 170 as an example of a rectangular parallelepiped having six faces: a front surface, a rear surface, an upper surface, a lower surface, a left side surface and a right side surface, the lower surface of the rectangular parallelepiped is connected to the first electrode 130 When in contact with each other, the front surface, the rear surface, the upper surface, the left side surface, and the right side surface belong to the first surface 170a, and the lower surface belongs to the third surface 170b.

第二连接部180设置于第二电极140上。更进一步来说,第二连接部180较佳为与第二电极140互相接触,其中第二连接部180具有不与第二电极140接触的第二表面180a以及与第二电极140接触的第四表面180b。具体来说,以第二连接部180为具有前表面、后表面、上表面、下表面、左侧表面以及右侧表面的六个面的长方体为例,在长方体的上表面与第二电极140互相接触的情况下,前表面、后表面、下表面、左侧表面以及右侧表面属于第二表面180a,上表面属于第四表面180b。The second connection portion 180 is disposed on the second electrode 140 . Furthermore, the second connection part 180 preferably contacts the second electrode 140 , wherein the second connection part 180 has a second surface 180 a not in contact with the second electrode 140 and a fourth surface 180 a in contact with the second electrode 140 Surface 180b. Specifically, taking the second connection portion 180 as an example of a rectangular parallelepiped having six faces: a front surface, a rear surface, an upper surface, a lower surface, a left side surface and a right side surface, the upper surface of the rectangular parallelepiped and the second electrode 140 When in contact with each other, the front surface, the rear surface, the lower surface, the left surface, and the right surface belong to the second surface 180a, and the upper surface belongs to the fourth surface 180b.

第一引线150的一端经由第一连接部170电性连接至第一电极130,并且另一端连接至电源(图未示)。One end of the first lead 150 is electrically connected to the first electrode 130 via the first connecting portion 170 , and the other end is connected to a power source (not shown).

第二引线160的一端经由第二连接部180电性连接至第二电极140,并且另一端连接至电源(图未示)。One end of the second lead 160 is electrically connected to the second electrode 140 via the second connecting portion 180 , and the other end is connected to a power source (not shown).

第一非经转化的保护膜176覆盖在第一连接部170的表面上。进一步而言,第一非经转化的保护膜176覆盖在经由第一电极130而露出的第一表面170a上。具体来说,如图2所示,第一非经转化的保护膜176覆盖在第一连接部170的与第一电极130接触的第三表面170b以外的第一表面170a上。第一非经转化的保护膜176可以防止第一连接部170因接触清洁液、酸气、紫外线而劣化,并提升准分子灯的耐久性。The first non-converted protective film 176 covers the surface of the first connection part 170 . Further, the first non-converted protective film 176 covers the first surface 170 a exposed through the first electrode 130 . Specifically, as shown in FIG. 2 , the first non-converted protective film 176 covers the first surface 170 a of the first connection part 170 other than the third surface 170 b of the first connection part 170 , which is in contact with the first electrode 130 . The first non-converted protective film 176 can prevent the first connection part 170 from being deteriorated due to contact with cleaning liquid, acid gas, and ultraviolet rays, and improve the durability of the excimer lamp.

在另一实施例中,第一非经转化的保护膜176较佳为进一步延伸而覆盖第一引线150的后述第一芯线露出部150a上。如此一来,可确保第一引线150的第一芯线露出部150a因接触清洁液、酸气、紫外线而劣化,并且更进一步提升准分子灯的耐久性。In another embodiment, the first non-converted protective film 176 is preferably further extended to cover the first core wire exposed portion 150 a of the first lead 150 to be described later. In this way, the first core wire exposed portion 150a of the first lead 150 can be guaranteed to be deteriorated due to contact with cleaning liquid, acid gas, and ultraviolet rays, and the durability of the excimer lamp can be further improved.

第二非经转化的保护膜186覆盖在第二连接部180的表面上。进一步而言,第二非经转化的保护膜186覆盖在经由第二电极140而露出的第二表面180a上。具体来说,如图2所示,第二非经转化的保护膜186覆盖在第二连接部180的与第二电极140接触的第四表面180b以外的第二表面180a上。藉此,可防止第二连接部180因接触清洁液、酸气、紫外线而劣化,并提升准分子灯的耐久性。The second non-converted protective film 186 covers the surface of the second connection part 180 . Further, the second non-converted protective film 186 covers the second surface 180 a exposed through the second electrode 140 . Specifically, as shown in FIG. 2 , the second non-converted protective film 186 covers the second surface 180 a of the second connection part 180 other than the fourth surface 180 b of the second connection part 180 that is in contact with the second electrode 140 . Thereby, the second connection portion 180 can be prevented from being deteriorated due to contact with cleaning liquid, acid gas, and ultraviolet rays, and the durability of the excimer lamp can be improved.

在另一实施例中,第二非经转化的保护膜186较佳为进一步延伸而覆盖第二引线160的后述第二芯线露出部160a上。如此一来,可确保第二引线160的后述第二芯线露出部160a因接触清洁液、酸气、紫外线而劣化,并且更进一步提升准分子灯的耐久性。In another embodiment, the second non-converted protective film 186 is preferably further extended to cover the second core exposed portion 160 a of the second lead 160 to be described later. In this way, the later-described second core wire exposed portion 160a of the second lead 160 can be guaranteed to be deteriorated due to contact with cleaning liquid, acid gas, and ultraviolet rays, and the durability of the excimer lamp can be further improved.

第一非经转化的保护膜176及第二非经转化的保护膜186是由黏着剂组成物C所形成。黏着剂组成物C为一种陶瓷胶,其包括氧化铝、二氧化硅、金属硅酸盐以及水的黏着剂。The first non-converted protective film 176 and the second non-converted protective film 186 are formed of the adhesive composition C. The adhesive composition C is a ceramic glue, which includes an adhesive of alumina, silica, metal silicate and water.

在一实施例中,黏着剂组成物C包括1质量%~3质量%的氧化铝、63质量%~73质量%的二氧化硅、4质量%~8质量%的金属硅酸盐以及21质量%~29质量%的水。金属硅酸盐包括硅酸钼、硅酸锂、硅酸钙、硅酸钠、硅酸钾、或其组合。In one embodiment, the adhesive composition C includes 1-3 mass % alumina, 63-73 mass % silica, 4-8 mass % metal silicate and 21 mass % % to 29% by mass of water. Metal silicates include molybdenum silicate, lithium silicate, calcium silicate, sodium silicate, potassium silicate, or combinations thereof.

需注意的是,在使用黏着剂组成物C的情况下,只要在常温下进行干燥,无须经过加热、照光或加湿处理等转化步骤,即可在焊料的表面上形成保护膜,因此可有效简化制程,达到提升准分子灯的耐久性的功效。另外,非经转化的保护膜可确保焊接部(焊料)的绝缘效果及提升耐腐蚀性,避免焊接部异常放电、电极烧毁、准分子灯损坏等情形。又,由黏着剂组成物C所形成的非经转化的保护膜,通过使用状态下的准分子灯的加热,无需通过额外热处理,即可进一步提升保护膜的硬化效果,藉此提升绝缘效果及耐腐蚀性。It should be noted that in the case of using the adhesive composition C, as long as it is dried at room temperature, a protective film can be formed on the surface of the solder without conversion steps such as heating, lighting or humidification, so it can be effectively simplified. process, to achieve the effect of improving the durability of the excimer lamp. In addition, the non-converted protective film can ensure the insulation effect of the welding part (solder) and improve the corrosion resistance, and avoid abnormal discharge of the welding part, electrode burning, and excimer lamp damage. In addition, the non-converted protective film formed by the adhesive composition C can further improve the curing effect of the protective film by heating the excimer lamp in the use state without additional heat treatment, thereby improving the insulating effect and Corrosion resistance.

在本文中,所谓的“非经转化”是指黏着剂组成物在形成保护膜的过程中,不会进行由单体、寡聚物或聚合物进行化学反应转化成另一种单体、寡聚物或聚合物的步骤。因此,在本实施例中,第一非经转化的保护膜176及第二非经转化的保护膜186在黏着剂组成物C中的水分挥发干燥而形成,没有经过额外的热处理来进行转化步骤。In this article, the so-called "non-converted" means that the adhesive composition will not undergo chemical reaction from a monomer, oligomer or polymer to another monomer, oligomer or polymer during the process of forming the protective film. polymer or polymer steps. Therefore, in the present embodiment, the first non-converted protective film 176 and the second non-converted protective film 186 are formed by volatilizing and drying the moisture in the adhesive composition C, and the conversion step is not performed through additional heat treatment. .

反之,“经转化”是指组成物在形成硬化膜的过程中,单体、寡聚物或聚合物会经由化学反应转化成另一种聚合物。具体来说,“经转化”的具体例可列举将聚硅胺烷加热形成二氧化硅的步骤;或者是将丙烯酸系单体、丙烯酸系改性环氧树脂或环氧树脂与硬化剂或催化剂于室温下混合硬化的步骤。将聚硅胺烷加热形成二氧化硅的过程中,需要额外的加热制程,因此会使制程复杂化,且耗能耗时。另外,丙烯酸系改性环氧树脂、丙烯酸系改性环氧树脂以及环氧树脂由于照射紫外线后有劣化的风险,因此不适合作为焊料表面上的保护膜。On the contrary, "converted" means that the monomer, oligomer or polymer will be converted into another polymer through chemical reaction in the process of forming the hardened film of the composition. Specifically, specific examples of "converted" include the step of heating polysilazane to form silica; or mixing acrylic monomers, acrylic modified epoxy resins or epoxy resins with hardeners or catalysts Mix hardening step at room temperature. In the process of heating polysilazane to form silica, an additional heating process is required, which complicates the process and consumes energy and time. In addition, acrylic-modified epoxy resin, acrylic-modified epoxy resin, and epoxy resin are not suitable as a protective film on a solder surface because there is a risk of deterioration after being irradiated with ultraviolet rays.

接着,请同时参照图2及图3(d)。需注意的是,图3(d)为准分子灯的局部放大示意图,事实上,第一连接部170与第二连接部180在X-Y平面、X-Z平面以及Y-Z平面的投影皆不重叠。Next, please refer to FIG. 2 and FIG. 3(d) at the same time. It should be noted that, in FIG. 3(d), the partially enlarged schematic diagram of the excimer lamp, in fact, the projections of the first connecting portion 170 and the second connecting portion 180 on the X-Y plane, the X-Z plane and the Y-Z plane do not overlap.

如图2及图3(d)所示,自放电容器120的第一外表面S1起往+Y方向依序为第一电极130、第一连接部170以及第一引线150,并且第一非经转化的保护膜176覆盖在第一连接部170的第一表面170a以及一部分的第一引线150。此处,箭头所指的方向为+Y方向,箭头所指的方向的反方向为-Y方向。As shown in FIG. 2 and FIG. 3( d ), from the first outer surface S1 of the discharge vessel 120 to the +Y direction, the first electrode 130 , the first connecting portion 170 and the first lead 150 are sequentially formed, and the first non- The converted protective film 176 covers the first surface 170 a of the first connection part 170 and a part of the first lead 150 . Here, the direction indicated by the arrow is the +Y direction, and the direction opposite to the direction indicated by the arrow is the -Y direction.

第一连接部170包括第一焊料172及第一金属片174。第一焊料172及第一金属片174形成堆叠于第一电极130上的结构。第一焊料172位于第一电极130与第一金属片174之间,并且第一金属片174经由第一焊料172连接至第一电极130。第一金属片174作为电性连接至第一电极130的接触片。The first connection portion 170 includes a first solder 172 and a first metal sheet 174 . The first solder 172 and the first metal sheet 174 form a structure stacked on the first electrode 130 . The first solder 172 is located between the first electrode 130 and the first metal sheet 174 , and the first metal sheet 174 is connected to the first electrode 130 via the first solder 172 . The first metal sheet 174 serves as a contact sheet electrically connected to the first electrode 130 .

第一焊料172没有特别的限制,例如是锡合金等锡膏。The first solder 172 is not particularly limited, and is, for example, a solder paste such as a tin alloy.

第一金属片174的材质可列举表面形成金的镍片、镍片、铜片、银片、铝片、或其他金属片。就耐腐蚀性及耐高温的观点而言,第一金属片174较佳为表面形成金的镍片。表面形成金的镍片例如是以溅镀或蒸镀的方式在镍片上形成金来制作。The material of the first metal sheet 174 may include a nickel sheet, a nickel sheet, a copper sheet, a silver sheet, an aluminum sheet, or other metal sheets with gold formed on the surface. From the viewpoint of corrosion resistance and high temperature resistance, the first metal sheet 174 is preferably a nickel sheet with gold formed on the surface. The nickel sheet with gold formed on the surface is produced by, for example, forming gold on the nickel sheet by sputtering or vapor deposition.

值得注意的是,第一非经转化的保护膜176覆盖在第一焊料172的表面上。藉此,可确保第一焊料172不会因接触清洁液(乙醇、异丙醇)、酸气、紫外线或准分子灯100的管体冷却不足时,导致焊接部氧化或温度过高而软化,造成准分子灯损坏的情形,藉此提升准分子灯100的耐久性。Notably, the first non-converted protective film 176 covers the surface of the first solder 172 . In this way, it can be ensured that the first solder 172 will not be oxidized or softened due to excessive temperature of the soldered portion due to contact with cleaning liquid (ethanol, isopropanol), acid gas, ultraviolet rays or insufficient cooling of the tube body of the excimer lamp 100 . The excimer lamp is damaged, thereby improving the durability of the excimer lamp 100 .

第一引线150经由第一连接部170电性连接至第一电极130。详细来说,第一引线150是由第一芯线露出部150a及覆盖于第一芯线周围的第一被覆层150b所构成。第一被覆层150b是由绝缘材料所构成。第一芯线露出部150a是由芯线经去除一部分的第一被覆层150b而露出。第一引线150的第一芯线露出部150a连接于第一连接部170的第一金属片174。第一引线150的第一芯线露出部150a连接于第一金属片174的方式没有特别的限制,例如是在第一金属片174形成环,再将第一芯线露出部150a扣接于第一金属片174上;或者将第一芯线露出部150a直接焊接于第一金属片174。The first lead 150 is electrically connected to the first electrode 130 via the first connection portion 170 . In detail, the first lead 150 is composed of a first core wire exposed portion 150a and a first coating layer 150b covering the periphery of the first core wire. The first coating layer 150b is made of insulating material. The first core wire exposed portion 150a is exposed by the first coating layer 150b from which a part of the core wire is removed. The first core wire exposed portion 150 a of the first lead 150 is connected to the first metal sheet 174 of the first connection portion 170 . The manner in which the first core wire exposed portion 150a of the first lead 150 is connected to the first metal sheet 174 is not particularly limited. on a metal sheet 174 ; or the first core wire exposed portion 150 a is directly welded to the first metal sheet 174 .

类似地,自放电容器120的第二外表面S2起往-Y方向依序为第二电极140、第二连接部180以及第二引线160,并且第二非经转化的保护膜186覆盖在第二连接部180的第二表面180a以及一部分的第二引线160。Similarly, from the second outer surface S2 of the discharge vessel 120 to the -Y direction, there are the second electrode 140 , the second connection part 180 and the second lead 160 in sequence, and the second non-converted protective film 186 covers the first The second surface 180 a of the two connecting portions 180 and a part of the second lead 160 .

第二连接部180包括第二焊料182及第二金属片184。第二焊料182及第二金属片184形成堆叠于第二电极140上的结构。第二焊料182位于第二电极140与第二金属片184之间,并且第二金属片184经由第二焊料182连接至第二电极140。第二金属片184作为电性连接至第二电极140的接触片。The second connection portion 180 includes a second solder 182 and a second metal sheet 184 . The second solder 182 and the second metal sheet 184 form a structure stacked on the second electrode 140 . The second solder 182 is located between the second electrode 140 and the second metal sheet 184 , and the second metal sheet 184 is connected to the second electrode 140 via the second solder 182 . The second metal sheet 184 serves as a contact sheet electrically connected to the second electrode 140 .

第二焊料182没有特别的限制,例如是锡合金等锡膏。The second solder 182 is not particularly limited, and is, for example, a solder paste such as a tin alloy.

第二金属片184的材质的具体例与第一金属片174的材质的具体例相同,在此不另行赘述。第一金属片174与第二金属片184可为相同材质,亦可为不同材质。The specific example of the material of the second metal sheet 184 is the same as the specific example of the material of the first metal sheet 174 , and details are not described here. The first metal sheet 174 and the second metal sheet 184 can be made of the same material or different materials.

值得注意的是,第二非经转化的保护膜186覆盖在第二焊料182的表面上。藉此,可确保第二焊料182不会因接触清洁液(乙醇、异丙醇)、酸气、紫外线或准分子灯100的管体冷却不足时,导致焊接部氧化或温度过高而软化,造成准分子灯损坏的情形,藉此提升准分子灯100的耐久性。Notably, the second non-converted protective film 186 covers the surface of the second solder 182 . In this way, it can be ensured that the second solder 182 will not be oxidized or softened due to excessive temperature of the soldered portion due to contact with cleaning liquid (ethanol, isopropanol), acid gas, ultraviolet rays or insufficient cooling of the tube body of the excimer lamp 100 . The excimer lamp is damaged, thereby improving the durability of the excimer lamp 100 .

第二引线160经由第二连接部180电性连接至第二电极140。详细来说,第二引线160是由第二芯线露出部160a及覆盖于第二芯线周围的第二被覆层160b所构成。第二被覆层160b是由绝缘材料所构成。第二芯线露出部160a是由芯线经去除一部分的第二被覆层160b而露出。第二引线160的第二芯线露出部160a连接于第二连接部180的第二金属片184。第二引线160的第二芯线露出部160a连接于第二金属片184的方式没有特别的限制,例如是在第二金属片184形成环,再将第二芯线露出部160a扣接于第二金属片184上;或者将第二芯线露出部160a直接焊接于第二金属片184。The second lead 160 is electrically connected to the second electrode 140 through the second connection portion 180 . Specifically, the second lead 160 is composed of a second core wire exposed portion 160a and a second coating layer 160b covering the periphery of the second core wire. The second coating layer 160b is made of insulating material. The second core wire exposed portion 160a is exposed by the second coating layer 160b from which a part of the core wire is removed. The second core wire exposed portion 160 a of the second lead 160 is connected to the second metal sheet 184 of the second connection portion 180 . The manner in which the second core wire exposed portion 160a of the second lead 160 is connected to the second metal sheet 184 is not particularly limited. For example, a loop is formed on the second metal sheet 184, and then the second core wire exposed portion 160a is fastened to the on the two metal sheets 184 ; or the second core wire exposed portion 160 a is directly welded to the second metal sheet 184 .

<准分子灯100的制造方法><Manufacturing method of excimer lamp 100>

图3(a)~图3(d)是依照本发明的第一实施例的一种准分子灯100的制造方法的示意图。特别说明的是,为求清楚表示与便于说明,对图3(a)~图3(d)中的各元件的厚度或比例被适度地放大或缩小,并不代表各分层的实际厚度或比例。FIGS. 3( a ) to 3 ( d ) are schematic diagrams of a manufacturing method of an excimer lamp 100 according to the first embodiment of the present invention. In particular, for the sake of clarity and convenience, the thickness or proportion of each element in Figures 3(a) to 3(d) is appropriately enlarged or reduced, and does not represent the actual thickness or ratio of each layer. Proportion.

请参照图3(a)。首先,提供放电容器120,其具有相对的第一外表面S1及第二外表面S2。接着,以印刷、溅镀或蒸镀的方式在放电容器120的第一外表面S1及第二外表面S2分别设置第一电极130及第二电极140。第一电极130及第二电极140例如是金、银、铜、镍、铬等具有耐蚀性的金属所构成。就导电性及耐久性而言,第一电极130及第二电极140较佳为金。Please refer to Figure 3(a). First, a discharge vessel 120 is provided, which has opposing first outer surfaces S1 and second outer surfaces S2. Next, the first electrode 130 and the second electrode 140 are respectively provided on the first outer surface S1 and the second outer surface S2 of the discharge vessel 120 by means of printing, sputtering or vapor deposition. The first electrode 130 and the second electrode 140 are made of corrosion-resistant metals such as gold, silver, copper, nickel, and chromium, for example. In terms of conductivity and durability, the first electrode 130 and the second electrode 140 are preferably gold.

然后,请参照图3(b)。在第一电极130上放置焊料的块体后,将焊料的块体加热熔融,以形成熔融状态的第一焊料172。加热熔融的温度与锡合金的熔点有关,具体来说,加热熔融的温度约为300℃。接着,再将第一金属片174放置于第一电极130上的第一焊料172上,以将第一金属片174黏着于第一电极130上的第一焊料172上。亦即第一金属片174经由第一焊料172连接至第一电极130。如此一来,可于第一电极130上设置第一连接部170。接着,将第一引线150的第一芯线露出部150a设置于第一金属片174上,以使第一引线150经由第一连接部170电性连接至第一电极130。将第一引线150的第一芯线露出部150a设置于第一金属片174的方式没有特别的限制,例如是在第一金属片174形成环,再将第一芯线露出部150a扣接于第一金属片174上;或者将第一芯线露出部150a直接焊接于第一金属片174。Then, please refer to Figure 3(b). After the bulk of the solder is placed on the first electrode 130 , the bulk of the solder is heated and melted to form the first solder 172 in a molten state. The temperature of heating and melting is related to the melting point of the tin alloy, and specifically, the temperature of heating and melting is about 300°C. Next, the first metal sheet 174 is placed on the first solder 172 on the first electrode 130 to adhere the first metal sheet 174 to the first solder 172 on the first electrode 130 . That is, the first metal sheet 174 is connected to the first electrode 130 via the first solder 172 . In this way, the first connection portion 170 can be disposed on the first electrode 130 . Next, the first core wire exposed portion 150 a of the first lead 150 is disposed on the first metal sheet 174 , so that the first lead 150 is electrically connected to the first electrode 130 through the first connection portion 170 . The manner of disposing the first core wire exposed portion 150a of the first lead 150 on the first metal sheet 174 is not particularly limited. on the first metal sheet 174 ; or the first core wire exposed portion 150 a is directly welded to the first metal sheet 174 .

又,于第二电极140上设置第二连接部180的方法及于第二连接部180上设置第二引线160的方法分别与于第一电极130上设置第一连接部170的方法及于第一连接部170上设置第一引线150的方法相同,在此不另行赘述。In addition, the method of disposing the second connecting portion 180 on the second electrode 140 and the method of disposing the second lead 160 on the second connecting portion 180 are respectively the method of disposing the first connecting portion 170 on the first electrode 130 and the method of disposing the first connecting portion 170 on the first electrode 130. The method of disposing the first lead 150 on a connecting portion 170 is the same, and will not be described here.

接着,请同时参照图3(c)及图3(d)。在第一连接部170经由第一电极130而露出的第一表面170a上以及在第二连接部180经由第二电极140而露出的第二表面180a上涂布黏着剂组成物C,并且在常温下进行干燥,藉此分别在第一表面170a及第二表面180a上形成第一非经转化的保护膜176及第二非经转化的保护膜186。黏着剂组成物C的组成如前文所述,在此不另行赘述。Next, please refer to FIG. 3( c ) and FIG. 3( d ) at the same time. The adhesive composition C is coated on the first surface 170a of the first connection part 170 exposed through the first electrode 130 and on the second surface 180a of the second connection part 180 exposed through the second electrode 140, and the adhesive composition C is stored at room temperature. Drying is carried out at low temperature, thereby forming a first non-converted protective film 176 and a second non-converted protective film 186 on the first surface 170a and the second surface 180a, respectively. The composition of the adhesive composition C is as described above and will not be repeated here.

综上所述,本发明提供一种耐久性佳的准分子灯及制程简单的准分子灯的制造方法。具体而言,本发明的准分子灯经由在焊料上形成非经转化的保护膜,该非经转化的保护膜可保护焊料,防止焊料因接触清洁液、酸气、紫外线或是准分子灯本身冷却不足时,导致焊接部氧化或温度过高而软化,造成准分子灯损坏的情形,藉此可有效提升准分子灯的耐久性。又,非经转化的保护膜的形成方法无需经过加热等转化步骤,因此可以大幅简化准分子灯的制程,有效提升生产效率。In conclusion, the present invention provides an excimer lamp with good durability and a manufacturing method of the excimer lamp with a simple process. Specifically, the excimer lamp of the present invention forms a non-converted protective film on the solder, the non-converted protective film can protect the solder and prevent the solder from contacting the cleaning solution, acid gas, ultraviolet rays or the excimer lamp itself. When the cooling is insufficient, the welding part will be oxidized or softened due to excessive temperature, which will cause damage to the excimer lamp, thereby effectively improving the durability of the excimer lamp. In addition, the method for forming the non-converted protective film does not require conversion steps such as heating, so the manufacturing process of the excimer lamp can be greatly simplified, and the production efficiency can be effectively improved.

虽然本发明已以实施例揭示如上,然其并非用以限定本发明,任何所属技术领域中技术人员,在不脱离本发明的精神和范围内,当可作些许的更改与润饰,故本发明的保护范围当视权利要求所界定的为准。Although the present invention has been disclosed above with examples, it is not intended to limit the present invention. Any person skilled in the art can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be subject to what is defined in the claims.

Claims (10)

1. An excimer lamp comprising:
a discharge vessel formed of a light transmitting medium, the discharge vessel having a sealed space inside thereof, the sealed space containing a gas for discharge, the discharge vessel having first and second opposing outer surfaces;
a pair of electrodes disposed on the first outer surface and the second outer surface of the discharge vessel, respectively;
a pair of connection portions respectively provided on the pair of electrodes, and each of the pair of connection portions includes solder;
a pair of leads electrically connected to the pair of electrodes through the pair of connection portions, respectively;
a pair of non-converted protective films respectively covering surfaces of the pair of connection parts.
2. The excimer lamp of claim 1, wherein the pair of non-converted protective films are formed from an adhesive composition comprising alumina, silica, metal silicate and water.
3. The excimer lamp of claim 2, wherein the adhesive composition comprises 1 to 3 mass% of alumina, 63 to 73 mass% of silica, 4 to 8 mass% of metal silicate, and 21 to 29 mass% of water.
4. The excimer lamp of claim 1, wherein the pair of connection portions each further comprises a metal sheet connected to the corresponding electrode via the solder.
5. The excimer lamp of claim 4, wherein the metal sheet is a nickel sheet with gold formed on the surface.
6. A method of manufacturing an excimer lamp, comprising:
providing a discharge vessel, wherein the discharge vessel is formed of a light-transmitting medium and a sealed space is present inside the discharge vessel, wherein a gas for discharge is present in the sealed space, and wherein the discharge vessel has a first outer surface and a second outer surface which are opposite to each other;
providing a pair of electrodes on the first and second outer surfaces of the discharge vessel, respectively;
a pair of connection portions are provided on the pair of electrodes, respectively, and each of the pair of connection portions includes solder;
a pair of leads are respectively arranged on the pair of connecting parts, so that the pair of leads are respectively and electrically connected to the pair of electrodes through the pair of connecting parts;
a pair of non-converted protective films are formed on surfaces of the pair of connection portions, respectively.
7. The method of claim 6, wherein the step of forming the pair of non-converted protective films comprises applying an adhesive composition to surfaces of the pair of connection portions and drying the adhesive composition.
8. The method of claim 6, wherein the non-converted protective films are respectively formed of an adhesive composition comprising alumina, silica, metal silicate and water.
9. The method of manufacturing an excimer lamp according to claim 7 or 8, wherein the adhesive composition comprises 1 to 3 mass% of alumina, 63 to 73 mass% of silica, 4 to 8 mass% of a metal silicate, and 21 to 29 mass% of water.
10. The method of manufacturing an excimer lamp according to claim 6, wherein each of the pair of connection portions further comprises a metal sheet connected to the corresponding electrode via the solder.
CN201910091192.4A 2019-01-30 2019-01-30 Excimer lamp and method for manufacturing excimer lamp Active CN111508816B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101533756A (en) * 2008-03-10 2009-09-16 优志旺电机株式会社 Excimer lamp and manufacturing method thereof
CN101840838A (en) * 2009-03-16 2010-09-22 优志旺电机株式会社 Excimer lamp
TW201513162A (en) * 2013-07-31 2015-04-01 Gs Yuasa Int Ltd Discharging lamp

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101533756A (en) * 2008-03-10 2009-09-16 优志旺电机株式会社 Excimer lamp and manufacturing method thereof
CN101840838A (en) * 2009-03-16 2010-09-22 优志旺电机株式会社 Excimer lamp
TW201513162A (en) * 2013-07-31 2015-04-01 Gs Yuasa Int Ltd Discharging lamp

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