CN111496146A - Full-automatic frame machine for mattress and bed net - Google Patents
Full-automatic frame machine for mattress and bed net Download PDFInfo
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- CN111496146A CN111496146A CN202010486701.6A CN202010486701A CN111496146A CN 111496146 A CN111496146 A CN 111496146A CN 202010486701 A CN202010486701 A CN 202010486701A CN 111496146 A CN111496146 A CN 111496146A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F33/00—Tools or devices specially designed for handling or processing wire fabrics or the like
- B21F33/02—Mounting of wire network on frames
- B21F33/025—Mounting of mattress innersprings on borderframes
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Abstract
床垫床网全自动框边机,用于将床垫床网的床簧与框边通过夹码钉固定,包括框型支架及安装于框型支架上的支撑台和床网气动伸缩机构,框型支架周围的其中一侧设有床网框边输送机构,框型支架周围的至少一侧设有夹码机构。本发明的框边机最多能同时实现床垫床网上下两面及四周共八个方位的床簧与框边的夹码固定,大大提高了生产效率,减少了人工及成本,并且框边的一次性加工,床簧与框边的结合牢固稳定,床簧排列更整齐,床垫床网的轮廓形状更完美,避免变形,提高产品质量。
The mattress bed net automatic frame edge machine is used to fix the bed spring and frame edge of the mattress bed net through the clip nails, including the frame bracket and the support table installed on the frame bracket and the bed net pneumatic telescopic mechanism. One side around the frame-shaped bracket is provided with a bed net frame edge conveying mechanism, and at least one side around the frame-shaped bracket is provided with a clamping mechanism. The frame edge machine of the invention can simultaneously realize the clamping of the bed spring and the frame edge on the upper and lower sides of the mattress net and around the frame at most, thereby greatly improving the production efficiency, reducing labor and cost, and reducing the cost of the frame at one time. Sexual processing, the combination of the bed spring and the frame edge is firm and stable, the bed spring is more neatly arranged, and the contour shape of the mattress bed net is more perfect, avoiding deformation and improving product quality.
Description
技术领域technical field
本发明涉及床垫生产设备技术领域,特别涉及床垫床网全自动框边机。The invention relates to the technical field of mattress production equipment, in particular to an automatic frame edge machine for mattress bed nets.
背景技术Background technique
床垫是为了保证消费者获得健康而又舒适的睡眠而使用的一种介于人体和床之间的物品,床垫材质繁多,不同材料制作的床垫能给人带来不同的睡眠效果。其中弹簧床垫属现代常用的、性能较优的床垫,其垫芯是由阵列分布的弹簧组成的床网结构。Mattress is an item between the human body and the bed used to ensure consumers get a healthy and comfortable sleep. There are many mattress materials, and mattresses made of different materials can bring different sleep effects to people. Among them, the spring mattress is a mattress commonly used in modern times with better performance, and its cushion core is a bed net structure composed of springs distributed in an array.
为了保证弹簧床垫结构稳定防止变形,在生产加工过程中,在床网上下分别套上钢制框边,并与最外一圈的弹簧向下两端通过夹码钉固定,上下两面加四个方向一共八条边要固定,现有的操作采用人工进行,生产效率低,需要的人工及成本高。另外,床网在未框边前是较为松散的状态,其轮廓尺寸要大于框边,一条边一条边的分步固定,加工过程中要调整床网轮廓与框边适应及弹簧排列整齐,操作要求非常高,不仅工作强度大,而且容易造成弹簧的排列杂乱及床网变形,最终对床垫的质量造成影响。In order to ensure the stability of the spring mattress structure and prevent deformation, during the production and processing process, steel frame edges are placed on the bottom and bottom of the bed net respectively, and the bottom ends of the outermost circle of spring are fixed by clip nails. A total of eight sides in one direction need to be fixed, and the existing operation is performed manually, which has low production efficiency, and requires high labor and cost. In addition, the bed net is in a loose state before the frame edge, and its outline size is larger than that of the frame edge. One edge and one edge are fixed step by step. During the processing process, the outline of the bed net should be adjusted to adapt to the frame edge and the springs are neatly arranged. Operation The requirements are very high, not only the work intensity is high, but also it is easy to cause the disorderly arrangement of the springs and the deformation of the bed net, which will eventually affect the quality of the mattress.
发明内容SUMMARY OF THE INVENTION
本发明要解决现有技术的问题,提供床垫床网全自动框边机,能同时实现床垫床网上下两面及四周共八个方位的床簧与框边的夹码固定,大大提高了生产效率,减少了人工及成本。The invention solves the problems of the prior art and provides a fully automatic frame edge machine for the mattress bed net, which can simultaneously realize the clamping of the bed spring and the frame edge in eight directions on the upper and lower sides of the mattress bed net and around the frame, thereby greatly improving the Production efficiency, reduce labor and cost.
为达到上述目的,本发明采用的技术方案如下:For achieving the above object, the technical scheme adopted in the present invention is as follows:
床垫床网全自动框边机,用于将床垫床网的床簧与框边通过夹码钉固定,包括框型支架及安装于框型支架上的支撑台和床网气动伸缩机构,框型支架周围的其中一侧设有床网框边输送机构,框型支架周围的至少一侧设有夹码机构。The mattress bed net automatic frame edge machine is used to fix the bed spring and frame edge of the mattress bed net through the clip nails, including the frame bracket and the support table installed on the frame bracket and the bed net pneumatic telescopic mechanism. One side around the frame-shaped bracket is provided with a bed net frame edge conveying mechanism, and at least one side around the frame-shaped bracket is provided with a clamping mechanism.
其中,所述支撑台用于放置床垫床网,在支撑台完成床簧与框边的夹码固定。所述床网气动伸缩机构用于对床垫床网的床簧整理限位并缩小床垫床网轮廓尺寸以适应框边尺寸,便于夹码钉的固定。所述床网框边输送机构用于放置一定数量的框边并将之输送到框型支架中,框边呈细长钢条围成的口字形结构,人工不方便取放,床网框边输送机构实现了框边存放及自动输送。所述夹码机构用于通过夹码钉将床簧与框边固定。Wherein, the support table is used to place the mattress bed net, and the clip fixing of the bed spring and the frame edge is completed on the support table. The bed net pneumatic telescopic mechanism is used to arrange and limit the bed spring of the mattress bed net and reduce the outline size of the mattress bed net to adapt to the size of the frame edge, so as to facilitate the fixing of the clipping nails. The bed mesh frame edge conveying mechanism is used to place a certain number of frame edges and transport them to the frame-shaped support. The conveying mechanism realizes frame edge storage and automatic conveying. The code clamping mechanism is used for fixing the bed spring and the frame edge through the code clamping nail.
作为优选,所述床网气动伸缩机构包括伸缩气缸支架,伸缩气缸支架中间设有伸缩气缸,两侧设有升降气缸,伸缩气缸活动端连接四根第一伸缩杆内端,第一伸缩杆外端连接第二伸缩杆内端,第二伸缩杆通过铰接座与伸缩气缸支架连接且外端连接水平设置的第三伸缩杆内端,第三伸缩杆通过导轨滑块组件与伸缩气缸支架连接且外端连接第四伸缩杆中部,四根第四伸缩杆围成“口”字形,第四伸缩杆上分布有一定数量的床簧定位块。第一伸缩杆、第二伸缩杆、第三伸缩杆和第四伸缩杆构成“田”字形。升降气缸与框型支架固定,活动端连接伸缩气缸支架,床簧定位块部分呈柱形或锥形,升降气缸工作可控制伸缩气缸支架及其上的所有机构上升或下降,实现床簧定位块插入或离开最外一圈的一一对应的床簧孔。当床簧定位块插入床簧孔内,伸缩气缸工作,带动第一伸缩杆活动,进一步带动第二伸缩杆绕铰接座摆动,进一步带动第三伸缩杆沿导轨滑块组件向内或向外作直线运动,最后带动第四伸缩杆及其上的床簧定位块向内或向外平移,向内平移时,拉动床网四面同时向内收缩,使其轮廓尺寸与框边适应便于夹码固定,向外平移与床簧放松再通过升降气缸脱离床簧。Preferably, the bed net pneumatic telescopic mechanism includes a telescopic cylinder bracket, a telescopic cylinder is arranged in the middle of the telescopic cylinder bracket, and lift cylinders are arranged on both sides, the movable end of the telescopic cylinder is connected to the inner ends of the four first telescopic rods, and the outer ends of the first telescopic rods are connected. The end is connected to the inner end of the second telescopic rod, the second telescopic rod is connected to the telescopic cylinder bracket through the hinge seat, and the outer end is connected to the inner end of the third telescopic rod arranged horizontally, and the third telescopic rod is connected to the telescopic cylinder bracket through the guide rail slider assembly and The outer end is connected to the middle of the fourth telescopic rod, the four fourth telescopic rods enclose a "mouth" shape, and a certain number of bed spring positioning blocks are distributed on the fourth telescopic rod. The first telescopic rod, the second telescopic rod, the third telescopic rod and the fourth telescopic rod form a "Tian" shape. The lifting cylinder is fixed with the frame bracket, the movable end is connected to the telescopic cylinder bracket, and the bed spring positioning block is partially cylindrical or conical. Insert or leave the one-to-one corresponding bed spring holes in the outermost circle. When the bed spring positioning block is inserted into the bed spring hole, the telescopic cylinder works, driving the first telescopic rod to move, further driving the second telescopic rod to swing around the hinge seat, and further driving the third telescopic rod to move inward or outward along the guide rail slider assembly Linear motion, and finally drive the fourth telescopic rod and the bed spring positioning block on it to translate inward or outward. When moving inward, pull the four sides of the bed net to shrink inward at the same time, so that the outline size and frame edge are adapted to facilitate the clamping and fixing. , translate outward and relax the bed spring, and then disengage the bed spring through the lifting cylinder.
作为优选,所述第二伸缩杆外端设有滚动件。滚动件为滚轮或滚动轴承等,使得第二伸缩杆与第三伸缩杆滚动连接,使运动传递更平稳且减少摩擦。Preferably, the outer end of the second telescopic rod is provided with a rolling element. The rolling elements are rollers or rolling bearings, etc., so that the second telescopic rod and the third telescopic rod are connected in a rolling manner, so that the motion transmission is more stable and friction is reduced.
作为优选,所述滚动件周围的第三伸缩杆内端设有限位块,限位块将滚动件围起来,避免其与第三伸缩杆内端脱离。Preferably, the inner end of the third telescopic rod around the rolling element is provided with a limit block, and the limit block surrounds the rolling element to prevent it from being separated from the inner end of the third telescopic rod.
作为优选,所述床簧定位块与第四伸缩杆滑动连接,相邻床簧定位块之间设有弹簧。一方面床网在向内收缩时床簧的间距有小幅度减少,另一方面床簧的排列间距本身也有一定差异,滑动连接能让床簧定位块稍稍位移与之适应,弹簧起到定位及复位的作用。Preferably, the bed spring positioning block is slidably connected to the fourth telescopic rod, and a spring is provided between adjacent bed spring positioning blocks. On the one hand, the spacing of the bed springs is slightly reduced when the bed net is retracted inward. On the other hand, the arrangement spacing of the bed springs is also different. The sliding connection can make the bed spring positioning block slightly displaced to adapt to it. reset effect.
作为优选,所述床网气动伸缩机构数量为两个,在框型支架上呈上下镜像对称分布。两个床网气动伸缩机构分别位于床垫床网上下两侧,同时工作可以让床网上下两面加四个方向的八条边同时向内收缩与两个框边适配,提高夹码效率及床网的整齐度。Preferably, the number of the bed net pneumatic expansion and contraction mechanisms is two, which are symmetrically distributed on the frame-shaped support in a mirror image up and down. The two bed net pneumatic telescopic mechanisms are located on the upper and lower sides of the mattress net respectively. Working at the same time, the upper and lower sides of the bed net plus eight sides in four directions can be simultaneously retracted inward to fit the two frame edges, improving the clamping efficiency and the bed. The neatness of the net.
作为优选,所述床网框边输送机构包括框边输送支架,框边输送支架两侧的上下位置分别设有通过轴承座与框边输送支架连接、两端带齿轮的齿轮轴,上下齿轮间连接有链条,同侧的两根链条间水平连接有一定数量的框边放置条,框边输送支架上固定有升降电机,框边输送支架下部中间设有输送横梁,输送横梁两端设有输送带轮,输送带轮间设有框边输送带,输送横梁上设有框边输送电机,所述输送横上方设有输送横杆,输送横杆前端两侧设有前支撑板,中后部两侧设有后推板,后端设有穿过框边输送带的框边输送滑块,输送横梁上设有对应的导轨。框边放置条位于链条朝内的一侧,其形状部分呈L形或翻转的U形,两侧的框边放置条一一对应且镜像对称,框边两侧架设在两侧的框边放置条上,竖直排成一列。前支撑板和后推板具有一定的宽度,使框边保持平稳避免翻转。升降电机工作带动齿轮轴及链条转动,最下方的框边落于前支撑板及后推板后升降电机停止,框边输送电机工作带动输送带轮及框边输送带运动,进而带动输送横杆及其上的前支撑板和后推板运动,后推板将框边推向框型支架,完成输送后,框边输送电机工作使得后推板复位,升降电机工作继续下一个框边的输送。Preferably, the bed net frame side conveying mechanism includes a frame side conveying support, and the upper and lower positions on both sides of the frame side conveying support are respectively provided with a gear shaft connected with the frame side conveying support through a bearing seat and with gears at both ends, and between the upper and lower gears. A chain is connected, a certain number of frame edge placement bars are horizontally connected between the two chains on the same side, a lifting motor is fixed on the frame edge conveying bracket, a conveying beam is arranged in the middle of the lower part of the frame edge conveying bracket, and two ends of the conveying beam are equipped with conveying beams. Pulleys, frame edge conveyor belts are arranged between the conveyor pulleys, frame edge conveying motors are arranged on the conveying beams, conveying beams are arranged above the conveying beams, front support plates are arranged on both sides of the front end of the conveying beams, and the middle and rear parts are provided with front support plates. Both sides are provided with back push plates, the rear end is provided with a frame edge conveying slider passing through the frame edge conveyor belt, and a corresponding guide rail is provided on the conveying beam. The frame edge placement strip is located on the inward side of the chain, and its shape is partially L-shaped or inverted U-shaped. The frame edge placement strips on both sides correspond one-to-one and are mirror-symmetrical. Both sides of the frame edge are erected on both sides of the frame edge placement. on the strip, in a vertical row. The front support plate and the rear push plate have a certain width to keep the frame side stable and avoid overturning. The lifting motor works to drive the gear shaft and the chain to rotate. The bottom frame edge falls on the front support plate and the rear push plate and the lifting motor stops. The frame edge conveying motor works to drive the conveyor pulley and the frame edge conveyor belt to move, which in turn drives the conveying bar. It moves with the front support plate and the rear push plate on it. The rear push plate pushes the frame edge to the frame bracket. After the conveying is completed, the frame edge conveying motor works to reset the rear push plate, and the lifting motor works to continue the conveying of the next frame edge. .
作为优选,所述输送横梁与框边输送支架之间设有框边输送升降气缸。框边输送升降气缸与框边输送支架固定,活动端连接输送横梁,能让输送横梁及其上的结构上下移动,用于将框边送往床网上下面两个不同的高度。Preferably, a frame edge conveying lifting cylinder is provided between the conveying beam and the frame edge conveying bracket. The frame edge conveying lifting cylinder is fixed with the frame edge conveying bracket, and the movable end is connected to the conveying beam, which can make the conveying beam and the structure on it move up and down, and is used to send the frame edge to two different heights below and below the bed net.
作为优选,所述升降电机位于框边输送支架顶部,位于下方的两个齿轮轴通过滑块轴承座与框边输送支架连接。下方的两个齿轮轴通过滑块轴承座是可活动的,可调节链条松紧,调整框边放置条水平等。Preferably, the lift motor is located on the top of the frame edge conveying support, and the two gear shafts located below are connected to the frame edge conveying support through a slider bearing seat. The two gear shafts below are movable through the slider bearing seat, which can adjust the tension of the chain, adjust the level of the frame edge placement, etc.
作为优选,位于上方的两个所述齿轮轴端部设有斜齿轮,之间通过两端同样带斜齿轮的传动轴连接,确保两侧的链条同步反向运动,框边放置条及框边同步升降。Preferably, the ends of the two gear shafts located above are provided with helical gears, which are connected by transmission shafts with helical gears at both ends to ensure that the chains on both sides move synchronously and reversely, and the frame edge placement bars and frame edges are Synchronized lift.
作为优选,所述夹码机构包括夹码支架及夹码安装板,夹码支架上设有平移丝杆、平移丝杆一端的丝杆电机及平移丝杆两侧的下平移导轨,夹码安装板底部设有下平移滑块,向内一侧安装有夹码枪。丝杆电机启动,夹码安装板及其上的夹码枪能沿下平移导轨从夹码支架的一端移动到另一端,完成床垫床网一边的床簧与框边的夹码固定。Preferably, the code clamping mechanism includes a code clamping bracket and a code clamping installation plate, and the code clamping bracket is provided with a translation screw, a screw motor at one end of the translation screw, and a lower translation guide on both sides of the translation screw. There is a lower translation slider at the bottom of the board, and a code clip gun is installed on the inward side. When the screw motor is started, the clip mounting plate and the clip gun on it can move from one end of the clip bracket to the other end along the lower translation guide rail to complete the clip fixing between the bed spring on one side of the mattress bed net and the frame edge.
作为优选,所述夹码枪数量为两个,呈上下排列,对床垫床网同侧的上下两边同时夹码固定。Preferably, the number of said clamping guns is two, arranged up and down, and the upper and lower sides of the same side of the mattress bed net are clamped and fixed at the same time.
作为优选,所述夹码安装板上还设有与夹码枪对应的卷扬筒,用于放置夹码钉卷材。Preferably, a hoisting drum corresponding to the code clamping gun is further provided on the code clamping mounting plate for placing the code clamping nail coil.
作为优选,所述夹码安装板底部还设有支撑板,下平移滑块位于支撑板底部,支撑板上设有方向与下平移导轨垂直的上平移导轨,夹码安装板底部设有上平移滑块,夹码安装板与支撑板之间设有夹码平移气缸。实现夹码枪的双轴移动,夹码时,夹码平移气缸驱动夹码安装板及夹码枪向中间运动至工位开始工作,完成夹码后,夹码平移气缸驱动夹码安装板及夹码枪向外运动复位。Preferably, a support plate is also provided at the bottom of the clip code mounting plate, the lower translation slider is located at the bottom of the support plate, the support plate is provided with an upper translation guide rail whose direction is perpendicular to the lower translation guide rail, and the bottom of the clamp code installation plate is provided with an upper translation guide rail. Slider, clamp code translation cylinder is arranged between clamp code installation plate and support plate. The dual-axis movement of the code clamping gun is realized. When clamping the code, the code clamping translation cylinder drives the code clamping installation plate and the code clamping gun moves to the middle to start work. After the code clamping is completed, the code clamping translation cylinder drives the code clamping installation plate and The clip gun moves outward to reset.
作为优选,所述夹码机构的数量为1~4个,位于框型支架周围的1~4侧。如果夹码机构的数量为4个,每个夹码机构的夹码枪有两个,那么能实现床垫床网上下两面及四周共八个方位的床簧与框边的夹码固定一次性完成。Preferably, the number of the code clip mechanisms is 1 to 4, which are located on 1 to 4 sides around the frame-shaped bracket. If the number of code clamping mechanisms is 4 and there are two code clamping guns for each code clamping mechanism, then the clamp code can be fixed at one time between the bed spring and the frame edge in eight directions on the upper and lower sides of the mattress net and around it. Finish.
作为优选,所述框型支架上还设有一定数量位于框型支架两侧的床网框边夹持机构,床网框边夹持机构包括框边夹持气缸及框边夹持气缸活动端的气动手指。床网框边夹持机构承接床网框边输送机构,从床网框边输送机构输送过来的框边用气动手指从两侧夹住,框边夹持气缸可控制框边的升降。Preferably, the frame-shaped bracket is also provided with a certain number of bed net frame edge clamping mechanisms located on both sides of the frame-shaped bracket, and the bed net frame edge clamping mechanism includes a frame edge clamping cylinder and a frame edge clamping cylinder. Pneumatic fingers. The bed frame side clamping mechanism undertakes the bed frame side conveying mechanism, the frame side conveyed from the bed frame side conveying mechanism is clamped from both sides by pneumatic fingers, and the frame side clamping cylinder can control the up and down of the frame side.
作为优选,所述床网框边夹持机构分为两组,在框型支架上呈上下镜像对称分布,同时提供床垫床网夹码所需的两个框边。Preferably, the bed net frame edge clamping mechanism is divided into two groups, which are symmetrically distributed on the frame-shaped support in a mirror image up and down, and at the same time provide two frame edges required for the mattress bed net clamping code.
作为优选,所述框型支架的床垫床网输入一侧或/且输出一侧设有床网输送机构,床网输送机构包括输送支架,输送支架上排列有输送滚筒,输送支架内固定有输送电机,输送滚筒两侧设有输送挡板。在输送电机驱动下,输送滚筒转动,将其上的床垫床网输送至框型支架内的支撑台上,完成夹码后,床网输送机构又可将床垫床网输出送往下一工序。Preferably, a bed net conveying mechanism is provided on the input side or/and the output side of the mattress bed net of the frame-shaped support, and the bed net conveying mechanism includes a conveying support on which a conveying roller is arranged, and a conveying support is fixed in the conveying support. Conveying motor, conveying baffles are provided on both sides of the conveying roller. Driven by the conveying motor, the conveying roller rotates, and the mattress bed net on it is transported to the support table in the frame-shaped bracket. After the clamping is completed, the bed net conveying mechanism can output the mattress bed net to the next process.
作为优选,所述输送支架下方设有输送支架支撑座,输送支架支撑座单设有床网导轨,输送支架底部设有床网滑块,输送支架与输送支架支撑座之间设有床网气缸。床网气缸固定于输送支架支撑座,活动端连接输送支架,可控制输送支架及其上的结构向内或向外运动,输送床垫床网时向内运动,夹码机构工作时向外运动以避让。Preferably, a conveying support support base is provided below the conveying support, the conveying support support base is provided with a bed net guide rail, the bottom of the conveying support is provided with a bed net slider, and a bed net cylinder is arranged between the conveying support and the conveying support support seat . The bed net cylinder is fixed on the support seat of the conveying bracket, and the movable end is connected to the conveying support, which can control the conveying support and the structure on it to move inward or outward, move inward when the mattress bed net is conveyed, and move outward when the clamping mechanism works to avoid.
作为优选,所述框型支架的四角设有床网固定气缸,床网固定气缸活动端设有床网固定块。床网固定块呈L型,夹码时将床垫床网四角固定。Preferably, the four corners of the frame-shaped support are provided with bed net fixing cylinders, and the movable end of the bed net fixing cylinder is provided with bed net fixing blocks. The bed net fixing block is L-shaped, and the four corners of the mattress bed net are fixed when clamping.
作为优选,所述框型支架上非床垫床网出入的两侧分布有若干床网挡板,用于阻挡避免床垫床网偏离。Preferably, a number of bed net baffles are distributed on both sides of the frame support that are not in and out of the mattress bed net to block and prevent the mattress bed net from deviating.
作为优选,所述支撑台底部设有支撑台升降气缸,支撑台上排列有支撑滚筒,支撑台升降气缸可控制支撑台升降,在框边送入时支撑台下降以避开框边,框边到达指定位置后上升复位。Preferably, the bottom of the support table is provided with a support table lifting cylinder, and a support roller is arranged on the support table. The support table lifting cylinder can control the lifting and lowering of the support table. After reaching the specified position, it will rise and reset.
本发明的有益效果在于:本发明的框边机最多能同时实现床垫床网上下两面及四周共八个方位的床簧与框边的夹码固定,大大提高了生产效率,减少了人工及成本,并且框边的一次性加工,床簧与框边的结合牢固稳定,床簧排列更整齐,床垫床网的轮廓形状更完美,避免变形,提高产品质量。The beneficial effects of the present invention are: the frame edge machine of the present invention can simultaneously realize the clamping of the bed spring and the frame edge in eight directions on the upper and lower sides of the mattress net at the same time, which greatly improves the production efficiency and reduces the labor and cost. Cost, and the one-time processing of the frame edge, the combination of the bed spring and the frame edge is firm and stable, the bed spring is more neatly arranged, and the contour shape of the mattress bed net is more perfect, avoiding deformation and improving product quality.
附图说明Description of drawings
图1是本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2是本发明的俯视图;Fig. 2 is the top view of the present invention;
图3是本发明中间部分的立体图;Fig. 3 is the perspective view of the middle part of the present invention;
图4是本发明中间部分的主视图;Fig. 4 is the front view of the middle part of the present invention;
图5是本发明框型支架和支撑台的立体图;Fig. 5 is the perspective view of the frame type support of the present invention and the support table;
图6是本发明框型支架和支撑台的主视图;Fig. 6 is the front view of the frame type support of the present invention and the support table;
图7是本发明框型支架和支撑台的侧视图;Fig. 7 is the side view of the frame type support of the present invention and the support table;
图8是本发明床网固定气缸和床网固定块的立体图;8 is a perspective view of a bed net fixing cylinder and a bed net fixing block of the present invention;
图9是本发明床网气动伸缩机构的立体图;Fig. 9 is the perspective view of the pneumatic telescopic mechanism of the bed net of the present invention;
图10是本发明床网气动伸缩机构的主视图;Figure 10 is a front view of the bed net pneumatic telescopic mechanism of the present invention;
图11是本发明床网气动伸缩机构的剖视图;Figure 11 is a sectional view of the bed net pneumatic telescopic mechanism of the present invention;
图12是本发明两个床网气动伸缩机构的立体图;Figure 12 is a perspective view of two bed net pneumatic telescopic mechanisms of the present invention;
图13是本发明两个床网气动伸缩机构的主视图;Figure 13 is a front view of two bed net pneumatic telescopic mechanisms of the present invention;
图14是本发明两个床网气动伸缩机构和床垫床网的立体图;Figure 14 is a perspective view of two bed net pneumatic telescopic mechanisms and a mattress bed net of the present invention;
图15是本发明两个床网气动伸缩机构和床垫床网的主视图;Fig. 15 is the front view of two bed net pneumatic telescopic mechanisms and mattress bed nets of the present invention;
图16是图15中A处的放大示意图;Fig. 16 is the enlarged schematic diagram of the place A in Fig. 15;
图17是本发明床网框边输送机构的立体图;Figure 17 is a perspective view of the bed frame edge conveying mechanism of the present invention;
图18是本发明床网框边输送机构的主视图;Figure 18 is a front view of the bed frame edge conveying mechanism of the present invention;
图19是图18中B处的放大示意图;Fig. 19 is the enlarged schematic diagram at B in Fig. 18;
图20是本发明床网框边输送机构的侧视图(放置框边);Figure 20 is a side view of the frame edge conveying mechanism of the bed net of the present invention (the frame edge is placed);
图21是本发明夹码机构的立体图;Figure 21 is a perspective view of the code clip mechanism of the present invention;
图22是本发明夹码机构的侧视图;Figure 22 is a side view of the code clip mechanism of the present invention;
图23是本发明四个夹码机构的立体图;Figure 23 is a perspective view of four clip code mechanisms of the present invention;
图24是本发明四个夹码机构的俯视图;Fig. 24 is the top view of four clip code mechanisms of the present invention;
图25是本发明床网框边夹持机构的立体图;Figure 25 is a perspective view of the bed frame edge clamping mechanism of the present invention;
图26是本发明床网输送机构的立体图;Figure 26 is a perspective view of the bed net conveying mechanism of the present invention;
图27是本发明床网输送机构的主视图。Fig. 27 is a front view of the bed net conveying mechanism of the present invention.
图中主要元件符号说明:100、床簧,200、框边,300、夹码钉;Description of main component symbols in the figure: 100, bed spring, 200, frame edge, 300, clip nail;
10、框型支架,11、床网固定气缸,12、床网固定块,13、床网挡板;10. Frame bracket, 11. Bed net fixing cylinder, 12. Bed net fixing block, 13. Bed net baffle;
20、支撑台,21、支撑台升降气缸,22、支撑滚筒;20. Supporting table, 21. Supporting table lifting cylinder, 22. Supporting roller;
30、床网气动伸缩机构,31、伸缩气缸支架,32、伸缩气缸,33、升降气缸,34、第一伸缩杆,35、第二伸缩杆,36、铰接座,37、滚动件,38、第三伸缩杆,39、导轨滑块组件,310、限位块,311、第四伸缩杆,312、床簧定位块,313、弹簧;30, bed net pneumatic telescopic mechanism, 31, telescopic cylinder bracket, 32, telescopic cylinder, 33, lift cylinder, 34, first telescopic rod, 35, second telescopic rod, 36, hinged seat, 37, rolling parts, 38, The third telescopic rod, 39, the guide rail slider assembly, 310, the limit block, 311, the fourth telescopic rod, 312, the bed spring positioning block, 313, the spring;
40、床网框边输送机构,41、框边输送支架,42、齿轮轴,43、链条,44、框边放置条,45、升降电机,46、输送横梁,47、输送带轮,48、框边输送带,49、框边输送电机,410、前支撑板,411、后推板,412、框边输送升降气缸,413、输送横杆,414、框边输送滑块,415、滑块轴承座,416、传动轴;40. Conveying mechanism for the frame edge of the bed net, 41, The frame edge conveying bracket, 42, Gear shaft, 43, Chain, 44, The frame edge placing strip, 45, Lifting motor, 46, Conveying beam, 47, Conveyor pulley, 48, Frame edge conveyor belt, 49, frame edge conveying motor, 410, front support plate, 411, rear push plate, 412, frame edge conveying lifting cylinder, 413, conveying cross bar, 414, frame edge conveying slider, 415, slider Bearing seat, 416, drive shaft;
50、夹码机构,51、夹码支架,52、平移丝杆,53、丝杆电机,54、下平移导轨,55、下平移滑块,56、夹码安装板,57、夹码枪,58、卷扬筒,59、支撑板,510、上平移导轨,511、上平移滑块,512、夹码平移气缸;50. Code clamp mechanism, 51, Code clamp bracket, 52, Translation screw, 53, Screw motor, 54, Lower translation guide rail, 55, Lower translation slider, 56, Code clamp mounting plate, 57, Code clamp gun, 58, winch, 59, support plate, 510, upper translation guide rail, 511, upper translation slider, 512, clamping code translation cylinder;
60、床网框边夹持机构,61、框边夹持气缸,62、气动手指;60. Clamping mechanism for bed net frame, 61. Clamping cylinder for frame, 62. Pneumatic finger;
70、床网输送机构,71、输送支架,72、输送滚筒,73、输送支架支撑座,74、床网导轨,75、床网滑块,76、床网气缸,77、输送电机,78、输送挡板。70, bed net conveying mechanism, 71, conveying bracket, 72, conveying roller, 73, conveying bracket support base, 74, bed net guide rail, 75, bed net slider, 76, bed net cylinder, 77, conveying motor, 78, Conveyor baffle.
具体实施方式Detailed ways
下面通过具体实施方式和附图对本发明作进一步的说明。The present invention will be further described below through specific embodiments and accompanying drawings.
实施例一:如图1-8所示,床垫床网全自动框边机,用于将床垫床网的床簧100与框边200通过夹码钉300固定,包括框型支架10及安装于框型支架10上的支撑台20和床网气动伸缩机构30,框型支架10周围的其中一侧设有床网框边输送机构40,框型支架10周围的至少一侧设有夹码机构50。框型支架10的四角设有床网固定气缸11,床网固定气缸11活动端设有床网固定块12,并且框型支架10上非床垫床网出入的两侧分布有若干床网挡板13。Embodiment 1: As shown in Figures 1-8, the mattress bed net automatic frame edge machine is used to fix the
上述机构中,支撑台20用于放置床垫床网,床网气动伸缩机构30用于对床垫床网的床簧100整理限位并缩小床垫床网轮廓尺寸以适应框边200尺寸,床网框边输送机构40用于放置一定数量的框边200并将之输送到框型支架10中,夹码机构50用于通过夹码钉300将床簧100与框边200固定。In the above mechanism, the support table 20 is used for placing the mattress bed net, and the bed net pneumatic
结合图9-11所示,床网气动伸缩机构30包括伸缩气缸支架31,伸缩气缸支架31中间设有伸缩气缸32,两侧设有升降气缸33,伸缩气缸32活动端连接四根第一伸缩杆34内端,第一伸缩杆34外端连接第二伸缩杆35内端,第二伸缩杆35通过铰接座36与伸缩气缸支架31连接且外端连接水平设置的第三伸缩杆38内端,第三伸缩杆38通过导轨滑块组件39与伸缩气缸支架31连接且外端连接第四伸缩杆311中部,四根第四伸缩杆311围成“口”字形,第四伸缩杆311上分布有一定数量的床簧定位块312,床簧定位块312与第四伸缩杆311滑动连接,相邻床簧定位块312之间设有弹簧313。其中,第二伸缩杆35外端设有滚动件37,滚动件37周围的第三伸缩杆38内端设有限位块310。9-11, the bed net pneumatic
结合图17-20所示,床网框边输送机构40包括框边输送支架41,框边输送支架41两侧的上下位置分别设有通过轴承座与框边输送支架41连接、两端带齿轮的齿轮轴42,上下齿轮间连接有链条43,同侧的两根链条43间水平连接有一定数量的框边放置条44,框边输送支架41顶部固定有升降电机45,位于下方的两个齿轮轴42通过滑块轴承座415与框边输送支架41连接,位于上方的两个齿轮轴42端部设有斜齿轮,之间通过两端同样带斜齿轮的传动轴416连接。17-20, the bed net frame
其中,框边输送支架41下部中间设有输送横梁46,输送横梁46两端设有输送带轮47,输送带轮47间设有框边输送带48,输送横梁46上设有框边输送电机49,输送横梁46上方设有输送横杆413,输送横杆413前端两侧设有前支撑板410,中后部两侧设有后推板411,后端设有穿过框边输送带48的框边输送滑块414,输送横梁46上设有对应的导轨。Among them, a conveying
结合图21-22所示,夹码机构50包括夹码支架51及夹码安装板56,夹码支架51上设有平移丝杆52、平移丝杆52一端的丝杆电机53及平移丝杆52两侧的下平移导轨54,夹码安装板56底部设有下平移滑块55,向内一侧安装有夹码枪57,夹码安装板56上还设有与夹码枪57对应的卷扬筒58。21-22, the
其中,夹码安装板56底部还设有支撑板59,下平移滑块55位于支撑板59底部,支撑板59上设有方向与下平移导轨54垂直的上平移导轨510,夹码安装板56底部设有上平移滑块511,夹码安装板56与支撑板59之间设有夹码平移气缸512。The bottom of the
结合图6-7及图25所示,框型支架10上还设有一定数量位于框型支架10两侧的床网框边夹持机构60,床网框边夹持机构60包括框边夹持气缸61及框边夹持气缸61活动端的气动手指62。6-7 and FIG. 25 , the frame-shaped
工作流程是:床网框边输送机构40将框边200向框型支架10输送至指定位置,床网框边夹持机构60的气动手指62夹住框边200,将待加工的床垫床网放到支撑台20上,床网气动伸缩机构30工作将床垫床网收缩,床网框边夹持机构60通过框边夹持气缸61升降将框边200套于床垫床网,夹码机构50开始夹码通过夹码钉300将床簧100与框边200固定,床网框边夹持机构60松开框边200,床网气动伸缩机构30松开床垫床网复位,直至夹码机构50完成工序。The work flow is as follows: the bed net frame
实施例二:结合图4和图12-16所示,与实施例一的区别在于,床网气动伸缩机构30数量为两个,在框型支架10上呈上下镜像对称分布,对床垫床网上下两面的床簧100同时收缩。其他机构做相应的调整:结合图17、图18和图19所示,床网框边输送机构40中,在输送横梁46与框边输送支架41之间设有框边输送升降气缸412,结合图21和图22所示,夹码机构50中,夹码枪57数量为两个,呈上下排列,结合图6-7所示,床网框边夹持机构60分为两组,在框型支架10上呈上下镜像对称分布。Embodiment 2: As shown in Figure 4 and Figures 12-16, the difference from Embodiment 1 is that the number of bed net pneumatic expansion and
实施例三:结合图1-2及图23-24所示,在实施例一或实施例二的基础上,夹码机构50的数量为四个,位于框型支架10的四侧。结合实施例二,能同时实现床垫床网上下两面及四周共八个方位的床簧100与框边200的夹码固定。Embodiment 3: Referring to FIGS. 1-2 and 23-24 , on the basis of Embodiment 1 or
实施例四:结合图1-2及图26-27所示,在上述任一实施例的基础上,框型支架10的床垫床网输入一侧或/且输出一侧设有床网输送机构70,床网输送机构70包括输送支架71,输送支架71上排列有输送滚筒72,输送支架71内固定有输送电机77,输送滚筒72两侧设有输送挡板78。Embodiment 4: With reference to Figures 1-2 and Figures 26-27, on the basis of any of the above-mentioned embodiments, the input side or/and the output side of the mattress bed net of the frame-shaped
其中,输送支架71下方设有输送支架支撑座73,输送支架支撑座73单设有床网导轨74,输送支架71底部设有床网滑块75,输送支架71与输送支架支撑座73之间设有床网气缸76,避免与夹码机构50干涉。Among them, a conveying
实施例五:结合图5-7所示,在上述任一实施例的基础上,支撑台20底部设有支撑台升降气缸21,支撑台20上排列有支撑滚筒22。支撑台20可升降的意义在于下降后避免与下方的床网框边夹持机构60输送框边200时产生干涉,支撑台20也可以设置为固定结构,通过床网框边夹持机构60和框型支架10的位置间隙的改进避免干涉,或者直接通过床网框边夹持机构60中框边夹持气缸61的升降实现避免结构干涉。Embodiment 5: As shown in FIGS. 5-7 , on the basis of any of the above-mentioned embodiments, the bottom of the support table 20 is provided with a support
以上所述仅为本发明的具体实施例,但本发明的结构特征并不局限于此,本发明可以用于类似的产品上,任何本领域的技术人员在本发明的领域内,所作的变化或修饰皆涵盖在本发明的专利范围之中。The above are only specific embodiments of the present invention, but the structural features of the present invention are not limited thereto. The present invention can be applied to similar products, and any changes made by those skilled in the art within the field of the present invention or modifications are all included in the patent scope of the present invention.
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Denomination of invention: Mattress bed net automatic frame edge machine Granted publication date: 20241008 Pledgee: Zhejiang Wenling Rural Commercial Bank Co.,Ltd. Pledgor: Zhejiang aimas Intelligent Equipment Co.,Ltd. Registration number: Y2025980049699 |
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