CN111486411A - Light guide structure with extremely short light mixing distance and car lamp - Google Patents
Light guide structure with extremely short light mixing distance and car lamp Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/30—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors
- F21S41/37—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by reflectors characterised by their material, surface treatment or coatings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/24—Light guides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/20—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
- F21S43/235—Light guides
- F21S43/236—Light guides characterised by the shape of the light guide
- F21S43/237—Light guides characterised by the shape of the light guide rod-shaped
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/30—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by reflectors
- F21S43/33—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by reflectors characterised by their material, surface treatment or coatings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/40—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by the combination of reflectors and refractors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2107/00—Use or application of lighting devices on or in particular types of vehicles
- F21W2107/10—Use or application of lighting devices on or in particular types of vehicles for land vehicles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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Abstract
Description
技术领域technical field
本发明涉及光导结构及车灯技术领域,具体涉及一种具有极短混光距离的光导结构及车灯。The invention relates to the technical field of a light guide structure and a vehicle lamp, in particular to a light guide structure and a vehicle lamp with an extremely short light mixing distance.
背景技术Background technique
随着科技的发展及生活水平的提高,乘用车已经逐渐成为人们出行的主要交通工具,而在车辆灯具设计制造领域,由于LED光源具有响应快,能耗低,色度稳定等优点,逐渐成为车辆用灯具采用的主要光源,更高的光效以及更小的结构空间的占用是车辆灯具结构设计制造中的追求与目标。传统光导在进行光线的传播过程中,需要在导光部内进行多次全反射后才能使光线混合的更加均匀从而在后段的导光部内实现较好光线照射效果。由于光的光线较长的混光距离,才能实现均匀的出光。但是车灯结构越来越紧凑,而传统的光导结构需要20mm左右的混光距离才能实现较好的混光效果,所以导致了灯光结构的空间占用的增大。特别是现有的为了增加车辆美感而设置的贯穿式中央位置灯,其两端部需要设置更小混光距离才可以减少贯穿式中央位置灯两端的发光暗区,而保证其美感。所以现在更小的车灯光导结构的混光距离是各车灯制造厂商的在光导设计制造时的目标。With the development of science and technology and the improvement of living standards, passenger cars have gradually become the main means of transportation for people to travel. In the field of vehicle lighting design and manufacturing, LED light sources have the advantages of fast response, low energy consumption, and stable chromaticity. To become the main light source used in vehicle lamps, higher light efficiency and smaller structure space occupation are the pursuit and goals in the design and manufacture of vehicle lamps and lanterns. During the propagation of light, the traditional light guide needs to perform multiple total reflections in the light guide part so that the light can be mixed more evenly, so that a better light irradiation effect can be achieved in the light guide part in the rear section. Due to the long mixing distance of the light rays, uniform light output can be achieved. However, the structure of the car light is getting more and more compact, and the traditional light guide structure needs a light mixing distance of about 20mm to achieve a better light mixing effect, which leads to an increase in the space occupied by the light structure. In particular, for the existing penetrating central position light set to increase the aesthetics of the vehicle, the two ends of the penetrating central position light need to be set with a smaller light mixing distance to reduce the luminous dark areas at both ends of the penetrating central position light and ensure its beauty. Therefore, the light mixing distance of the smaller vehicle light guide structure is now the goal of each vehicle lamp manufacturer when designing and manufacturing the light guide.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种具有极短混光距离的光导结构及车灯,该装置混光距离短,可节省车灯的空间占用。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a light guide structure and a vehicle lamp with extremely short light mixing distance, the device has a short light mixing distance and can save the space occupied by the vehicle lamp.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种具有极短混光距离的光导结构,其中,所述光导结构包括混光部与导光部,所述混光部固定设置于导光部的进光端处,所述混光部内均匀弥散有反光颗粒,所述反光颗粒浓度越高混光距离越短。A light guide structure with an extremely short light mixing distance, wherein the light guide structure includes a light mixing part and a light guiding part, the light mixing part is fixedly arranged at the light entrance end of the light guiding part, and the light mixing part is uniform inside There are reflective particles dispersed, and the higher the concentration of the reflective particles, the shorter the light mixing distance.
在本发明中,优选的,所述导光部由扩散材料制成,所述扩散材料为光扩散PMMA,所述导光部由PP或PMMA制成。In the present invention, preferably, the light guide portion is made of a diffusing material, the diffusing material is light diffusing PMMA, and the light guide portion is made of PP or PMMA.
在本发明中,优选的,所述光扩散PMMA设置为PMMA8NDF21或PMMA8NDF22或PMMA8NDF23。In the present invention, preferably, the light diffusing PMMA is set to PMMA8NDF21 or PMMA8NDF22 or PMMA8NDF23.
在本发明中,优选的,所述导光部设置为条状结构,所述导光部的三组侧壁面设置为弧形反射面一组侧壁面为出光平面,所述出光平面上设有多组光学齿。In the present invention, preferably, the light guide portion is configured as a strip-shaped structure, and the three groups of sidewall surfaces of the light guide portion are configured as arc-shaped reflective surfaces. Multiple sets of optical teeth.
在本发明中,优选的,多组所述光学齿排列的紧凑成程度为距离光源越远排列越紧密。In the present invention, preferably, the compact arrangement of the plurality of groups of the optical teeth is such that the farther away from the light source, the more compactly arranged.
在本发明中,优选的,其特征在于,所述混光部与导光部通过注塑工艺一体制造成型。In the present invention, preferably, the light mixing portion and the light guiding portion are integrally formed by an injection molding process.
另外,本发明还提供一种车灯结构,其特征在于,包括上述任意一项所述的一种具有极短混光距离的光导结构。In addition, the present invention also provides a vehicle lamp structure, which is characterized in that it includes a light guide structure with an extremely short light mixing distance as described in any one of the above.
在本发明中,优选的,所述导光部的两端部均设有混光部,每组所述混光部的外侧设有光源。In the present invention, preferably, both ends of the light guide portion are provided with light mixing portions, and a light source is provided on the outer side of each group of the light mixing portions.
在本发明中,优选的,位于所述导光部的两端侧的光源的发光颜色不同。In the present invention, preferably, the light sources located on both end sides of the light guide portion have different emission colors.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明的装置通过在条状导光部的入光端设置混光部,且混光部由光扩散材料PMMA制成,其内部由均匀弥散的反光颗粒来对光源发射的光线进行多次反射后实现均匀混光的效果。由此可以在较短距离的混光部内通过多次反射实现光线的均匀混合,从而使得由混光部进入导光部内的光线均为可直接进行投射的均匀混合光线。由于由光扩散PMMA材料制成的混光部的厚度通常在2mm左右,所以相对于传统光导结构的混光距离有了大幅的缩减,可有效减少车灯的光导结构的混光距离。In the device of the present invention, a light mixing part is arranged at the light entrance end of the strip-shaped light guide part, and the light mixing part is made of light diffusing material PMMA, and the interior of the light mixing part is made of uniformly dispersed reflective particles to reflect the light emitted by the light source multiple times. Afterwards, the effect of uniform light mixing is achieved. Therefore, the light can be uniformly mixed by multiple reflections in the light mixing part with a short distance, so that the light entering the light guide part from the light mixing part is a uniform mixed light that can be directly projected. Since the thickness of the light mixing part made of light diffusing PMMA material is usually about 2mm, the light mixing distance of the traditional light guide structure is greatly reduced, which can effectively reduce the light mixing distance of the light guide structure of the vehicle lamp.
附图说明Description of drawings
图1为本发明中的光导结构的总体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the light guide structure in the present invention.
图2为光导结构入光端处的放大结构示意图。FIG. 2 is an enlarged schematic view of the light guide structure at the light entrance end.
图3为本发明中光学齿的排列紧密程度侧视图。FIG. 3 is a side view of the tightness of the arrangement of the optical teeth in the present invention.
图4为本发明中混光部的总体结构示意图。FIG. 4 is a schematic diagram of the overall structure of the light mixing part in the present invention.
图5为本发明中两端均设有光源时的车灯结构示意图。FIG. 5 is a schematic structural diagram of a vehicle lamp when both ends are provided with light sources according to the present invention.
附图中:1、混光部;10、弧形反射面;11、出光平面;2、导光部;3、光学齿;4、卡扣端头;5、光源。In the drawings: 1. Light mixing part; 10. Arc-shaped reflecting surface; 11. Light-emitting plane; 2. Light-guiding part; 3. Optical tooth; 4. Buckle end; 5. Light source.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a co-existence of an intervening component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a co-existing centered component. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请同时参见图1至图5,本发明一较佳实施方式提供一种具有极短混光距离的光导结构,所述光导结构包括混光部1与导光部2,所述混光部1固定设置于导光部2的进光端处,所述混光部1内均匀弥散有反光颗粒,所述反光颗粒浓度越高混光距离越短。此混光部通过光扩散PPMA材料通过注塑成型来进行制造成型,通常通过购买市面上的PMMA8NDF21或PMMA8NDF22或PMMA8NDF23作为原材料按照需要的形状进行注塑成型,最终出现的混光部的效果为内部呈乳白色雾状分散状态,PMMA8NDF21或PMMA8NDF22或PMMA8NDF23为现有的市面上可进行直接购买的材料。后期通过模具来成型为所需要的形状即可。由于混光部1内部的存在很多的微型反射颗粒,进入的光线会进行多次各个方向的反射混合后光线之间的投射角度变得更加杂乱,由此达到光线的均匀混合的效果。将混光部1通过粘接或双色注塑的工艺方式固定在导光部2的入光端处,混光部1与导光部2的截面形状相同,由此可保证由混光部1经过内部的反光颗粒进行多次反射后的光线均由其交界面处进入导光部2内无外漏。混光部1内的弥散的反光颗粒的浓度越高混光部1的厚度越小。Please refer to FIGS. 1 to 5 at the same time. A preferred embodiment of the present invention provides a light guide structure with an extremely short light mixing distance. The light guide structure includes a
所述导光部2由扩散材料制成,所述扩散材料为光扩散PMMA(压克力),所述光扩散PMMA(压克力)设置为PMMA8NDF21或PMMA8NDF22或PMMA8NDF23。DF21-DF23为同一系列的光扩散材料,由于其各自在注塑成型后内部的反光颗粒的浓度不同会实现不同厚度要求的混光部1的制造。此材料可以直接由市面上的厂商处进行购入,然后再通过注塑工艺将其熔化后再次成型即可。The
所述导光部2由PP(聚丙烯)或PMMA制成,导光部2表面为光滑的透明状结构。The
如图4所示,所述导光部2设置为条状结构,所述导光部2的四组侧壁面中的三组侧壁面设置为弧形反射面10一组侧壁面为出光平面11,此四组侧壁面均会对在导光部2内部空间传导的光线进行全反射以保证光线不会有此侧壁面射出在所述出光平面11上设有多组光学齿3,光线在到达光学齿3处会由光学齿3的表面射出。光导部上固定设有与外部安装结构相匹配的固定卡扣端头4,用于后期对光导结构的安装固定。As shown in FIG. 4 , the
如图3所示,多组所述光学齿3排列的紧凑成程度为距离光源5越远排列越紧密,由于距离光源5越远传导至此处的剩余的光线的数量就会越少,所以通过增加光学齿3的排列的紧密程度来增加光学齿3的数量,进而增加透光量由此也保证了各处的出射光线更加均一。光学齿3为一种三角形的突起结构,其中一侧面为光线的出光面,可将在导光部2内进行传播的一部分光线进行向外投射,光线在整个导光部2内的传播及类似与现有的光纤内的光波的传播,当一部分投射角度合适的光线在射到光学齿3的出光面上时会由此处向外部出射。As shown in FIG. 3 , the compact arrangement of the plurality of groups of the
所述混光部1与导光部2通过双色注塑工艺一体制造成型。The
如图5所示,本发明还提供一种车灯结构,其特征在于,包括上述的一种具有极短混光距离的光导结构。该所述导光部2的两端部均设有混光部1,每组所述混光部1的外侧设有光源5。该车灯结构多用于贯穿式中央灯条,其整体结构较为平直,且长度较长,通过同时在两端设置混光部1来同时从两侧提供光源5的照射,可保证导光部2的整体亮度,同时会通过光学齿3的排列的紧密程度来调节条状导光部2的各处的发光的均一性。As shown in FIG. 5 , the present invention further provides a vehicle lamp structure, which is characterized in that it includes the above-mentioned light guide structure with an extremely short light mixing distance. Both ends of the
位于所述导光部2的两端侧的光源5的发光颜色不同。当设置在两端的光源5的颜色不同时可以通过调节两组光源5的点亮顺序以及亮度来调节导光部2发出的灯光的颜色,此结构的车灯可设置为迎宾灯或氛围灯,通过不同颜色的光源5混合出不同颜色效果的灯光颜色来增加车灯的美观性。The light sources 5 located on both end sides of the
工作原理:working principle:
首先工作人员将光导结构固定安置在具体的车灯位置处,然后将LED光源固定在PCB基板上,然后将PCB基板固定在车灯安置腔内部,并保证LED光源位于混光部1的外侧,然后再通过点亮LED光源来进行车灯的点亮。上述说明是针对本发明较佳可行实施例的详细说明,但实施例并非用以限定本发明的专利申请范围,凡本发明所提示的技术精神下所完成的同等变化或修饰变更,均应属于本发明所涵盖专利范围。First, the staff fixed the light guide structure at the specific position of the lamp, then fixed the LED light source on the PCB substrate, and then fixed the PCB substrate inside the lamp placement cavity, and ensured that the LED light source was located outside the
Claims (9)
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