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CN111480813A - An offshore processing center - Google Patents

An offshore processing center Download PDF

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Publication number
CN111480813A
CN111480813A CN201910077720.0A CN201910077720A CN111480813A CN 111480813 A CN111480813 A CN 111480813A CN 201910077720 A CN201910077720 A CN 201910077720A CN 111480813 A CN111480813 A CN 111480813A
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oven
water
conveyor belt
cooking
drying
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CN111480813B (en
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林招永
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Yuhuan Donghai Yucang Modern Fishery Co ltd
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Yuhuan Donghai Yucang Modern Fishery Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/02Washing or descaling fish
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/04Sorting fish; Separating ice from fish packed in ice
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/08Holding, guiding, or conveying fish before, during or after its preparation ; Devices for sizing fish; Automatically adapting conveyors or processing machines to the measured size
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • A22C29/005Grading or classifying shellfish or bivalves
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • A22C29/02Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
    • A22C29/021Cleaning operations on shellfish, e.g. evisceration, brushing
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • A22C29/02Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
    • A22C29/023Conveying, feeding or aligning shellfish
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C29/00Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
    • A22C29/02Processing shrimps, lobsters or the like ; Methods or machines for the shelling of shellfish
    • A22C29/024Opening, shelling or peeling shellfish
    • A22C29/026Mechanically peeling and shelling shrimps, prawns or other soft-shelled crustaceans
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B4/00Preservation of meat, sausages, fish or fish products
    • A23B4/03Drying; Subsequent reconstitution
    • A23B4/031Apparatus for drying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/40Shell-fish
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/50Molluscs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/24Gas suction systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/60Loading or unloading ships
    • B65G67/606Loading or unloading ships using devices specially adapted for bulk material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22DPREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
    • F22D11/00Feed-water supply not provided for in other main groups
    • F22D11/02Arrangements of feed-water pumps
    • F22D11/06Arrangements of feed-water pumps for returning condensate to boiler
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B21/40
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/16Sea weed; Marine products

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Nutrition Science (AREA)
  • Health & Medical Sciences (AREA)
  • Marine Sciences & Fisheries (AREA)
  • General Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Ocean & Marine Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention discloses an offshore processing center, which takes a ship as a carrier and is characterized in that: a negative pressure pump is arranged at the stern, a material suction pipe is arranged at the inlet of the negative pressure pump, and the material suction pipe is used as a channel for inputting aquatic products or marine products on the transport ship into the offshore processing center; a cleaning device, a cooking device and a drying device are arranged in the cabin or the building; the cleaning device comprises an upper lifting cleaning unit and a horizontally arranged washing pot, wherein the upper lifting cleaning unit comprises an upper lifting conveyor belt arranged in a slope manner and a spraying device arranged above the upper lifting conveyor belt; the upper lifting cleaning unit is positioned at the lower layer of the washing pot, the cooking device and the washing pot are positioned at the same layer, and the drying device is positioned at the lower layer of the cooking device. The whole assembly line automatically sucks materials, feeds materials, automatically cleans, automatically cooks, automatically dries and selects, automatically feeds materials, removes shells and automatically dries; the links requiring manual intervention in the whole processing process are few, workers are saved, the processing speed is improved, and the processing amount of ten thousand jin of aquatic product raw materials per hour can be basically achieved; the processing speed is high, and the freshness and quality of the dried marine product are maintained.

Description

一种海上加工中心An offshore processing center

技术领域technical field

本发明涉及一种能够在洋面直接加工海产制品的加工流水线和加工方法。The invention relates to a processing line and a processing method capable of directly processing seafood products on the ocean surface.

背景技术Background technique

背景技术是为了便于理解本发明的技术内容,并不是现有技术。The background art is for the convenience of understanding the technical content of the present invention, and is not the prior art.

地球表面被各大陆地分隔为彼此相通的广大水域而成为海洋,海洋的中心部分称作洋,边缘部分称作海,彼此沟通组成统一的水体。海洋的水总是依照有规律的明确形式流动,循环不息,称为洋流。盛行风是使洋流运动不息的主要力量;海水密度不同,也是洋流的成因之一。冷水的密度比暖水的密度大,因此冷水下沉,暖水上升。岛屿与大陆的海岸对洋流也有影响,它们不是使洋流转向,就是把洋流分成支流。不过一般来说,主要的洋流都是沿着各个海洋盆地四周环流。由于地球自转影响,北半球的洋流以顺时针方向流动,南半球的流动方向则相反。The surface of the earth is divided into vast waters that communicate with each other and become oceans. The central part of the ocean is called ocean, and the edge part is called sea. They communicate with each other to form a unified body of water. The water of the ocean always flows according to a regular and definite pattern, and it circulates endlessly, which is called ocean current. The prevailing wind is the main force that keeps ocean currents moving; the difference in seawater density is also one of the causes of ocean currents. Cold water is denser than warm water, so cold water sinks and warm water rises. The coasts of islands and continents also have an effect on ocean currents, either by turning them or dividing them into tributaries. In general, however, the major currents circulate around each ocean basin. Due to the Earth's rotation, ocean currents flow in a clockwise direction in the northern hemisphere, and in the opposite direction in the southern hemisphere.

按照洋流形成原因,可以分为三类:According to the reasons for the formation of ocean currents, they can be divided into three categories:

1.风洋流:大气运动和近地面风带是海洋水体运动的主要动力。盛行风吹拂海面,推动海洋水体随风漂流,并使上层海水带动下层海水,形成规模很大的洋流,叫做风洋流。1. Wind and ocean currents: Atmospheric motion and near-surface wind belts are the main driving forces for ocean water movement. The prevailing wind blows the sea surface, pushes the ocean water to drift with the wind, and causes the upper seawater to drive the lower seawater, forming a large-scale ocean current called wind current.

2.密度流:由于各海域海水的温度、盐度不同,引起海水密度的差异,导致海水的流动,叫做密度流。在封闭海区与开阔海洋之间的海峡,密度流的分布一般都很明显。2. Density flow: Due to the difference in temperature and salinity of seawater in each sea area, the difference in seawater density results in the flow of seawater, which is called density flow. In the strait between the closed sea area and the open ocean, the distribution of density currents is generally obvious.

3.补偿流:由风力和密度差异所形成的洋流使海水流出的海区海水减少,由于海水连续性,相邻海区的海水便会流入补充,补充形成的洋流叫做补偿流。补偿流的形成与风洋流、密度流紧密联系。可分垂直补偿流受离岸风影响,由于离岸风吹送,表层海水离岸而去,导致邻近海区海水流进来补偿海水缺失,下层海水也上升到海面,来补偿流去的海水,形成上升流。当表层海水遇到海岸或岛屿阻挡时,海水聚集在水平方向上发生分流,在垂直方向上产生下降流。上升流能将底层的营养盐类物质带到表层,使浮游生物大量生长,为鱼类提供饵料。3. Compensation flow: The ocean current formed by the difference in wind force and density reduces the sea water in the sea area where the sea water flows out. Due to the continuity of the sea water, the sea water in the adjacent sea area will flow into and supplement, and the ocean current formed by the supplement is called the compensation current. The formation of compensation current is closely related to wind current and density current. The vertical compensation flow is affected by the offshore wind. Due to the offshore wind blowing, the surface seawater goes offshore, causing the seawater in the adjacent sea area to flow in to compensate for the lack of seawater, and the lower seawater also rises to the sea surface to compensate for the flowing seawater, forming a rise. flow. When the surface seawater encounters the barrier of the coast or islands, the seawater gathers in the horizontal direction and divides, and produces downflow in the vertical direction. The upwelling can bring the nutrients in the bottom layer to the surface layer, so that the plankton can grow in large quantities and provide bait for the fish.

洋流的形成除了受上面这些因素影响外,还受到陆地形状和地转偏向力影响,陆地形状和地转偏向力会迫使洋流在运动过程中流动方向发生改变。洋流形成是受多种因素综合作用的结果,这使洋流的分布很复杂,但也是有一定规律。In addition to the above factors, the formation of ocean currents is also affected by the shape of the land and the deflection force. The formation of ocean currents is the result of a combination of factors, which makes the distribution of ocean currents very complex, but also has certain rules.

海洋的运动形式包括波浪运动,潮汐,洋流。1、波浪运动:海水受海风的作用和气压变化等影响,促使它离开原来的平衡位置,而发生向上、向下、向前和向后方向运动。这就形成了海上的波浪。波浪是一种有规律的周期性的起伏运动。2、潮汐:固体地球在日、月引潮力作用下引起的弹性—塑性形变,称固体潮汐(地潮);海水在日、月引潮力作用下引起的海面周期性的升降、涨落与进退,称海洋潮汐(海潮);大气各要素(如气压场、大气风场、地球磁场等)受引潮力的作用而产生的周期性变化(如8、12、24小时)称大气潮汐 (气潮)。其中,由太阳引起的大气潮汐称为太阳潮;由月球引起的大气潮汐称为太阴潮。地潮、海潮和气潮的原动力都是日、月对地球各处引力不同而引起的,三者之间互有影响。大洋底部地壳的弹性-塑性潮汐形变,会引起相应的海潮,即对海潮来说,存在着地潮效应的影响;而海潮引起的海水质量的迁移,改变着地壳所承受的负载,使地壳发生可复的变曲。气潮在海潮之上,它作用于海面上引起其附加的振动,使海潮的变化更趋复杂。地潮、海潮和气潮三者相互影响,导致一日之中,海水的运动也是瞬息万变。The forms of motion of the ocean include wave motion, tides, and currents. 1. Wave motion: Seawater is affected by the action of sea wind and changes in air pressure, which causes it to leave its original equilibrium position and move upward, downward, forward and backward. This creates waves at sea. A wave is a regular periodic undulating movement. 2. Tides: The elastic-plastic deformation of the solid earth caused by the tidal forces of the sun and the moon, called solid tides (ground tides); the periodic ups and downs, fluctuations and advance and retreat of the sea surface caused by the tidal forces of the sun and the moon , called ocean tide (ocean tide); the periodic changes (such as 8, 12, 24 hours) of atmospheric elements (such as air pressure field, atmospheric wind field, earth magnetic field, etc.) ). Among them, atmospheric tides caused by the sun are called solar tides; atmospheric tides caused by the moon are called lunar tides. The motive force of the earth tide, ocean tide and air tide is caused by the different gravitational forces of the sun and the moon on the earth, and the three influence each other. The elastic-plastic tidal deformation of the crust at the bottom of the ocean will cause the corresponding ocean tide, that is, for the ocean tide, there is the influence of the ground tide effect; and the migration of seawater quality caused by the ocean tide changes the load on the crust, making the crust a possibility. complex variation. The air tide is above the ocean tide, it acts on the sea surface and causes its additional vibration, which makes the change of the ocean tide more complicated. Earth tide, ocean tide and air tide interact with each other, resulting in the rapid change of sea water movement during the day.

长期以来,水产品的生产一直是捕捞船在洋面(离岸的深海区)进行捕捞作业,捕捞船要靠岸回港后才能把打捞的水产品送到陆上加工厂制成海产制品,而回港需要花上五六天的时间,水产品(如小鱼、虾等)很容易腐坏变质,必须要靠添加剂来防腐保鲜,而过量的添加剂对人体有害,且国家对添加剂的添加剂量有明确要求,但因在洋面作业的船只回港时间长,添加剂经常出现超量添加,不但造成对海产制品的污染,也造成陆上加工厂在制作海产制品时的排放污染。如何实现不依靠添加剂来保持水产品的鲜度,能够在水产品未变质前及时加工成为有待解决的问题。For a long time, the production of aquatic products has been carried out by fishing vessels on the ocean surface (offshore deep-sea areas). It takes five or six days to return to Hong Kong. Aquatic products (such as small fish, shrimp, etc.) are easily spoiled and must be preserved by additives. Excessive additives are harmful to the human body. There are clear requirements for the amount of additives, but due to the long return time of the ships operating on the ocean surface, the additives are often added in excess, which not only causes pollution to seafood products, but also causes pollution from onshore processing plants during the production of seafood products. How to maintain the freshness of aquatic products without relying on additives, and how to process the aquatic products in time before they deteriorate has become a problem to be solved.

有人提出,将海产制品的加工流水线设置在洋面,但是洋面情况瞬息万变,洋流的方向,波浪的高度,盛行风的方向,船的规模和吨级都会对加工流水线造成影响,尚无资料披露如何在海域中、洋面环境中设置海产制品的加工流水线。It has been suggested that the processing line of seafood products is set on the ocean surface, but the situation on the ocean surface changes rapidly, the direction of the ocean current, the height of the waves, the direction of the prevailing wind, the size and tonnage of the ship will all have an impact on the processing line, and there is no information disclosed. How to set up a processing line for seafood products in the sea and ocean environment.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种能够在海域环境中、洋面环境中对水产品进行批量化、自动化加工的水域上直接加工水产品的加工中心。该加工中心具有能够泊定在海面上和、或洋面上的载体,捕捞船或者运输船捕捞、收集水产品后运送到加工中心,将捕捞船或者运输船捕捞的水产品上料到加工中心,在加工中心对水产品完成清洗、熟制、烘干、分选和冷却;烘干采用多段式烘干,烘干和分选交叉进行。烘干后对海产干制品进行去壳(比如虾制品去壳后形成虾米、虾仁等),去壳后冷却。也可以是烘干后不进行去壳(比如小鱼干,无需去壳;无需去壳的虾干等)直接冷却。冷却后对海产干制品按大小规格分类,分类后封装。或者,去壳后的海产干制品按大小规格分类,分类后封装。或者,冷却后直接封装。加工中心实现在海上对水产品的批量化、快速化干制处理,处理效率能够达到每小时万斤。The purpose of the present invention is to provide a processing center capable of directly processing aquatic products in the waters where the aquatic products are processed in batches and automatically in the marine environment and the ocean surface environment. The processing center has a carrier that can be moored on the sea surface and/or the ocean surface. Fishing ships or transport ships catch and collect aquatic products and then transport them to the processing center, and feed the aquatic products caught by the fishing ships or transport ships to the processing center. , the aquatic products are cleaned, cooked, dried, sorted and cooled in the processing center; the drying adopts multi-stage drying, and drying and sorting are carried out alternately. After drying, the dried seafood products are shelled (for example, the shelled shrimp products are formed into dried shrimps, shrimps, etc.), and the shells are removed and cooled. It can also be directly cooled without shelling after drying (for example, dried small fish, which do not need to be shelled; dried shrimp that do not need to be shelled, etc.). After cooling, the dried seafood products are classified according to size and specifications, and then packaged after classification. Alternatively, the dried seafood products after dehulling are classified according to size specifications, and then packaged after classification. Alternatively, package directly after cooling. The processing center realizes batch and rapid drying processing of aquatic products at sea, and the processing efficiency can reach 10,000 kilograms per hour.

一种海上加工中心,以船为载体,其特征在于:船尾设有负压泵,负压泵的An offshore processing center, with a ship as a carrier, is characterized in that: a negative pressure pump is arranged at the stern of the ship, and the negative pressure pump is

入口设置吸料管,吸料管作为将运输船上的水产品或海产品输入海上加工中心的通道;船舱或船楼内设有清洗装置,蒸煮装置和烘干装置;清洗装置包括上提升清洗单元和水平设置的冲洗锅,上提升清洗单元包括斜坡式设置的上提升传送带和设置于上提升传送带之上的喷淋装置;上提升清洗单元位于冲洗锅下层,蒸煮装置与冲洗锅位于同一层,烘干装置位于蒸煮装置的下层。A suction pipe is set at the inlet, and the suction pipe is used as a channel to input the aquatic products or seafood from the transport ship into the offshore processing center; the cabin or ship building is equipped with a cleaning device, a cooking device and a drying device; the cleaning device includes an upper lifting cleaning unit and the flushing pot set horizontally, the upper lifting and cleaning unit includes a ramp-type upper lifting conveyor belt and a spray device arranged on the upper lifting conveyor belt; the upper lifting and cleaning unit is located on the lower layer of the washing pot, and the cooking device and the washing pot are located on the same layer. The drying device is located in the lower layer of the cooking device.

进一步的;清洗装置有两套,两套清洗装置对称地分布于载体内;负压泵通过送料通道对清洗装置送料;送料通道具有两条支路,每条支路向一套清洗装置送料,每条支路具有各自的开关阀。Further; there are two sets of cleaning devices, and the two sets of cleaning devices are symmetrically distributed in the carrier; the negative pressure pump feeds the cleaning device through the feeding channel; the feeding channel has two branches, each branch feeds to a set of cleaning devices, each Each branch has its own on-off valve.

进一步的;蒸煮装置有两套,两套蒸煮装置对称地设置于载体内,每套蒸煮装置设置于一套冲洗锅旁边,冲洗锅和蒸煮装置通过水平设置的传送带将物料从冲洗锅输入蒸煮装置内。Further; there are two sets of cooking devices, the two sets of cooking devices are symmetrically arranged in the carrier, each set of cooking devices is arranged beside a set of washing pot, and the washing pot and cooking device pass materials from the washing pot to the cooking device through a horizontally arranged conveyor belt Inside.

进一步的;传送带的物料对着蒸煮装置入口的中部落料。Further; the material of the conveyor belt is placed in the middle of the inlet of the cooking device.

进一步的;负压泵与清洗装置之间设有料水分离装置,料水分离装置在上提升清洗单元的上层,料水分离装置包括分离仓,分离仓内有带筛孔的隔板,隔板将分离仓分隔成送料腔和滤水腔,筛孔连通送料腔和滤水腔;送料腔具有入口和出口,滤水腔具有排水口。Further; a material-water separation device is arranged between the negative pressure pump and the cleaning device, and the material-water separation device elevates the upper layer of the cleaning unit, and the material-water separation device includes a separation bin, and the separation bin is provided with a separator with sieve holes, and the separator The separation bin is divided into a feeding cavity and a water filtering cavity, and the sieve hole communicates with the feeding cavity and the water filtering cavity; the feeding cavity has an inlet and an outlet, and the water filtering cavity has a water outlet.

进一步的;料水分离装置有两套,每套料水分离装置设置于支路和清洗装置之间。Further; there are two sets of material-water separation devices, and each set of material-water separation devices is arranged between the branch circuit and the cleaning device.

进一步的;烘干装置包括两个烘箱组,两个烘箱组首位串联,每个烘箱组具有至少一级烘箱,所有烘箱的入料-出料方向相同,第一级烘箱的入口作为当前烘箱组的入口,最后一级烘箱的出口作为当前烘箱组的出口;相邻烘箱组之间设置中转输送带,中转输送带将一个烘箱组出料运送到另一个烘箱组入料。Further; the drying device includes two oven groups, the first of the two oven groups is connected in series, each oven group has at least a first-level oven, the feeding-discharging directions of all ovens are the same, and the entrance of the first-level oven is used as the current oven group. The outlet of the last stage of the oven is used as the outlet of the current oven group; a transfer conveyor belt is set between adjacent oven groups, and the transfer conveyor belt transports the output of one oven group to the input of another oven group.

进一步的;每个烘箱组内串联分选机,一个烘箱组的入口作为烘干装置的入口,另一个烘箱组的出口作为烘干装置的出口,靠近烘干装置入口的分选机分选最小规格的物料;靠近烘干装置出口的分选机分选最大规格的物料;分选机与烘箱排成一排,或者分选机位于烘箱一侧。Further; the separators in series in each oven group, the inlet of one oven group is used as the inlet of the drying device, the outlet of the other oven group is used as the outlet of the drying device, and the sorting machine close to the inlet of the drying device has the smallest sorting. The size of the material; the sorter close to the outlet of the drying device sorts the material of the largest size; the sorter is arranged in a row with the oven, or the sorter is located on one side of the oven.

进一步的;烘箱为热风烘箱,烘箱的排风口与排风管道连接,排风管道向上穿出露天甲板。Further; the oven is a hot air oven, the air outlet of the oven is connected with the air exhaust duct, and the air exhaust duct passes upwards out of the open deck.

进一步的;船舱或船楼内设有冷却机,冷却机承接烘干装置的出料,烘干装置与冷却机之间设有分料器,分料器包括承接部和多个分料通道,承接部连通所有分料通道,每个分料通道对应各自的冷却机。Further; a cooler is arranged in the cabin or ship building, the cooler undertakes the discharge of the drying device, a distributor is arranged between the drying device and the cooler, and the distributor includes a receiving part and a plurality of distribution channels, The receiving part is connected to all the distribution channels, and each distribution channel corresponds to its own cooler.

进一步的;分料器具有两个分料通道,两台冷却机对称设置,其中一个分料通道对应冷却机的进料口,另一个分料通道通过分料输送带与冷却机对接。Further; the material distributor has two material distribution channels, and the two coolers are arranged symmetrically, one of the material distribution channels corresponds to the feed port of the cooler, and the other material distribution channel is connected to the cooler through the material distribution conveyor belt.

进一步的;分选机和冷却机排成一排,分选机-冷却机与烘箱组平行;和、或分选机比冷却机靠近烘箱组的入口;和、或分料器和分料输送带设置于烘箱组的出口附近。Further; the sorter and the cooler are arranged in a row, and the sorter-cooler is parallel to the oven group; and, or the sorter is closer to the inlet of the oven group than the cooler; and, or the distributor and the material conveying The belt is placed near the outlet of the oven group.

进一步的;船舱或船楼内设有脱壳机,脱壳机承接烘干装置的出料,烘干装置与脱壳机之间设有分料器,分料器包括承接部和多个分料通道,承接部连通所有分料通道,每个分料通道对应各自的冷却机。Further; a shelling machine is installed in the cabin or ship building, and the shelling machine undertakes the discharge of the drying device, and a feeder is arranged between the drying device and the sheller, and the feeder includes a receiving part and a plurality of parts. The receiving part is connected to all the distribution channels, and each distribution channel corresponds to its own cooler.

进一步的;烘干装置与冷却机之间设置脱壳机,分料器设置于烘干装置与脱壳机之间,每个分料通道对应各自的脱壳机;每个脱壳机对应各自的冷却机,脱壳机的出料送入冷却机。Further; a shelling machine is arranged between the drying device and the cooling machine, and the distributor is arranged between the drying device and the shelling machine, and each material distribution channel corresponds to its own shelling machine; each shelling machine corresponds to its own The cooling machine, the output of the shelling machine is sent to the cooling machine.

进一步的;分选机、冷却机和脱壳机排成与烘箱组并列的一排。Further; the sorting machine, the cooling machine and the dehulling machine are arranged in a row side by side with the oven group.

进一步的;中转输送带包括承接第一烘箱组出料的第一输送部和将物料送入第二烘箱组的转运部;第一输送部位于第一烘箱组的出料口附近,烘干装置的出口与分料器相连,分料器有两个分料通道,至少一个分料通道对应分料输送带;分料输送带与第一输送带在高度上错开设置。Further; the transfer conveyor belt includes a first conveying part for receiving the discharge of the first drying oven group and a transfer part for feeding the material into the second drying oven group; the first conveying part is located near the discharge port of the first drying oven group, and the drying device The outlet of the feeder is connected with the feeder, and the feeder has two feed passages, at least one feed passage corresponds to the feed conveyor belt; the feed feed conveyor belt and the first conveyor belt are staggered in height.

综上所述;本发明的优点在于:To sum up, the advantages of the present invention are:

1、加工流水线设置于载体上,载体泊定于靠近捕捞船的海区,捕捞船捕捞完成后即可立即送往加工中心,或者通过捕捞船的水产品原料先集中到运输船,运输船送往加工中心;水产品原料无需到岸后再加工,可以直接在海域上加工,缩短了运输时间,保障水产品原料的新鲜度,因此,水产品原料无需添加防腐剂、改良剂等,保障食品安全。1. The processing line is set on the carrier, and the carrier is parked in the sea area close to the fishing boat. After the fishing boat is finished, it can be sent to the processing center immediately. Processing center; aquatic product raw materials do not need to be processed onshore, and can be processed directly in the sea, which shortens transportation time and ensures the freshness of aquatic product raw materials. Therefore, aquatic product raw materials do not need to add preservatives, improvers, etc., to ensure food safety. .

2、使用负压吸料上料,送货船和载体之间能够保持安全距离,且上料速度快;水产品与水形成混合物,在吸料上料的过程中同时实现对水产品的预清洗;节约上料时间、上料所需的人力,且上料安全,水产品原料无损伤也无损失。2. Using negative pressure suction and feeding, a safe distance can be maintained between the delivery ship and the carrier, and the feeding speed is fast; the aquatic products and water form a mixture, and the aquatic products can be pre-prepared during the process of suction and feeding. Cleaning; saves the feeding time and manpower required for feeding, and the feeding is safe, and the raw materials of aquatic products are not damaged or lost.

3、在负压泵和清洗装置之间设置料水分离装置,先分离掉一部分水后再进行清洗,节约清洗时的淡水用量。3. A material-water separation device is set between the negative pressure pump and the cleaning device, and a part of the water is first separated before cleaning, which saves the consumption of fresh water during cleaning.

4、清洗装置分成清洗提升单元和冲洗锅42,清洗提升单元一边清洗一边向上提升滤水,并且将水产品进行均分,实现相邻隔板形成的子区域定量送料,提高清洗效率,节约淡水资源;清洗提升单元和冲洗锅42中均无需加入洗涤剂,冲洗后的废水无洗剂条件,对环境无污染。4. The cleaning device is divided into a cleaning and lifting unit and a washing pot 42. The cleaning and lifting unit lifts up the filtered water while cleaning, and divides the aquatic products equally to achieve quantitative feeding of the sub-regions formed by adjacent partitions, improve cleaning efficiency and save fresh water. Resource; no detergent needs to be added to the washing and lifting unit and the washing pot 42, and the waste water after washing has no detergent condition and no pollution to the environment.

5、蒸煮锅的熟制过程中,对水产品不加入任何防腐剂、品质改良剂,蒸煮后形成的废水中只有水产品残渣或者食盐,蒸煮锅废水对环境无污染,熟制后的水产品无防腐剂、品质改良剂添加。5. During the cooking process of the cooking pot, no preservatives or quality improvers are added to the aquatic products. The waste water formed after cooking is only the residue of the aquatic products or salt. The cooking pot waste water does not pollute the environment. The cooked aquatic products No preservatives and quality improvers are added.

6、烘干装置采用多级分段式烘干,且多级烘箱之间灵活选择;烘干结合分选,将不同个头规格的水产品根据干燥度合理选择烘干策略,大个头的烘干时间长,小个头的烘干时间短;且不同规格水产品的烘干策略自由选择的同时,不影响整个烘干流程的运转,不会因为个别规格的烘干需求而延长大批量产品的烘干时间。6. The drying device adopts multi-stage segmented drying, and the multi-stage drying oven is flexibly selected; drying is combined with sorting, and the drying strategy of aquatic products of different sizes and specifications is reasonably selected according to the dryness, and the drying of large size The drying time is long, and the drying time for small heads is short; and the drying strategies of different specifications of aquatic products are freely selected, without affecting the operation of the entire drying process, and will not prolong the drying of large batches of products due to the drying requirements of individual specifications. dry time.

7、烘箱内以蒸汽为热源,将蒸汽冷凝水回收回蒸汽锅炉,使蒸汽锅炉内的水量基本不减少,并且,冷凝水回到蒸汽锅炉内再次加热成蒸汽所需耗费的能量降低,不但回收了淡水,还回收了冷凝水的热量。7. The steam is used as the heat source in the oven, and the steam condensed water is recycled back to the steam boiler, so that the amount of water in the steam boiler is basically not reduced, and the energy required for the condensed water to be returned to the steam boiler to be reheated into steam is reduced, not only recycling Fresh water is recovered and the heat of the condensed water is recovered.

8、水产品自动摊平再送入烘箱,避免堆沤重叠,均匀烘干。8. The aquatic products are automatically flattened and then sent to the oven to avoid the overlapping of the piles and dry them evenly.

9、对于制作虾仁干制品时,烘干后自动送入脱壳机去壳,烘干装置出料的虾干被分成两路或多路,每一路对应一台脱壳机,降低单台脱壳机的符合,提高脱壳效率和虾壳的去净率,既能快速、大批量的去壳,又提高虾壳的去净率。9. When making dried shrimp products, it is automatically sent to the shelling machine after drying, and the dried shrimp discharged from the drying device is divided into two or more channels, each channel corresponds to a shelling machine, which reduces the need for a single shelling machine. The conformity of the shelling machine can improve the shelling efficiency and the dehulling rate of shrimp shells, which can not only dehull quickly and in large quantities, but also improve the dehulling rate of shrimp shells.

10、所有排气通道均直接上行并穿过露天甲板,使排气不受海洋季风、海风、波浪影响,排气顺畅,使冷却机、烘箱不受海洋环境影响,能够保持持续的正常工作。10. All exhaust passages go up directly and pass through the open deck, so that the exhaust is not affected by the marine monsoon, sea wind, and waves, and the exhaust is smooth, so that the cooler and the oven are not affected by the marine environment, and can maintain continuous normal work.

11、冷却机的鼓风机直接安装于露天甲板,将洋面和海面的环境空气引入冷却机内作为冷却风,冷却风不受舱内环境温度影响,能够使烘干后的海产干制品充分降温,避免进入冷库后在海产干制品上出现凝水或结霜。11. The blower of the cooler is directly installed on the open deck, and the ambient air from the ocean surface and the sea surface is introduced into the cooler as cooling air. The cooling air is not affected by the ambient temperature in the cabin, which can fully cool the dried seafood products after drying. Avoid condensation or frost on dried seafood products after entering the cold storage.

12、整个流水线自动吸料上料,自动清洗,自动蒸煮,自动烘干和分选,自动送料去壳,自动烘干;加工全程需要人工干预的环节很少,节约工人,提高加工速率,基本可以达到每小时万斤水产品原料的加工量;加工速率快,保持海产干制品的鲜度品质。12. The entire assembly line automatically absorbs and feeds materials, automatically cleans, automatically cooks, automatically dry and sort, automatically feed and remove shells, and automatically dry; there are few links that require manual intervention in the whole process, saving workers and improving processing speed, basically It can reach the processing capacity of 10,000 kilograms of aquatic product raw materials per hour; the processing speed is fast, and the freshness and quality of dried seafood products are maintained.

附图说明Description of drawings

图1是负压泵的示意图。Figure 1 is a schematic diagram of a negative pressure pump.

图2是吸料管上设置浮球的示意图。Fig. 2 is a schematic diagram of setting a floating ball on the suction pipe.

图3是吸料管上有保护层和耐磨件的示意图。Figure 3 is a schematic diagram of the protective layer and wear parts on the suction pipe.

图4是吸料管穿过船舷的示意图。Figure 4 is a schematic view of the suction pipe passing through the side of the ship.

图5是电动控制负压泵的示意图。FIG. 5 is a schematic diagram of an electrically controlled negative pressure pump.

图6是料水分离器的示意图。Figure 6 is a schematic diagram of the feed water separator.

图7是料水分离器的示意图。Figure 7 is a schematic diagram of a feed water separator.

图8是料水分离器从后向前看的示意图。Fig. 8 is a schematic view of the feed water separator viewed from the back to the front.

图9是料水分离器采用第一种隔板时从上向下看的示意图。Figure 9 is a schematic view from top to bottom when the material-water separator adopts the first type of separator.

图10是料水分离器采用第二种隔板时从上向下看的示意图。Figure 10 is a schematic view from top to bottom when the material-water separator adopts the second type of separator.

图11是单级清洗提升单元的示意图。Figure 11 is a schematic diagram of a single stage cleaning lift unit.

图12是送料管对准清洗提升单元的示意图。Figure 12 is a schematic diagram of the alignment of the feed tube with the cleaning and lifting unit.

图13是冲孔链板式输送带的示意图。Figure 13 is a schematic diagram of a punched slat conveyor.

图14是冲洗锅出料的示意图。Figure 14 is a schematic diagram of the discharge of the flushing pot.

图15是冲洗锅的示意图。Figure 15 is a schematic view of the rinse pan.

图16是蒸煮锅的示意图。Figure 16 is a schematic diagram of a cooking pot.

图17是蒸煮入料口处的示意图。Figure 17 is a schematic view of the cooking inlet.

图18是冲洗锅、传送带和蒸煮锅转送的示意图。Figure 18 is a schematic diagram of the transfer of the rinse pan, conveyor belt and cooker.

图19是蒸煮锅和蒸煮出料部的示意图。Figure 19 is a schematic diagram of the cooking pot and the cooking discharge.

图20是蒸煮锅和冲洗锅局部的示意图。Figure 20 is a schematic view of a portion of the cooking pot and the rinsing pot.

图21是单级烘箱的示意图。Figure 21 is a schematic diagram of a single stage oven.

图22是单级烘箱出料的示意图。Figure 22 is a schematic diagram of a single stage oven discharge.

图23是摊平机构的示意图。Figure 23 is a schematic diagram of a flattening mechanism.

图24是第一种烘箱组合方式。Figure 24 shows the first combination of ovens.

图25是第二种烘箱组合方式。Figure 25 shows the second combination of ovens.

图26是第三种烘箱组合方式。Figure 26 shows the third oven combination.

图27是第四种烘箱组合方式。Figure 27 shows the fourth oven combination.

图28是第五种烘箱组合方式。Figure 28 is the fifth oven combination.

图29是烘箱出料进入分料器的示意图。Figure 29 is a schematic diagram of the oven discharge into the distributor.

图30是分料器的示意图。Figure 30 is a schematic diagram of a dispenser.

图31是烘箱出料进入提升输送段的示意图。Figure 31 is a schematic diagram of the oven discharging into the lifting and conveying section.

图32是从分料通道进入脱壳机的示意图。Figure 32 is a schematic view of entering the sheller from the distribution channel.

图33是冷却机的示意图。Figure 33 is a schematic diagram of a cooler.

图34是蛇形传送机局部的示意图1。Figure 34 is a schematic diagram 1 of a portion of the serpentine conveyor.

图35是蛇形传送机局部的示意图2。Figure 35 is a schematic diagram 2 of a portion of the serpentine conveyor.

图36是第一种排气孔保护罩92a的示意图。Figure 36 is a schematic view of the first type of vent protection cover 92a.

图37是第二种排气孔保护罩92b的示意图。FIG. 37 is a schematic view of a second type of vent protection cover 92b.

图38是第二种排气孔保护罩92c的示意图。FIG. 38 is a schematic view of a second type of vent protection cover 92c.

图39是供料池的示意图。Figure 39 is a schematic diagram of a feed pond.

图40是组合式空间传输系统的示意图。Figure 40 is a schematic diagram of a combined spatial transmission system.

图41是鼓风机示意图。Figure 41 is a schematic diagram of a blower.

具体实施方式Detailed ways

下面对本发明涉及的结构或这些所使用的技术术语做进一步的说明,如果没有特别指明,按照本领域的通用的一般属于进行理解和解释。The structures involved in the present invention or the technical terms used are further described below. If there is no special indication, they should be understood and interpreted according to the general knowledge in the art.

水产品或物料,料Aquatic product or material, material

水产品或物料,料是通过捕捞的方式获得的能够食用的生物,水产品作为加工中心的原料。水产品包括但不仅限于虾类、小型的海鱼类、软体动物等。比如,虾类包括但不限于:戴氏赤虾,南极磷虾,中华管鞭虾,对虾,明虾,刀额新对虾(基围虾),虾姑(琵琶虾),凡纳滨对虾(白虾),毛虾,竹节虾,斑节对虾,鹰抓虾(俗称立虾),北国赤虾(甜虾),北方长额虾(北极虾),南极深海鳌虾(南极虾),挪威海鳌虾(挪威小龙虾),高背长额虾 (牡丹虾),宽角长额虾(温哥华牡丹虾),牟氏红虾(阿根廷大虾),哈氏仿对虾(滑皮虾、活皮虾)。比如,小型的海鱼类包括但不限于:海蜒(丁香鱼),小银鱼,大银鱼,多春鱼等。比如,软体动物包括但不限于:墨鱼仔,鱿鱼仔,小章鱼等。Aquatic products or materials are edible organisms obtained by fishing, and aquatic products are used as raw materials for processing centers. Aquatic products include but are not limited to shrimp, small marine fish, mollusks, etc. For example, shrimps include but are not limited to: red shrimp, Antarctic krill, Chinese tube whip shrimp, prawns, prawns, P. ), Hairy Shrimp, Bamboo Shrimp, Penaeus Monodon, Eagle Shrimp (commonly known as Standing Shrimp), Northern Red Shrimp (Sweet Shrimp), Northern Long-fronted Shrimp (Arctic Shrimp), Antarctic Deep Sea Crayfish (Antarctic Shrimp), Norwegian Sea Crayfish (Norwegian crayfish), high-backed long-fronted shrimp (Peony shrimp), broad-horned long-fronted shrimp (Vancouver peony shrimp), Mou's red shrimp (Argentina prawn), Hastelloy imitation shrimp (smooth skin shrimp, live skin shrimp). For example, small marine fish include, but are not limited to: sea trout (clove fish), small whitebait, large whitebait, and more spring fish. For example, mollusks include but are not limited to: cuttlefish, squid, baby octopus, etc.

送货船delivery ship

捕捞是利用各种渔具、渔船和设备捕捞鱼、虾、蟹等经济动物。一般捕捞船不从事水产品加工,加工船不从事捕捞作业。因此,需要将捕捞船捕捞获得的水产品输送到加工中心。我们将向加工中心送货的捕捞船或运输船统称为送货船。Fishing is the use of various fishing gears, fishing boats and equipment to catch fish, shrimp, crabs and other economic animals. Generally, fishing vessels do not engage in aquatic product processing, and processing vessels do not engage in fishing operations. Therefore, it is necessary to transport the aquatic products caught by the fishing vessel to the processing center. We collectively refer to fishing vessels or transport vessels that deliver to processing centers as delivery vessels.

可拆卸的组合Detachable combination

可拆卸式的组合,是指两个部件之间的连接关系处于几个不同的状态或者位置关系,例如当是两个物理意义上部件的时候,一开始可以是分开的,当在合适的第一情况下连接或者组合在一起,当在合适的第二情况下,可以让两个部件分开,这种分开是物理意义上的空间分开而不接触。或者,两个部件一开始是组合在一起,当在合适的情况下,可以让两个部件形成物理意义上的空间分开。总之,两者组合在一起或者两者之间的分开是可以容易的进行,这种组合在一起或者分开是可以重复多次循环,当然,也可以是一次性的组合和分开。另外,可以是两个部件之间可拆卸的组合,也可是三个或者三个以上部件之间的可拆卸的组合。例如,具有第一、第二和第三部件,第一部件和第二部件可拆卸的组合,第二部件和第三部件也可以是可拆卸式的组合。A detachable combination means that the connection relationship between the two components is in several different states or positional relationships. For example, when there are two physical components, they can be separated at the beginning. In one case connected or combined together, when in a suitable second case, the two parts may be separated, this separation being physically separated in space without touching. Alternatively, the two parts are initially combined, and when appropriate, the two parts can be physically separated. In a word, the combination of the two or the separation between the two can be easily carried out, and the combination or separation can be repeated for multiple cycles, of course, it can also be a one-time combination and separation. In addition, it may be a detachable combination of two components, or a detachable combination of three or more components. For example, there are first, second and third parts, the first part and the second part are detachable combination, the second part and the third part can also be detachable combination.

承接、转送、转运accept, forward, forward

承接、转送、转运是指物料能够从上一道工序顺序传递到下一道工序,比如,新鲜的水产品、熟制后的水产品和处于烘干过程的水产品,烘干完成后的海产干制品能够从上一道工序传递到下一道工序,水产品从上一道工序送出称为出料,水产品进入到下一道工序称为接料。传递的过程中可能经过一些起到引导作用的物理的结构,如两道工序之间通过密封的管道连通,水产品通过管道从上一道工序传递到下一道工序。承接也可以是上一道工序与下一道工序无直接的连接关系,水产品能够借助运动惯性和、或运动轨迹能够顺利从上一道工序的出口进入下一道工序的入口。Undertaking, transferring, and transshipment means that materials can be sequentially transferred from the previous process to the next process, such as fresh aquatic products, cooked aquatic products and aquatic products in the drying process, and dried seafood products after drying. It can be transferred from the previous process to the next process. The aquatic products sent from the previous process are called discharging, and the aquatic products entering the next process are called receiving. In the process of transfer, it may pass through some physical structures that play a guiding role, for example, the two processes are connected through a sealed pipeline, and the aquatic products are transferred from the previous process to the next process through the pipeline. The succession can also be that there is no direct connection between the previous process and the next process, and the aquatic products can smoothly enter the entrance of the next process from the exit of the previous process with the help of motion inertia and/or motion trajectory.

负压泵Negative pressure pump

负压泵比如吸鱼泵、吸虾泵等,利用真空负压原理,将水产品-水混合物吸上来,水产品受的是负压力,水产品无损伤。负压泵具有叶轮,叶轮转动,吸入进水管中的空气与由回水阀处吸入的水在叶轮内混合,气水混合物经泵体压水室、扩散管和回水窗排入气水分离室。混合物中的空气较轻,从水中逸出,并从排气杯排到大气中。分离了空气的水又经回水阀体、喷嘴喷向叶轮,再次与吸入的空气混合。这样反复循环,逐渐将进水管中的空气排尽,最后正常扬水。这时,回水阀体进、出口压差急增,球阀在这一压差作用下上升,将回水阀体入口关闭,回流即被截断,泵即进入一般离心泵工况下运行。当停机后,回水阀体两端压差迅速消失,球阀由于自重而返回到原位置。Negative pressure pumps, such as fish suction pumps, shrimp suction pumps, etc., use the principle of vacuum negative pressure to suck up the aquatic product-water mixture. The aquatic products are subjected to negative pressure, and the aquatic products are not damaged. The negative pressure pump has an impeller. The impeller rotates. The air sucked into the water inlet pipe and the water sucked in from the return valve are mixed in the impeller, and the gas-water mixture is discharged into the air-water separation through the pump body pressure water chamber, the diffuser pipe and the return water window. room. The lighter air in the mixture escapes from the water and exits the exhaust cup to the atmosphere. The water separated from the air is sprayed to the impeller through the return valve body and the nozzle, and mixed with the inhaled air again. This cycle is repeated, and the air in the water inlet pipe is gradually exhausted, and finally the water is pumped normally. At this time, the pressure difference between the inlet and outlet of the return valve body increases sharply, the ball valve rises under the action of this pressure difference, and the inlet of the return valve body is closed, the return flow is cut off, and the pump enters the general centrifugal pump operation. After shutdown, the pressure difference between the two ends of the return valve body disappears rapidly, and the ball valve returns to its original position due to its own weight.

控制阀扳手control valve wrench

负压泵的速度通过液压油路控制,液压油路上设置控制阀,液压油路的流量由控制阀控制。控制阀扳手的实质是调节控制阀流量的元件,不管其具体形式是一字型扳手,还是转轮、蝶形扳手等,只要是用于控制流量的元件,都应认为是控制阀扳手。The speed of the negative pressure pump is controlled by the hydraulic oil circuit, a control valve is set on the hydraulic oil circuit, and the flow of the hydraulic oil circuit is controlled by the control valve. The essence of the control valve wrench is the element that adjusts the flow of the control valve. No matter its specific form is a flat wrench, a runner, a butterfly wrench, etc., as long as it is a component used to control the flow, it should be regarded as a control valve wrench.

加工中心Machining Center

加工中心具有能够泊定在海面上和、或洋面上的载体,捕捞船或者运输船捕捞、收集水产品后运送到加工中心,将捕捞船或者运输船捕捞的水产品上料到加工中心,在加工中心对水产品完成清洗、熟制、烘干、分选和冷却;烘干采用多段式烘干,烘干和分选交叉进行。烘干后对海产干制品进行去壳(比如虾制品去壳后形成虾米、虾仁等),去壳后冷却。也可以是烘干后不进行去壳(比如小鱼干,无需去壳;无需去壳的虾干等)直接冷却。冷却后对海产干制品按大小规格分类,分类后封装。或者,去壳后的海产干制品按大小规格分类,分类后封装。或者,冷却后直接封装。加工中心实现在海上对水产品的批量化、快速化干制处理,处理效率能够达到每小时万斤。The processing center has a carrier that can be moored on the sea surface and/or the ocean surface. Fishing ships or transport ships catch and collect aquatic products and then transport them to the processing center, and feed the aquatic products caught by the fishing ships or transport ships to the processing center. In the processing center, the aquatic products are cleaned, cooked, dried, sorted and cooled; the drying adopts multi-stage drying, and drying and sorting are carried out alternately. After drying, the dried seafood products are shelled (for example, the shelled shrimp products are formed into dried shrimps, shrimps, etc.), and the shells are removed and cooled. It can also be directly cooled without shelling after drying (for example, dried small fish, which do not need to be shelled; dried shrimp that do not need to be shelled, etc.). After cooling, the dried seafood products are classified according to size and specifications, and then packaged after classification. Alternatively, the dried seafood products after dehulling are classified according to size specifications, and then packaged after classification. Alternatively, package directly after cooling. The processing center realizes batch and rapid drying processing of aquatic products at sea, and the processing efficiency can reach 10,000 kilograms per hour.

本发明的第一方面,本发明提供一种用于在海面、洋面上进行水产品干制的加工中心,该加工中心包括:载体,载体上具有上料装置,清洗装置,蒸煮装置,烘干装置和冷却装置。上料装置从送货船上料到加工中心,上料装置将水产品原料输送到下层的清洗装置。清洗装置一边清洗一边向上输送到蒸煮装置,清洗装置在向上输送的过程中一边清洗一边滤水,以控制进入蒸煮装置内的水产品含水量;蒸煮装置完成水产品的熟制,熟制后的水产品输入烘干装置。In the first aspect of the present invention, the present invention provides a processing center for drying aquatic products on the sea surface and ocean surface. The processing center includes: a carrier, and the carrier is provided with a feeding device, a cleaning device, a cooking device, and a drying device. Drying and cooling units. The feeding device feeds the material from the delivery ship to the processing center, and the feeding device transports the raw materials of aquatic products to the lower cleaning device. The cleaning device is transported upward to the cooking device while cleaning, and the cleaning device is cleaning and filtering water during the upward transportation to control the water content of the aquatic products entering the cooking device; the cooking device completes the cooking of the aquatic products, and the cooked The aquatic products are fed into the drying device.

载体carrier

载体是能够利用水的浮力泊定于洋面、海面、水面,用于承载水产品加工流水线的工具。载体包括但不限于:船或船舶,海上平台,海上人工岛等。海上平台包括但不限于:固定式海上平台和浮动式海上平台。The carrier is a tool that can use the buoyancy of water to moor on the ocean surface, the sea surface, and the water surface, and is used to carry the aquatic product processing line. Carriers include but are not limited to: ships or ships, offshore platforms, offshore artificial islands, etc. Offshore platforms include but are not limited to: fixed offshore platforms and floating offshore platforms.

在一些实施例中,载体为船或船舶。载体为千吨级及以上的船。In some embodiments, the carrier is a boat or watercraft. The carrier is a ship of thousand ton and above.

上料装置Feeding device

加工中心的载体(如船)抛锚泊定在海面和/或洋面上,送货船获得水产品原料后运输到加工中心。传统的两船之间送料,通常是两船并行、两船的船舷抵靠,然后将货物从一条船搬运或抛到另一条船上。加工中心的载体是泊定在海面或洋面上,送原料的运输船、捕捞船是运动而来,泊定的载体在海浪和洋流的作用下自由摆动,送原料的运输船和捕捞船(以下统称送货船)在动力机构的作用下受控行驶。通常情况下,送货船的吨级远小于加工中心的载体吨级,比如,送货船为百吨级船,加工中心的载体为千吨级、五千吨级及以上。传统的情况下,送货船的船舷向加工中心的船舷停靠,在停靠的过程中,由于波浪和洋流的作用,两船之间会发生频繁撞击。送货船远小于加工中心的载体时,两船相靠时会在波浪和洋流的作用下出现剧烈的摆动,一般两船的高低差在2米以上。这种小船向大船送货时,常见的方式是在两船之间架上一个轨道,然后将装在筐内或托盘内的水产品从小船滑向大船,也就是所谓的溜货。但是,由于两船之间的摆动,使得在有风浪时(两船的高低差超过2米时)无法溜货。即使在风平浪静时,两船之间的高低差也一般会在1米以上,溜货的过程中会出现水产品撒落入海等损耗,而且,一次送货量基本在几百箱以上(千斤以上),溜货需要的人员多,且上料速度慢。The carrier of the processing center (such as a ship) is anchored on the sea and/or ocean surface, and the delivery ship obtains the raw materials of aquatic products and transports it to the processing center. The traditional feeding between two ships is usually two ships in parallel, the sides of the two ships are against each other, and then the goods are transported or thrown from one ship to another. The carrier of the processing center is moored on the sea or ocean surface. The transport ships and fishing boats that deliver raw materials come in motion. The docked carriers swing freely under the action of waves and ocean currents. The transport ships and fishing boats that deliver raw materials ( Hereinafter, collectively referred to as the delivery ship) is controlled to travel under the action of the power mechanism. Usually, the tonnage of the delivery ship is much smaller than the tonnage of the carrier of the processing center. For example, the delivery ship is a 100-ton ship, and the carrier of the processing center is 1,000-ton, 5,000-ton and above. Traditionally, the ship's side of the delivery ship is docked to the ship's side of the machining center. During the docking process, due to the action of waves and ocean currents, there will be frequent collisions between the two ships. When the delivery ship is much smaller than the carrier of the processing center, the two ships will swing violently under the action of waves and ocean currents when they are close to each other. Generally, the height difference between the two ships is more than 2 meters. When this kind of small boat delivers to a large ship, a common way is to set up a track between the two boats, and then slide the aquatic products in baskets or trays from the small boat to the big boat, which is the so-called slipping cargo. However, due to the swing between the two ships, the cargo cannot be slipped when there are winds and waves (when the height difference between the two ships exceeds 2 meters). Even when the weather is calm, the height difference between the two ships is generally more than 1 meter, and there will be losses such as aquatic products falling into the sea during the process of slipping goods. Above), there are many people needed to slip the goods, and the feeding speed is slow.

若送货船跟加工中心的载体都是千吨级以上,那么,两船在洋面或海面相靠时撞击力是极大的,加上船体的惯性,很可能造成两船损毁。这种情况下,基本无法通过溜货的方式上料。If the carriers of the delivery ship and the processing center are both above the thousand-ton level, then the impact force of the two ships when they are in contact with each other on the ocean or sea surface is extremely large, and the inertia of the hull is likely to cause damage to the two ships. In this case, it is basically impossible to feed the material by slipping the goods.

为了保障上货时、两船的安全和上货人员的安全,本发明提供一种上料装置,上料装置包括负压泵1,吸料管2和送料通道3,送料通道3连接于负压泵出料口12,吸料管2的出料口端连接于负压泵入口11,吸料管2的入料口端有导引绳21。负压泵1包括吸料泵、吸鱼泵等通过负压进行水产品吸取的泵,负压泵1本身的结构为现有技术。In order to ensure the safety of loading, the safety of the two ships and the safety of loading personnel, the present invention provides a feeding device. The feeding device includes a negative pressure pump 1, a suction pipe 2 and a feeding channel 3, and the feeding channel 3 is connected to the negative pressure pump 1. The discharge port 12 of the pressure pump and the discharge port end of the suction pipe 2 are connected to the inlet 11 of the negative pressure pump, and the feeding port end of the suction pipe 2 is provided with a guide rope 21 . The negative pressure pump 1 includes a material suction pump, a fish suction pump and other pumps that absorb aquatic products through negative pressure, and the structure of the negative pressure pump 1 itself is in the prior art.

上料装置的吸料管2Suction pipe 2 of feeding device

导引绳21是在两船靠近时,从加工中心将导引绳21抛向送货船,送货船接到导引绳 21,拉动导引绳21进而将吸料管2的拉到送货的船上吸料管2作为从送货船上料的通道。吸料管2牵引到送货船之后,送货船可以与加工中心离开一段距离,避免碰撞。When the two ships approach, the guide rope 21 is thrown from the machining center to the delivery ship. The delivery ship receives the guide rope 21 and pulls the guide rope 21 to pull the suction pipe 2 to the delivery ship. The onboard suction pipe 2 of the cargo serves as a channel for feeding from the delivery ship. After the suction pipe 2 is pulled to the delivery ship, the delivery ship can leave a certain distance from the machining center to avoid collision.

在一些实施例中:导引绳21系在吸料管2的入料口端。吸料管2的入料口端具有加强套22。加强套22的作用在于防止吸料管2的端部开裂、撕裂等,造成吸料管2无法密封。In some embodiments: the guide rope 21 is tied to the inlet end of the suction pipe 2 . The inlet end of the suction pipe 2 is provided with a reinforcing sleeve 22 . The function of the reinforcing sleeve 22 is to prevent the end of the suction pipe 2 from cracking, tearing, etc., so that the suction pipe 2 cannot be sealed.

吸料管2作为两船之间的连接通道,两船之间需要保持安全距离,因此吸料管2的长度很长,通常为几十米甚至百米。通常,为了保障两船之间的安全距离,吸料管2的长度至少为50米,或者是60-120米。吸料管2短于50米,则两船可能因为距离太近,在海洋环境下导致前后两船首尾相撞、对两船都有安全隐患。吸料管2过长时,两船之间的距离太长、路径浪费,且对负压泵1的吸力要求高。The suction pipe 2 is used as a connection channel between the two ships, and a safe distance needs to be maintained between the two ships, so the length of the suction pipe 2 is very long, usually tens of meters or even hundreds of meters. Usually, in order to ensure a safe distance between the two ships, the length of the suction pipe 2 is at least 50 meters, or 60-120 meters. If the suction pipe 2 is shorter than 50 meters, the distance between the two ships may be too close, which may cause the front and rear two ships to collide with each other in the marine environment, and there are potential safety hazards for both ships. When the suction pipe 2 is too long, the distance between the two ships is too long, the path is wasted, and the suction force of the negative pressure pump 1 is required to be high.

因此,为保障顺利吸料,吸料管2的自重不能太重,吸料管2的管身采用轻质材料,如塑料、PP、树脂等,吸料管2的入料口端设置加强套22,如金属环套、硬塑料环套、金属抱箍等,保护吸料管2的入料口端。加强套22上设有绳环,导引绳21穿过或绕过绳环。绳环对导引绳21起到导向和阻尼的作用,引导绳穿过绳环,缠绕于绳环,或者绕在绳环外,都是为了对引导绳进行导向和防止导引绳21脱离吸料管2。Therefore, in order to ensure the smooth suction, the self-weight of the suction pipe 2 should not be too heavy, the pipe body of the suction pipe 2 is made of light materials, such as plastic, PP, resin, etc. 22, such as metal ring sleeve, hard plastic ring sleeve, metal hoop, etc., to protect the inlet end of the suction pipe 2. The reinforcing sleeve 22 is provided with a rope loop, and the guide rope 21 passes through or goes around the rope loop. The rope loop plays the role of guiding and damping the guide rope 21. The guide rope passes through the rope loop, is wound around the rope loop, or is wound outside the rope loop, all to guide the guide rope and prevent the guide rope 21 from escaping from the suction. Feed tube 2.

在一些实施例中吸料管2由多段子管拼接而成,子管之间密封连接。优选的,子管之间通过法兰和螺栓相连;或者,子管之间首位相连,相邻子管的连接处设置连接件,连接件如抱箍、卡箍或者包裹住连接件外表面的柔性包裹套等。或者,在一些实施例中,吸料管2为连续的一根管。In some embodiments, the suction tube 2 is formed by splicing a plurality of sub-tubes, and the sub-tubes are connected in a sealed manner. Preferably, the sub-pipes are connected by flanges and bolts; or, the sub-pipes are connected at the first position, and connecting parts are provided at the joints of adjacent sub-pipes, such as a hoop, a clamp, or a connecting piece that wraps the outer surface of the connecting piece. Flexible wraps, etc. Alternatively, in some embodiments, the suction tube 2 is a continuous tube.

吸料管2上的防磨损组件Anti-wear components on suction tube 2

吸料管2在使用时,由于载体、船体随波浪摆动,吸料管2与载体、船体边缘将发生剧烈摩擦,在一些实施例中,吸料管2外部周围设有防磨损组件。任何能缓解船对吸料管2磨损的结构均可作为防磨损组件。When the suction pipe 2 is in use, since the carrier and the hull swing with the waves, the suction pipe 2 will rub violently against the edges of the carrier and the hull. In some embodiments, an anti-wear component is provided around the outside of the suction pipe 2 . Any structure that can relieve the wear of the ship to the suction pipe 2 can be used as the anti-wear component.

在一些实施例中,防磨损组件包括保护层23。保护层23不但保护吸料管2尽量减少直接磨损、缓冲冲击和磨损,而且降低吸料管2在日晒、雨淋、海风腐蚀等环境下的老化速度。比如,保护层23为螺旋式缠绕于吸料管2外部的绳索;或者是套装在吸料管2外的耐磨套。保护层23一般选用柔性材料,比如泡沫软垫,发泡塑料、编织绳等。In some embodiments, the anti-wear component includes a protective layer 23 . The protective layer 23 not only protects the suction pipe 2 to minimize direct wear, buffering impact and wear, but also reduces the aging speed of the suction pipe 2 in the sun, rain, sea breeze corrosion and other environments. For example, the protective layer 23 is a rope spirally wound on the outside of the suction pipe 2 ; or a wear-resistant sleeve sheathed outside the suction pipe 2 . The protective layer 23 is generally made of flexible materials, such as foam cushions, foamed plastics, braided ropes, and the like.

或者,在一些实施例中,防磨损组件包括可移动的安装于吸料管2外部的耐磨架24,耐磨架包括本体和连接部,本体具有与吸料管2配合的配合面和耐磨面。工作时,耐磨面与载体、船体接触和摩擦。优选刚性的本体。此处的刚性是相对于吸料管2来说的,硬度比吸料管2大、在吸料管2跨越船体时能够支撑吸料管2自重而自身不发生变形的本体,都可以称为是刚性的本体。本体是由多个筋条连接形成的镂空笼,筋条为塑料筋条、树脂筋条或金属筋条;或者,本体是整片式的金属片或塑料片或树脂片。连接部为与本体固定的绑带或绑绳。Alternatively, in some embodiments, the anti-wear component includes a wear-resistant frame 24 that is movably mounted on the outside of the suction tube 2 , the wear-resistant frame includes a body and a connecting portion, and the body has a mating surface that is matched with the suction tube 2 and a wear-resistant frame 24 . Grinding. When working, the wear surface is in contact and friction with the carrier and the hull. A rigid body is preferred. The rigidity here is relative to the suction pipe 2, the hardness is greater than that of the suction pipe 2, and the body that can support the weight of the suction pipe 2 without deforming itself when the suction pipe 2 crosses the hull can be called a body. is a rigid body. The body is a hollow cage formed by connecting a plurality of ribs, and the ribs are plastic ribs, resin ribs or metal ribs; or, the body is a whole-piece metal sheet, plastic sheet or resin sheet. The connecting part is a strap or a strap fixed with the body.

在一些实施例中,吸料管2外有保护层23,耐磨架设于保护层23之外。保护层23起到耐磨和缓冲的作用,耐磨架起到耐磨和支撑吸料管2的作用。In some embodiments, there is a protective layer 23 on the outside of the suction tube 2 , and the wear-resistant structure is arranged outside the protective layer 23 . The protective layer 23 plays the role of wear resistance and buffering, and the wear-resistant frame plays the role of wear resistance and supporting the suction pipe 2 .

吸料管2的阀Valve for suction pipe 2

吸料管2从加工中心牵引到运输船的过程中,吸料管2会落入海中,为防止海水进入空的吸料管2内,在一些实施例中,吸料管2的入料口端设有阀25。阀25的作用在于:1、吸料管2牵引前,使阀25关闭,阻止海水进入吸料管2内;2、上料完成,将阀25关闭,从而将吸料管2内的水产品或水全部吸走。不管采用何种形式的阀25,只要能实现入料口的开启和关闭即可。During the process of pulling the suction pipe 2 from the machining center to the transport ship, the suction pipe 2 will fall into the sea. In order to prevent seawater from entering the empty suction pipe 2, in some embodiments, the feeding port of the suction pipe 2 A valve 25 is provided at the end. The functions of the valve 25 are: 1. Before the suction pipe 2 is pulled, the valve 25 is closed to prevent seawater from entering the suction pipe 2; Or suck all the water away. No matter what form of valve 25 is adopted, as long as it can realize the opening and closing of the feeding port.

阀25为塞子或堵头或者封盖。塞子、堵头可以是柔性的像硅胶、橡胶这种,也可以是像泡沫这种,还可以是刚性的塞体上套上柔性圈或柔性套,柔性套密封吸料管2的入料口;或者是在封盖上套上密封圈,封盖和密封圈密封吸料管2。Valve 25 is a plug or plug or cap. The plug and plug can be flexible like silicone, rubber, or foam, or a rigid plug body with a flexible ring or a flexible sleeve, and the flexible sleeve seals the feeding port of the suction tube 2 ; Or put a sealing ring on the cover, and the cover and the sealing ring seal the suction pipe 2.

柔性塞子上有栓绳,栓绳系在吸料管2的入料口端。保护层23由绳索螺旋缠绕于吸料管2表面形成,绳索与栓绳相连,或者,栓绳是绳索的一部分。或者,阀25为机械阀25,或者阀25为电子阀25。机械阀25和电子阀25均采用现有的阀25,只要能实现入料口开、关的阀25即可。There is a tether on the flexible plug, and the tether is tied to the feeding port end of the suction pipe 2 . The protective layer 23 is formed by a rope spirally wound on the surface of the suction pipe 2, and the rope is connected with the tether, or the tether is a part of the rope. Alternatively, the valve 25 is a mechanical valve 25 , or the valve 25 is an electronic valve 25 . Both the mechanical valve 25 and the electronic valve 25 use the existing valve 25, as long as the valve 25 for opening and closing the feeding port can be realized.

吸料管2的漂浮组件Floating assembly for suction tube 2

负压泵1通过负压作用吸料上料,在上料前,负压泵1排气、吸料管2内的空气被排空,随着负压泵1内空气的排出,漂浮在海面上的吸料管2会沉入海水中,为保持吸料管2漂浮,在一些实施例中:吸料管2上设有漂浮组件26,漂浮组件26的密度小于水或海水。任何能够漂浮于海水的结构均能够作为漂浮组件26,比如:浮板,浮球、浮体等。制成漂浮组件 26的材料包括但不限于:PAC浮力材,PE浮力材,充气式气囊(如压缩的二氧化碳气囊,空气气囊等),EVA发泡素材等。The negative pressure pump 1 sucks and loads the material through the action of negative pressure. Before the material is loaded, the negative pressure pump 1 is exhausted and the air in the suction pipe 2 is emptied. With the discharge of the air in the negative pressure pump 1, it floats on the sea surface. The suction pipe 2 on the upper part will sink into the seawater. In order to keep the suction pipe 2 floating, in some embodiments, the suction pipe 2 is provided with a flotation component 26, and the density of the floating component 26 is lower than that of water or seawater. Any structure that can float in seawater can be used as the floating component 26 , such as a floating board, a floating ball, a floating body, and the like. Materials for making the flotation component 26 include, but are not limited to: PAC buoyancy material, PE buoyancy material, inflatable air bags (such as compressed carbon dioxide air bags, air air bags, etc.), EVA foam materials, and the like.

漂浮组件26为浮体,浮体通过连接带连接于吸料管2上。连接带的作用在于将浮体连在吸料管2上,当吸料管2的空气排空后,吸料管2沉入水面之下,浮体依靠连接带拉住吸料管2,吸料管2在浮体的浮力作用下悬浮于水中或海水中。连接带为绳、带或者柔性连接板、柔性连接片等,浮体为泡沫球,气囊、泡沫板等能够漂浮于海面的物体。浮球成对设置,吸料管2上至少有一对浮球。工作时,一对浮体分别位于吸料管2的两侧,一对浮体共同拉住吸料管2,使吸料管2漂浮或悬浮于海水。或者,漂浮组件26是套装于吸料管2的浮体。比如,浮体具有供吸料管2穿过的孔,比如浮圈等。或者,浮体固定于连接带,连接带缠在吸料管2外。或者,吸料管2外有保护套,保护套上固定有浮体。沿吸料管2周向分布一圈的浮体形成一组漂浮组件26。浮体只要能套在吸料管2外,浮体本身的比重小于海水、能够漂浮于海上即可。The floating assembly 26 is a floating body, and the floating body is connected to the suction pipe 2 through a connecting belt. The function of the connecting belt is to connect the floating body to the suction pipe 2. When the air in the suction pipe 2 is emptied, the suction pipe 2 sinks under the water surface, and the floating body relies on the connecting belt to pull the suction pipe 2 and the suction pipe. 2 Suspended in water or seawater under the buoyancy of the floating body. The connecting belt is a rope, a belt or a flexible connecting plate, a flexible connecting sheet, etc., and the floating body is a foam ball, an air bag, a foam board and other objects that can float on the sea surface. The floating balls are arranged in pairs, and there is at least one pair of floating balls on the suction pipe 2 . When working, a pair of floating bodies are located on both sides of the suction pipe 2 respectively, and the pair of floating bodies jointly pull the suction pipe 2 to make the suction pipe 2 float or suspend in seawater. Alternatively, the floating assembly 26 is a floating body fitted on the suction pipe 2 . For example, the floating body has a hole through which the suction pipe 2 passes, such as a floating ring or the like. Alternatively, the floating body is fixed to the connecting belt, and the connecting belt is wrapped around the suction pipe 2 . Alternatively, there is a protective cover outside the suction pipe 2, and a floating body is fixed on the protective cover. A set of floating components 26 are formed by a circle of floating bodies distributed along the circumference of the suction pipe 2 . As long as the floating body can be sheathed outside the suction pipe 2, the specific gravity of the floating body itself is smaller than that of sea water, and it can float on the sea.

漂浮组件26有多组。当吸料管2由多段子管拼接而成,子管的拼接处至少设有1组漂浮组件26。在子管的拼接处设置漂浮组件26,既起到了等间隔布置的目的,又因拼接处的自重最大,漂浮组件26的浮力直接作用于拼接处。There are multiple sets of flotation assemblies 26 . When the suction pipe 2 is formed by splicing multiple sub-pipes, at least one set of flotation components 26 is provided at the splicing position of the sub-pipes. The floating assemblies 26 are arranged at the splices of the sub-pipes, which not only achieves the purpose of arranging at equal intervals, but also because the self-weight of the splices is the largest, the buoyancy of the floating assemblies 26 directly acts on the splices.

负压泵1的布局Layout of negative pressure pump 1

在海面和/或洋面上送货船向加工中心上料时,送货船必须跟加工中心的载体保持安全距离。在一些实施例中,负压泵1设置于载体的尾部。所谓尾部并非指船的尾端,而是指靠近船尾端、远离船头端的主甲板区域。载体为船,载体上有船楼,船尾端到船楼之间的甲板区域为载体的尾部。When a delivery vessel loads a machining center on the sea and/or ocean, the delivery vessel must maintain a safe distance from the carrier of the machining center. In some embodiments, the negative pressure pump 1 is arranged at the tail of the carrier. The so-called stern does not refer to the stern end of the ship, but refers to the main deck area near the stern end and away from the bow end. The carrier is a ship, there is a ship building on the carrier, and the deck area between the stern end of the ship and the ship building is the stern of the carrier.

在一些实施例中,尾舷A1上设有定位槽A2,定位槽A2是尾舷的缺口。吸料时,吸料管2跨过定位槽A2,通过设置定位槽A2的尺寸实现吸料管2与定位槽A2适配定位,或者是,通过捆绑、用压件限位等方式将吸料管2限制在定位槽A2内;只要在吸料时保证吸料管2保持在定位槽A2内、不因两船的位置和摆动导致吸料管2任意移位,任意定位槽A2 的方式均可。定位槽A2内设有圆滑的支撑面,圆滑的支撑面如圆弧面,椭圆弧面,或者中间是平面、前后两条边是圆角过渡等。支撑面是指允许吸料管2架设其上、对吸料管2起支撑作用。圆滑的支撑面既能支撑吸料管2,又降低对吸料管2的磨损。定位槽A2是船尾端的舷上的矩形缺口。定位槽A2内有圆柱形的辊子,辊子的上表面为支撑面,辊子与定位槽 A2底部有间隔。In some embodiments, the sternboard A1 is provided with a positioning groove A2, and the positioning groove A2 is a notch of the sternboard. When sucking material, the suction pipe 2 crosses the positioning groove A2, and the suction pipe 2 can be positioned with the positioning groove A2 by setting the size of the positioning groove A2. The pipe 2 is limited in the positioning groove A2; as long as the suction pipe 2 is kept in the positioning groove A2 during suction, and the suction pipe 2 is not displaced arbitrarily due to the position and swing of the two ships, any positioning groove A2 can be used. Can. The positioning groove A2 is provided with a smooth supporting surface, such as a circular arc surface, an elliptical arc surface, or a plane in the middle, and rounded transitions on the front and rear sides. The supporting surface means that the suction pipe 2 is allowed to be erected on it and supports the suction pipe 2 . The smooth supporting surface can not only support the suction pipe 2 but also reduce the wear on the suction pipe 2 . The positioning slot A2 is a rectangular notch on the side of the stern end. There is a cylindrical roller in the positioning groove A2, the upper surface of the roller is a supporting surface, and the roller is spaced from the bottom of the positioning groove A2.

在一些实施例中,载体的尾部设有起重机构,起重机构具有吊具,吊具与吸料管2可拆卸式组合。起重机构是在一定范围内垂直提升和水平搬运重物的多动作起重装置,比如:起重机,定滑轮等。吊具与吸料管2可拆卸式组合是指,吸料管2上预设有钩挂部,吊具挂在钩挂部上,或者是通过挂环、绑带等连接件与吸料管2相连形成钩挂部,吊具挂在钩挂部上。因此,起重机构只要能够将吸料管2的钩挂部悬挂起来即可,任意能够实现提升的起重机构都可以使用,并不限于实施例的举例。In some embodiments, a hoisting mechanism is provided at the tail of the carrier, the hoisting mechanism has a spreader, and the spreader is detachably combined with the suction pipe 2 . The hoisting mechanism is a multi-action hoisting device that vertically lifts and horizontally transports heavy objects within a certain range, such as cranes, fixed pulleys, etc. The detachable combination of the spreader and the suction pipe 2 means that the suction pipe 2 is preset with a hooking part, and the spreader is hung on the hooking part, or the suction pipe is connected to the suction pipe through connecting parts such as hanging rings and straps. 2 are connected to form a hooking part, and the spreader is hung on the hooking part. Therefore, as long as the hoisting mechanism can suspend the hook portion of the suction pipe 2, any hoisting mechanism capable of lifting can be used, and is not limited to the examples of the embodiments.

起重机构将吸料管2向上提升,吸料管2提升后,再将吸料管2逐段的从后向前收回。以吸料管2与负压泵1相连的一端为后,以吸料管2的入口一端为前。吸料管2被挂起后,可以是从吸料管2的挂起部之前、分段将吸料管2收回。也可以是将吸料管2挂起后,从挂起部之后,将吸料管2向后抽、分段将吸料管2收回。吊具是指起用于吊取重物的装置,比如吊钩、吊带、吊环、起重吸盘、夹钳和货叉等,吊具的动力可以是起重机,或者通过滑轮组的导引后将绳索缠绕在绳架、以手动或电动的方式使绳架自转实现对吊具的收、放,从而实现对吸料管2的向上吊起,以便回收吸料管2。The hoisting mechanism lifts the suction pipe 2 upward, and after the suction pipe 2 is lifted, the suction pipe 2 is retracted from back to front section by section. Take the end of the suction pipe 2 connected with the negative pressure pump 1 as the rear, and take the inlet end of the suction pipe 2 as the front. After the suction pipe 2 is suspended, the suction pipe 2 can be retracted in sections from before the hanging part of the suction pipe 2 . Alternatively, after the suction pipe 2 is hung up, the suction pipe 2 is drawn backward from the hanging part, and the suction pipe 2 is retracted in sections. A spreader refers to a device used to lift heavy objects, such as hooks, slings, rings, lifting suction cups, clamps and forks, etc. The power of the spreader can be a crane, or the rope can be wound after being guided by a pulley block In the rope rack, the rope rack is rotated manually or electrically to realize the retraction and release of the spreader, so as to realize the upward lifting of the suction pipe 2 so as to recover the suction pipe 2 .

负压泵1吸料速度的控制Control of suction speed of negative pressure pump 1

负压泵1上料后,水产品被运送到远离负压泵1的清洗装置,通常工人在清洗装置处才能观察到水产品的上料量,如果要调节吸料速度,就必须在负压泵1处安排工人,由清洗装置出的工人跟负压泵1处的工人通讯反馈如何调节吸料速度,无法实时的远离负压泵1的地方对吸料速度进行实时调节。After the negative pressure pump 1 is loaded, the aquatic products are transported to the cleaning device far away from the negative pressure pump 1. Usually, the worker can observe the feeding amount of the aquatic products at the cleaning device. If the suction speed is to be adjusted, the negative pressure must be Workers are arranged at the pump 1, and the workers from the cleaning device communicate with the workers at the negative pressure pump 1 to feedback how to adjust the suction speed. It is impossible to adjust the suction speed in real time away from the negative pressure pump 1 in real time.

负压泵1具有调节负压泵1排气速度和吸料速度的液压油路,液压油路的开度由控制阀来调节,阀25的开关表现为扳手,控制阀扳手位于负压泵1上,控制阀扳手控制负压泵1的吸料速度。The negative pressure pump 1 has a hydraulic oil circuit for adjusting the exhaust speed and the suction speed of the negative pressure pump 1. The opening of the hydraulic oil circuit is adjusted by the control valve. The switch of the valve 25 is represented as a wrench. , the control valve wrench controls the suction speed of negative pressure pump 1.

在一些实施例中,负压泵1设置于载体尾部,负压泵1上设有电动执行机构15,电动执行机构15的输出端与控制阀扳手14连接,电动执行机构15与控制器相连,控制器的电控制信号输入电动执行机构15。In some embodiments, the negative pressure pump 1 is arranged at the tail of the carrier, and the negative pressure pump 1 is provided with an electric actuator 15, the output end of the electric actuator 15 is connected with the control valve wrench 14, and the electric actuator 15 is connected with the controller, The electrical control signal of the controller is input to the electric actuator 15 .

海上加工中心具有清洗装置,负压泵1位于清洗装置的上层,电动执行机构15的控制器设置于清洗装置附近。也就是说,控制器可以设置在远离负压泵1的位置,通过铺设导线 (电线)或者使用无线通信的方式来控制电动执行机构15的输出。无线通信方式包括但不限于:微波通信,卫星通信,WIFI等。The offshore machining center has a cleaning device, the negative pressure pump 1 is located on the upper layer of the cleaning device, and the controller of the electric actuator 15 is arranged near the cleaning device. That is to say, the controller can be set away from the negative pressure pump 1, and control the output of the electric actuator 15 by laying wires (wires) or using wireless communication. Wireless communication methods include but are not limited to: microwave communication, satellite communication, WIFI, etc.

电动执行机构15为电动推杆,电动推杆与负压泵1固定,电动推杆的输出端与控制阀扳手14通过铰链连接。电动推杆通过支架固定在负压泵1上;或者,电动执行机构15固定在负压泵1上。电动执行机构15包括输出扭矩的驱动电机,驱动电机的输出端与控制阀扳手14的转轴相连。电动执行机构15包括输出扭矩的驱动电机和连杆,连杆一端与驱动电机的输出端相连,连杆的另一端与扳手14连接。连杆转动时,扳手14跟随转动,从而调节开度。调节电机固定在连接支座上,连接支座固定与负压泵1电机的基座上。The electric actuator 15 is an electric push rod, the electric push rod is fixed with the negative pressure pump 1 , and the output end of the electric push rod is connected with the control valve wrench 14 through a hinge. The electric push rod is fixed on the negative pressure pump 1 through the bracket; or, the electric actuator 15 is fixed on the negative pressure pump 1 . The electric actuator 15 includes a drive motor that outputs torque, and the output end of the drive motor is connected to the rotating shaft of the control valve wrench 14 . The electric actuator 15 includes a drive motor for outputting torque and a connecting rod, one end of the connecting rod is connected with the output end of the driving motor, and the other end of the connecting rod is connected with the wrench 14 . When the connecting rod rotates, the wrench 14 rotates along with it, so as to adjust the opening degree. The adjusting motor is fixed on the connecting support, and the connecting support is fixed on the base of the negative pressure pump 1 motor.

电动执行机构15是一种能够提供直线或者旋转运动的驱动装置,它利用电流作为驱动能源,在电激励信号的作用下工作。例如,电动推杆,伺服电机等都是电动执行机构15。送货船上的供料池The electric actuator 15 is a driving device capable of providing linear or rotary motion, it uses electric current as a driving energy source, and works under the action of an electric excitation signal. For example, electric push rods, servo motors, etc. are all electric actuators 15 . Feeding pond on a delivery ship

在吸料时,为了使送货船能够跟加工中心的载体保持安全距离、并且顺利上料,送货船也需要做一些改进。在一些实施例中:送货船B的船头设有供料池B1,供料池B1具有能够蓄水的池体和允许吸料管2进入的开口,开口是池体的出料口。船头部指的是船头的甲板区域,以具有船楼的送货船B为例,船头到船楼之间的甲板区域为船头部,供料池B1位于这个甲板区域内。供料池B1具有投料口、进水口和出水口,进水口通过进水控制阀与进水通道相连,出水口设有出水控制阀。负压泵1吸的料是水产品和水的混合物,从投料口投入的是水产品,供料池B1内灌入水,从而在供料池B1内形成水产品-水混合物。水包括但不仅限于淡水、海水、雨水、冷库中的冰融化形成的水等。In order to keep a safe distance between the delivery ship and the carrier of the machining center and to load materials smoothly, the delivery ship also needs to make some improvements. In some embodiments: the bow of the delivery ship B is provided with a supply pool B1, the supply pool B1 has a pool body capable of storing water and an opening that allows the suction pipe 2 to enter, and the opening is the discharge port of the pool body. The bow refers to the deck area of the bow. Taking a delivery ship B with a ship building as an example, the deck area between the bow and the ship building is the bow, and the supply pool B1 is located in this deck area. The feeding pool B1 has a feeding port, a water inlet and a water outlet, the water inlet is connected with the water inlet channel through a water inlet control valve, and the water outlet is provided with a water outlet control valve. The material sucked by the negative pressure pump 1 is a mixture of aquatic products and water, and the aquatic products are input from the feeding port, and water is poured into the feeding pool B1, thereby forming an aquatic product-water mixture in the feeding pool B1. Water includes but is not limited to fresh water, sea water, rainwater, water formed by melting ice in cold storage, etc.

在一些实施例中,船头部设置冷库,冷库位于甲板之下的货舱,供料池B1位于甲板之上,供料池B1位于冷库附近。对于送货船B来说,打捞或收集的水产品需要先放入冷库中冷藏,上料或吸料时再将水产品从冷库搬运、投入到供料池B1内,因此,将供料池B1安装在冷库附近、便于将水产品投入供料池B1,节省人力。In some embodiments, a cold storage is provided at the bow of the ship, the cold storage is located in the cargo hold below the deck, the supply pool B1 is located above the deck, and the supply pool B1 is located near the cold storage. For delivery ship B, the fished or collected aquatic products need to be refrigerated in the cold storage first, and then the aquatic products are transported from the cold storage and put into the feeding pool B1 when feeding or absorbing materials. Therefore, the feeding pool is B1 is installed near the cold storage, it is convenient to put aquatic products into the feeding pool B1, saving manpower.

负压泵1吸料时,吸的是水产品和水的混合物。利用水的连续性使负压泵1连续吸料,并且,在负压吸力的作用下水产品和水被吸上料,水产品和水受的是负压力作用,水产品本身无损伤,并且水产品和水在吸料的过程中实现预清洗。When the negative pressure pump 1 sucks the material, it sucks the mixture of aquatic products and water. Using the continuity of water, the negative pressure pump 1 continuously sucks materials, and the aquatic products and water are sucked and fed under the action of negative pressure suction, the aquatic products and water are subjected to negative pressure, the aquatic products themselves are not damaged, and the water Product and water are pre-cleaned during the suction process.

料水分离装置Feed water separation device

负压泵1上料的是水产品-水混合物,为了节约清洗装置在清洗时的淡水用量,在上料装置和清洗装置之间设置料水分离装置,用于对水产品-水混合物初步滤水。料水分离装置是优化方案,也可以不设置。The negative pressure pump 1 feeds the aquatic product-water mixture. In order to save the fresh water consumption of the cleaning device during cleaning, a material-water separation device is set between the feeding device and the cleaning device for preliminary filtering of the aquatic product-water mixture. water. The material-water separation device is an optimized solution, and it may not be installed.

在一些实施例中,料水分离装置3,包括分离仓31,分离仓31内有带筛孔的隔板32,隔板32将分离仓31分隔成送料腔和滤水腔,筛孔连通送料腔和滤水腔;送料腔具有入口321和出口322,滤水腔具有排水口331。水产品-水混合物从入口321进入送料腔,流动的水产品-水混合物经过隔板32,一部分水从筛孔进入滤水腔,滤水腔内的水从排水口331排出;剩余的水产品-水混合物从出料口322出料,再通过料水分离出料管33运输至下一工位。优选的,分离仓31是入口高于出口的倾斜的腔体。混合物进入分离仓31后,在混合物运动惯性的基础上叠加重力左右,保持连续送料。In some embodiments, the material-water separation device 3 includes a separation bin 31, and the separation bin 31 is provided with a separator 32 with sieve holes. The separator 32 divides the separation bin 31 into a feeding cavity and a water filtering cavity, and the sieve holes communicate with the feeding Cavity and water filtering chamber; the feeding chamber has an inlet 321 and an outlet 322, and the water filtering chamber has a water outlet 331. The aquatic product-water mixture enters the feeding cavity from the inlet 321, the flowing aquatic product-water mixture passes through the partition plate 32, a part of the water enters the water filtering cavity from the screen hole, and the water in the filtering water cavity is discharged from the water outlet 331; the remaining aquatic products -The water mixture is discharged from the discharge port 322, and then transported to the next station through the material-water separation discharge pipe 33. Preferably, the separation chamber 31 is an inclined cavity with an inlet higher than an outlet. After the mixture enters the separation bin 31, the gravity is superimposed on the basis of the inertia of the movement of the mixture to maintain continuous feeding.

送料腔feeding cavity

在一些实施例中,送料腔的出口位于送料腔的最低处。水产品-水混合物利用重力作用连续的通过送料腔。在惯性的基础上叠加重力作用,更有利于水产品-水混合物的连续输送。排水口331是滤水腔的最低处。从水产品-水混合物分离的水经滤水腔从排水口331排出。排水口331连接排水管道,排水管道上设有排水控制阀。滤水腔的目的是分离混合物中过多的水分,需要以不影响上料的连续性为前提。如果分离的水太多,导致混合物上料出现中断,则需要关小排水量或者关闭排水。In some embodiments, the outlet of the feed chamber is located at the lowest point of the feed chamber. The aquatic product-water mixture is continuously passed through the feed chamber by gravity. The superposition of gravity on the basis of inertia is more conducive to the continuous transportation of the aquatic product-water mixture. The water outlet 331 is the lowest part of the water filtering chamber. The water separated from the aquatic product-water mixture is discharged from the drain port 331 through the water filtering chamber. The drain port 331 is connected to a drain pipe, and the drain pipe is provided with a drain control valve. The purpose of the water filter chamber is to separate the excess water in the mixture, and the premise is that it does not affect the continuity of feeding. If too much water separates, causing interruptions in the feeding of the mixture, it may be necessary to turn off the drain or turn off the drain.

或者,在一些实施例中,入口与出口齐平,利用水产品-水混合物的运动惯性通过送料腔也是一种方案。Alternatively, in some embodiments, the inlet is flush with the outlet, and it is also an option to use the inertia of motion of the aquatic product-water mixture to pass through the feed cavity.

或者,在一些实施例中,料水分离装置3具有补充水管道34,补充水管道34上设有补充水控制阀341,补充水管道34输出的水进入送料腔内。若分离的水太多出现混合物上料中断,可以通过补充水管道向送料腔补充水,实现混合物的连续上料。Alternatively, in some embodiments, the material-water separation device 3 has a supplementary water pipe 34, and a supplementary water control valve 341 is provided on the supplementary water pipe 34, and the water output from the supplementary water pipe 34 enters the feeding chamber. If the separated water is too much and the feeding of the mixture is interrupted, water can be added to the feeding cavity through the supplementary water pipeline to realize the continuous feeding of the mixture.

送料腔和滤水腔Feed cavity and filter cavity

隔板32的作用在于将负压泵1上料的水产品-水混合物中的部分水分离,减少水产品- 水混合物的水含量。可以是利用重力作用滤水,也可以是利用水产品-水混合物的运动惯性滤水。The function of the separator 32 is to separate part of the water in the aquatic product-water mixture fed by the negative pressure pump 1, thereby reducing the water content of the aquatic product-water mixture. It can be used to filter water by gravity, or it can be used to filter water by the motion inertia of the aquatic product-water mixture.

在一些实施例中,隔板32将分离仓31分为隔板32之上的送料腔和隔板32之下的滤水腔。送料腔在上,滤水腔在下。利用重力作用滤水。隔板32靠近送料腔的入口的一端高于隔板32靠近送料腔的出口的一端。隔板32形成斜板,加大重力作用,有利于水产品的连续输送和滤水。In some embodiments, the separator 32 divides the separation bin 31 into a feeding chamber above the separator 32 and a water filtering chamber below the separator 32 . The feeding chamber is on the top, and the water filter chamber is on the bottom. Use gravity to filter water. The end of the baffle 32 close to the inlet of the feeding cavity is higher than the end of the baffle 32 close to the outlet of the feeding cavity. The clapboard 32 forms a sloping plate, which increases the effect of gravity, which is beneficial to the continuous transportation and water filtration of aquatic products.

或者,在一些实施例中,隔板32将分离仓31分为前后相邻的送料腔和滤水腔,送料腔在前,滤水腔在后,送料腔中、入口在前出口在后。以水产品-水混合物来料的方向为前、出料的方向为后。利用水产品-水混合物的运动惯性,实现对混合物中水的分离。送料腔的出口低于入口。利用重力,实现水的分离;在混合物运动的惯性叠加重力、使混合物连续出料。Alternatively, in some embodiments, the separator 32 divides the separation bin 31 into adjacent feeding chambers and water filtering chambers. Take the incoming direction of the aquatic product-water mixture as the front and the outgoing direction as the back. Using the motion inertia of the aquatic product-water mixture, the separation of water in the mixture is realized. The outlet of the feed chamber is lower than the inlet. Gravity is used to separate water; gravity is superimposed on the inertia of the movement of the mixture, so that the mixture can be continuously discharged.

在一些实施例中,隔板32包括有筛孔的过滤部32B。隔板32除过滤部之外,还具有无筛孔的导料部32A。料水混合物(或称水产品-水混合物)先经过导料部32A,再经过过滤部32B。送料腔和滤水腔上下相邻时,过滤部在后,导料部在前。或者,送料腔和滤水腔前后相邻时,过滤部在上、导料部在下;或者过滤部在下、导料部在上。导料部设置的目的在于控制分离的水量,避免分离过多的水而导致混合物送料中断。In some embodiments, the baffle 32 includes a screened filter portion 32B. The separator 32 has a material guide portion 32A without mesh holes in addition to the filter portion. The feed-water mixture (or called the aquatic product-water mixture) first passes through the material guide part 32A, and then passes through the filter part 32B. When the feeding cavity and the water filtering cavity are adjacent up and down, the filter part is at the back and the material guide part is at the front. Or, when the feeding cavity and the water filtering cavity are adjacent to each other, the filter part is on the top and the material guide part is on the bottom; or the filter part is on the bottom and the material guide part is on the top. The purpose of setting the feeding part is to control the amount of water to be separated, so as to avoid the interruption of the mixture feeding due to the separation of too much water.

在一些实施例中,滤水腔的出口连接排水管道,排水管道上设有流量控制阀;或者,送料腔出口连通料水分离出料管33,料水分离出料管33连接分流控制阀333,分料控制阀连接总出料管和分料管332。分流控制阀开启时,部分水产品-水混合物从分料管输出。分流控制阀的开度控制了从分料管输出的水产品-水混合物的量。当负压泵1吸料速度太快时,可以通过分料管来对送料管的水产品-水混合物分流。分流控制阀关闭时,所有的水产品- 水混合物从总出料管到达下一工序。In some embodiments, the outlet of the water filtering chamber is connected to a drainage pipe, and the drainage pipe is provided with a flow control valve; or, the outlet of the feeding chamber is connected to the material-water separation and discharge pipe 33 , and the material-water separation and discharge pipe 33 is connected to the shunt control valve 333 , the material distribution control valve is connected to the main discharge pipe and the material distribution pipe 332. When the split control valve is open, part of the aquatic product-water mixture is output from the dispensing pipe. The opening of the split control valve controls the amount of aquatic product-water mixture output from the split pipe. When the suction speed of the negative pressure pump 1 is too fast, the aquatic product-water mixture in the feeding pipe can be divided through the feeding pipe. When the diverter control valve is closed, all the aquatic product-water mixture is passed from the main discharge pipe to the next process.

料水分离装置3的布局Layout of feed water separation device 3

料水分离装置3有两套,两套料水分离装置3对称的设置于载体,每套料水分离装置3 具有各自的进料管道,每个进料管道上设有各自的进料控制阀。There are two sets of material water separation device 3, two sets of material water separation device 3 are symmetrically arranged on the carrier, each set of material water separation device 3 has its own feeding pipeline, and each feeding pipeline is provided with its own feeding control valve .

载体尾部设有负压泵1,负压泵1通过输送管道与料水分离装置3相连,每个进料控制阀位于输送管道和各自的料水分离装置3之间;进料控制阀择一开启、开启状态的进料控制阀连通输送管道和相应的料水分离装置3;或者,进料控制阀同时开启、来自负压泵1的物料分别送入两套料水分离装置3。A negative pressure pump 1 is arranged at the tail of the carrier, and the negative pressure pump 1 is connected with the material-water separation device 3 through a conveying pipeline. Each feed control valve is located between the conveying pipeline and its respective material-water separation device 3; The feeding control valve in the open and open state communicates with the conveying pipeline and the corresponding material-water separation device 3;

进料控制阀择一开启时,未开启的料水分离装置3作为备用系统。两套对称设置的料水分离装置3有利于保持载体泊定于洋面时的平衡,两套料水分离装置3既是流水线生产设备,又是载体上的配重。When the feed control valve is opened alternatively, the unopened feed water separation device 3 is used as a backup system. The two sets of symmetrically arranged material-water separation devices 3 are conducive to maintaining the balance of the carrier when docked on the ocean surface. The two sets of material-water separation devices 3 are both assembly line production equipment and counterweights on the carrier.

输送装置Conveyor

本发明用于水产品的输送,在输送的过程中,还涉及到允许水和/或气通过,实现滤水,或者实现水流动和冲刷水产品。The present invention is used for conveying aquatic products, and in the process of conveying, it also involves allowing water and/or gas to pass through, realizing water filtration, or realizing water flow and flushing aquatic products.

在一些实施例中,输送装置包括一对输送挡条C1和输送带C2,输送带C2在输送挡条 C1之间,输送挡条C1与输送带C2之间有缝隙挡条;输送带通过链传动或者带传动的方式提供动力,输送带上设有挡板C3。输送挡条防止输送带上的水产品或海产制品脱离输送带,缝隙挡条防止水产品或海产制品从输送挡条和输送带之间的缝隙处漏出。缝隙挡条为橡胶条、硅胶条、刷条、硬塑料条或软塑料条等,既能关闭输送挡条和输送带之间的缝隙,又不妨碍输送带运行。挡板等间隔分布。挡板C3将输送带分成等大小的输送区域,因此每个输送区域能够运送的水产品或制品的最大量是一致的。In some embodiments, the conveying device includes a pair of conveying bars C1 and a conveying belt C2, the conveying belt C2 is between the conveying bars C1, and there is a gap bar between the conveying bars C1 and the conveying belt C2; the conveying belt passes through the chain The power is provided by transmission or belt transmission, and the conveyor belt is provided with a baffle C3. The conveying barrier prevents the aquatic products or seafood products on the conveyor belt from leaving the conveyor belt, and the gap barrier prevents the aquatic products or seafood products from leaking from the gap between the conveying barrier and the conveyor belt. The gap stop bar is a rubber strip, a silicone strip, a brush strip, a hard plastic strip or a soft plastic strip, etc., which can not only close the gap between the conveying stop strip and the conveyor belt, but also do not hinder the running of the conveyor belt. The baffles are equally spaced. The baffle C3 divides the conveyor belt into equal-sized conveying areas, so the maximum amount of aquatic products or products that can be conveyed in each conveying area is the same.

一种上提升的输送带C,输送挡条C1和输送带C2均呈斜坡设置。位于输送带上的水产品从输送带的底端沿斜坡运动到顶端,实现上提升。An upward-lifted conveyor belt C, the conveyor barrier C1 and the conveyor belt C2 are both arranged on a slope. The aquatic products located on the conveyor belt move along the slope from the bottom end of the conveyor belt to the top to achieve upward lifting.

在一些实施例中,输送带为由多个的冲孔链板连接形成,冲孔链板之间通过销轴铰接,销轴的两端分别连接链传动的链节。冲孔链板上的孔可用于漏水,形成滤水孔。In some embodiments, the conveyor belt is formed by connecting a plurality of punched chain plates, the punched chain plates are hinged by a pin shaft, and two ends of the pin shaft are respectively connected to the chain links of the chain drive. The holes in the perforated chain plate can be used for water leakage to form drainage holes.

在一些实施例中,输送带为带传动的柔性传送带。比如,塑胶传送带等。In some embodiments, the conveyor belt is a belt-driven flexible conveyor belt. For example, plastic conveyor belts, etc.

输送带的上提升结构:斜坡式设置的输送带中设有销轴,输送带的传动方式为链传动,销轴与链传动的链节铆接。当输送带需要从水平变成斜坡时,在拐弯处设置链轮、改变链条的运动方向即可。The upper lifting structure of the conveyor belt: the inclined conveyor belt is provided with a pin shaft, the transmission mode of the conveyor belt is chain drive, and the pin shaft is riveted with the chain link of the chain drive. When the conveyor belt needs to change from horizontal to slope, set sprockets at the corners and change the direction of movement of the chain.

清洗装置cleaning device

水产品-水混合物经过料水分离装置3分离一部分水之后,将水产品-水混合物输入到清洗装置。或者,通过溜货等传统上料方式获得的水产品原料,直接对清洗装置上料。水产品在熟制、干燥前,必须经过清洗。After the aquatic product-water mixture passes through the feed water separation device 3 to separate a part of the water, the aquatic product-water mixture is input to the cleaning device. Alternatively, the raw materials of aquatic products obtained by traditional feeding methods such as slips are directly fed to the cleaning device. Aquatic products must be washed before being cooked and dried.

清洗装置布局在蒸煮装置之下,或者清洗装置的一部分布局在蒸煮装置之下,另一部分与蒸煮装置位于同一层。当具有料水分离装置3时,料水分离装置3布置在清洗装置之上。The cleaning device is arranged under the cooking device, or a part of the cleaning device is arranged under the cooking device, and the other part is located on the same layer as the cooking device. When the material-water separation device 3 is provided, the material-water separation device 3 is arranged above the cleaning device.

清洗提升单元Cleaning the lift unit

清洗提升单元布置在蒸煮装置之下,清洗提升单元41一边清洗,一边实现水产品的提升。The cleaning and lifting unit is arranged under the cooking device, and the cleaning and lifting unit 41 realizes the lifting of aquatic products while cleaning.

在一些实施例中,清洗装置包括至少一级清洗提升单元41,上提升清洗机构包括至少一级清洗提升单元41,每一级清洗提升单元41为一个斜坡式设置的冲孔链板式输送带,每一级提升单元包括接料部411、提升轨道413、喷淋装置44和出料部;接料部位于提升轨道的起点,出料部位于提升轨道的终点。In some embodiments, the cleaning device includes at least one level of cleaning and lifting unit 41, the upper lifting and cleaning mechanism includes at least one level of cleaning and lifting unit 41, and each level of cleaning and lifting unit 41 is a perforated chain-plate conveyor belt arranged in a slope. Each level of lifting unit includes a material receiving part 411, a lifting rail 413, a spray device 44 and a discharging part; the material receiving part is located at the starting point of the lifting rail, and the discharging part is located at the end point of the lifting rail.

输送带作为接料部和提升轨道的底板,接料部位于提升轨道的起点,出料部位于提升轨道的终点;接料部周围具有挡边416,挡边与输送带之间有柔性挡片415,输送带上布置有多个挡板C3,挡板C3间隔分布。The conveyor belt is used as the bottom plate of the splicing part and the lifting track. The splicing part is located at the starting point of the hoisting track, and the discharging part is located at the end of the hoisting track; around the splicing part, there is a baffle 416, and there are flexible baffles between the baffle and the conveyor belt. 415, a plurality of baffles C3 are arranged on the conveyor belt, and the baffles C3 are distributed at intervals.

清洗时,接料部411上料,接料部411的挡板将水产品限制在清洗提升单元41内,由于挡边416不能干涉挡板的运动,因此接料部411前端的挡边跟输送带挡板间隙配合,因此挡板C3与输送带之间会出现较大的空间,通过设置柔性挡片,将这个空间封闭,阻止水产品倒流和漏出。输送带在向上提升时,挡板托住水产品,使水产品能够跟随输送带向上运动。水产品一边向上提升,喷淋装置414一边清洗水产品,水的冲击力加上重力作用,在输送的同时对水产品进行分散和冲洗、滤水。During cleaning, the feeding part 411 is loaded, and the baffle of the feeding part 411 confines the aquatic products in the cleaning and lifting unit 41. Since the baffle 416 cannot interfere with the movement of the baffle, the baffle at the front end of the feeding part 411 follows the conveyance. There is a clearance fit with the baffle, so there will be a large space between the baffle C3 and the conveyor belt. By setting a flexible baffle, this space is closed to prevent the backflow and leakage of aquatic products. When the conveyor belt is lifted upwards, the baffle supports the aquatic products, so that the aquatic products can follow the conveyor belt to move upward. As the aquatic products are lifted upwards, the spraying device 414 cleans the aquatic products while the impact force of the water is combined with the action of gravity to disperse, rinse and filter the aquatic products while being transported.

柔性挡片416位于接料部内,柔性挡片415的上端与接料部的挡边固定,柔性挡片完全覆盖挡边与输送带之间的区域。挡边和输送带之间的空间就像一扇门,越出挡板的水产品很可能从这个空间漏出,在挡边底部固定上一片柔性挡片,柔性挡片像一个帘子遮住挡边和输送带之间的空间,即使水产品越过挡板,也会被柔性挡片挡住。挡板通过时,就像掀起门帘一样通过挡片,柔性挡片在自身的柔性作用下始终贴近挡片和输送带,防止水产品漏出。The flexible blocking piece 416 is located in the material receiving portion, the upper end of the flexible blocking piece 415 is fixed to the sidewall of the material receiving portion, and the flexible blocking piece completely covers the area between the sidewall and the conveyor belt. The space between the sidewall and the conveyor belt is like a door. The aquatic products that go beyond the sidewall are likely to leak from this space. A flexible cover is fixed at the bottom of the sidewall, and the flexible cover is like a curtain to cover the sidewall. The space between it and the conveyor belt, even if the aquatic product goes over the baffle, will be blocked by the flexible baffle. When the baffle passes through, it passes through the baffle just like lifting a door curtain. The flexible baffle is always close to the baffle and the conveyor belt under its own flexibility to prevent the leakage of aquatic products.

提升轨道413和输送带C1之间有挡条416。挡条关闭提升轨道与输送带之间的缝隙,防止水产品从缝隙漏出。There is a blocking bar 416 between the lifting rail 413 and the conveyor belt C1. The stop bar closes the gap between the lifting track and the conveyor belt to prevent aquatic products from leaking out of the gap.

接料部顶端设置喷淋装置44,喷淋装置44覆盖输送带的一段或一个截面,喷淋装置44 上有多个喷水口。喷淋装置44通过水管与水源相连,清洗水从喷水口喷出,对输送带上的水产品进行冲刷。A spray device 44 is provided at the top of the material receiving part, the spray device 44 covers a section or a section of the conveyor belt, and the spray device 44 is provided with a plurality of water spray ports. The spray device 44 is connected to the water source through a water pipe, and the cleaning water is sprayed from the water spray port to wash the aquatic products on the conveyor belt.

接料部411的输送带为水平输送,提升轨道的输送带为斜坡输送;接料部和提升轨道邻接处设有限位板,挡板经过限位板时、挡板与限位板间隙配合。限位板的作用在于将高于挡板的水产品挡住并落入后面的输送板上,使相邻两个挡板之间能容纳的水产品量能够被定量,防止过度堆积,提升清洗效率。The conveyor belt of the material receiving part 411 is conveyed horizontally, and the conveyor belt of the lifting track is conveyed by a slope; a limit plate is provided at the adjoining part of the material receiving part and the lifting track. The function of the limit plate is to block the aquatic products higher than the baffle and fall into the conveying plate behind, so that the amount of aquatic products that can be accommodated between two adjacent baffles can be quantified, preventing excessive accumulation and improving cleaning efficiency .

出料部412的输送带为水平输送,接料部411、提升导轨413和出料部412的输送带为同一个输送带。The conveyor belt of the discharge part 412 is conveyed horizontally, and the conveyor belt of the material receiving part 411 , the lifting guide rail 413 and the discharge part 412 are the same conveyor belt.

在一些实施例中,清洗装置具有多级清洗提升单元41,前一级清洗提升单元41的出料部对准后一级清洗提升单元41的接料部。多级清洗提升单元41串联,降低单级清洗提升单元41本身的高度。优选的,前一级清洗提升单元41与后一级清洗提升单元41正交。这样,既能累积多级清洗提升单元41的高度,又能节约多级清洗提升单元41占用的空间和面积。In some embodiments, the cleaning device has a multi-stage cleaning and lifting unit 41 , and the discharging part of the previous cleaning and lifting unit 41 is aligned with the material receiving part of the latter cleaning and lifting unit 41 . The multi-stage cleaning and lifting units 41 are connected in series to reduce the height of the single-stage cleaning and lifting unit 41 itself. Preferably, the cleaning and lifting unit 41 of the previous stage is orthogonal to the cleaning and lifting unit 41 of the latter stage. In this way, the height of the multi-stage cleaning and lifting unit 41 can be accumulated, and the space and area occupied by the multi-stage cleaning and lifting unit 41 can be saved.

冲洗锅rinse pot

冲洗锅42布局在蒸煮装置的同一层。冲洗锅42布局在清洗提升单元41的上层。具有料水分离装置3时,料水分离装置3在清洗提升单元41的下层,料水分离装置3跟冲洗锅42可以是同一层,也可以是不同层。The rinsing pot 42 is arranged on the same level of the cooking device. The washing pot 42 is arranged on the upper layer of the washing and lifting unit 41 . When the material-water separation device 3 is provided, the material-water separation device 3 is located in the lower layer of the cleaning and lifting unit 41, and the material-water separation device 3 and the washing pot 42 may be in the same layer or in different layers.

在一些实施例中,清洗装置包括水平设置的冲洗锅42,冲洗锅42包括盛水的箱体421,箱体前端设置冲洗进料口,后端设置冲洗出料部,箱体具有允许水进入的进水口和允许水排出的排水管;箱体内设冲孔链板式输送带,冲洗出料部为向上的斜坡,冲洗出料部的出料口高于箱体。In some embodiments, the cleaning device includes a horizontally arranged flushing pot 42, the flushing pot 42 includes a water tank 421, the front end of the box is provided with a flushing inlet, and the rear end is provided with a flushing outlet, and the box is provided with water to allow water to enter. There is a water inlet and a drain pipe that allows water to be discharged; the box is equipped with a perforated chain plate conveyor belt, the flushing and discharging part is an upward slope, and the discharge port of the flushing and discharging part is higher than the box.

箱体内设有曝气管,曝气管位于输送带之下,曝气管具有与气源连接的进气孔。气源为气泵423,气泵通过输气管422与进气孔连接。气泵423将环境中的空气泵入曝气管内,气体以气泡的形式弥散逸出,使冲洗锅42内的水发生扰动,对锅内的水产品进行冲洗。An aeration pipe is arranged in the box, the aeration pipe is located under the conveyor belt, and the aeration pipe has an air intake hole connected with the air source. The air source is an air pump 423 , and the air pump is connected to the air inlet hole through an air delivery pipe 422 . The air pump 423 pumps the air in the environment into the aeration pipe, and the gas diffuses and escapes in the form of bubbles, which disturbs the water in the flushing pot 42 and flushes the aquatic products in the pot.

冲洗出料部下方设有导水板。清洗后的水产品从输送带的孔漏出,到达导水板,导水板将水导流到出水处。There is a water guide plate below the flushing discharge part. The cleaned aquatic products leak from the holes of the conveyor belt and reach the water guide plate, which guides the water to the water outlet.

冲洗出料部上方设有喷淋装置44,喷淋装置44设有开关。水产品从冲洗锅42冲洗出料后,可以开启喷淋装置44再次冲洗,不但起到清洗的作用;而且若出料时滤水过多时,可以增加水产品进入蒸煮锅的含水量。A spray device 44 is provided above the flushing and discharging part, and the spray device 44 is provided with a switch. After the aquatic products are flushed and discharged from the washing pot 42, the spray device 44 can be turned on to be flushed again, which not only plays a role of cleaning, but also increases the water content of the aquatic products entering the cooking pot if there is too much water during discharging.

在一些实施例中:清洗装置包括至少一级清洗提升单元41和冲洗锅42,第一级清洗提升单元41的接料部承接水产品原料,最后一级清洗提升单元41的出料部向冲洗锅42的冲洗进料口送料。In some embodiments: the cleaning device includes at least a first-stage cleaning and lifting unit 41 and a washing pot 42, the receiving part of the first-stage cleaning and lifting unit 41 receives the raw materials of aquatic products, and the discharging part of the last-stage cleaning and lifting unit 41 is directed to the washing The flush feed port of the pot 42 is fed.

清洗装置和蒸煮装置之间的传送Transfer between washing unit and cooking unit

完成清洗后的水产品输入蒸煮装置内进行熟制,清洗装置和蒸煮装置之间通过传送带将清洗后的水产品送入蒸煮装置内;在一些实施例中,清洗装置和蒸煮装置之间通过传送带 43相连,传送带43的周围设有传送挡条,清洗装置的出料口对准传送带43的接料段,传送带43的出料段对准蒸煮装置的入料口,传送带43的出料段设有出料挡板。清洗装置和蒸煮装置相连,是指清洗装置出料的水产品能够被送入到蒸煮装置。水产品被传送带43从接料段运送到出料段,在出料段遇到出料挡板的阻挡,在传送带43持续向前运动的推力作用下落入蒸煮装置的入料口。优选的,出料挡板与传送挡条之间有缺口,该缺口形成传送带 43的出料口。优选的,出料挡条54对应在蒸煮装置的入料口区域内。最优的,出料挡条54对准蒸煮装置入料口的中间位置。这样,水产品落入蒸煮装置时,可以依运动惯性分散开,而不会集中在边缘。The cleaned aquatic products are fed into the cooking device for cooking, and the cleaned aquatic products are sent into the cooking device through a conveyor belt between the cleaning device and the cooking device; in some embodiments, the conveyor belt is passed between the cleaning device and the cooking device 43 are connected, there are transmission stop bars around the conveyor belt 43, the discharge port of the cleaning device is aligned with the receiving section of the conveyor belt 43, the discharge section of the conveyor belt 43 is aligned with the feeding port of the cooking device, and the discharge section of the conveyor belt 43 is set. There is a discharge baffle. The cleaning device is connected to the cooking device, which means that the aquatic products discharged from the cleaning device can be sent to the cooking device. The aquatic products are transported from the receiving section to the discharging section by the conveyor belt 43, meet the blocking of the discharging baffle in the discharging section, and fall into the feeding port of the cooking device under the thrust of the continuous forward movement of the conveyor belt 43. Preferably, there is a gap between the discharge baffle and the conveying baffle, and the gap forms the discharge port of the conveyor belt 43. Preferably, the discharge baffles 54 correspond to the region of the material inlet of the cooking device. Optimally, the discharge blocking bar 54 is aligned with the middle position of the feeding port of the cooking device. In this way, when the aquatic products fall into the cooking device, they can be dispersed according to the inertia of motion and will not be concentrated on the edge.

蒸煮装置cooking device

蒸煮装置是用于熟制水产品的装置,蒸煮装置可以是用水煮、蒸汽加热、电加热等方式对水产品进行熟制。蒸煮装置布局在清洗提升单元41的上层。蒸煮装置的出口高于烘干装置的入料处。蒸煮装置布局在烘干装置的上层。但从流动方向来看,水产品从蒸煮装置向烘干装置出料。The cooking device is a device for cooking aquatic products, and the cooking device can cook the aquatic products by means of water boiling, steam heating, electric heating, etc. The cooking device is arranged on the upper layer of the cleaning and lifting unit 41 . The outlet of the cooking device is higher than the inlet of the drying device. The cooking device is arranged on the upper layer of the drying device. However, from the flow direction, the aquatic products are discharged from the cooking device to the drying device.

在一些实施例中,蒸煮装置包括具有熟制腔的蒸煮锅51,蒸煮锅51设有蒸煮进料口511 和蒸煮出料部512,蒸煮锅51内设有带通孔的蒸煮锅输送带53(比如冲孔链板式输送带) 和曝气管,曝气管位于蒸煮锅输送带53之下,蒸煮锅输送带53上有挡板;蒸煮锅51设有第一锅盖,第一锅盖与挡板间隙配合。曝气管与通过蒸汽管道与蒸汽锅炉相连。熟制腔是无渗漏的腔体。水产品进入蒸煮装置后,每相邻的两个挡板、蒸煮锅输送带53和第一锅盖之间形成一个子区域,高压或低压气通过蒸煮锅输送带53的冲孔进入子区域内,水产品在子区域内在蒸汽的作用下,一边被加热熟制,一边在蒸汽冲击下分散和翻动。曝气管与蒸汽发生装置(比如蒸汽机、蒸汽锅炉等)连接,曝气管具有蒸汽入口57,蒸汽入口57与蒸汽发生装置连通,曝气管的蒸汽入口57。蒸汽入口57设置在安全规则允许且不干涉其他组件安装的位置。蒸汽熟制水产品时,基本无废水排放。In some embodiments, the cooking device includes a cooking pot 51 with a cooking cavity, the cooking pot 51 is provided with a cooking inlet 511 and a cooking outlet 512, and a cooking pot conveyor belt 53 with a through hole is arranged in the cooking pot 51 (such as punching chain plate conveyor belt) and aeration pipe, the aeration pipe is located under the cooking pot conveyor belt 53, and there is a baffle plate on the cooking pot conveyor belt 53; the cooking pot 51 is provided with a first pot cover, the first pot cover Fits with baffle clearance. The aeration pipe is connected to the steam boiler through the steam pipe. The cooking cavity is a leak-free cavity. After the aquatic products enter the cooking device, a sub-area is formed between each adjacent two baffles, the cooking pot conveyor belt 53 and the first pot cover, and the high-pressure or low-pressure gas enters the sub-area through the punching holes of the cooking pot conveyor belt 53 , Under the action of steam in the sub-area, the aquatic products are heated and cooked while being dispersed and turned under the impact of steam. The aeration pipe is connected with a steam generating device (such as a steam engine, a steam boiler, etc.), and the aeration pipe has a steam inlet 57, which is communicated with the steam generating device, and the steam inlet 57 of the aeration pipe. The steam inlet 57 is located where the safety regulations allow and does not interfere with the installation of other components. When steam cooks aquatic products, there is basically no waste water discharge.

或者,曝气管与气泵相连、熟制腔内设有电加热组件或红外加热组件。气泵将气体鼓入曝气管内,电加热组件(比如电热管、电热丝等)和、或红外加热组加热熟制水产品,气体分散水产品使其均匀受热。Or, the aeration pipe is connected with the air pump, and the cooking cavity is provided with an electric heating component or an infrared heating component. The air pump blows the gas into the aeration pipe, and the electric heating components (such as electric heating pipes, electric heating wires, etc.) and/or infrared heating groups heat the cooked aquatic products, and the gas disperses the aquatic products to make them evenly heated.

熟制腔的长度为蒸煮锅输送带53的熟制行程,蒸煮锅输送带53的输送速度决定物料在熟制腔内的熟制时间。挡板在蒸煮锅输送带53上等间隔分布,相邻的挡板、蒸煮锅输送带 53与第一锅盖形成独立的蒸盒,第一锅盖与挡板的配合阻止物料离开蒸盒。The length of the cooking cavity is the cooking stroke of the cooking pot conveyor belt 53, and the conveying speed of the cooking pot conveyor belt 53 determines the cooking time of the material in the cooking cavity. The baffles are distributed at equal intervals on the cooking pot conveyor belt 53, and the adjacent baffles, the cooking pot conveyor belt 53 and the first pot cover form an independent steaming box, and the cooperation of the first pot cover and the baffle prevents the material from leaving the steaming box.

在一些实施例中,蒸煮锅51旁设置螺旋加料机52,螺旋加料机52的出料口在蒸煮进料口。螺旋加料机52作为实现粉体及颗粒物料加料输送的传统手段。但用于在熟制水产品时加盐,尚未见到。在熟制过程中,只加盐,不加其他的添加剂,如品质改良剂,保鲜剂等,熟制废水无污染。In some embodiments, a screw feeder 52 is arranged beside the cooking pot 51, and the discharge port of the screw feeder 52 is at the cooking feed port. The screw feeder 52 is used as a traditional means to realize the feeding and conveying of powder and granular materials. However, it is used to add salt when cooking aquatic products, and it has not yet been seen. During the cooking process, only salt is added, and no other additives, such as quality improvers, preservatives, etc., are added, and the cooking wastewater is pollution-free.

在一些实施例中,熟制腔具有进水口和排水口熟制腔具有进水口、出水口和溢水管55,溢水管55的位置为熟制腔内水面的最高位置。优选的,溢水管55的出口朝上。溢水管55 与蒸煮锅51可转动连接,或者溢水管55与蒸煮锅51固定。可转动连接的方式为常规技术,使溢水管55能够转动,并且不漏水。溢水管55与蒸煮锅51之间有阻尼件,使溢水管55 能保持稳定的位置。需要水煮熟制时,先在蒸煮锅51内放水,水量以水能没过输送带上的水产品为宜,蒸汽先加热水,热水熟制水产品。由于水产品从冲洗锅42出料时带有一定的水分,因此,随着水产品的输入,水分也持续输入蒸煮锅51,但蒸煮锅51内的水量越多,则需要消耗的蒸汽越多,但加工中心是泊定在海洋上,燃料需要从遥远的地方补给而来,而蒸汽需要消耗燃料获得。节约蒸汽用量,也就节约了燃料能源的消耗。通过设置溢水管55,将蒸煮锅51内过多的水排出,从而节约蒸汽用量。In some embodiments, the cooking cavity has a water inlet and a drain. The cooking cavity has a water inlet, a water outlet and an overflow pipe 55, and the position of the overflow pipe 55 is the highest position of the water surface in the cooking cavity. Preferably, the outlet of the overflow pipe 55 faces upwards. The overflow pipe 55 is rotatably connected to the cooking pot 51 , or the overflow pipe 55 is fixed to the cooking pot 51 . The way of the rotatable connection is the conventional technology, so that the overflow pipe 55 can be rotated without water leakage. There is a damping member between the overflow pipe 55 and the cooking pot 51, so that the overflow pipe 55 can maintain a stable position. When it needs to be cooked with water, first put water in the cooking pot 51, and the amount of water is suitable for the aquatic products on the conveyor belt. The steam first heats the water, and the hot water cooks the aquatic products. Since the aquatic products have a certain amount of water when they are discharged from the washing pot 42, as the aquatic products are input, the water is continuously input into the cooking pot 51, but the more water in the cooking pot 51, the more steam needs to be consumed , but the processing center is anchored in the ocean, the fuel needs to be supplied from a distant place, and the steam needs to be obtained by consuming the fuel. Saving steam consumption also saves fuel energy consumption. By arranging the overflow pipe 55, the excess water in the cooking pot 51 is discharged, thereby saving the amount of steam.

在一些实施例中,蒸煮进料口上方设有第一蒸汽罩56,第一蒸汽罩56连接排汽管道,排汽管道向上伸出甲板且排气孔朝天。加工中心的载体泊定在海洋,载体在洋流和波浪的作用下会转动和摆动,朝天排汽或排风可以避免海风、海浪等对载体的冲击,避免无法排汽、排风和海风倒灌。In some embodiments, a first steam hood 56 is provided above the cooking inlet, and the first steam hood 56 is connected to a steam exhaust pipe, and the exhaust steam pipe extends upward from the deck and the exhaust hole faces upward. The carrier of the machining center is moored in the ocean, and the carrier will rotate and swing under the action of ocean currents and waves. Exhausting steam or exhausting up to the sky can avoid the impact of sea breeze and waves on the carrier, and avoid the inability to exhaust steam, exhaust air and sea breeze backflow.

排气孔上设有保护罩92,保护罩92和排气孔之间有距离。该距离允许蒸汽或风逸出,保护罩92又防止海水、雨水从排气孔倒灌。A protective cover 92 is provided on the exhaust hole, and there is a distance between the protective cover 92 and the exhaust hole. This distance allows steam or wind to escape, and the protective cover 92 prevents the backflow of sea water and rain through the vent.

在一些实施例中,蒸煮出料部512是斜向上的出料通道,出料通道内设有冲孔链板式输送带,蒸煮出料部512的入口与蒸煮锅51的熟制腔连通,蒸煮出料部512的出口高于入口。蒸煮出料部512是蒸煮锅51的一部分,热水从输送带的孔漏出,并在斜坡的作用下回流到熟制腔内。In some embodiments, the cooking and discharging part 512 is an obliquely upward discharging channel, and a perforated chain-plate conveyor belt is arranged in the discharging channel. The outlet of the discharge part 512 is higher than the inlet. The cooking discharge part 512 is a part of the cooking pot 51, and the hot water leaks out from the holes of the conveyor belt and flows back into the cooking cavity under the action of the slope.

蒸煮出料部512的出口设有第二蒸汽罩513,第二蒸汽罩513连接排汽管道,排汽管道向上伸出甲板且排气孔朝天。The outlet of the cooking and discharging part 512 is provided with a second steam cover 513, the second steam cover 513 is connected to an exhaust pipe, and the exhaust pipe extends upwards from the deck and the exhaust hole faces upward.

在一些实施例中,第一锅盖之外有第二锅盖,第一锅盖和第二锅盖分别锁定于蒸煮锅 51。比如锅盖通过各自的螺栓-压板组件,或者直接通过压板锁定于蒸煮锅51。螺栓-压板组件包括带有膨大头端的螺栓和具有螺孔或通孔的压板,蒸煮锅51或蒸煮锅51的支架上有与螺栓啮合的螺孔。In some embodiments, there is a second pot cover outside the first pot cover, and the first pot cover and the second pot cover are respectively locked to the cooking pot 51. For example, the pot lid is locked to the cooking pot 51 through the respective bolt-pressing plate assembly, or directly through the pressing plate. The bolt-pressing plate assembly includes a bolt with an enlarged head end and a pressing plate with screw holes or through holes, and the cooking pot 51 or the bracket of the cooking pot 51 has screw holes engaged with the bolts.

在一些实施例中,冲洗锅42和蒸煮锅51位于同一层,冲洗锅42和蒸煮锅51平行设置,传送带43设置于冲洗锅42的出料口和蒸煮进料口之间,清洗提升单元41位于冲洗锅42和蒸煮锅51的下一层。In some embodiments, the rinsing pot 42 and the cooking pot 51 are located on the same layer, the rinsing pot 42 and the cooking pot 51 are arranged in parallel, the conveyor belt 43 is arranged between the outlet of the rinsing pot 42 and the cooking inlet, and the lifting unit 41 is cleaned. Located on the lower level of the rinsing pot 42 and the cooking pot 51.

烘干装置drying device

熟制后的水产品需要进行烘干和分选,将水产品烘干呈海产干制品。烘干装置是加工中心的生产流水线的组成部分,但也可以作为烘干系统单独使用。水产品需要摊平后再进烘箱烘干,避免水产品堆拢在一起,无法均匀烘干。The cooked aquatic products need to be dried and sorted, and the aquatic products are dried to form dried seafood products. The drying unit is an integral part of the production line of the machining center, but can also be used alone as a drying system. The aquatic products need to be flattened and then dried in the oven to avoid the aquatic products being piled together and cannot be dried evenly.

水产品摊平后进烘箱After the aquatic products are flattened, they are sent to the oven

在一些实施例中,烘干装置包括烘箱61和进料传送机构611,进料传送机构611的送料起点低于送料终点,烘箱61的入口承接进料传送机构611的送料,以靠近烘箱61的一端作为进料传送机构611的送料终点;进料传送机构611设有摊平机构,摊平机构62包括转轴622,刮板621和刮条623,转轴622与刮板621固定,刮条623的外端呈锯齿状,刮条 623的内端与刮板621固定。转轴622转动时,刮板621扫过成堆的水产品,锯齿状的刮条 623像耙子一样经过水产品,将水产品分散、摊平。烘箱61采用现有的食品烘箱。In some embodiments, the drying device includes an oven 61 and a feeding conveying mechanism 611 , the feeding starting point of the feeding conveying mechanism 611 is lower than the feeding end point, and the inlet of the oven 61 receives the feeding of the feeding conveying mechanism 611 to be close to the One end is used as the feeding end point of the feeding conveying mechanism 611; the feeding conveying mechanism 611 is provided with a flattening mechanism, and the flattening mechanism 62 includes a rotating shaft 622, a scraper 621 and a scraper 623, the rotating shaft 622 is fixed with the scraper 621, and the scraper 623 The outer end is serrated, and the inner end of the scraper strip 623 is fixed with the scraper 621 . When the rotating shaft 622 rotates, the scraper 621 sweeps the piles of aquatic products, and the serrated scraper 623 passes through the aquatic products like a rake to disperse and flatten the aquatic products. The oven 61 adopts an existing food oven.

沿转轴622上有多个刮板621。优选的,多个刮板621沿转轴622中心圆周阵列。优选的,刮板621和转轴622一体,刮条623通过螺钉、铆钉、粘接等方式固定于刮板621上。刮条623采用塑料、树脂、硅胶等柔性材料。转轴622转动一周,多个刮板621依次扫过水产品,提高摊平效率。There are a plurality of scrapers 621 along the rotating shaft 622 . Preferably, a plurality of scrapers 621 are arrayed along the center circumference of the rotating shaft 622 . Preferably, the scraper 621 and the rotating shaft 622 are integrated, and the scraper strip 623 is fixed on the scraper 621 by means of screws, rivets, and bonding. The scraper 623 is made of flexible materials such as plastic, resin, and silica gel. When the rotating shaft 622 rotates once, a plurality of scrapers 621 sweep the aquatic products in sequence, so as to improve the leveling efficiency.

进料传送机构611具有一级或多级摊平机构62,多级摊平机构62沿进料传送机构611 的送料方向依次排列。The feeding conveying mechanism 611 has one or more levels of flattening mechanisms 62 , and the multi-level flattening mechanisms 62 are sequentially arranged along the feeding direction of the feeding conveying mechanism 611 .

摊平机构62的转轴622与输出扭矩的动力装置连接。优选的,动力装置包括电机和传动机构,传动机构为齿轮机构,或者带传动机构,或者链传动机构。优选的,摊平机构62有两级,动力装置为链传动机构,每一级摊平机构62的转轴622连接一个链轮,其中一个链轮连接电机。水产品在斜向上提升的过程中,每经过一级摊平机构62就被分散摊平依次,将成堆的水产品分散开来,避免水产品之间重叠造成烘干不充分、不均匀。每一级烘箱的进料传送机构都设有摊平机构。或者,每个烘箱组的第一级烘箱的进料传送机构设有摊平机构。The rotating shaft 622 of the flattening mechanism 62 is connected to a power device that outputs torque. Preferably, the power device includes a motor and a transmission mechanism, and the transmission mechanism is a gear mechanism, or a belt transmission mechanism, or a chain transmission mechanism. Preferably, the leveling mechanism 62 has two stages, the power device is a chain transmission mechanism, the rotating shaft 622 of each leveling mechanism 62 is connected to a sprocket, and one of the sprockets is connected to the motor. In the process of raising the aquatic products obliquely upward, each time they pass through the first-level leveling mechanism 62, they are spread out and leveled in sequence, and the piles of aquatic products are dispersed, so as to avoid the overlapping between the aquatic products and cause insufficient and uneven drying. The feeding conveying mechanism of each stage of the oven is equipped with a flattening mechanism. Alternatively, the feed conveyor mechanism of the first-stage oven of each oven group is provided with a flattening mechanism.

烘箱61适应海洋环境排风Oven 61 is suitable for exhaust air in marine environment

烘箱61内部的结构采用现有技术的烘箱61结构,但,为适应海洋环境,避免季风、海风、波浪和载体的旋转造成烘箱61无法排风,对烘箱61的排风方式做出改进。The internal structure of the oven 61 adopts the structure of the oven 61 in the prior art. However, in order to adapt to the marine environment and prevent the oven 61 from being unable to exhaust air due to monsoon, sea breeze, waves and the rotation of the carrier, the exhaust mode of the oven 61 is improved.

在一些实施例中,烘箱61的排气口63设置于烘箱61顶部,排气口63与向上延伸的排气通道相连,排气通道上行穿出甲板且排气口朝上。通常的排气通道是从烘箱61一侧排风,但在海洋环境内,由于载体自身会绕锚点自转,载体的方向不是固定的,因此海风、海浪拍打载体的方向也在持续变化,如果从侧面排风,则会出现海风、海浪从排气口倒灌,导致无法正常排风。本方案中,排气通道直接上行,而不是先侧向再上行,避免了海风海浪倒灌的问题,且上行排风,降低了排风阻力,有利于烘箱61内废气排出。In some embodiments, the exhaust port 63 of the oven 61 is disposed on the top of the oven 61 , and the exhaust port 63 is connected to an upwardly extending exhaust channel, and the exhaust channel ascends through the deck and the exhaust port faces upward. The usual exhaust channel is to exhaust the air from the side of the oven 61, but in the marine environment, since the carrier itself rotates around the anchor point, the direction of the carrier is not fixed, so the direction of the sea breeze and waves hitting the carrier is also constantly changing. If the wind is exhausted from the side, there will be sea breeze and waves backflowing from the exhaust port, resulting in the failure of normal exhaust. In this solution, the exhaust channel goes up directly instead of going sideways and then up, which avoids the problem of backflow of sea breeze and waves, and the upward exhaust reduces the exhaust resistance, which is beneficial for the exhaust gas in the oven 61 to be discharged.

优选的,排气口62上设有保护罩92,保护罩92和排气孔之间有距离。该距离允许气体逸出,保护罩92又防止海水、雨水从排气孔倒灌。Preferably, a protective cover 92 is provided on the exhaust port 62, and there is a distance between the protective cover 92 and the exhaust hole. This distance allows the gas to escape, and the protective cover 92 prevents the backflow of seawater and rainwater from the vent.

烘箱61的热源和蒸汽回收Heat source and steam recovery for oven 61

载体泊定于海洋,淡水和燃料都需要运输补给才能获得,因此淡水和燃料资源都非常宝贵,对烘箱61进行蒸汽冷凝水回收,节约燃料和淡水。The carrier is anchored in the ocean, and fresh water and fuel need to be transported and replenished to obtain, so both fresh water and fuel resources are very precious, and steam condensed water is recovered from the oven 61 to save fuel and fresh water.

在一些实施例中,烘箱61内的热源为蒸汽管道,蒸汽管道的入口与蒸汽锅炉相连;蒸汽管道的出口与回收管道相连,回收管道与蒸汽锅炉相连,回收管道上设有将回收管道的水输入蒸汽锅炉的增压泵。为烘箱61供热的蒸汽锅炉和回收管道连接的蒸汽锅炉是同一个锅炉。In some embodiments, the heat source in the oven 61 is a steam pipe, and the inlet of the steam pipe is connected to the steam boiler; the outlet of the steam pipe is connected to a recovery pipe, the recovery pipe is connected to the steam boiler, and the recovery pipe is provided with water for the recovery pipe. Input booster pump for steam boiler. The steam boiler supplying heat to the oven 61 and the steam boiler connected to the recovery pipe are the same boiler.

蒸汽锅炉一边产生蒸汽并输送到烘箱61的蒸汽管道,蒸汽的热量与烘箱61内的风热交换后形成热风对水产品进行烘干,蒸汽失去部分热量后形成冷凝水,冷凝水通过回收管道,在增压泵的作用下送入蒸汽锅炉内。只需要选用能够将冷凝水压入蒸汽锅炉内的增压泵即可实现冷凝水的回收。从蒸汽锅炉到烘箱61内的蒸汽管道,再由回收管道回到蒸汽锅炉,管道是密封的管道,水在蒸汽锅炉内加热后形成蒸汽,蒸汽在烘箱61内热交换后形成冷凝水送回锅炉,锅炉和管道内的水量基本不会损失,蒸汽管道内的冷凝水温度远高于常温水。因此,蒸汽锅炉对烘箱61供热时,只需要第一次向锅炉内加入适量的水,起始阶段将常温水加热到产生蒸汽;蒸汽稳定产生之后,从烘箱61内回收的冷凝水回到锅炉内被再加热形成蒸汽,冷凝水的温度高于常温水,因此将冷凝水加热到形成蒸汽所需的能量远低于将常温水加热到形成蒸汽所需的能量。既节约淡水,又节约燃料能源,节能减排无污染;不但适用于海洋环境,也可以用于陆地环境。The steam boiler generates steam and transports it to the steam pipeline of the oven 61. The heat of the steam is exchanged with the air in the oven 61 to form hot air to dry the aquatic products. After the steam loses part of the heat, it forms condensed water, which passes through the recovery pipe, It is sent into the steam boiler under the action of the booster pump. The recovery of condensed water can be realized only by selecting a booster pump that can press the condensed water into the steam boiler. From the steam boiler to the steam pipe in the oven 61, and then back to the steam boiler from the recovery pipe, the pipe is a sealed pipe, the water is heated in the steam boiler to form steam, and the steam forms condensed water after heat exchange in the oven 61 and returns to the boiler, The amount of water in the boiler and pipes is basically not lost, and the temperature of the condensed water in the steam pipe is much higher than that of normal temperature water. Therefore, when the steam boiler supplies heat to the oven 61, it is only necessary to add an appropriate amount of water to the boiler for the first time, and the normal temperature water is heated to generate steam in the initial stage; after the steam is stably generated, the condensed water recovered from the oven 61 returns to the boiler. The boiler is reheated to form steam, and the temperature of the condensed water is higher than that of normal temperature water, so the energy required to heat the condensed water to form steam is much lower than the energy required to heat normal temperature water to form steam. It not only saves fresh water, but also saves fuel energy, energy saving, emission reduction and no pollution; it is not only suitable for marine environment, but also for land environment.

烘箱61内有多层蒸汽管道,所有蒸汽管道的出口汇集到同一个回收管道内。There are multiple layers of steam pipes in the oven 61, and the outlets of all the steam pipes are collected into the same recovery pipe.

烘干装置具有多级烘箱61,其中几个烘箱61的所有蒸汽管道的出口汇集到同一个回收管道内;或者所有烘箱61的蒸汽管道的出口汇集到同一个回收管道内。The drying device has multi-stage ovens 61, wherein the outlets of all the steam pipes of several ovens 61 are collected into the same recovery pipe; or the outlets of the steam pipes of all the ovens 61 are collected into the same recovery pipe.

烘干装置有偶数个烘箱61,烘箱61分成两组对称的分布于载体,位于同一侧的烘箱61 组的所有蒸汽管道的出口汇集到一个回收管道内。优选的,回收管道位于烘箱61的外侧。内外是以载体作为基准,以载体中心作为内,载体边缘作为外。优选的,回收管道和增压泵对称的分布于载体。对称设置有利于载体的平衡和配重。The drying device has an even number of drying ovens 61. The drying ovens 61 are divided into two groups and are symmetrically distributed on the carrier. The outlets of all the steam pipes of the group of drying ovens 61 on the same side are collected into a recovery pipe. Preferably, the recovery pipe is located outside the oven 61 . The inside and outside are based on the carrier, the center of the carrier as the inside, and the edge of the carrier as the outside. Preferably, the recovery pipeline and the booster pump are symmetrically distributed on the carrier. Symmetrical arrangement facilitates the balance and weight of the carrier.

蒸汽管道出口在烘箱61的下层,增压泵通过支架放置在甲板上。载体内设有淡水存储器,淡水存储器通过水管与蒸汽锅炉连通。淡水存储器可与海水淡化器相连,储存用海水制备获得的淡水。载体为船,烘箱61和增压泵位于船舱内,淡水存储器位于船舱内或露天甲板,蒸汽锅炉位于船舱内或露天甲板。The outlet of the steam pipe is on the lower layer of the oven 61, and the booster pump is placed on the deck through a bracket. A fresh water storage is arranged in the carrier, and the fresh water storage is communicated with the steam boiler through a water pipe. The fresh water storage can be connected to the sea water desalinator to store the fresh water prepared from the sea water. The carrier is a boat, the oven 61 and the booster pump are located in the cabin, the fresh water storage is located in the cabin or the open deck, and the steam boiler is located in the cabin or open deck.

多段式烘干multi-stage drying

水产品在上料前,只做粗挑除杂,因此水产品的个头规格有差异。个头大的烘干需要的时间长,个头小的烘干需要的时间短。因此,需要能够灵活控制烘干的时间,针对不同个头的水产品进行烘干时间的调节,但还要兼顾烘干效率。Before feeding aquatic products, only rough picking is done to remove impurities, so the size and specifications of aquatic products are different. It takes a long time to dry a large one, and a short time to dry a small one. Therefore, it is necessary to flexibly control the drying time, and adjust the drying time for aquatic products of different sizes, but also take into account the drying efficiency.

烘干装置具有偶数级串联的烘箱61,烘箱61分为两组,两组烘箱61对称地分布在载体的两侧,前一级烘箱和后一级烘箱通过输送带相连。在一些实施例中,每一侧的第一级烘箱D1和第二级烘箱D2之间设置分选机。任一侧的烘箱61组的第一级烘箱D1作为烘干起始烘箱61。经过起始烘箱61后,分选出个头最小的水产品。经过另一侧的第一级烘箱D1后,分选出个头最大的水产品。这是因为,个头最小的水产品所需的烘干时间最短,经过一级烘箱D1后,分选出个头最小的水产品,通过水分检测判断是否烘干到位,若烘干到位,则可以等待进入烘干之后的工序;若烘干不到位、水分含量过多,则可以选择继续进入下一级烘箱,或是再次送入第一级烘箱D1烘干。The drying device has even-numbered series-connected ovens 61. The ovens 61 are divided into two groups. The two groups of ovens 61 are symmetrically distributed on both sides of the carrier. The former oven and the latter oven are connected by a conveyor belt. In some embodiments, a sorter is provided between the first stage oven D1 and the second stage oven D2 on each side. The first-stage oven D1 of the group of ovens 61 on either side serves as the drying starting oven 61 . After passing through the initial oven 61, the smallest aquatic product is sorted. After passing through the first-stage oven D1 on the other side, the largest aquatic product is sorted. This is because the drying time required for the smallest aquatic product is the shortest. After passing through the first-level oven D1, the smallest aquatic product is sorted, and it is judged by moisture detection whether it is properly dried. If it is in place, you can wait. Enter the process after drying; if the drying is not in place and the moisture content is too much, you can choose to continue to enter the next-level oven, or send it to the first-level oven D1 for drying again.

每一级烘箱的出料口设有除杂装置E,用于将虾皮、虾壳等自重轻的杂质去除。除杂装置E包括风扇,风罩和排风口,风扇使气流从烘箱出料部向上流动,气流带着杂质排出。The discharge port of each stage of the oven is provided with an impurity removal device E, which is used to remove light-weight impurities such as shrimp skins and shrimp shells. The impurity removal device E includes a fan, a hood and an air outlet. The fan makes the air flow upward from the discharge part of the oven, and the air is discharged with impurities.

两个烘箱61组中的所有烘箱61的入口朝向相同,两个烘箱61组中的第一级烘箱D1对称布置,一个烘箱61组的最后一级烘箱61的出料通过中转传送带43送达到另一个烘箱61组的第一级烘箱D1的入口。如此,无论选择哪一个烘箱61组作为起始烘箱61,都能够通过中转传送带43完成两个烘箱61组的串联烘干。The inlets of all the ovens 61 in the two ovens 61 groups face the same direction, the first-stage ovens D1 in the two ovens 61 groups are arranged symmetrically, and the output of the last-stage ovens 61 in one oven 61 group is sent to the other through the transfer conveyor 43. The inlet of the first stage oven D1 of a group of oven 61. In this way, no matter which oven 61 group is selected as the starting oven 61 , the series drying of the two oven 61 groups can be completed through the transfer conveyor belt 43 .

在一些实施例中,中转传送带43包括横向输送部和纵向输送部431,以烘箱61组中烘箱61的布置走向为纵向,横向输送部的接料部承接烘箱61出料,纵向输送部431的接料部承接横向输送部出料,纵向输送部431的出料送达烘箱61组的第一级烘箱D1入口。同一组中,前一级烘箱61和后一级烘箱61形成的走向即为烘箱61的布置走向,只不过是在烘箱 61组内水产品从前一级烘箱61送入后一级烘箱61,但在纵向输送部431中,水产品从后向前输送。In some embodiments, the transfer conveyor belt 43 includes a transverse conveying part and a longitudinal conveying part 431 , and the arrangement direction of the ovens 61 in the oven 61 group is the longitudinal direction. The material receiving part receives the material discharged from the transverse conveying part, and the material discharged from the longitudinal conveying part 431 is sent to the entrance of the first-stage oven D1 of the oven 61 group. In the same group, the direction formed by the former oven 61 and the latter oven 61 is the arrangement direction of the oven 61, but the aquatic products in the oven 61 group are sent from the former oven 61 to the latter oven 61, but In the longitudinal conveying part 431, aquatic products are conveyed from the rear to the front.

横向输送部包括传送烘箱61组中最后一级烘箱61出料的第一输送部432和将纵向输送部431的出料送达烘箱61组中第一级烘箱D1入口的第二输送部433;第一输送部432有两个,两个第一输送部432对称设置;第二输送部433有两个,两个第二输送部433对称设置。The transverse conveying part includes a first conveying part 432 for conveying the discharge of the last stage of the oven 61 in the group of ovens 61 and a second conveying part 433 for conveying the discharge of the longitudinal conveying part 431 to the inlet of the first stage of the oven D1 in the group of ovens 61; There are two first conveying parts 432 , and the two first conveying parts 432 are arranged symmetrically; there are two second conveying parts 433 , and the two second conveying parts 433 are symmetrically arranged.

假设两个烘箱61组分别为左烘箱61组和右烘箱61组,水产品从左烘箱61组的第一级烘箱D1作为起始烘箱61,水产品经过左烘箱61组的第一级烘箱D1后分选出个头最小的水产品,检测分选出的水产品的干燥度(采用现有手段检测),干燥度达标的话,则准备送入下一道工序;干燥度不达标的话,则重新送入第一级烘箱第一级烘箱D1,或者送入下一级烘箱61。除个头最小的水产品以外,其余水产品依次进入后级烘箱61,直到从左烘箱61 组的最后一级烘箱61出料,出料到达左第一输送部432,左第一输送部432将水产品送达到纵向输送部431,纵向输送部431送到到右第二输送部433,右第二输送部433将水产品送达右烘箱61组的第一级烘箱D1,右烘箱61组的第一级烘箱D1出料后分选出个头最大的,检测分选出的水产品的干燥度(采用现有手段检测),干燥度达标的话,则准备送入下一道工序;干燥度不达标的话,则重新送入前级烘箱61。通常情况下,个头最大的在本次分选后干燥度无法达标,需要选择送入前级烘箱61。前级烘箱61可以是从起始烘箱61再重新走一道干燥程序,也可以是从某一级烘箱61开始再度烘干。水产品从右烘箱61组的第一级烘箱D1作为起始烘箱61,烘干过程也跟上述一致。Assuming that the two oven 61 groups are the left oven 61 group and the right oven 61 group respectively, the aquatic products are taken from the first oven D1 of the left oven 61 group as the starting oven 61, and the aquatic products pass through the first oven D1 of the left oven 61 group Then, the smallest aquatic products are sorted, and the dryness of the sorted aquatic products is tested (detected by existing methods). If the dryness reaches the standard, it is ready to be sent to the next process; if the dryness is not up to the standard, it will be sent again. into the first-stage oven, the first-stage oven D1, or into the next-stage oven 61. Except for the aquatic product with the smallest size, the rest of the aquatic products enter the subsequent oven 61 in turn, until the material is discharged from the last oven 61 of the left oven 61 group, and the discharged material reaches the left first conveying part 432, and the left first conveying part 432 will The aquatic products are sent to the longitudinal conveying part 431, the longitudinal conveying part 431 is sent to the second right conveying part 433, and the second right conveying part 433 sends the aquatic products to the first-stage oven D1 of the right oven group 61, and the right oven group 61 group. After the first-stage oven D1 is discharged, the largest size is selected, and the dryness of the sorted aquatic products is detected (detected by existing methods). If the dryness reaches the standard, it is ready to be sent to the next process; the dryness does not meet the standard. If it is, it will be sent to the pre-stage oven 61 again. Under normal circumstances, the dryness of the largest one cannot meet the standard after this sorting, and it needs to be sent to the front-stage oven 61. The front-stage oven 61 can be re-drying from the initial oven 61 , or it can be re-dried from a certain-stage oven 61 . The first-stage oven D1 of the right oven 61 group is used as the initial oven 61 for aquatic products, and the drying process is also the same as the above.

第一输送部432和纵向输送部431之间通过料斗承接,第一输送部432的出料端对应料斗的入口,纵向输送部431的起始输送部对应料斗的出口。优选的,料斗的入口在上,料斗的出口在下。The first conveying part 432 and the longitudinal conveying part 431 are connected by a hopper, the discharge end of the first conveying part 432 corresponds to the inlet of the hopper, and the initial conveying part of the longitudinal conveying part 431 corresponds to the outlet of the hopper. Preferably, the inlet of the hopper is on the top, and the outlet of the hopper is on the bottom.

纵向输送部431的位置Position of the vertical conveying section 431

在一些实施例中,纵向输送部431设置于两个烘箱61组之间。优选的,纵向输送部431 位于两个烘箱61组的中间。In some embodiments, the longitudinal conveying portion 431 is disposed between two sets of ovens 61 . Preferably, the longitudinal conveying part 431 is located in the middle of the two sets of ovens 61 .

在一些实施例中,纵向输送部431架设于空中。优选的,纵向输送安装于支架上,支架吊装于甲板。优选的,在纵向输送部431经过的路径上设置立柱或舱室,支架一侧固定在立柱或舱室的墙壁,另一侧吊装于甲板。支架的转角处设置加强筋或加强板,以保障安装的牢固性和安全性。纵向输送部431由多级串联的输送带连接,输送带的接料部低于出料部。In some embodiments, the longitudinal conveying portion 431 is erected in the air. Preferably, the longitudinal conveying is installed on a bracket, and the bracket is hoisted on the deck. Preferably, a column or a cabin is arranged on the path that the longitudinal conveying part 431 passes through, and one side of the bracket is fixed to the wall of the column or the cabin, and the other side is hoisted to the deck. Reinforcing ribs or reinforcing plates are set at the corners of the bracket to ensure the firmness and safety of the installation. The longitudinal conveying part 431 is connected by a multi-stage serial conveyor belt, and the material receiving part of the conveying belt is lower than the discharging part.

在一些实施例中,纵向输送部431的路径中设置有选择输送段66,选择输送段66沿横向设置,烘箱61组中除第一级烘箱D1外、其余烘箱61的入口对应有各自的选择输送段66,选择输送段66和纵向输送部可拆卸式连接。优选的,选择输送段66是一段斜坡通道,通道入口高于通道的出口,通道入口承接纵向输送部的出料。优选的,前一级纵向输送部和后一级纵向输送部之间设有转接料斗,转接料斗具有传送出口和转接出口,转接料斗与选择输送段66接通时,转接出口开启、且传送出口关闭;传送出口对准后一级纵向输送部。优选的,转接料斗有一对转接出口,每个转接出口对应一个选择输送段66。选择输送段66跟转接料斗接通时,纵向输送部输送过来的水产品被送入到选择输送段66对应的烘箱61进行烘干。如果所有选择输送段66均未接通,则纵向输送部将水产品送到第二输送部433再进入对应的烘箱61。选择输送段66的设置,使烘干级数能够根据不同个头的水产品进行灵活设置。In some embodiments, a selection conveying section 66 is provided in the path of the longitudinal conveying part 431 , and the selection conveying section 66 is arranged in the transverse direction, and the entrances of the other ovens 61 in the oven 61 group except the first-stage oven D1 correspond to their respective selections The conveying section 66, the optional conveying section 66 and the longitudinal conveying part are detachably connected. Preferably, the selected conveying section 66 is a section of slope channel, the entrance of the channel is higher than the outlet of the channel, and the entrance of the channel accepts the discharge of the longitudinal conveying part. Preferably, a transfer hopper is provided between the longitudinal conveying part of the previous stage and the longitudinal conveying part of the subsequent stage, and the transfer hopper has a transmission outlet and a transfer outlet. Open, and the transfer outlet is closed; the transfer outlet is aligned with the longitudinal conveying part of the latter stage. Preferably, the transfer hopper has a pair of transfer outlets, and each transfer outlet corresponds to a selection conveying section 66 . When the selection conveying section 66 is connected to the transfer hopper, the aquatic products conveyed by the longitudinal conveying section are sent to the drying oven 61 corresponding to the selection conveying section 66 for drying. If all the selected conveying sections 66 are not turned on, the longitudinal conveying part sends the aquatic products to the second conveying part 433 and then enters the corresponding drying oven 61 . The setting of the conveying section 66 is selected so that the drying stages can be flexibly set according to the aquatic products of different sizes.

烘箱61向中转传送带43的导料The guide material from the oven 61 to the transfer conveyor 43

烘箱61组的最后一级烘箱61与横向输送部之间通过具有提升轨道的上提升输送带承接转送,上提升输送带的接料端低于出料端,输送带的接料端承接烘箱61出料。The last stage of the oven 61 in the group of ovens 61 and the transverse conveying part are transferred by the upper lifting conveyor belt with the lifting track. Discharge.

在一些实施例中,第一输送部432包括水平输送段4321和上提升段75,上提升段75的底部有接料斗,顶部有出料部,水平输送段4321承接上提升段75的物料。优选的,上提升输送带与上提升段75的接料斗之间有导料件73,导料件73具有导料坡,导料坡将物料汇聚到接料斗内。导料件73与输送带相接的一端高于导料件73与接料斗相接的一端。导料坡具有物料反射部和物料导流部,物料导流部伸入接料斗内。烘箱61出料的水产品从输送带落到导料件73的导料坡,水产品碰撞到物料反射部,物料反射部将水产品反射到导料坡内,物料顺着导料坡的物料导流部滑入接料斗。水产品在碰撞到弧面的导料坡后,在弧面的作用下向中间聚拢、下落。优选的,导料坡呈弧形面。水产品撞击到弧形面被向导料坡的中心反射,然后顺着导料坡滑入接料斗。优选的,靠近输送带一侧的导料坡为平面挡板,弧面与平面挡板之间形成折角,弧面和平面挡板的交界线位于导料坡的中心。平面挡板的侧边有折边。In some embodiments, the first conveying section 432 includes a horizontal conveying section 4321 and an upper lifting section 75 . The upper lifting section 75 has a hopper at the bottom and a discharging section at the top. The horizontal conveying section 4321 receives the materials of the upper lifting section 75 . Preferably, there is a material guide member 73 between the upper lifting conveyor belt and the material receiving hopper of the upper lifting section 75, and the material guiding member 73 has a material guiding slope, and the material guiding slope gathers the material into the material receiving hopper. The end of the material guide 73 connected to the conveyor belt is higher than the end of the material guide 73 connected to the material receiving hopper. The material guide slope has a material reflection part and a material guide part, and the material guide part extends into the hopper. The aquatic product discharged from the oven 61 falls from the conveyor belt to the material guiding slope of the material guiding member 73, the aquatic product collides with the material reflection part, the material reflection part reflects the aquatic product into the material guiding slope, and the material follows the material of the material guiding slope. The deflector slides into the hopper. After the aquatic products collide with the guide slope of the camber surface, they gather and fall in the middle under the action of the camber surface. Preferably, the material guide slope is an arc surface. The aquatic product hits the curved surface and is reflected by the center of the guide slope, and then slides into the hopper along the guide slope. Preferably, the material guide slope close to the side of the conveyor belt is a plane baffle, a folded angle is formed between the arc surface and the plane baffle, and the boundary line between the arc surface and the plane baffle is located at the center of the material guide slope. The sides of the flat baffle have hem.

烘干后去壳shelled after drying

在制作虾仁时,需要对干制后的虾干进行去壳,去壳后的虾壳粉回收,虾仁继续送入下一道工序。去壳的结构可以是作为流水线的一部分,也可以是单独使用。When making dried shrimps, the dried shrimps need to be shelled, the shelled shrimp powder is recovered, and the shrimps continue to be sent to the next process. The shelling structure can be used as part of the pipeline or alone.

在一些实施例中,去壳装置包括分料器7和脱壳机8,分料器7包括承接部71和多个分料通道72,承接部71连通所有分料通道72,每个分料通道72对应各自的脱壳机8。将需要去壳的来料分成多份,从而减轻单台脱壳机的加工压力,分配到单台脱壳机的水产品量降低了,壳的脱净率提高。并且,多台脱壳机同时进行,去壳时间缩短。脱壳机采用现有的脱壳机即可。In some embodiments, the dehulling device includes a distributor 7 and a dehuller 8, the distributor 7 includes a receiving part 71 and a plurality of distributing channels 72, the receiving part 71 communicates with all the distributing channels 72, and each distributing channel 72 The channels 72 correspond to the respective shellers 8 . The incoming materials that need to be shelled are divided into multiple parts, thereby reducing the processing pressure of a single shelling machine, the amount of aquatic products distributed to a single shelling machine is reduced, and the shell removal rate is improved. In addition, multiple shelling machines are carried out at the same time, and the shelling time is shortened. The shelling machine can use the existing shelling machine.

分料通道72直接对准脱壳机8的进料口,或者,分料通道72对应有各自的去壳输送带 81,每个去壳输送带连接一台脱壳机8。The material distribution channel 72 is directly aligned with the feeding port of the shelling machine 8, or, the material distribution channel 72 corresponds to a respective dehulling conveyor belt 81, and each dehulling conveyor belt is connected to a shelling machine 8.

脱壳机的壳粉出料口处设置壳粉输送带,壳粉输送带向壳粉收集装置出料,壳粉输送带将去壳后形成的壳粉、废料收集后输出。A shell powder conveyor belt is set at the shell powder discharge port of the shelling machine. The shell powder conveyor belt discharges to the shell powder collection device. The shell powder conveyor belt collects the shell powder and waste formed after shelling and outputs it.

去壳的结构可以是作为流水线的一部分时,在一些实施例中,分料器具有两个分料通道,两台脱壳机对称设置,其中一个分料通道对应脱壳机的进料口,另一个分料通道通过去壳输送带与脱壳机对接。The dehulling structure can be used as a part of the assembly line. In some embodiments, the distributor has two distribution channels, the two shellers are symmetrically arranged, and one of the distribution channels corresponds to the feed port of the sheller, The other distributing channel is connected with the shelling machine through the shelling conveyor belt.

烘干装置的最后一级烘箱61和分料器7之间通过上提升输送带75承接,烘箱61的烘箱出口68对准上提升输送带75的接料部,上提升输送带75的出料部对准分料器7的承接部71。The last stage of the drying device 61 and the distributor 7 are connected by the upper lifting conveyor belt 75. The oven outlet 68 of the drying oven 61 is aligned with the material receiving part of the upper lifting conveyor belt 75, and the upper lifting conveyor belt 75 discharges the material. Partially aligned with the receiving portion 71 of the dispenser 7 .

脱壳机8与烘箱61组位于同一层,去壳输送带位于两个烘箱61组之间,脱壳机设置于烘箱61组的最后一级烘箱61内侧。以载体中心为内,以载体边缘为外。The dehulling machine 8 and the oven 61 group are located on the same layer, the dehulling conveyor belt is located between the two oven 61 groups, and the dehulling machine is arranged inside the last stage oven 61 of the oven 61 group. The center of the carrier is inside, and the edge of the carrier is outside.

去壳输送带位于第一输送部432之下。将去壳输送带布局在第一输送部432的下方,既节约空间,去壳输送和烘干输送又不会相互干涉影响。The dehulling conveyor belt is located below the first conveyor portion 432 . The dehulling conveyor belt is arranged below the first conveying part 432, which saves space, and the dehulling conveying and drying conveying do not interfere with each other.

冷却装置cooling device

烘干后的海产干制品需要冷却后再封装或入库,烘干后若不进行冷却就直接进入冷藏或封装,会造成干制品上出现凝水或霜,造成干制品腐坏。The dried seafood products need to be cooled before being packaged or put into storage. If they are not cooled and directly put into refrigeration or packaging after drying, condensation or frost will appear on the dried products, resulting in spoilage of the dried products.

在一些实施例中,冷却装置包括冷却机9,冷却机9的进风口位于底部,冷却机9的冷却机排气口91位于顶部,冷却机排气口91与排风管道连接,排风管道上行穿出甲板,排风管道的出口朝上。冷却机内部的传送结构采用现有的食品冷却机结构,如蛇形传送机构等。本方案中,排风管道直接上行,而不是先侧向再上行,避免了海风海浪倒灌的问题,且上行排风,降低了排风阻力,有利于冷却机排气。In some embodiments, the cooling device includes a cooler 9, the air inlet of the cooler 9 is located at the bottom, the cooler exhaust port 91 of the cooler 9 is located at the top, and the cooler exhaust port 91 is connected to an exhaust duct, and the exhaust duct Go up and out of the deck, with the outlet of the exhaust duct facing up. The conveying structure inside the cooler adopts the existing food cooler structure, such as a serpentine conveying mechanism. In this scheme, the exhaust duct goes up directly instead of going sideways and then up, which avoids the problem of backflow from sea breeze and waves, and the upward exhaust reduces the exhaust resistance, which is beneficial to the exhaust of the cooler.

但,现有的冷却机的进风口和出风口通常设置于冷却机的前后两端。但在加工中心,由于载体的空间有限,烘干装置跟冷却机9在同一个室内空间中,再加上蒸煮锅51出料时逸出的蒸汽,室内的环境温度高,无法对冷却机中的海产干制品进行充分降温。在一些实施例中,进风口通过进风管道与鼓风机911相连,鼓风机911安装于露天甲板。鼓风机911直接把海洋环境的空气引入冷却机内,而海洋环境中由于海水的作用,洋面或海面的环境温度通常会低于室温环境。向冷却机内鼓入的新鲜空气温度远低于从烘箱61出来的海产干制品温度,对海产干制品充分降温后,封装和/或送入冷库,避免在海产干制品上出现凝水或结霜。However, the air inlet and the air outlet of the existing cooler are usually provided at the front and rear ends of the cooler. However, in the processing center, due to the limited space of the carrier, the drying device and the cooler 9 are located in the same indoor space, plus the steam escaped from the cooking pot 51 when the material is discharged, the indoor ambient temperature is high, which cannot be used for the cooling machine. The dried seafood products are fully cooled. In some embodiments, the air inlet is connected to the blower 911 through an air inlet duct, and the blower 911 is installed on the open deck. The blower 911 directly introduces the air of the marine environment into the cooler, and in the marine environment, due to the action of seawater, the ambient temperature of the ocean surface or the sea surface is usually lower than the room temperature environment. The temperature of the fresh air blown into the cooler is much lower than the temperature of the dried seafood products coming out of the oven 61. After the dried seafood products are sufficiently cooled, they are packaged and/or sent to a cold storage to avoid condensation or condensation on the dried seafood products. Frost.

冷却机9内为蛇形传送机构92,蛇形传送机92构包括蛇形传送带921,导轨922和导向轮923;导轨923设置于蛇形传送带921的两侧,导轨922包括托板导轨和销轴导轨;蛇形传送带921由等宽的托板组成,每个托板的两侧分别架设于各自的托板导轨,每个托板的前端设有各自的托板销轴,托板导轨导向托板销轴运动,托板导轨上设有仅允许一块托板绕其托板销轴自转而向下层摆动的落料缺口,落料缺口924在导向轮923后方,导向轮923 具有导向槽,导向槽与托板适配。此处的前是指顺着蛇形传送带921送货的方向为前方。对于蛇形输送带921来说,上下相邻的两侧由于发生了180°的拐弯,因此上层的前和下层的前正好相反。比如,最高层的蛇形输送带921为接收烘干装置或脱壳装置的物料,将物料朝远离烘干装置或脱壳装置的方向输送,则该远离烘干装置或脱壳装置的方向为前;但到第二层时,蛇形输送带经导向轮拐弯180°,则第二层的蛇形输送带921将物料朝靠近烘干装置或脱壳装置的方向输送,则该靠近烘干装置或脱壳装置的方向为前;到第三层时,蛇形输送带921又拐弯180°,则第三层的前与第一层的前相同,第四层与第二层的前相同,如此交替。导向槽的尺寸于托板的尺寸匹配,当朝下悬挂的托板到达导向轮923时,托板的两侧进入导向槽内,导向轮转动时带动导向槽内的托板逐渐收拢到两段均与前后相邻的托板平齐,如此,每一层蛇形传送带921仅在快到达导向轮、将要转弯时,托板下摆,将托板上的物料落到下一层的蛇形传送带921继续传送,空的托板绕过导向轮923。每一块托板到达当前层的落料缺口时都先将物料落入下一层,而后再由空的托板经过导向轮实现蛇形传送。蛇形传送延长物料的冷却时间,使物料能够充分冷却。Inside the cooler 9 is a serpentine conveyor mechanism 92, which includes a serpentine conveyor belt 921, guide rails 922 and guide wheels 923; the guide rails 923 are arranged on both sides of the serpentine conveyor belt 921, and the guide rails 922 include pallet guide rails and pins Axle guide rail; the serpentine conveyor belt 921 is composed of equal-width pallets, the two sides of each pallet are respectively erected on their respective pallet guide rails, the front end of each pallet is provided with its own pallet pin shaft, and the pallet guide rail guides The pallet pin moves, and the pallet guide rail is provided with a blanking gap that allows only one pallet to rotate around its pallet pin and swing downward. The blanking gap 924 is behind the guide wheel 923, and the guide wheel 923 has a guide groove. The guide groove is adapted to the pallet. The front here means that the direction of delivery along the serpentine conveyor 921 is the front. For the serpentine conveyor belt 921, since the upper and lower adjacent sides are turned by 180°, the front of the upper layer and the front of the lower layer are exactly opposite. For example, the serpentine conveyor belt 921 on the highest level is to receive the materials from the drying device or the shelling device, and transport the materials in the direction away from the drying device or the shelling device, then the direction away from the drying device or the shelling device is However, when it reaches the second layer, the serpentine conveyor belt turns 180° through the guide wheel, then the serpentine conveyor belt 921 on the second layer transports the material in the direction close to the drying device or the shelling device, and the The direction of the device or the shelling device is the front; when reaching the third layer, the serpentine conveyor belt 921 turns 180° again, then the front of the third layer is the same as the front of the first layer, and the fourth layer is the same as the front of the second layer. , so alternately. The size of the guide groove matches the size of the support plate. When the downward hanging support plate reaches the guide wheel 923, both sides of the support plate enter the guide groove. When the guide wheel rotates, the support plate in the guide groove is gradually retracted into two sections. Both are flush with the adjacent pallets, so that each layer of the serpentine conveyor belt 921 only swings down when it is about to reach the guide wheel and is about to turn, and the material on the pallet falls to the serpentine conveyor belt on the next layer. 921 continues the conveyance, and the empty pallets bypass the guide wheel 923. When each pallet reaches the blanking gap of the current layer, the material first falls into the next layer, and then the empty pallet passes through the guide wheel to realize serpentine transmission. The serpentine conveying prolongs the cooling time of the material, so that the material can be fully cooled.

托板上设有通孔;和、或托板的前后两端为前骨架和后骨架,前后骨架之间为具有通孔的板;和、或托板的前端设置通孔,通孔内为间隙配合的托板销轴;和、或托板的前端设有向两侧延伸的圆凸柱,两个圆凸柱同心、两个圆凸柱形成托板销轴;和、或导向轮为齿轮,齿槽作为导向槽。The support plate is provided with through holes; and/or the front and rear ends of the support plate are the front frame and the rear frame, and the front and rear frames are plates with through holes; and, or the front end of the support plate is provided with through holes, and the through holes are The supporting plate pin shaft with clearance fit; and, or the front end of the supporting plate is provided with a circular convex column extending to both sides, the two circular convex columns are concentric, and the two circular convex columns form the supporting plate pin shaft; and, or the guide wheel is Gears, tooth slots as guide grooves.

当然,蛇形传送带921也可以是用多组传送带沿高度方向平行设置,上一层传送带于下一层传送带的传送方向相反,上一层传送带与下一层传送带之间有错位,该错位处用于上一层传送带向下一层传送带落料。蛇形传送带921的含义是只物料在冷却机内蛇形传送,无论是用一条传送带用导向轮形成多层蛇形传送,还是用多组相互独立的传送带组合、接力形成多层蛇形传送,都属于蛇形传送带921的方式。Of course, the serpentine conveyor belt 921 can also be arranged in parallel with multiple groups of conveyor belts in the height direction, the conveying direction of the upper conveyor belt is opposite to that of the lower conveyor belt, and there is a dislocation between the upper conveyor belt and the lower conveyor belt. It is used for blanking of the upper conveyor belt to the lower conveyor belt. The meaning of the serpentine conveyor belt 921 is that only the material is serpentinely conveyed in the cooler, whether it is a conveyor belt with a guide wheel to form a multi-layer serpentine transmission, or multiple sets of independent conveyor belts combined and relayed to form a multi-layer serpentine transmission, All belong to the way of the serpentine conveyor belt 921 .

本方案中的所有排气通道均上行穿出甲板,所有排气口均位于露天甲板之上。每个排气口均设有保护罩92,保护罩92又防止海水、雨水从排气孔倒灌。All exhaust passages in this scheme go up and out of the deck, and all exhaust outlets are located above the weather deck. Each exhaust port is provided with a protective cover 92, and the protective cover 92 prevents seawater and rainwater from pouring back from the exhaust hole.

一种保护罩92的具体结构如下,在一些实施例中,保护罩92a呈盘形或斗笠形,保护罩92a的边缘设有支撑杆,排气通道上设有导套,支撑杆插入导套内。优选的,支撑杆与导套间隙配合,支撑杆和导套之间设置锁紧螺丝。锁紧螺丝固定支撑杆和导套的相对位置。或者,支撑杆呈下小上大的锥形杆,支撑杆的下部与导套间隙配合,支撑杆的上部与导套过盈配合。The specific structure of a protective cover 92 is as follows. In some embodiments, the protective cover 92a is in the shape of a disc or a bucket hat, a support rod is provided on the edge of the protective cover 92a, a guide sleeve is provided on the exhaust channel, and the support rod is inserted into the guide sleeve. Inside. Preferably, the support rod is in clearance fit with the guide sleeve, and a locking screw is arranged between the support rod and the guide sleeve. Lock the screw to fix the relative position of the support rod and the guide bush. Alternatively, the support rod is a tapered rod with a small lower part and a large upper part, the lower part of the support rod is in clearance fit with the guide sleeve, and the upper part of the support rod is in interference fit with the guide sleeve.

另一种保护罩92b的具体结构如下:保护罩92b呈盘形或斗笠形,排气口的尺寸小于保护罩92b的尺寸,保护罩92b上有支撑杆,支撑杆与排气通道固定。比如焊接固定,或者通过螺栓、铆钉等方式固定。Another specific structure of the protective cover 92b is as follows: the protective cover 92b is disc-shaped or bucket hat-shaped, the size of the exhaust port is smaller than that of the protective cover 92b, and the protective cover 92b has a support rod, which is fixed to the exhaust channel. For example, it is fixed by welding, or fixed by means of bolts, rivets, etc.

另一种保护罩92c的具体结构如下:排风口上设有弧形的延伸段,延伸段的出口朝内。以载体边缘为外。Another specific structure of the protective cover 92c is as follows: an arc-shaped extension section is provided on the air outlet, and the outlet of the extension section faces inward. Outside the carrier edge.

流水线的布局Pipeline layout

在一些实施例中,载体上设置一套负压泵1和两套对称设置的料水分离装置33,负压泵1通过送料管道与两套料水分离装置33连接,送料管道包括总管和支管,每个支管连接一个料水分离装置33。优选的,每个支管设有各自的开关阀25。开关阀25开启时,负压泵 1对相应的料水分离装置33送料。In some embodiments, a set of negative pressure pump 1 and two sets of symmetrically arranged material-water separation devices 33 are provided on the carrier, and the negative pressure pump 1 is connected to the two sets of material-water separation devices 33 through a feeding pipeline, and the feeding pipeline includes a main pipe and a branch pipe , and each branch pipe is connected to a material-water separation device 33 . Preferably, each branch pipe is provided with its own on-off valve 25 . When the on-off valve 25 is opened, the negative pressure pump 1 feeds the corresponding material-water separation device 33.

优选的,载体上对称的设有两套清洗装置,每套清洗装置承接同一侧的料水分离装置 33的来料;清洗装置的清洗提升单元41位于料水分离装置33的下层,清洗装置的冲洗锅 42跟料水分离装置33同一层。清洗提升单元41可以采用本说明书记载的结构,也可以采用现有技术。冲洗锅42可以采用本说明书记载的结构,也可以采用现有技术。Preferably, two sets of cleaning devices are symmetrically arranged on the carrier, and each set of cleaning devices receives the incoming materials from the material-water separation device 33 on the same side; the cleaning and lifting unit 41 of the cleaning device is located in the lower layer of the material-water separation device 33, The flushing pot 42 is on the same layer as the material water separation device 33 . The cleaning and lifting unit 41 may adopt the structure described in this specification, or may adopt the prior art. The flushing pot 42 may adopt the structure described in this specification, or may adopt the prior art.

优选的,载体上对称的设有两套蒸煮装置,蒸煮锅51与冲洗锅42位于同一层且相邻。冲洗后的水产品直接送入蒸煮锅51内,既保持水产品的洁净,又保有一定量的水分,使蒸煮锅51在熟制过程中尽量不通过进水管加水。Preferably, two sets of cooking devices are symmetrically arranged on the carrier, and the cooking pot 51 and the washing pot 42 are located on the same layer and adjacent to each other. The rinsed aquatic products are directly sent into the cooking pot 51, which not only keeps the aquatic products clean, but also retains a certain amount of water, so that the cooking pot 51 does not add water through the water inlet pipe as much as possible during the cooking process.

优选的,载体上对称的设有两组烘箱61组,每组烘箱61组有多级烘箱61,每套蒸煮装置对准同一侧的烘箱61组出料。两套料水分离装置33-清洗装置-蒸煮装置可以同时开启,也可以择一开启。同时开启时,每套料水分离装置33-清洗装置-蒸煮装置对应一个烘箱61 组,比如做虾皮时,只需要一个烘箱61组即可完成干制。当水产品为比虾皮个头大、肉多的小鱼、虾、小章鱼、小墨鱼、虾姑等时,料水分离装置33-清洗装置-蒸煮装置择一开启,整个烘干装置的所有烘箱61均参与烘干。Preferably, two sets of ovens 61 are symmetrically arranged on the carrier, each set of ovens 61 has multiple stages of ovens 61 , and each set of cooking devices is aligned with the ovens 61 on the same side to discharge materials. The two sets of material water separation device 33-cleaning device-cooking device can be turned on at the same time, or one can be turned on. When turned on at the same time, each set of material water separation device 33-cleaning device-cooking device corresponds to one oven 61 group. For example, when making small shrimp, only one oven 61 group is needed to complete the drying process. When the aquatic products are small fish, shrimps, small octopuses, small cuttlefish, shrimps, etc. that are bigger and more fleshy than small shrimps, the material-water separation device 33-cleaning device-cooking device is selected to be turned on, and all the ovens of the entire drying device are turned on. 61 are involved in drying.

本发明的优点在于:The advantages of the present invention are:

1、加工流水线设置于载体上,载体泊定于靠近捕捞船的海区,捕捞船捕捞完成后即可立即送往加工中心,或者通过捕捞船的水产品原料先集中到运输船,运输船送往加工中心;水产品原料无需到岸后再加工,可以直接在海域上加工,缩短了运输时间,保障水产品原料的新鲜度,因此,水产品原料无需添加防腐剂、改良剂等,保障食品安全。1. The processing line is set on the carrier, and the carrier is parked in the sea area close to the fishing boat. After the fishing boat is finished, it can be sent to the processing center immediately. Processing center; aquatic product raw materials do not need to be processed onshore, and can be processed directly in the sea, which shortens transportation time and ensures the freshness of aquatic product raw materials. Therefore, aquatic product raw materials do not need to add preservatives, improvers, etc., to ensure food safety. .

2、使用负压吸料上料,送货船和载体之间能够保持安全距离,且上料速度快;水产品与水形成混合物,在吸料上料的过程中同时实现对水产品的预清洗;节约上料时间、上料所需的人力,且上料安全,水产品原料无损伤也无损失。2. Using negative pressure suction and feeding, a safe distance can be maintained between the delivery ship and the carrier, and the feeding speed is fast; the aquatic products and water form a mixture, and the aquatic products can be pre-prepared during the process of suction and feeding. Cleaning; saves the feeding time and manpower required for feeding, and the feeding is safe, and the raw materials of aquatic products are not damaged or lost.

3、在负压泵和清洗装置之间设置料水分离装置,先分离掉一部分水后再进行清洗,节约清洗时的淡水用量。3. A material-water separation device is set between the negative pressure pump and the cleaning device, and a part of the water is first separated before cleaning, which saves the consumption of fresh water during cleaning.

4、清洗装置分成清洗提升单元和冲洗锅42,清洗提升单元一边清洗一边向上提升滤水,并且将水产品进行均分,实现相邻隔板形成的子区域定量送料,提高清洗效率,节约淡水资源;清洗提升单元和冲洗锅42中均无需加入洗涤剂,冲洗后的废水无洗剂条件,对环境无污染。4. The cleaning device is divided into a cleaning and lifting unit and a washing pot 42. The cleaning and lifting unit lifts up the filtered water while cleaning, and divides the aquatic products equally to achieve quantitative feeding of the sub-regions formed by adjacent partitions, improve cleaning efficiency and save fresh water. Resource; no detergent needs to be added to the washing and lifting unit and the washing pot 42, and the waste water after washing has no detergent condition and no pollution to the environment.

5、蒸煮锅的熟制过程中,对水产品不加入任何防腐剂、品质改良剂,蒸煮后形成的废水中只有水产品残渣或者食盐,蒸煮锅废水对环境无污染,熟制后的水产品无防腐剂、品质改良剂添加。5. During the cooking process of the cooking pot, no preservatives or quality improvers are added to the aquatic products. The waste water formed after cooking is only the residue of the aquatic products or salt. The cooking pot waste water does not pollute the environment. The cooked aquatic products No preservatives and quality improvers are added.

6、烘干装置采用多级分段式烘干,且多级烘箱之间灵活选择;烘干结合分选,将不同个头规格的水产品根据干燥度合理选择烘干策略,大个头的烘干时间长,小个头的烘干时间短;且不同规格水产品的烘干策略自由选择的同时,不影响整个烘干流程的运转,不会因为个别规格的烘干需求而延长大批量产品的烘干时间。6. The drying device adopts multi-stage segmented drying, and the multi-stage drying oven is flexibly selected; drying is combined with sorting, and the drying strategy of aquatic products of different sizes and specifications is reasonably selected according to the dryness, and the drying of large ones The drying time is long, and the drying time for small heads is short; and the drying strategies of different specifications of aquatic products are freely selected, without affecting the operation of the entire drying process, and will not prolong the drying of large batches of products due to the drying requirements of individual specifications. dry time.

7、烘箱内以蒸汽为热源,将蒸汽冷凝水回收回蒸汽锅炉,使蒸汽锅炉内的水量基本不减少,并且,冷凝水回到蒸汽锅炉内再次加热成蒸汽所需耗费的能量降低,不但回收了淡水,还回收了冷凝水的热量。7. The steam is used as the heat source in the oven, and the steam condensed water is recycled back to the steam boiler, so that the amount of water in the steam boiler is basically not reduced, and the energy required for the condensed water to be returned to the steam boiler to be reheated into steam is reduced, not only recycling Fresh water is recovered and the heat of the condensed water is recovered.

8、水产品自动摊平再送入烘箱,避免堆沤重叠,均匀烘干。8. The aquatic products are automatically flattened and then sent to the oven to avoid the overlapping of the piles and dry them evenly.

9、对于制作虾仁干制品时,烘干后自动送入脱壳机去壳,烘干装置出料的虾干被分成两路或多路,每一路对应一台脱壳机,降低单台脱壳机的符合,提高脱壳效率和虾壳的去净率,既能快速、大批量的去壳,又提高虾壳的去净率。9. When making dried shrimp products, it is automatically sent to the shelling machine after drying, and the dried shrimp discharged from the drying device is divided into two or more channels, each channel corresponds to a shelling machine, which reduces the need for a single shelling machine. The conformity of the shelling machine can improve the shelling efficiency and the dehulling rate of shrimp shells, which can not only dehull quickly and in large quantities, but also improve the dehulling rate of shrimp shells.

10、所有排气通道均直接上行并穿过露天甲板,使排气不受海洋季风、海风、波浪影响,排气顺畅,使冷却机、烘箱不受海洋环境影响,能够保持持续的正常工作。10. All exhaust passages go up directly and pass through the open deck, so that the exhaust is not affected by the marine monsoon, sea wind, and waves, and the exhaust is smooth, so that the cooler and the oven are not affected by the marine environment, and can maintain continuous normal operation.

11、冷却机的鼓风机直接安装于露天甲板,将洋面和海面的环境空气引入冷却机内作为冷却风,冷却风不受舱内环境温度影响,能够使烘干后的海产干制品充分降温,避免进入冷库后在海产干制品上出现凝水或结霜。11. The blower of the cooler is directly installed on the open deck, and the ambient air from the ocean surface and the sea surface is introduced into the cooler as cooling air. The cooling air is not affected by the ambient temperature in the cabin, which can fully cool the dried seafood products after drying. Avoid condensation or frost on dried seafood products after entering the cold storage.

12、整个流水线自动吸料上料,自动清洗,自动蒸煮,自动烘干和分选,自动送料去壳,自动烘干;加工全程需要人工干预的环节很少,节约工人,提高加工速率,基本可以达到每小时万斤水产品原料的加工量;加工速率快,保持海产干制品的鲜度品质。12. The entire assembly line automatically absorbs and feeds materials, automatically cleans, automatically cooks, automatically dry and sort, automatically feed and remove shells, and automatically dry; there are few links that require manual intervention in the whole process, saving workers and improving processing speed, basically It can reach the processing capacity of 10,000 kilograms of aquatic product raw materials per hour; the processing speed is fast, and the freshness and quality of dried seafood products are maintained.

实施例1一种海上加工中心,以船为载体,其特征在于:船尾设有负压泵,负压泵的Embodiment 1 An offshore processing center, with a ship as a carrier, is characterized in that: a negative pressure pump is provided at the stern, and the

入口设置吸料管,吸料管作为将运输船上的水产品或海产品输入海上加工中心的通道;船舱或船楼内设有清洗装置,蒸煮装置和烘干装置;清洗装置包括上提升清洗单元和水平设置的冲洗锅,上提升清洗单元包括斜坡式设置的上提升传送带和设置于上提升传送带之上的喷淋装置;上提升清洗单元位于冲洗锅下层,蒸煮装置与冲洗锅位于同一层,烘干装置位于蒸煮装置的下层;清洗装置有两套,两套清洗装置对称地分布于载体内;负压泵通过送料通道对清洗装置送料;送料通道具有两条支路,每条支路向一套清洗装置送料,每条支路具有各自的开关阀;蒸煮装置有两套,两套蒸煮装置对称地设置于载体内,每套蒸煮装置设置于一套冲洗锅旁边,冲洗锅和蒸煮装置通过水平设置的传送带将物料从冲洗锅输入蒸煮装置内;传送带的物料对着蒸煮装置入口的中部落料;负压泵与清洗装置之间设有料水分离装置,料水分离装置在上提升清洗单元的上层,料水分离装置包括分离仓,分离仓内有带筛孔的隔板,隔板将分离仓分隔成送料腔和滤水腔,筛孔连通送料腔和滤水腔;送料腔具有入口和出口,滤水腔具有排水口;料水分离装置有两套,每套料水分离装置设置于支路和清洗装置之间;烘干装置包括两个烘箱组,两个烘箱组首位串联,每个烘箱组具有至少一级烘箱,所有烘箱的入料-出料方向相同,第一级烘箱的入口作为当前烘箱组的入口,最后一级烘箱的出口作为当前烘箱组的出口;相邻烘箱组之间设置中转输送带,中转输送带将一个烘箱组出料运送到另一个烘箱组入料;每个烘箱组内串联分选机,一个烘箱组的入口作为烘干装置的入口,另一个烘箱组的出口作为烘干装置的出口,靠近烘干装置入口的分选机分选最小规格的物料;靠近烘干装置出口的分选机分选最大规格的物料;分选机与烘箱排成一排,或者分选机位于烘箱一侧;烘箱为热风烘箱,烘箱的排风口与排风管道连接,排风管道向上穿出露天甲板;船舱或船楼内设有冷却机,冷却机承接烘干装置的出料,烘干装置与冷却机之间设有分料器,分料器包括承接部和多个分料通道,承接部连通所有分料通道,每个分料通道对应各自的冷却机;分料器具有两个分料通道,两台冷却机对称设置,其中一个分料通道对应冷却机的进料口,另一个分料通道通过分料输送带与冷却机对接;分选机和冷却机排成一排,分选机- 冷却机与烘箱组平行;和、或分选机比冷却机靠近烘箱组的入口;和、或分料器和分料输送带设置于烘箱组的出口附近;船舱或船楼内设有脱壳机,脱壳机承接烘干装置的出料,烘干装置与脱壳机之间设有分料器,分料器包括承接部和多个分料通道,承接部连通所有分料通道,每个分料通道对应各自的冷却机;烘干装置与冷却机之间设置脱壳机,分料器设置于烘干装置与脱壳机之间,每个分料通道对应各自的脱壳机;每个脱壳机对应各自的冷却机,脱壳机的出料送入冷却机;分选机、冷却机和脱壳机排成与烘箱组并列的一排;中转输送带包括承接第一烘箱组出料的第一输送部和将物料送入第二烘箱组的转运部;第一输送部位于第一烘箱组的出料口附近,烘干装置的出口与分料器相连,分料器有两个分料通道,至少一个分料通道对应分料输送带;分料输送带与第一输送带在高度上错开设置。A suction pipe is set at the inlet, and the suction pipe is used as a channel to input the aquatic products or seafood from the transport ship into the offshore processing center; the cabin or ship building is equipped with a cleaning device, a cooking device and a drying device; the cleaning device includes an upper lifting cleaning unit and the flushing pot set horizontally, the upper lifting and cleaning unit includes a ramp-type upper lifting conveyor belt and a spray device arranged on the upper lifting conveyor belt; the upper lifting and cleaning unit is located on the lower layer of the washing pot, and the cooking device and the washing pot are located on the same layer. The drying device is located in the lower layer of the cooking device; there are two sets of cleaning devices, and the two sets of cleaning devices are symmetrically distributed in the carrier; the negative pressure pump feeds the cleaning device through the feeding channel; There are two sets of cleaning devices for feeding, and each branch has its own on-off valve; there are two sets of cooking devices, and the two sets of cooking devices are symmetrically arranged in the carrier. The horizontally arranged conveyor belt feeds the material from the washing pot into the cooking device; the material of the conveyor belt is placed in the middle of the inlet of the cooking device; there is a material-water separation device between the negative pressure pump and the cleaning device, and the material-water separation device is above the cleaning unit. The upper layer of the separator, the material-water separation device includes a separation bin, and the separator has a partition with a screen hole. The separator divides the separation bin into a feeding cavity and a water filtering cavity, and the screen hole connects the feeding cavity and the water filtering cavity; There are two sets of material-water separation devices, each set of material-water separation device is arranged between the branch and the cleaning device; the drying device includes two drying oven groups, the first of which are connected in series. Each oven group has at least one level of ovens, all ovens have the same feeding-discharging direction, the entrance of the first level oven is the entrance of the current oven group, and the outlet of the last level oven is the exit of the current oven group; adjacent ovens A transfer conveyor belt is set between the groups, and the transfer conveyor belt transports the output of one oven group to the input of another oven group; the separators in each oven group are connected in series, the entrance of one oven group is used as the entrance of the drying device, and the other The outlet of the drying oven group is used as the outlet of the drying device. The sorting machine near the entrance of the drying device sorts the materials with the smallest specifications; the sorting machine near the outlet of the drying device sorts the materials with the largest specifications; the sorting machine is arranged with the drying oven. One row, or the sorting machine is located on one side of the oven; the oven is a hot air oven, the air outlet of the oven is connected with the air exhaust duct, and the air exhaust duct goes up through the open deck; there is a cooler in the cabin or ship building, and the cooler undertakes For the discharge of the drying device, there is a distributor between the drying device and the cooler. The distributor includes a receiving part and a plurality of distribution channels. The receiving part is connected to all the distribution channels, and each distribution channel corresponds to its own Cooler; the distributor has two distribution channels, and the two coolers are arranged symmetrically, one of which corresponds to the feed port of the cooler, and the other is connected to the cooler through the distribution conveyor belt; sorting The machine and the cooler are arranged in a row, and the sorter-cooler is parallel to the oven group; and, or the sorter is closer to the inlet of the oven group than the cooler; and, or the distributor and the material conveyor belt are arranged in the oven group Near the exit of the hull; there is a shelling machine in the cabin or ship building, and the shelling machine undertakes the discharge of the drying device , There is a distributor between the drying device and the sheller, the distributor includes a receiving part and a plurality of distribution channels, the receiving part is connected to all the distribution channels, and each distribution channel corresponds to its own cooler; drying A shelling machine is set between the device and the cooling machine, and the feeder is set between the drying device and the shelling machine, and each material distribution channel corresponds to its own shelling machine; The discharge of the shell machine is sent to the cooler; the sorting machine, the cooler and the sheller are arranged in a row parallel to the drying oven group; the transfer conveyor belt includes the first conveying part that accepts the discharge of the first drying into the transfer part of the second drying oven group; the first conveying part is located near the discharge port of the first drying oven group, and the outlet of the drying device is connected to the distributor. The distributor has two material distribution channels and at least one material distribution channel. Corresponding to the distribution conveyor belt; the distribution conveyor belt and the first conveyor belt are staggered in height.

本发明说明书中提到的所有专利和出版物都表示这些是本领域的公开技术,本发明可以使用。这里所引用的所有专利和出版物都被同样列在参考文献中,跟每一个出版物具体的单独被参考引用一样。这里所述的本发明可以在缺乏任何一种元素或多种元素,一种限制或多种限制的情况下实现,这里这种限制没有特别说明。例如这里每一个实例中术语“包含”,“实质由……组成”和“由……组成”可以用两者之一的其余2个术语代替。这里采用的术语和表达方式所为描述方式,而不受其限制,这里也没有任何意图来指明此书描述的这些术语和解释排除了任何等同的特征,但是可以知道,可以在本发明和权利要求的范围内做任何合适的改变或修改。可以理解,本发明所描述的实施例子都是一些优选的实施例子和特点,任何本领域的一般技术人员都可以根据本发明描述的精髓下做一些更改和变化,这些更改和变化也被认为属于本发明的范围和独立权利要求以及附属权利要求所限制的范围内。All patents and publications mentioned in the specification of the present invention indicate that they are disclosed technology in the art and can be used in the present invention. All patents and publications cited herein are also incorporated by reference as if each publication was specifically and individually incorporated by reference. The invention described herein may be practiced in the absence of any element or elements, limitation or limitations, no such limitation specifically stated herein. For example, the terms "comprising", "consisting essentially of" and "consisting of" in each instance herein may be replaced by either of the remaining two terms. The terms and expressions used herein are by way of description, not limitation, and there is no intention here to indicate that these terms and interpretations described in this book exclude any equivalent features, but it is understood that the present invention and the rights make any suitable changes or modifications to the extent required. It can be understood that the embodiments described in the present invention are all preferred embodiments and features, and any person skilled in the art can make some changes and changes according to the essence of the description of the present invention, and these changes and changes are also considered to belong to The scope of the invention is limited by the independent and dependent claims.

Claims (16)

1.一种海上加工中心,以船为载体,其特征在于:船尾设有负压泵,负压泵的入口设置吸料管,吸料管作为将运输船上的水产品或海产品输入海上加工中心的通道;船舱或船楼内设有清洗装置,蒸煮装置和烘干装置;清洗装置包括上提升清洗单元和水平设置的冲洗锅,上提升清洗单元包括斜坡式设置的上提升传送带和设置于上提升传送带之上的喷淋装置;上提升清洗单元位于冲洗锅下层,蒸煮装置与冲洗锅位于同一层,烘干装置位于蒸煮装置的下层。1. an offshore processing center, with a ship as a carrier, is characterized in that: the stern is provided with a negative pressure pump, and the inlet of the negative pressure pump is provided with a suction pipe, and the suction pipe is used as the aquatic product or the marine product on the transport ship to be imported into the sea for processing. The passage in the center; the cabin or ship building is provided with a cleaning device, a cooking device and a drying device; the cleaning device includes an upper lifting cleaning unit and a horizontally arranged washing pot, and the upper lifting cleaning unit includes a slope-type upper lifting conveyor belt and a set in The spraying device above the upper lifting conveyor belt; the upper lifting cleaning unit is located on the lower layer of the washing pot, the cooking device and the washing pot are located on the same layer, and the drying device is located at the lower layer of the cooking device. 2.如权利要求1所述的海上加工中心,其特征在于:清洗装置有两套,两套清洗装置对称地分布于载体内;负压泵通过送料通道对清洗装置送料;送料通道具有两条支路,每条支路向一套清洗装置送料,每条支路具有各自的开关阀。2. The offshore processing center according to claim 1, characterized in that: there are two sets of cleaning devices, and the two sets of cleaning devices are symmetrically distributed in the carrier; the negative pressure pump feeds the cleaning device through a feeding channel; the feeding channel has two Branches, each branch feeds to a set of cleaning devices, and each branch has its own on-off valve. 3.如权利要求1所述的海上加工中心,其特征在于:蒸煮装置有两套,两套蒸煮装置对称地设置于载体内,每套蒸煮装置设置于一套冲洗锅旁边,冲洗锅和蒸煮装置通过水平设置的传送带将物料从冲洗锅输入蒸煮装置内。3. The offshore processing center as claimed in claim 1, characterized in that: there are two sets of cooking devices, the two sets of cooking devices are symmetrically arranged in the carrier, and each set of cooking devices is arranged beside a set of washing pots, the washing pot and the cooking The device feeds the material from the rinsing pot into the cooking device via a horizontal conveyor belt. 4.如权利要求3所述的海上加工中心,其特征在于:传送带的物料对着蒸煮装置入口的中部落料。4. The offshore processing center according to claim 3, characterized in that: the material of the conveyor belt is dropped toward the middle of the inlet of the cooking device. 5.如权利要求1所述的海上加工中心,其特征在于:负压泵与清洗装置之间设有料水分离装置,料水分离装置在上提升清洗单元的上层,料水分离装置包括分离仓,分离仓内有带筛孔的隔板,隔板将分离仓分隔成送料腔和滤水腔,筛孔连通送料腔和滤水腔;送料腔具有入口和出口,滤水腔具有排水口。5. The offshore processing center according to claim 1, characterized in that: a material-water separation device is provided between the negative pressure pump and the cleaning device, the material-water separation device lifts the upper layer of the cleaning unit, and the material-water separation device comprises a separation bin There is a separator with sieve holes in the separation bin, the separator divides the separation bin into a feeding cavity and a water filtering cavity, and the sieve hole connects the feeding cavity and the water filtering cavity; the feeding cavity has an inlet and an outlet, and the water filtering cavity has a drainage port. 6.如权利要求2所述的海上加工中心,其特征在于:料水分离装置有两套,每套料水分离装置设置于支路和清洗装置之间。6 . The offshore processing center according to claim 2 , wherein there are two sets of material-water separation devices, and each set of material-water separation devices is arranged between the branch and the cleaning device. 7 . 7.如权利要求1所述的海上加工中心,其特征在于:烘干装置包括两个烘箱组,两个烘箱组首位串联,每个烘箱组具有至少一级烘箱,所有烘箱的入料-出料方向相同,第一级烘箱的入口作为当前烘箱组的入口,最后一级烘箱的出口作为当前烘箱组的出口;相邻烘箱组之间设置中转输送带,中转输送带将一个烘箱组出料运送到另一个烘箱组入料。7. The offshore machining center as claimed in claim 1, wherein the drying device comprises two oven groups, the first of the two oven groups are connected in series, each oven group has at least a first-level oven, and the feeding-out of all the ovens The material direction is the same, the entrance of the first-stage oven is used as the entrance of the current oven group, and the outlet of the last-stage oven is used as the exit of the current oven group; a transfer conveyor belt is set between adjacent oven groups, and the transfer conveyor belt will discharge one oven group. Transported to another oven group feed. 8.如权利要求7所述的海上加工中心,其特征在于:每个烘箱组内串联分选机,一个烘箱组的入口作为烘干装置的入口,另一个烘箱组的出口作为烘干装置的出口,靠近烘干装置入口的分选机分选最小规格的物料;靠近烘干装置出口的分选机分选最大规格的物料;分选机与烘箱排成一排,或者分选机位于烘箱一侧。8. The offshore processing center as claimed in claim 7, characterized in that: in each oven group, the separators are connected in series, the inlet of one oven group is used as the inlet of the drying device, and the outlet of the other oven group is used as the inlet of the drying device. At the outlet, the sorter near the entrance of the drying unit sorts the smallest size material; the sorter near the outlet of the drying apparatus sorts the largest size material; the sorter and the oven are arranged in a row, or the sorter is located in the oven side. 9.如权利要求7所述的海上加工中心,其特征在于:烘箱为热风烘箱,烘箱的排风口与排风管道连接,排风管道向上穿出露天甲板。9 . The offshore processing center according to claim 7 , wherein the oven is a hot air oven, and the air outlet of the oven is connected with an air exhaust duct, and the air exhaust duct extends upward out of the open deck. 10 . 10.如权利要求1所述的海上加工中心,其特征在于:船舱或船楼内设有冷却机,冷却机承接烘干装置的出料,烘干装置与冷却机之间设有分料器,分料器包括承接部和多个分料通道,承接部连通所有分料通道,每个分料通道对应各自的冷却机。10. The offshore processing center as claimed in claim 1, characterized in that: a cooler is arranged in the cabin or the ship building, the cooler accepts the discharge of the drying device, and a feeder is arranged between the drying device and the cooler , the material distributor includes a receiving part and a plurality of material distribution channels, the receiving part is connected with all the material distribution channels, and each material distribution channel corresponds to its own cooler. 11.如权利要求10所述的海上加工中心,其特征在于:分料器具有两个分料通道,两台冷却机对称设置,其中一个分料通道对应冷却机的进料口,另一个分料通道通过分料输送带与冷却机对接。11. The offshore machining center according to claim 10, characterized in that: the material distributor has two material distribution channels, and the two coolers are arranged symmetrically, wherein one material distribution channel corresponds to the feed port of the cooler, and the other is divided into two cooling machines. The material channel is connected with the cooler through the material distribution conveyor belt. 12.如权利要求10所述的分流式脱壳流水线,其特征在于:分选机和冷却机排成一排,分选机-冷却机与烘箱组平行;和、或分选机比冷却机靠近烘箱组的入口;和、或分料器和分料输送带设置于烘箱组的出口附近。12. The split-flow shelling line as claimed in claim 10, characterized in that: the sorter and the cooler are arranged in a row, and the sorter-cooler is parallel to the oven group; and/or the sorter is higher than the cooler Proximity to the inlet of the oven group; and/or distributors and distribution conveyor belts are provided near the outlet of the oven group. 13.如权利要求1所述的海上加工中心,其特征在于:船舱或船楼内设有脱壳机,脱壳机承接烘干装置的出料,烘干装置与脱壳机之间设有分料器,分料器包括承接部和多个分料通道,承接部连通所有分料通道,每个分料通道对应各自的冷却机。13. The offshore processing center as claimed in claim 1, characterized in that: a shelling machine is provided in the cabin or the ship building, the shelling machine undertakes the discharging of the drying device, and a shelling machine is provided between the drying device and the shelling machine. The material distributor includes a receiving part and a plurality of material distribution channels, the receiving part is connected with all the material distribution channels, and each material distribution channel corresponds to its own cooler. 14.如权利要求10所述的海上加工中心,其特征在于:烘干装置与冷却机之间设置脱壳机,分料器设置于烘干装置与脱壳机之间,每个分料通道对应各自的脱壳机;每个脱壳机对应各自的冷却机,脱壳机的出料送入冷却机。14. The offshore processing center as claimed in claim 10, characterized in that: a shelling machine is arranged between the drying device and the cooling machine, a material distributor is arranged between the drying device and the shelling machine, and each material distribution channel Corresponding to their respective shelling machines; each shelling machine corresponds to its own cooling machine, and the output of the shelling machine is sent to the cooling machine. 15.如权利要求14所述的海上加工中心,其特征在于:分选机、冷却机和脱壳机排成与烘箱组并列的一排。15. The offshore machining center of claim 14, wherein the sorter, cooler and dehuller are arranged in a row parallel to the oven group. 16.如权利要求7所述的海上加工中心,其特征在于:中转输送带包括承接第一烘箱组出料的第一输送部和将物料送入第二烘箱组的转运部;第一输送部位于第一烘箱组的出料口附近,烘干装置的出口与分料器相连,分料器有两个分料通道,至少一个分料通道对应分料输送带;分料输送带与第一输送带在高度上错开设置。16. The offshore processing center according to claim 7, characterized in that: the transfer conveyor belt comprises a first conveying part for receiving the discharge of the first oven group and a transfer part for feeding the material into the second oven group; the first conveying part It is located near the discharge port of the first drying oven group, and the outlet of the drying device is connected to the distributor. The distributor has two distribution channels, and at least one distribution channel corresponds to the distribution conveyor belt; the distribution conveyor belt is connected to the first distribution conveyor belt. The conveyor belts are staggered in height.
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CN117889640A (en) * 2024-03-14 2024-04-16 中科瑞能(山东)科技有限公司 An energy-saving grain drying warehouse based on waste heat recovery

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